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PII: S0926-3373(17)30748-8
DOI: http://dx.doi.org/doi:10.1016/j.apcatb.2017.08.012
Reference: APCATB 15930
Please cite this article as: H. Maleki, N. Hddotusing, Current Status, Opportunities
and Challenges in Catalytic and Photocatalytic Applications of Aerogels:
Environmental Protection Aspects, Applied Catalysis B, Environmental (2017),
http://dx.doi.org/10.1016/j.apcatb.2017.08.012
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Current Status, Opportunities and Challenges in Catalytic and Photocatalytic Applications
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Salzburg, Austria
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Corresponding authors:
HM: hajar.maleki@sbg.ac.at
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NH: Nicola.Huesing@sbg.ac.at
Abstract
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Aerogels are the exceptional class of materials which have been drawing attentions for several
high-performance applications thanks to their extraordinary physical properties such as
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extremely high porosity, high specific surface area, and extremely low density as well as their
versatile synthesis approach along with their tunable bulk properties. Since their invention by
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Kistler, various aerogels have been explored for the catalytic and photocatalytic applications,
though in the recent decades, a breakthrough from different aspects ranging from efficient
catalysis of organic synthesis, energy-related process, and catalytic environmental depollution by
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aerogels have been made. For both catalytic and photocatalytic performances, aerogel monoliths
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prepared from sol-gel approach accompanied with an appropriate drying technique, in particular,
supercritical point drying have become striking alternative catalysts or catalyst supports
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compared to the present catalyst supports prepared from traditional wet synthesis approaches. In
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Page 1 of 96
Content
1. Introduction
2. Synthesis
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2.2. Synthesis of aerogels
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3. Catalytic applications of aerogel for air cleaning
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3.1 DeNOx application
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3.2 VOCs combustion
1. Introduction
Aerogels are sol-gel derived porous materials with extraordinary properties, such as a high
porosity, extremely low density, enormous active surface area and very low thermal conductivity
[1]. The unique properties in aerogels have originated from the combination of the specific
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attractive materials for several potential applications ranging from thermal and acoustic
insulation and catalysis to biomedical and pharmaceutical applications [2-4]. Amongst high-
performance applications, e.g. as thermal insulators [4, 5], aerogels have been recognized as
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Historically, the first aerogels were introduced by Kistler in the 1930’s [8] by applying the
supercritical drying method for the first time. However, in the following years, due to the
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progress in precursor chemistry and drying methods, various aerogels having organic as well as
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inorganic or even hybrid building blocks emerged [9]. Basically, irrespective of the building
blocks and components, aerogel refers to solid materials having a three-dimensional porous
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network with interconnected micro/ mesopores obtained by drying technologies that are able to
catalyst, in recent years, a major interest has been given to tailor-made aerogels as heterogeneous
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catalysts or catalyst supports for various reactions. In fact, Kistler [10] was a pioneer to
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recognize catalytic applications of aerogels which were later pursued by several scientists mainly
Teichner, Baiker, Pajonk, and other groups [11-16]. In the 90’s a series of reviews addressing the
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different gas and liquid phase catalytic aspects of aerogels particularly with the prospect of
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environmental protections were published by the same scientists [6, 7]. So far, aerogels and their
composites have been employed in both liquid-solid, and gas-solid catalyzed reactions in several
epoxidation, nitroxidation, hydrogenation [16, 17] as well as energy-related applications [14, 15,
18-20]. Aerogels were also considered as solid biocatalysts for specific biochemical synthesis or
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Since the support is playing a pivotal role in catalysts design, the use of materials with
support is related to their fascinating textural and structural properties in combination with the
versatility of the synthesis route, e.g. the sol-gel technique, which gives a flexibility of
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controlling the texture, composition, homogeneity and structural features of solids from a
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molecular level [12, 16, 20]. Additionally, the sol-gel technique opens up new possibilities to
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tailor the materials properties through the addition of different components, i.e. dispersion of the
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various oxides or metals in an aerogel matrix, to design and tailor the chemistry of aerogel
sustainable and clean environment [25]. Aerogels from various molecular precursors are
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recognized as active heterogeneous catalysts for several catalytic and photocatalytic
To preserve the air quality, control of the emission of hazardous volatile organic compounds
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(VOCs), nitrogen oxides (NOx; NO, NO2, N2O, etc.), carbon monoxide (CO), greenhouse gases
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i.e. methane (CH4) and carbon dioxide (CO2), etc. being released from transportation, municipal
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Nitrogen oxides, NOx gases are generated from the reaction of nitrogen, oxygen, and
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hydrocarbons at high temperatures. The primary sources of NOx emission are traffic, industry,
refineries and power plants [28, 29]. Catalytic conversion of NOx into the less harmful gases,
such as N2 and H2O, is quite a matured field, and several review papers exist covering this topic
[30-32]. The selective catalytic reduction (SCR) of NOx with various reductants such as NH3,
hydrocarbons, CO and soot particles over various catalysts and catalyst supports are reported for
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NOx abatement, so far [33]. However, ammonia or aqueous solutions of ammonia have been the
main reductants used in the selective reduction of NOx, especially in the gas turbines, power
plants, and waste incinerators [33]. In this contribution, we specifically focus on the SCR of NOx
using NH3 as a reductant by exploiting the vanadium supported various metal oxides or carbon
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aerogel catalysts.
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Aerogels are also recognized as the suitable candidates for the adsorption/ absorption as well as
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catalytic combustion of VOC vapours from effluents due to their tunable textural e.g. high
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specific surface area and porosity and structural properties e.g. density and monolithic structures
as well as tunable surface chemistry [34]. In this paper, combustion catalysis of various VOCs
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using the noble metal catalysts such as Pt, Pd, etc. supported carbon aerogels and transition metal
produced on board vehicles through different reforming and fuel oxidation processes [127] -
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being hydrogen as an ideal fuel for proton-exchange membrane fuel cells (PEMFC). The
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PEMFC has drawn significant attention due to the low operation temperature, high efficiency,
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high power density and its environmentally benign exhaust gases [126]. However, during
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the anode catalyst (e.g. platinum or palladium) of PEMFC. Therefore, it is necessary to remove
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CO from hydrogen stream with a minimum loss of hydrogen [128]. So far, several strategies for
CO removal have been proposed [122], among them preferential oxidation of CO (CO-PROX) is
the most effective one which is a catalytic process [129, 130]. In this regard, inorganic aerogel
based on the noble metals as well as various bimetallic compounds supported inorganic aerogels
have shown better promises for CO-PROX compared to the conventional catalysts.
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Aerogel contribution for methane reforming with CO2 is also discussed from the perspective of
environmental protection aspects, even though this process is more known for the production of
clean H2 energy and synthesis gases (CO/H2) as a feedstock for Fischer-Tropsch synthesis of
hydrocarbons. Noble metals, transition metals, and their bi-metallic doped metal oxide aerogels
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have been exploited to catalyze the methane reforming process. Besides, catalyst preparation
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methods, structural parameters, coke resistivity and operational conditions like the type of the
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reactor are extremely influential in the efficiency of the process that would be elaborated in this
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review paper.
Photocatalyst technology using semiconductors mainly TiO2 or TiO2 based composites is another
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effective way to deal with the problems concerning the pollutions abatement in gaseous
environments [35]. The ease of implementation in commercial settings as well as low energy
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requirement that uses the sun or artificial light as the energy sources and applicability to wide
range of indoor and outdoor pollutants (i.e. NOx, VOC, bacteria, airborne particles and etc.)
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make this process an attractive choice in the degradation of contaminants [36, 37]. However,
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traditional methods of sample preparation for photocatalytic reactions using powder form
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samples are not efficient enough from catalyst regeneration, and consequently, from an economic
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and recycling standpoint [38]. Therefore, studies have shown that the preparation of
photocatalyst in a certain geometry with the high active surface area for instance in two - (e.g.
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films) or three-dimensional structures (e.g. aerogels) for loading of the large amount of
photoactive phases without any loss in catalyst during the process is becoming a compelling and
critical issue [38, 39]. The photoactive aerogels like TiO2 and TiO2 supported silica or other
oxides aerogels are being actively explored for air pollutant capturing and photodecomposition
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Another major threat to the environment and human health rely on water pollution. As
wastewaters contain a wide variety of pollutants including dyes or another complex organic
pollutant, eutrophication agents (e.g., nitrates, phosphates), metal cations, etc. Major sources of
water pollutants are those that are originated from the textile and dye manufacturing, chemical
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and pharmaceutical industries, food technologies, oil refineries, petrochemical plants, and others
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[40]. Most of these contaminants are complex organic molecules or dyes that are often severely
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degraded or separated from the water sources. Several possible technologies based on physical,
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biological and chemical methods have been exploited to eliminate these organic water
contaminants [2]. The utility of aerogels namely hydrophobic silica, carbon, cellulose, and
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biomass derived aerogels for water treatment have been promising not only from the aspect of
physical and chemical adsorption but also with regards to the chemical degradation of the
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hazardous compounds through a series of the catalytic advanced oxidation process namely
Fenton, Fenton like reactions as well as ozonation process. In these processes, the highly reactive
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species like hydroxyl radicals are obtained which are responsible for the degradation of aqueous
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pollutants, which would be elaborated from the aspect of utilizations of different aerogel
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catalysts.
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adsorption of contaminants from wastewaters would be extremely helpful. The high pollutant
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adsorption efficiency can often be achieved by tailoring the physicochemical and textural
properties of the aerogel network, such as porosity, specific surface area, and surface
hydrophobicity. In this respect, a recent review article by us has extensively studied the
contaminants adsorption aspect of aerogels [2]. In the other hand, the mechanical strength caused
by the interwoven network in aerogel prevents the loss of active catalyst or active surface area.
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Besides, the crack free aerogel monoliths can host photoactive phases that could provide an
This review gives an overview of all processes involved in the synthesis of different aerogel
catalysts and catalyst supports and, in a broader sense, a summary of their recent applications as
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an environmental (photo)catalyst for removal of various pollutants from both air and water
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sources.
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2. Synthesis
Basically, there are three steps involved in the preparation of aerogels including sol-gel
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reactions, aging and drying processes. In the case of carbon aerogels, an additional carbonization
The chemistry behind the formation of filigree aerogel network is followed by a sol-gel reaction.
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Generally speaking, a sol-gel reaction is a solution based synthesis method that is accompanied
obtain a solid material (gel) by the addition of a chemical crosslinker or by changing the physical
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conditions of the reaction e.g. pH, temperature. Figure 1 indicates the nearly global schematic
sol-gel reactions for the synthesis of materials in the forms of nanoparticulate powders as well as
structures.
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The sol-gel process can be adapted to the both aqueous and non-aqueous based media [41].
Aqueous based sol-gel transition is basically the most predominant process and can be explained
by the hydrolysis (formation of hydroxyl groups) and condensation reactions (formation of e.g.
oxo bridges) of molecular precursors, e.g. metal alkoxides or inorganic salts, but also organic and
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hybrid inorganic-organic monomers (M: metal, OR: alkoxy group) [42]. Silica-based sol-gel
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derived materials is a key example in this regards. Fig. 1 illustrates the sol-gel reaction of
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tetramethyl orthosilicate (TMOS) as a representative organosilane and its polymerization or
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polycondensation contributing in the formation of the 3D network buildup.
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M
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Sol-gel processes:
Aqueous sol-gel process: O
OH
H H O
d d O Si Si
M(OR)z-1 HO O
O M(OR)z O Si O O O
O Si ''SiO 2 ''
H H O Si
O O OH
R Si O
O O Si O
Leaving group - H2 O , -CH3 OH
O Si
MOH(OR)z-1 ROH O O
Example: O
O Si O
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O
O Si
Precursors: O
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O
Inorganic metal salts e.g. chloride, nitrate, sulfate, etc., - H2 O
and metal organic compound such as an alkoxide HO
O
Tetramethoxysilane (TMOS) Si
Products: O
O O
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Gels and Powders: SiO2 , TiO2 , ZrO 2, Al2 O3, V2O5, mixed O
O Si
oxides, etc. H2 O/ acidic or
O
basic catalysis
Inorganic or Nonaqueous sol-gel process:
inorganic-
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a)
organic -RX + XnM X
YCh R XnM Ch R XnM Ch MXn MChx
based system
-RX Ch: chalcoginde (O,S)
XnM X
X: halogene
OH Cl Y: H or alkyl
Example: TiCl4 + 2 TiO2 + 2 + 2 HCl
b)
(RO)nM O R'
(RO)n M O R
-R'OR
(RO)nM O M(OR)n MOx
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Example: Hf(OR)4 HfO2 + 2 R O R R: C6 H5 CH2 , CH2 CH3
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Precursors:
Inorganic metals, metal alkoxides, metal acetates and metal
acetylacetonates
Products:
Gels and Powders: metal oxides and metal sulfides, binary metal oxides, etc.
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OH OH O
O OH
Catalyst OH
+ 2 HO
HO
CH2 OH
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OH
HO OH Drying Carbonaceous
Resorcinol material
Carbonization/ Ar
OH OH
OH T> 600oC
Precursors: O
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Examples: OH OH
OH OH
organic,
biobased and N
carbonaceous HO OH
Acrylnitril
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Biopolymer system OH
O O
HO
-
Physical: pH or temperture OOC
OH
OH -OOC O
Molecular precursor: O
aqueous solution Gel (hydrogel)
O Ca2+
HO
(Sol) Example: O
Chemical: crosslinker like cations OH
COO-
Aginate chain Ca2+ HO
HO
O O COO-
Precursors: OH
Polysccharide: cellulose, chitosan, pectin, COO- sol-gel O
O O O
HO
alginate,.. HO O
O
Peptide: gelatin, soy, silk fibroin,.. COO- HO O
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This figure also illustrates some typical non-hydrolytic condensation reactions in which instead
of water, an organic oxygen donor e.g. alcohol, ether, carboxylic acid, etc. are used to build up
oxo bridges in the network. This process is a simple and quite well-adapted procedure for the
water-free synthesis of oxides and mixed oxides materials and involves a nucleophilic attack at
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carbon centers, e.g. condensation reactions accompanied by alkyl halide, ester or ether
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elimination [43]. This approach can also be extended to the synthesis of metal sulfides
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(chalcogenides) by using thiol and thioether sulfur-donors. However, the explanation in this
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context is beyond the scope of this paper and can be conferred to the review of Mutin and Vioux
[43] who have highlighted the pros and cons of non-hydrolytic reaction over conventional sol-gel
reaction. an
The sol-gel polycondensation to build up polymeric network e.g. resorcinol-formaldehyde
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polymers proceed analogously in purely inorganic polymers in the presence of a basic catalyst
(cf. Fig. 1) [44]. Carbon or carbonaceous sol-gel based materials are also synthesized following
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to the carbonization or pyrolysis process on dried polymeric monoliths/ materials. Figure 1 also
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lists the typical representative monomers which are also used to prepare carbonaceous
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monolithic materials [42, 45]. For the biobased molecular precursors i.e. polysaccharides and
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interactions like hydrogen bonds between polymer chains by e.g. changing in pH of media but
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also with chemical crosslinking by the addition of a crosslinker to the reaction [46]. The alginate-
which gelation can take place by the crosslinking of the polymer chains with divalent cations
(i.e. Ca2+), following the so-called “egg-box” gelation model mechanism in which each cation is
coordinated by the carboxyl and hydroxyl groups of four guluronate building blocks from two
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neighboring chains of the polymer (cf. Fig. 1) [46, 47]. The 3D network obtained in here is called
‘’aquagel’’ or ‘’hydrogel’’ that could be undergone later in the further process of the
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2.2. Synthesis of aerogels – with an emphasis on aerogel catalysts
Unlike conventional approaches for preparing the multicomponent heterogeneous catalysts that
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require several cumbersome approaches of precipitation and impregnation, the sol-gel process
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offers a couple of attractive features that are not achievable with classical wet chemistry
Schwarz et al. [48]. Indeed, sol-gel process is a straightforward approach which allows
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introducing several molecular precursors or even micro- or nanoparticles in the reaction mixture
at a single synthesis step. As a product of the sol-gel reaction, we will focus on the giving an
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overview on aerogel monoliths preparation, and to this aim apart from the chemistry, we will
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also make an outline of different synthesis approaches of existed aerogel with an emphasis on
aerogel-based catalysts and catalyst supports giving a detailed discussion of each synthesis step.
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Until very recently, the most investigated materials forming fine aerogel structures are silica
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(SiO2), polymer, carbon aerogels and various other types of aerogels together with their mixture.
If the functionality of aerogels was not enough for property demanded, additional components
like molecules, metal, oxide or polymer were impregnated to the aerogels preserving the porous
matrix.
Among the list of reported aerogels single oxide aerogels (e.g., Al, Ru, Ti, V, Cr, Fe, Sn, and Zr
oxide) [49-51], binary/ mixed oxides aerogels such as TiO2–SiO2 [52], ZrO2–SiO2 [53], Fe3O4-
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SiO2 [54] and ternary composite aerogels such as V2O5–TiO2–SiO2, V2O5-Nb2O5-TiO2 [55] as
well as transition metal oxide doped aerogels containing Co, Cr, Mn, V, Fe, Cu, and Ni [56] have
Different synthesis approaches leading to the preparation of aerogels, and their composites have
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been sufficiently studied in several review articles by Hüsing et al., Baiker et al., Maleki et al.
and Handbook of aerogels [1, 9, 16, 57]. However, Fig. 2 summarizes schematically possible
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routes that are proposed so far to prepare the mixed oxides, metal, and metal alloy doped metal
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oxides, oxide supported noble metals, as well as carbon and carbon, supported noble metal
aerogels which have been considered as heterogeneous catalysts and catalyst supports, so far.
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According to the Figure 2i, during the sol-gel reactions, the first building blocks of the network
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with sizes of ca. 1-10 nm are formed, which can now grow or aggregate in the further process.
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M
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Fig. 2 Different procedures to prepare aerogel and aerogel composites based catalysts.
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The primary particles are involved in polycondensation and further network growth to give
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nanostructured gel network which is accompanied by the sol-to-gel transition in the reaction
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mixture. The structural evolution and nanostructuration pattern of gel depends on the rate of
hydrolysis and condensation reactions as well as other reactions parameters such as pH value,
Gelation does not imply that all precursors are consumed. Therefore, the wet gel as obtained
from the sol-gel reactions is subjected to further aging processes. During aging, the network is
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left to grow further in the mother liquor with controlling the parameters like pH value,
temperature, and time. The aging parameters have a significant impact on the physical properties
mainly in strengthening the delicate structure of the obtained gel through Ostwald ripening,
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As all the aerogels are processed via wet chemical synthesis routes, the wet gels must undergo an
appropriate drying process to obtain a highly porous, solid aerogel product. The liquid inside the
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gel structure must be removed without compromising the initial structure and dimensions.
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Several subs- or supercritical, freeze-drying and vacuum drying approaches have been employed
to dry the wet gels to remove the liquid inside the gels. The most common and to some extent,
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the benignest approach to dry the gel is the drying at ambient pressures after surface
modification – which is well established for silica and carbon, and, to a lesser extent
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supercritical extraction with CO2 (scCO2) due to its easily accessible critical conditions [58].
Usually, the wet gel structure collapses upon drying due to the high capillary stresses that act on
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the pore walls upon evaporation of a solvent. In this respect, the capillary stress can often be
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mitigated by anchoring an appropriate non-polar moiety to the pore surface e.g. methyl moieties
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and exchanging the pore liquid to e.g. hexane as a low surface tension solvent thus allowing to
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prepare crack-free monoliths [59]. In scCO2 drying which is also called ‘’cold process’’, the pore
liquid is exchanged to supercritical CO2 and therefore, there are no longer capillary stresses in
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the pores due to the disappearance of the menisci of the solvent in the pore walls at this point
[60].
The carbon (C-) aerogels, which are prepared from carbonizable polymeric aerogels, e.g.
’’carbonization’’, immediately after drying. In this process, the organic aerogel is exposed to
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high temperatures (e.g. above 600 oC) in an inert atmosphere to decompose oxygen and
hydrogen moieties of the polymeric chain, thus forming carbon networks according to synthesis
In the synthesis routes ii, iii, during the sol-gel process, several molecular precursors or even
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micro - or nanoparticles introduces into the reaction mixture at a single synthesis step to be
engaged in the sol-gel reaction. In these synthesis routes, the second phase will be distributed on
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the main network at both molecular and nanoscale level adding the extra property to the network
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without noticeably affecting the aerogel physical properties. Taking advantage of both synthesis
routes, magnetite doped silica aerogel has been prepared by Maleki et al. [62], and Koebel et al.
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[63] to have the mixed properties of their constituents through the addition of magnetite
nanoparticles into the prepared sol or mixing the iron salts with organosilanes along the
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preparation of sol.
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the pH of the solution, impregnation of preformed aerogel network by a solution of metal salt
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and, vapour phase deposition of metal particles on aerogel networks - synthesis routes iv, v and vi
supports [57].
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More recently, a major breakthrough was also made in the development of oxide free and metal-
doped oxide free functional aerogels such as metal sulfides, selenides, tellurides (chalcogenide)
by Brock et al. [64, 65] which open enormous opportunities in various applications namely
catalysis and photocatalysis. The development of pure metallic aerogel including Fe, Co, Ni, Sn,
and Cu by a carbothermal method by Leventis et al. [66-68], but also the aerogels derived from
quantum dots e.g. Au, Ag, Pt, and Pd as well as multimetallic including Au−Ag, Au−Pd, Pt−Ag,
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Pd−Ag, Pt−Pd, Au−Ag−Pt, Au−Pt−Pd, Ag−Pt−Pd, and Au−Ag−Pt−Pd by destabilization of their
aqueous colloidal building blocks by Eychmüller et al. [69-72] were reported. Most of these
exotic aerogels have also been considered for catalytic, electrocatalytic and bioelectrocatalytic
purposes.
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3. Aerogels in air cleaning applications
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In the light of growing concerns regarding the ever-rising air pollution and subsequent global
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warming, different environmental cleaning based catalysts were explored to convert the various
atmospheric organic and hazardous inorganic pollutants into less harmful compounds. In this
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respect, the contribution of aerogel catalysts with different molecular resources has been notable
to protect and improve the environment from various hazardous pollutants. In this section, we
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highlight the application of aerogels for catalytically and photocatalytically removal of air
pollutants.
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Due to the harsh working conditions of the NOx abatement process, also called de-NOx, the
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catalyst supports that are doped with the active species must display a good activity, selectivity,
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and a high thermostability. In addition, the catalyst support must have a large specific surface
The selective catalytic reaction of NOx by NH3 is called SCR-NH3, and the overall reaction in
the presence of oxygen is presented according to the schematic reaction below [73]:
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4NO + 4NH3 + O2 4N2 + 6H2O (1)
6NO2 + 8NH3 7N2 + 12H2O (2)
Amongst various metal oxide catalyst supports such as silica, zirconia, alumina, and titania
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reported for SCR-NH3 of NOx; V2O5-TiO2 is recognized as the most efficient catalyst support,
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today [74] especially when doped in trace amount with other oxides like WO3 or MoO3 to
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increase activity and stability [30, 75].
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In fact, V2O5-TiO2 obtained by conventional synthesis approach exhibits a good activity and
Various preparation method for vanadia-titania catalyst, such as impregnation [77], precipitation
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[78], solid-solid wetting of TiO2, with V2O5 [79], grafting from non-aqueous solutions [77, 80]
or chemical vapour deposition [77, 81] have been studied. However, the TiO2 support is only
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obtained with relatively lower mechanical and thermal resistance than other oxides e.g. silica,
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and with rather low surface area. To overcome this issue, TiO2 is processed in aerogel through a
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sol-gel technique followed by a supercritical extraction process for drying the material. This
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process can lead to the formation of TiO2 catalyst aerogels with superior textural properties (e.g.
high specific surface area and porosity) as well as an excellent catalytic activity [82]. In the other
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word, the advantage of aerogel catalyst arises from its high surface area which originated from
the better preservation of the porous networks thanks to the supercritical drying. As the catalytic
reactions take place on the surface, a high surface area in aerogel can, in principle, provide more
surface active sites for heterogeneous catalytic reactions. Besides, a large surface-area can better
stabilize a catalytically active phase of metal, or an oxide deposited on the surface [83].
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Almost all vanadia-titania, V2O5-TiO2, (V-T) mixed oxide aerogel catalysts have been
synthesized through either the co-condensation method starting from molecular precursors and
critical point drying (synthesis route iii - Fig. 1) or via two-step reaction of soaking a preformed
titania gel with a vanadium solution – the alkoxide precursors diluted in isopropanol (i-PrOH) -
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and then the resultant gels were subjected to supercritical drying and calcination at temperatures
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of ca. 550°C [27]. In addition, Engweiler and Baiker [82] reported V-T aerogel catalysts through
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chemical vapour deposition (CVD) of vanadia on the surface of preformed titania aerogel,
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similar to the synthesis route vi - Fig. 2, or through impregnation of titania aerogels with a non-
aqueous solution using vanadyl tri-isopropoxide as a vanadium precursor, similar to the synthesis
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route v - Fig. 2. Generally, all mentioned strategies resulted in aerogel networks having core-
shell type building blocks in which vanadia forms an outer shell to be easily involved in the
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catalytic reactions. It is thought that the vanadyl surface species (V=O groups) are responsible
Another reason for enhancement in the catalytic activity on V-T aerogel is due to the good
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dispersion of vanadium oxide on TiO2 which gives rise to the formation of ”isolated” vanadyl
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centers [84] and ”polymeric” polyvanadate species [85] on the surface, (cf. Fig. 3a). The
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semiconducting nature of TiO2 is another asset for its high catalytic activity in SCR in which the
d-orbital levels of vanadyl centers are located within its energy gap near to the conduction band.
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Since 1970, several mechanisms for SCR have been investigated over vanadia-based catalysts
[30]. Busca et al. [30] gave an overview of mechanistic pathways and the chemistry beyond the
SCR-NH3 of NOx over different oxide catalysts. Surface species are known to be involved in the
reaction scheme of SCR and are identified by FTIR spectroscopy comprising molecularly
adsorbed ammonia typically as ammonium ions over Brønsted acidic -OH surface hydroxyl
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groups (Fig. 3b i), or through Lewis-type interactions on unsaturated cations (cf. Fig. 3b ii) [86].
Fig. 3c indicates one possible mechanism of SCR on the V-T catalyst supports proposed by
Janssen et al. [87] in which the intermediate species of V-ONH2 is the key element in the SCR
reaction.
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The catalytic performance of V-T aerogels depends on the amount of the vanadia loading and
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consequently increases with high vanadia loadings [74]. It has been reported that the co-gelled
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aerogel converted ~ 83% of NO while this value for aerogels from the two-step soaking route
us
was 66.5% [74].
an
M
e d
pt
ce
Ac
Fig. 3 (a) i) Proposed structures for monomeric vanadyl species, ii) dimeric and, iii) polymeric
metavanadate species in their dehydrated forms on the surface of V2O5-TiO2 catalysts [85, 88];
(b) i) ammonium ions bonded at V Brønsted acid sites ii) Lewis-bonded NH3 at vanadyl sites; (c)
mechanism of the NO-NH3 reaction on supported vanadium oxide catalysts proposed by Janssen
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Page 20 of 96
Baiker et al. [27] indicated that for the low-temperature (LT) SCR-NH3 of NO, vanadia grafted
on titania aerogels exhibited higher specific reaction rates (turnover frequency (TOF)) than
vanadia grafted SiO2 or vanadia grafted binary TiO2-SiO2 aerogel catalyst supports. The high
catalytic activity of the titania catalysts was attributed to the high surface area and homogeneous
t
loading with vanadia species. The low-temperature activity of V-T aerogels was significant with
ip
high loading of vanadia, i.e. ~ 6-7 μmol Vm· 2, and the catalytic activity remained constant up to
cr
620 K. In contrast, V2O5–SiO2, V2O5–TiO2–SiO2 even at higher loading of V2O5 deactivated
us
during SCR up to 620 K, due to the lower acidity of the support which was an important factor
for SCR activity. Kang et al. [89] showed that V-T aerogels could reduce up to 90% of NOx gas
an
in the presence of oxygen over a wide temperature window. Besides, high active surface area, the
M
high catalytic activity in this aerogel was attributed to the strong acidic sites as well as different
The SCR catalytic activity of V-T aerogel has also been reported to increase by doping 0.1% of
e
ceria additives and has been exceeded to the maximum possible activity of ~95% by doping 1%
pt
Carbon based catalysts have also been utilized for NOx abatement in last years as they are able
to bring down the reaction temperature more than TiO2 catalytic systems with presenting higher
Ac
deNOx conversion [90]. However, carbon catalysts in the form of monoliths or membranes are
more of interest for this purpose due to the excellent and tunable physical properties [91].
The catalytic activity of carbon-based materials is correlated with both chemistry and textural
properties, and both can be deliberately controlled according to the synthesis and processing
conditions (e.g., pH of the reaction, drying procedures and carbonization temperature); allowing
21
Page 21 of 96
to tailor the material properties for specific applications [92-95]. Chemical functionalities on the
carbon surface, namely oxygen groups with an acid or basic behavior and presence of
interactions, thus resulting in enhanced catalytic activity of the carbon materials towards NOx
t
abatement [96, 97]. In the other hand, the textural properties also contribute to the catalytic
ip
activity, and in this case, the most important textural properties are the surface area, as the
cr
surface area determines the number of available active sites for catalytic reactions,
us
interconnected mesoporous structure and modifiable pore size distribution [98]. The carbon-
based catalyst when impregnated with different active phases of Cu [99], Fe [99, 100], Mn [101,
an
102], and V compounds [96, 103] can contribute in SCR deNOx process having low optimal
105]. They found that the textural properties like surface area, porosity, and the presence of
d
surface oxygen groups can be decisive on the stable fixation of vanadium on the carbon surface.
e
The SCR-deNOx process in the presence of ammonia and O2 and vanadium supported carbon
pt
catalyst (3% wt V-load) was increased with the highest number of surface groups. In some cases
ce
surface treatment of carbon catalyst with HNO3 yielded higher NO conversion, achieving almost
90% conversion [96]. It has been reported that ammonium chemisorption on the V center of the
Ac
catalyst as well as on the oxygen functionalities (carboxylic acids moieties) was a key step in the
Despite the high utilization of activated carbon, carbon nanofiber and ordered mesoporous
carbon materials (OMC) [90], carbon-based aerogels or xerogels specifically has very limited
studies for the SCR-deNOx process in the literature. However, carbon xerogels have been
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Page 22 of 96
contributed in NO abatement through an oxidation of NO to the higher oxidation state of NO2 at
room temperate; subsequently, the produced NO2 was captured in water as nitric acid moieties
[98]. In this context, different carbon-based xerogels have been investigated which was prepared
by the reaction of resorcinol and formaldehyde by varying the pH of the reaction, and subsequent
t
drying and calcination under various temperatures. The calcinated carbon xerogels were
ip
chemically treated on the surface with urea or oxidized with nitric acids to enhance surface
cr
active sites like nitrogen and oxygen groups with a moderate alteration in the textural properties.
us
Although the oxidative treatment has less effect on the catalytic activity, the urea treatment
enhanced the catalyst performance and increased the NO oxidation at relatively low
an
temperatures. Also, the highest catalytic oxidation of NO have been achieved with samples
Volatile organic compound corresponds to the organic compounds with the low boiling point
e
pt
that causes a large amount of solvent to evaporate from a liquid state or to sublimate from the
solid state of compounds and enter to the surrounding airs with relatively high vapour pressure
ce
[107]. VOC is very toxic for both human and the environment. Therefore, their removal is an
urgent need. Catalytic combustion of VOC is recognized as the most efficient and
Ac
environmentally benign approach due to its low operation temperature (around 250–500 °C) with
less NOx formation when compared to the conventional thermal oxidation methods [108].VOC
combustion catalysts contain noble metals (Pt, Pd, Rh, Au, Ag), transition metal oxides (Ni, Cu,
Co, Cr, Ti, Fe, etc.), as well as their combinations (e.g. MnOx-CuOx, MnOx-CeO2) as nano or
microscale particles homogeneously dispersed on highly porous oxides such as carbon, alumina
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Page 23 of 96
or silica [34, 109-119]. The catalytic performance of a catalyst in VOC combustion has been
determined by i) intrinsic properties of active phase (e.g. dispersion, loading, oxidation state,
etc.), ii) characteristics of support (e.g. porosity, hydrophobicity) and, 3) operating parameters
(e.g. concentrations of VOC, VOC type, flow rate, reactor type) [120].
t
ip
Catalyst based on the noble metals is more preferential and practical for combustion catalysis of
VOCs due to the high catalytic activity, resistivity to deactivation and possibility of regeneration
cr
[113, 121]. However, high costs, as well as sensitivity to the poisoning by chlorine or chloride
us
compounds, have limited their industrial applications. Instead, transition metal oxide based
catalysts display less activity while are more efficient regarding cost.
an
Aerogels, in general, are recognized as the suitable candidates for the adsorption/ absorption of
M
VOC vapours from effluents due to their tunable textural e.g. high specific surface area and
porosity and structural properties e.g. density and monolithic structures as well as tunable surface
d
Some aerogels like carbon, transition metal oxide, and mixed oxides aerogels combined with
pt
noble metal catalysts, such as Pt, Pd, etc., have been proposed as combustion catalysts for
ce
removal of VOCs [26]. However, carbon aerogels have presented better catalytic performances
for VOCs combustion compared to the metal oxides due to the number of reasons: 1) the
Ac
hydrophobic character which allows performing VOC combustion at relatively low temperatures
with minimum water vapour chemisorption on the catalyst surface, 2) the tunable textural
properties that allow for the homogeneous and high dispersion of the active metal phase on the
support along with a good adsorption performance of the support toward VOCs [122, 123].
However, the size of porosity in carbon aerogels must be adjusted through controlling the sol-gel
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Page 24 of 96
parameters, carbonization and activation conditions in such a way that metal particles retain their
Various methods such as impregnation, doping, equilibrium adsorption, CVD, etc. are
investigated to deposit the noble metal on carbon aerogels. Among these methods, the doping the
t
ip
initial organic solutions is recognized to be highly efficient, as the probability of sintering and
the loss of active phase by leaching is very low [125]. The important feature of metal-doped
cr
carbon aerogel is relying on its ease of preparation which is normally carried out by the addition
us
of a soluble metal salt to the initial organic mixture. After gelation, the metal ions are entrapped
inside the gel structure and chelated by the organic functional groups of the polymer matrix. The
an
entrapped metal ions inside the gel structure vary the degree of polymerization in the polymer
matrix, and as a consequence, an alteration in some textural properties in filigree aerogel i.e. pore
M
size and morphology occurs. After carbonization, the metal phase is distributed homogeneously
through the porosity of the carbon aerogel [124]. Therefore, it is expected that organic aerogels
d
greatly determine the homogeneity of metal phase distribution on carbon aerogels and textural
e
[Pt(NH3)4]Cl2 (A-series catalyst) or 2) through mixing the [Pt(NH3)4]Cl2 precursors with the
Ac
initial organic monomer mixture and followed by pyrolysis to obtain carbon aerogels (B-series
catalyst). In the case of the A-series, the catalyst was pretreated with H2/ He in order to develop a
metallic Pt in a carbon matrix, while in the case of B-series, the metallic Pt were obtained during
the heat treatment of carbonization process. The toluene combustion performance of the prepared
catalysts was studied by conversion versus reaction temperature (light-off curve) and conversion
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Page 25 of 96
versus reaction time at different toluene concentrations. The light-off curve in case of the A-
series catalyst indicated that the total toluene conversion shifted to lower temperatures by
increasing Pt particle sizes while in the case of B-series catalyst the reverse happened. These two
different combustion behaviors were ascribed to the difference in the dispersion pattern of Pt in
t
both catalyst series and the availability of surface active centers at certain particle sizes and
ip
encapsulation of active sites in the carbon matrix.
cr
The adsorption behavior in metal-doped carbon aerogel is varied and influenced by textural
us
properties such as micropores volume, their size distribution as well as surface chemistry and
hydrophobicity which are all controlled by the carbonization temperature [122]. In the study by
an
Maldonado-Hodar et al. [122], two series of Pt/carbon aerogels (1% Pt loaded in catalyst)
through impregnation and doping approaches were prepared. The performance of these series of
M
aerogels on both catalytic combustion and adsorption abatement of aromatic and oxygenated
VOCs were almost different and influenced by their preparation method and textural and
d
chemical properties. Increasing the carbonization temperature from 500 to 1000 °C positively
e
influences the adsorption capacity of toluene which showed the lowest polarity among the
pt
studied VOC. This was true for the static adsorption behavior of the catalysts at room
ce
temperature while in the case of dynamic adsorption condition the adsorption capacity decreased
continuously with increasing reaction temperature up to the 200°C due to the effect of
Ac
temperature on the pore size distribution of aerogels [122]. The higher the carbonization
temperature (>1000°C) the more thermally stable become the aerogels because the weaker bonds
were gasified and only the thermally robust C-C bonds remain in the solid matrix. Fig. 4
indicates the light-off curves of aerogel catalysts for the combustion of p-xylene (a) and acetone
(b). The figures are based on the VOC disappearance (Xtotal) and the CO2 conversion (XCO2) due
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Page 26 of 96
to the selectivity of combustion to the CO2 formation and it is reported that CO2 + H2O are the
productions of C/Pt combustion of VOC [127]. In most cases, irrespective of the type of VOC, at
low temperature the Xtotal is greater than XCO2 which is due to the high adsorption of VOC on
carbon aerogels. As shown in Fig. 4, the total combustion of aromatic p-xylene took place at
t
relatively low temperatures (~180 °C) while in the case of acetone only 25% of VOC were
ip
destructed or converted to CO2 at this temperature. This is because of the reactivity pattern in
cr
two phases, as well as weakness in C-H bonds which vary in different VOC on the Pt/ C
us
catalysts.
an
M
e d
pt
Figure.4. Light-off curves for the combustion of (a) p-xylene and (b) acetone. 0.1 g catalyst,
ce
F=60cm3 min-1, [VOC] = 1500 ppm [122]. APtH500 are the Pt-doped carbon aerogels which
were prepared by addition of [Pt(NH3)4]Cl2 as Pt precursors to the initial polymeric solution and
carbonized in 500°C while, A500-Pt refers to the aerogel catalysts series which were prepared by
Ac
It is noteworthy to mention that the main factor to determine the reactivity of volatile organic
compounds in oxidation catalytic reactions is the strength of C-H bonds in the compounds. On
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Page 27 of 96
the supported platinum catalysts, the compounds with single C-H bonds are basically more prone
to the destruction by catalytic combustions. The reactivity of various volatile organic compounds
having different functional groups has been studied over platinum catalysts supported on a range
of (non-aerogel) inorganic supports like β-zeolite, mordenite, silica or alumina. The oxidative
t
destruction of a range of organic molecules namely alcohols, ketones, carboxylic acids,
ip
aromatics, and alkanes was assessed. The observed reactivity pattern was alcohols > aromatics >
cr
ketones > carboxylic acids > alkanes. And, as long as the volatile organic compounds are
us
involved, the adsorption also might become the main factor leading the oxidative destruction
ZrO2, Fe2O3, CeO2, MnOx, etc. unlike to their aerogel counterparts, have been extensively
M
reported [129-133]. In most of these non-aerogel catalysts, catalytic performance has been
influenced by precursor types and eventual support characteristics such as acidic or basic
d
behavior, hydrophobicity, and porosity [123]. For instance, the acidic strength in supports such
e
as γ-Al2O3, SiO2, ZrO2, improved the catalytic performance of their noble metal supported
pt
catalysts [134, 135]. Also, among the noble metals, Au nanoparticle has been reported for its
ce
exceptional catalytic performance for VOC combustion as it can be highly dispersed on the metal
oxides supports such as Fe2O3, Co3O4, CeO2, TiO2, and Mn2O3 [129, 136, 137]. However, in this
Ac
case, the catalytic activity of Au supported catalysts was drastically influenced by the size of Au
nanoparticles and type of support which both were controlled by the synthesis method and
processing conditions [138]. Among the oxides mentioned above, there are also few studies
concerning utilization of their aerogels such as vanadia-titania [139], chromia supported noble
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Page 28 of 96
metals and transition metal oxides [26], and alumina foam coated chromia [140] for catalytic
Choi et al. [139] applied vanadia-titania aerogels for the oxidative decomposition of 1,2-
t
risk for the environment and human health. The catalytic oxidation of DCB was conducted in the
ip
temperature range of 150-600 °C with attaining 90% conversion at 450 °C without deactivation
cr
of the catalyst during 48h of operation. Also, the catalytic activity of vanadia-titania aerogel
us
remained almost constant after conducting four different oxidation cycles, and carbon oxides
were the sole product in all temperature ranges. The catalytic activity in vanadia-titania aerogels
an
was attributed to the high specific surface area, chemical homogeneity in the distribution of
mono and polyvanadate species on the catalyst surface especially when the anatase phase of
M
titania supports was used.
e d
An ideal catalyst for CO-PROX must be highly active, stable and selective for CO-PROX in the
ce
H2-rich gas stream and operates at lower temperature ranges [141]. Several promising catalysts
for the CO-PROX process based on supported noble metal catalysts such as Pt, Pd, Ir, Ru or Rh
Ac
[142-145], nano-gold catalysts [146-148], and metal oxides catalysts [149-151] have been
reported.
substrate, inorganic aerogels are excellent candidates for the CO-PROX as they exhibit some
desirable characteristics such as inertness, high specific surface area, mesoporosity and good
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Page 29 of 96
thermal stability [152]. In this context, alumina and silica aerogels loaded with the active metals
such as platinum, cobalt, platinum-cobalt bimetallic species [152, 153] and gold nanoparticles
[154] were used for CO-PROX from an H2-riched stream. Although silica aerogel supports have
superior characteristics than alumina supports concerning their high specific surface area that
t
allows for a good dispersion of noble metal active sites without minimum interaction as well as
ip
high reducibility of metal oxide on silica as compared to that of the alumina. In the CO-PROX
cr
process, the selectivity toward CO oxidation/ removal as well as catalytic activity at lower
us
temperatures is very important which can be controlled by the catalyst preparation methods as
well as the starting materials/ precursors. For example, Kwak et al. [153] investigated the
an
catalytic performance of bimetallic Pt-Co on alumina aerogel, and xerogel catalyst supports that
were prepared in a single stage sol-gel process. They have found that a synergetic effect of
M
platinum and cobalt conferring an improved catalytic performance toward the oxidative removal
of CO. Also, the catalytic activity of the aerogel was better than that of the xerogel catalyst due
d
to the preservation of well distributed Pt-Co bimetallic active sites in the alumina structure upon
e
supercritical drying. Indeed, ambient pressure oven drying led to large shrinkages and collapse in
pt
the gel structure causing a redistribution of the active metal sites on the support and therefore
ce
leading to a nonuniformity in the catalyst. It has also been shown that PtCo-aerogels reduced the
outlet concentration of carbon monoxide to below 10 ppm in a wide temperature range of 75–
Ac
200 °C [153]. The onset temperature was lower than that in the case of PtCo-xerogel without
consumption of H2.
Choi et al. [152] also developed Pt and Co-Pt-silica aerogels by adsorption of platinum and
cobalt ions (H2PtCl6 and Co2+) on preformed wet silica gel structure through a post-synthesis
solvent exchange adsorption. The strong interaction between PtCl62- anion and cobalt cations in
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Page 30 of 96
the sol state the bimetallic Pt–Co species were obtained. The distribution of active species of Pt
and Co in the aerogel structure has been influenced by the type of metal precursors and type of
used solvents. In aerogels prepared by a post gelation soaking procedure, Pt and Co tended to
agglomerate in a co-existing site as Co-Pt bimetallic species by controlling their surface charges
t
as well as using DMF aprotic solvents. DMF as a solvent stabilized the platinum ion (PtCl62-)
ip
sites and increased its affinity to link with positively charged Co species. The major role of Co in
cr
Co-Pt doped aerogels was to increase the reducibility of Pt and rendering it to become more
us
stable in its reduced state and therefore enhance the catalytic activity by shifting the CO-PROX
to the lower temperatures [152]. The resulting aerogels possess a catalytic activity for CO-PROX
an
process from H2-riched fuel in a wide temperature range of 25-300 °C.
Au nanoparticle supported metal oxides also possess an impressive catalytic performance for the
M
CO oxidation at a lower temperature when their diameters are less than 5 nm [155]. Tai et al.
[154] reported the preparation of an Au/titania-silica aerogel catalyst system and investigated its
d
distributed and entrapped on the porous amorphous structure of titania-coated silica aerogels.
pt
The Au nanoparticles (with a loading of up to 10%) were well dispersed in the catalyst and thus,
ce
no longer subjected to sintering or agglomeration. Fig. 6 (a) shows the CO conversion reactions
for different Au loaded titania-silica aerogel catalyst samples obtained from various calcination
Ac
temperatures. The catalyst containing Au loadings higher than 0.5 wt.% had a better catalytic
activity at temperatures even below room temperature. The temperature at which the conversion
was 50% (T1/2) decreased with increasing Au loading (Table 3). In fact, oxidation per catalyst
increased monotonously with increasing Au loading for the Au/ titania-silica aerogel catalyst
samples. Also, when this catalyst was subjected to a calcination process for 2 h at 973 K, not
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Page 31 of 96
only its catalytic activity did not decrease, but also it was slightly more active than when it was
subjected to calcination at 673 K. This catalytic behavior will be guaranteed when the diameter
retaining their sizes to below 5 nm when the catalyst was subjected to the additional calcination
t
up to 10 h at 973 K and catalyst still indicated total CO conversion below 273 K [154]. Fig. 6b.
ip
cr
us
an
M
d
Fig. 6 Temperature dependence of (a) the CO conversion for the samples having Au loadings of
e
0.14 (○), 0.39 (□), 0.93 (Δ), 5.2 (◊), 9.6 (●), and 20 (+) wt.%, (b) temperature dependence of the
pt
CO conversion for 5.2 wt.% samples calcined at 673 K (◊) for 4 h and then further calcined at
ce
973 K for 2 (+) and 4 (○) h. Reprinted with permission from ref. [154].
Table 3. Average diameters of AuNPs in catalyst samples which were calcinated at high
Ac
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3.4. Methane reforming with CO2
The primary purpose of methane reforming with CO2 is to produce synthesis gas (syngas) with
t
CH4 + CO2 2H2 + 2CO
ip
Apart from the hydrogen production as a clean energy source, the resulting syngas can be used
cr
for the production of liquid fuels such as methanol or diesel in Fischer–Tropsch plants [156].
us
However, methane (CH4) reforming with CO2 is also considered as an efficient way to minimize
the two most problematic greenhouse gases, such as CH4 and CO2, and convert them into the
an
beneficial synthesis gas and clean energy [157, 158]. Indeed methane reforming with CO2 can
minimize the impact of large-scale CO2 emission from fossil fuel power plants and in ammonia
M
synthesis industries and in turn abate the problems with regards to the limitation in the large-
It is well known that noble metals such as Pt, Pd, Ru, as well as other transition metals like Ni
pt
and Co can be used to catalyze the above-mentioned methane reforming process [159]. The
noble metals, in general, show the highest activity and stability with respect to the deactivation
ce
due to carbon deposition on their surface [160]. However, the high costs and limited availability
of noble metals have restricted their application. From a practical point of view, other metals
Ac
such as Ni and Co and their bimetallic system [161] have been more actively investigated for
methane reforming because of their high activity and abundance although they are more prone to
deactivation caused by the coking or carbon deposition on their surface. as a result of sintering
the metal phase on the support to prepare a bigger ensemble of metal as a nucleation site for the
carbon deposition [162]. Carbon deposition or coking on the catalyst surface during CO2
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Page 33 of 96
reforming of CH4 is recognized as an unavoidable phenomenon for the high C/ H ratios in this
process. Attempts in recent decades to mitigate this problematic issue are based on controlling
the catalyst preparation and structural parameters such as the specific surface area, the size of
active metal on the catalyst supports and type of catalyst support e.g. xerogel vs. aerogel [163-
t
166].
ip
Recent studies revealed that nanoparticle catalyst exhibits a better catalytic performance due to
cr
their unique morphological and physicochemical properties which lead to a high dispersion of
us
the active metal phase on the support [162, 167]. These catalysts can be prepared with a number
as very effective because the resultant metal oxide aerogel catalysts have shown an improved
M
catalytic behavior which is due to the high dispersion of metal on the aerogel support as well as
its strong interaction with support, leading to great activities as well as low coking rates in
d
Osaki et al. [174] prepared monolithic nickel-alumina (NiO-Al2O3) aerogel catalysts for CO2
reforming of methane. After calcination and H2 reduction of the catalyst, the Ni-Al2O3 catalyst
ce
bonding. A better catalytic performance and lower probability of catalyst deactivation by coking
and metal sintering in the co-gelled mixed oxide aerogels was observed compared to a catalyst
that was obtained by a conventional impregnation method at a same loading of NiO. In addition,
an aerogel catalyst preparation by co-gelation of two different precursors allowed to tune the size
of the metal oxide particles by changing the initial Ni ion concentration in the precursor solution
in order to prevent the nucleation of the carbon in the active metal sites. In this respect, Kim et
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al. [166] optimized the metal particle size with which the high activity and low coking rate for
the Ni-alumina catalyst were obtained. They found the sol-gel technique to be the most
appropriate to optimize the metal loading content and its size on the catalyst. The evolution of
the filamentous carbon species on the catalyst surface and its subsequent deactivation were
t
attributed to the formation of the large particle sizes of Ni (>7nm) on the conventional catalyst,
ip
or Ni impregnated catalyst during preparation and additional sintering in the post-synthesis steps
cr
[166]. Whereas aerogel catalyst due to the good textural properties and high thermal stability (up
us
to 973 K) were resistant to the carbon deposition and deactivation.
On the other hand, another important parameter that strongly influenced the carbon deposition is
an
the operation mode regarding implementing a particular type of reactor e.g. a fixed-bed vs.
fluidized-bed reactor especially when the aerogel nanostructured catalyst is used [163-166].
M
Recent investigations have shown that conducting the reforming process in a fluidized-bed
d
reactor can increase the contact of the catalyst particle with gas due to the constant circulation
e
and motion of the catalyst particle and gasification of the deposited carbon. Therefore, a
pt
substantial resistance to the carbon deposition on the catalyst surface can be attained [175].
However, for aerogels, fluidizing the catalyst in the fluidized-bed reactor is not readily possible
ce
due to the strong cohesive forces between the particles, [176] and in this case implementing a
Ac
magnetic/ electric field or ultrasound assisted fluidized-bed reactor has proven to be useful [175,
177]. Hao et al. [178] improved the fluidization quality of Co/Al2O3 aerogels by introducing an
axial uniform magnetic field to the reactor. As can be seen from Fig 4. the magnetic fluidized-
bed reforming exhibited the best catalytic activity among the conventional fluidized and fixed-
bed reactors during 20 h reforming reactions. Moreover, the catalyst in the magnetic fluidized-
bed exhibited the highest initial conversions of CH4 and CO2, which were close to the
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Page 35 of 96
thermodynamic equilibrium condition, although the CH4 conversion decreased slightly from
81% to 76% by increasing the operation time to 20 h (cf. Fig. 4a). Additionally, SEM
micrographs (cf. Fig. 5a-c) of catalysts after 20 h operation revealed that the morphology of
deposited carbon on the magnetically fluidized bed was entirely different, appearing as small
t
filamentous carbon species compared to the long filamentous graphitic carbon in the
ip
conventional fluidized and fixed bed reactors.
cr
Specific surface area and the density of catalyst are also necessary for the methane reforming
us
process [175, 179]. For example, in the case of Ni-Al2O3, a high fluidizing quality and a less
coking problem for aerogel catalysts were observed when compared to their xerogel
an
counterparts. As indicated in Table 1, both catalysts indicated different properties regarding Ni
crystalline size, density, specific surface area, along with their catalytic performance and
M
percentage of evolved filamentous carbon on the catalyst surface. In the case of aerogel, upon
calcination at 650 °C, Ni species were homogeneously dispersed on the Al2O3 through forming a
d
stable NiAl2O4 spinel structure while in the case of xerogel, a poorly distributed Ni having
e
isolated NiO besides NiAl2O4 spinel supported on Al2O3. The catalytic performance with regards
pt
to the conversion of methane and CO2 and selectivity toward CO and hydrogen was much better
ce
in the case of the aerogel (20 wt% Ni loading) which was attributed to the outstanding
physicochemical properties like a low density and high specific surface area in aerogel.
Ac
Table 1 physicochemical properties with the catalytic performance of Ni(20 wt %)/ Al2O3 catalysts.
Al2O3 catalyst (cm3 g-1) area (m2 g-1) crystalline performance amount (wt% of
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Page 36 of 96
size (nm) (CH4)% catalyst)
t
ip
cr
us
an
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Fig. 4 Conversions of CH4 (a) and CO2 (b) as a function of time on stream over the 20 wt.%
Co/Al2O3 aerogel catalyst under the three types of reactors. Reaction conditions: 973 K, 0.1 Mpa,
d
Table 2. lists the different aerogel catalysts that have been used in the methane reforming process
ce
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Fig. 5 FE-SEM images of the catalysts after 20 h operation, (a) in the magnetically fluidized bed,
(b) in the fluidized bed and (c) in the fixed bed. Reprinted with permission from ref. [178].
Table 2. Aerogel catalysts used in the methane reforming by CO2 and their performances
Aerogel Operation CH4 Conversion Deactivation Remarks Ref.
catalyst mode (%) mechanism
t
NiO–La2O3– Fixed-bed • 96% at 1173 Slight carbon • Homogeneous [180]
ip
Al2O3 reactor K after 20 h deposition on distribution of bonded
reaction the catalyst Ni-ions on the support
surface • Introducing the La2O3
cr
increased the adsorptive
capacity of CO2 by
aerogels and facilitated
us
its interaction with NiO
active sites
Ni/Al2O3 Fluidized- • Depending on Limited • The aerogel catalysts [181]
bed reactor graphitic carbon
the Ni loading
(90% for a
sample with surface
an
deposited on the
exhibited high specific
surface areas, low bulk
density, small Ni
10% Ni particle sizes, strong
loading after metal- support
M
48 h reaction) interaction, high Ni
dispersion and low rate
of carbon deposition
Co-Ni Fixed-bed • Depending on Coke deposition • Synergic effects of the [171]
d
remain stable
after 30 h
reaction)
Co-Al2O3 Fluidized- • CO2 Deactivation • The granulated aerogel [182]
Ac
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3.5 Photocatalysts in air cleaning
t
ip
convert them into CO2 and H2O by exposing the photocatalyst to UV (Vis) irradiation under
cr
In a heterogeneous photocatalytic process, large specific surface area to provide active sites for
us
adsorption and interfacial photoreaction events, high porosities to facilitate the mass transport of
liquid and gaseous species, and a 3-D interconnected network to provide continuous charge
an
transfer and increased light harvesting ability, are desirable [184].
Based on the fact explained above, apparently, aerogels are proper candidates for photocatalytic
M
applications [185]. For instance, native TiO2 is considered as an efficient and relatively
inexpensive and benign photocatalyst with notable photocatalytic efficiency toward degradation
d
of various air and water contaminants. However, a wide band-gap energy which only allows
e
pt
absorption of UV light, and the low surface areas have limited its efficiency in photocatalytic
reactions [186]. Processing of TiO2 into aerogel monoliths with the sol-gel process followed by
ce
supercritical drying and heat treatment, not only provides a control of the microstructural
properties to obtain high surface area and tunable nanoporosities but also generates a desired
Ac
photoactive nanocrystalline phase of TiO2 (anatase) [187-191]. Doping with other photoactive
semiconductors can modify the band gap, inhibits a fast photogenerated electron-hole (e-/h+)
recombination and improves the photoactivity of TiO2 [186, 192, 193]. On the other hand, as in
the heterogeneous catalysis, the reaction takes place on the active surface of the catalyst, the
photoactivity of TiO2 can be further enhanced if the photocatalyst adsorbs more of the targeted
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pollutants. The adsorption capacities can be strengthened when the heterogeneous photocatalysts
are processed into 3-D and free standing robust porous aerogel structures [193].
critical steps are involved. The first step is the adsorption of VOC compounds or other organic
t
contaminant species to the porous aerogel surface which is followed by activation of its
ip
photoactive surface by UV radiation to generate electron-hole (e-/h+) pairs. Afterwards, the
cr
˖
reaction between adsorbed species on the surface and free radicals (i.e., OH ) which are
us
produced by trapped electron-hole pairs takes place in order to degrade the adsorbed species.
Finally, the degradation products are desorbed from the surface [123].
an
M
e d
pt
ce
Ac
Fig. 7 Mechanism of heterogeneous photocatalysis reaction on the aerogel structure in the gas
phase. Note: benzene is a model VOC compound, and silica-titania aerogels are model aerogel
photocatalysts.
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The processing of TiO2 into a crack-free free standing aerogel monoliths is quite an intricate
process as TiO2 monoliths tend to rapidly collapse to powders after supercritical drying due to
their meager mechanical strength [194]. For this reason, in several case studies, molecular-level
mixed TiO2-SiO2 binary aerogels, have been prepared by adjusting the rate of hydrolysis of the
t
two alkoxide precursors during the sol-gel process [194] or by impregnation of silica alcogel
ip
with titania alkoxides [195] followed by supercritical drying and heat treatment processes. TiO2-
cr
SiO2 binary aerogels show mechanical strength but are also catalytically active as well as
us
selective towards isomerization and epoxidation reactions [16] and have also indicated a
substantial photocatalytic degradation activity in both gas and liquid phases [196]. However,
an
crack formation, and non-uniform spatial distribution of titanium in these binary oxide monoliths
are a challenge especially for titania-silica aerogels with Ti/Si ratio > 0.1 [197].
M
Despite its mesoscopic pore size, large surface area and monolithic structure, pure silica aerogels
are photocatalytically inactive. The as-prepared binary silica-titania aerogels processed from CO2
d
supercritical drying are also inactive for photocatalytic oxidation of air pollutants due to their
e
amorphous structure. Only after calcination at high temperature (723 K < T < 1023 K) after CO2
pt
supercritical drying the active polymorph anatase is accessible. Another option would be to use
ce
high-temperature supercritical drying with solvents, such as ethanol or acetone, or the assembly
Additionally, the size of titania nanocrystalline domains is equally important and must be in the
range of average diameters of 10 nm, obtained from peak broadening of XRD, or 7 nm, obtained
The TiO2-SiO2 aerogel (Ti/Si=1) prepared via sol-gel processing and supercritical drying with
ethanol led to the formation of crystalline anatase titania nanophases which were anchored to the
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network through the creation of Si-O-Ti bonds and provided an active medium for capture and
[194].
In another study, binary titania-silica aerogels with high content and homogenously distributed
t
titanium centers and the relatively high active surface area (650 m2 g-1) have been prepared
ip
through supercritical impregnation of titanium alkoxides into a silica alcogel followed by
cr
supercritical drying and calcination processes [199]. The microscopic investigation confirmed
us
the presence of anatase (TiO2) aggregated on the catalyst surface when the supercritical solvent,
anatase TiO2 phases resulted whereas supercritical drying with CO2 led to the formation of
M
photocatalytic inactive amorphous structures. The binary titania-silica aerogels derived from
supercritical drying with ethanol had a suitable adsorption capacity in the absence of light with a
d
Additionally, pore sizes and their size distribution are other important criteria in photocatalysis,
ce
as uniform pore sizes may provide higher active surface area and more active sites, which could
be attained through the sol-gel process coupled with templating approaches [193]. This has been
Ac
addressed by Yao et al. [201] with studying the effect of different mesophases of surfactant-
templated titania-silica aerogels on the photooxidation ability of VOCs and indoor air
contaminants. Additionally, the variation of the titania contents in the aerogel photoreactor has
been studied. According to this study, the binary aerogel (Ti/Si=0.75) prepared via supercritical
extraction with ethanol and with an ordered mesophase pattern and a well-defined hierarchical
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porous structure having a uniform distribution of titania in the aerogel network shows the best
performance. The titania-silica aerogel (Ti/Si=0.75) developed in this study, has demonstrated
ordered microdomains of titania with a larger pore structure which resulted in 15 times better
t
P25 TiO2.
ip
Photocatalytic abatement of air NOx also offers an interesting way to remove these harmful
cr
gases with high efficiency [202]. Photodecomposition of NOx reactions are diverse and
us
classified into the several methods of photoselective reduction, photo-oxidation, and
photodecomposition [203]. Several heterogeneous catalysts based on the metal oxides including
an
V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Ta, and W have been tested as a supports for TiO2
in the photo-deNOx process [204, 205]. Despite the strong promises, aerogels utilization in the
M
photo-deNOx process has not been studied much, only a few examples of xerogels out of binary
mixed oxides of TiO2-Al2O3 toward the NO oxidation have been reported, so far [206, 207].
d
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Soylu et al. [206, 207] synthesized mixed oxides of TiO2-Al2O3 through a sol-gel process and
after ambient drying and calcination, performed the photooxidation of NOx over TiO2-Al2O3
surface in order to convert NO to the higher oxidation state of NO2 and store it in the solid state
t
in the form of nitrates and nitrites. Their results suggested that alumina can be utilized as active
ip
NOx capturing sites that can eliminate the release of toxic NO2 into the atmosphere by
cr
adsorption as well as storage processes. In fact, the high surface area in Al2O3 component
us
enabled both good dispersions of the photocatalytic active TiO2 domains on the surface as well
as the formation of additional storage sites for oxidized NOx species. Several variables like TiO2
an
loading, starting precursors, calcination temperature, and formation of the crystalline phase of
TiO2 have drastically influenced the NOx photooxidation outcomes [206]. For example, in a
M
molar ratio, Ti/Al=0.5, better photocatalytic oxidation of NOx than that of commercial TiO2,
Degussa P25 and (i.e. 75% decrease in NO2 emission) with a high storage performance have
d
been achieved. Also, photocatalytic activity in crystalline forms (anatase and rutile phase) of
e
TiO2 with which the band gap fall between 3.05-3.10 ev has been reported in light of an
pt
Polymer, metal oxides, and mixed metal oxide aerogels with their highly porous network
structures and good permeability have also been utilized for controlling the indoor and outdoor
Ac
air quality. These aerogels have been proposed for being used as a suitable air filter or as an air-
cleaning device to capture air viral, bacterial bioaerosols, airborne aerosols and respirable
particulates [208-212]. In this regard, Kim et al [208] used hybrid monolithic aerogel of
syndiotactic polystyrene (sPS) and polyvinylidene fluoride (PVDF) aerogels for separation of
airborne nanoparticles with high filtration efficiency. Guise et al. [213] used packed beds of
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silica aerogel microspheres and captured aerosols in size range of 20 ~ 2000 nm. In some case
studies, the airborne bioaerosols were subjected to the deactivation or killing by titanium dioxide
through a photocatalysis reaction using a photocatalyst coated on the air filters [214, 215] glass
plates [216] or using photocatalytic aerogel matrix under ultraviolet (UV) irradiation. Cao [217]
t
synthesized titania-silica aerogel monoliths (Ti/Si = 1) with a high surface area and a good
ip
permeability and tested these monoliths for capturing the airborne aerosols and bioaerosols (~
cr
0.28 µm) and studied the disinfection capability against Bacillus subtilis by taking advantage of
us
photocatalytic oxidation performance of prepared aerogels. The filtration efficiency was reported
much better than that of the aerosol filtration test (83 % vs. 32 %) because airborne virus and
an
bacteria usually have larger sizes (>0.3 µm). The subsequent disinfection tests indicated no
bacteria colonies/ spores observed on most of the agar plates having aerogels.
M
AOPs refer to the reaction with which the highly reactive species, mainly hydroxyl radicals are
ce
produced that can attack the target organic pollutants [218]. In the context of water treatment,
aerogels have been considered as an effective heterogeneous catalysis media for decontamination
Ac
of water through performing different AOP systems such as Fenton, Fenton-like, and ozonation
processes. The concept and technical feasibility of AOPs have been explained in detail in several
45
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The schematic traditional Fenton reaction and its pollutant decomposition activity are sketched in
t
HO + organic pollutants oxidation products (2)
ip
In the Fenton process, the catalytic activation of hydrogen peroxide by Fe2+ leads to the
cr
generation of active OH˙ radicals that can efficiently degrade organic substances, such as
us
pollutants. The oxidized products sometimes are low molecular weight and biodegradable
organic moieties, or quite often carbon dioxide, water, and other inorganics [221]. However,
an
using dissolved iron in the traditional Fenton process has caused a major restriction particularly
in the large-scale water decontamination applications due to the need to provide an acidic
M
reaction medium (e.g. pH ~ 3) as well as other drawbacks regarding difficulties in catalyst
separation and recycling. By using solid heterogeneous catalysts for the activation of H2O2, the
d
necessity of having a strict pH control is removed. Also, appropriate design of the catalyst allows
e
the process to act selectively towards the decomposition of a particular type of the contaminant
pt
[222, 223]. Moreover, most of the heterogeneous catalysts used in this process are prone to the
ce
recycling or regeneration process which can be an asset for the economic and cost efficiency of
the process. In extensive studies, it has been shown that for the generation of more active iron
Ac
ion catalysts, it is necessary to disperse (heterogenized) them in a solid inorganic matrix, such as
silica, alumina, clay, zeolites, activated carbon, carbon and other solid supports [224-229]. Sol-
gel methods and wet impregnation of aqueous iron (III) in the preformed gel have been used in
the most of these studies to disperse the iron catalysts on the solid supports. Despite the
simplicity, the wet impregnation method has major drawbacks, such as a deficient control of the
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Page 46 of 96
homogeneity and morphology of iron (III) deposition as well as of the surface area of the
resulting catalyst. It has therefore been less exploited compared to the sol-gel approach [230].
Iron oxide and iron supported heterogeneous catalysts have been widely explored for the
oxidation of aqueous organic pollutants in the presence of H2O2 oxidants. However, a significant
t
ip
improvement in the catalytic performance is expected by preparing these catalysts with a
deliberately tailored micro- and a mesoporous structure having an excellent control on pore size,
cr
tortuosity and accessible of active centers as well as surface area [230].
us
Regarding this aim, Li et al. [230] developed a series of high surface area heterogeneous
catalysts from Fe/ Al binary mixed oxide aerogels and xerogels for water decontamination
an
through a facile propylene oxide-assisted sol-gel approach. The catalytic activity of the prepared
M
aerogel and xerogel materials has been investigated towards the degradation of phenol as a
model contaminant and H2O2 as the oxidant. It has been shown that tuning the synthesis
d
parameters of binary oxides, such as the ratio of Fe/ Al, and the annealing temperature has a
e
major influence on the catalyst activity. The optimum catalytic activities have been obtained at
pt
intermediate Fe/ Al ratio as the higher Fe loading led to the formation of discrete hematite phases
that are known to be catalytically inactive. Also, increasing the catalyst annealing temperature
ce
provoked an increase in the pore size of the xerogel and therefore, allowing a facilitated access
Ac
of the aqueous reactants to internal pore surface and consequently an improvement in the
Carbon materials, especially carbon aerogels which are derived from polymer-based aerogels,
have been recognized as promising catalyst support for water purifications due to their rather low
cost, high surface area, and readiness in surface modification. Additionally, their simple and
straightforward synthesis allows the addition of metal salts easily during synthesis. The metal
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Page 47 of 96
ions are trapped within the polymer matrix after gelation and in many cases coordinatively
bonded to the polymer surface functionalities, e.g. by chelating interactions [125]. After
carbonization of the polymer aerogel, the metal phase is homogeneously distributed in the porous
carbon matrix yielding a metal-doped carbon aerogel catalyst. In order to explore the importance
t
of the catalyst processing methods in the oxidation of water pollutants, Ramirez et al.[231]have
ip
investigated the role of the support in the catalytic behavior of two different matrices of carbon
cr
aerogels (from resorcinol-formaldehyde) and activated carbon (from agricultural products). Both
us
carbon matrices were loaded with Fe (7 wt% loading) through a wet impregnation approach and,
have been investigated for a catalytic degradation of non-biodegradable azo-dye Orange II (OII)
an
through a Fenton-like oxidation process. The carbon aerogel showed higher activity in the
catalytic degradation of OII compared to the activated carbon, probably due to the homogeneous
M
dispersion of the iron (mainly in Fe (II) oxidation state) on the surface of the aerogel catalyst as
well as its appropriate surface chemistry that is rich in the oxygen contents. However, despite the
d
good catalytic performance of this Fe-doped carbon aerogel, leaching of iron species is an
e
important drawback at industrial scales. To diminish the metal losses from the carbon aerogel
pt
and to improve the catalytic performance, the same group have utilized two different preparation
ce
methods of impregnation and doping approaches to load the carbon aerogel support with several
transition metals such as Ni, Fe, Co [125]. In the metal-doping-based approach, corresponding
Ac
metal precursor (acetates) has been dissolved in initial polymerization solution and after
polymerization and carbonization at a temperature of 500 °C, the doped metals acted as an
integral part of the global structure of the carbon aerogel matrix with ~ 3.5 % metal loading (A-
X, X denoted the metal). In the wet impregnation approach, before the actual impregnation of the
carbon aerogels with a metal precursors, the catalyst support has undergone to a carbonization
48
Page 48 of 96
temperature of 500 °C and of 1000 °C for the samples M-X and AS3-X, respectively, followed
by an activation of the catalyst in a vapour stream at 900 °C to increase its surface area. Then,
both carbon supports were impregnated with an aqueous solution of metal salts, in a final metal
content of 7 wt.%, and were treated in an inert atmosphere at 300 °C for 2 h. In the case of doped
t
catalysts, ACo and ANi were mesoporous materials with significantly high surface areas, which
ip
somewhat induced the adsorption process. However, AFe was macroporous materials with lower
cr
surface area and a low leaching rate of metal catalyst
us
The catalytic performance of metal doped and impregnated aerogel samples are shown in Fig 8a-
c. In the impregnated samples, M-X, the catalytic activity of the aerogel support for the
an
degradation OII is higher in the presence of Co and Fe (Fig. 8a). Ni has inferior catalytic
been decreased due to the great extent of adsorption as a result of its high mesopore volume. The
e
inferior catalytic behavior of AS3-Co has been attributed to the greater decrease in the surface
pt
area of support upon metal addition as well as the high leaching rate of the metal from the
support. The oxidation performance of doped carbon aerogels revealed (Fig. 8c) that the
ce
elimination of pollutants in the A-Ni and A-Co were significant at the beginning of reaction due
Ac
to the adsorption effect as a consequence of the high mesoporous volume and surface area in
these samples and then proceeded with catalytic oxidation elimination. While, in the case of A-
Fe, due to the greater extent of macroporosity and a lower surface area than A-Co or A-Ni, the
OII elimination only proceeded with catalytic degradation as the higher slope of the curve
observed after adsorption process. Nevertheless, Co and Ni were rather catalytically active; Fe
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Page 49 of 96
has been recognized as the most active metal with the lowest leaching rates in the doped aerogel
[125].
Overall, metal-doped carbon aerogels (especially Fe-doped ones) behaved more active as the
metal doping approach which could mitigate the metal leaching and sintering effect compared to
t
ip
the metal impregnated catalysts. Although, in this method, metal encapsulation was a drawback
and causes a decrease in catalytic behavior as a result of limited contact of the metal with the
cr
reactant in the aerogel matrix.
us
an
M
e d
pt
ce
Ac
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Page 50 of 96
Fig. 8 Orange II elimination catalyzed by M (a), AS3 (b) supports and by the carbon impregnated
with Fe, Co, and Ni (T = 30 °C, pH 3, CH2O2 =6mM, Ccat = 0.2 g L-1), and (c) by doped carbons
(T = 30 °C, pH 3, CH2O2=6mM, Ccat = 0.1 g L-1). Reprinted with permission from [125].
Co-doped carbon aerogels (Co/ CA) have been prepared and employed as a heterogeneous
t
ip
catalyst for oxidation of phenol in aqueous solutions by a Fenton-like process [232]. However,
instead of using H2O2 as an oxidant, sulfate (SO4-˖) based oxidants according to Fig. 9a, b have
cr
been used which were produced through the reaction of cobalt ions with peroxymonosulfate
us
(oxone) to generate sulfate as well as hydroxyl radicals on the surface of Co/ CA catalyst. The
generated sulfate radicals decomposed the adsorbed phenol molecules on the aerogel surface to
an
carbon dioxide and water. However, the oxidation of phenol was influenced by other pollutant
competitors which were present in the solution such as chlorophenol that has a significant
M
tendency to be adsorbed on the CA catalyst. It has also been claimed that compared to the
hydroxyl radicals, sulfate radicals exhibited a higher reactivity and reaction rates towards
d
aqueous organic pollutants because the generation of sulfate radicals from Co2+/ oxons is faster
e
than the generation of hydroxyl radicals from Co2+/H2O2. Also, degradation of phenol using Co/
pt
CA heterogeneous catalyst followed a first order kinetic model with a high dependence on the
ce
reaction temperature as a 100% degradation of phenol has been significantly reduced when the
51
Page 51 of 96
t
ip
cr
us
an
Fig. 9 (a) Reaction mechanism of generation of the sulfate radicals (b) Reaction mechanism of
M
heterogeneous phenol degradation on Co/CA with oxone, (c) Effect of temperature on phenol
degradation in a heterogeneous system. Reaction conditions: [Phenol] = 50 ppm, Co/CA loading
= 0.2 g/L, oxone loading = 2 g/L. Reprinted with permission from ref. [232].
e d
Ozone has also been proposed as another attractive and powerful oxidizing agent that showed a
ce
high reactivity towards mineralization of certain aqueous organic pollutants having complex
The reactivity of ozone for decontamination of pollutants is described by two processes: a) direct
reaction of molecular ozone with pollutants and, b) indirect reaction through the generation of
selectivity of the process results in a large portion of OH˙ radicals to be lost in the aqueous
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solution and, the high energy demand for ozone generation further limited this process. Using
solid catalysts for ozonation processes has drawn significant attention due to the high efficiency
catalysts facilitate the ozonation process for real water and wastewater treatment without the
t
additional need for thermal or light energy [233]. In past decades, transition metal oxide catalysts
ip
were frequently used as ozonation catalysts [234]. However, major drawbacks associated with
cr
using micro- or nanosized metal oxide ozonation catalyst powders are the complication in their
us
separation from wastewaters which in turn causes other issues such as futility in the catalyst
regeneration causing secondary pollution especially with iron based homogeneous catalyst,
support to facilitate the transformation of ozone to hydroxyl radicals [236]. In one way, the high
d
efficiency and ambient operational conditions in heterogeneous catalysts give a potential for
e
practical applications for industrial water treatments. On the other hand, the feasibility of solid
pt
catalysts for renewability/ recyclability is an asset without imposing further pollutions to water
ce
aluminosilicates have emerged [40]. Carbon aerogels, in particular, are attractive catalyst
supports for ozonation processes not only for their unique structural and physical features but
due to their versatile synthetic chemistry. For the same reasons that are pointed out at the section
4.1.1., carbon aerogels have also been drastically utilized as heterogeneous catalysts in the
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ozonation process. In fact, the liability for being easily doped with active metal catalysts either in
the initial step of the sol-gel reaction by adding metal salts to the monomer solutions or through
impregnation of preformed wet gels with a metal salt further affirmed the effectiveness of carbon
aerogels for ozonation processes. Ozonation in the surface of carbon aerogels can be performed
t
by direct oxidation of adsorbed aqueous micropollutants with molecular ozone or through the
ip
generation of hydroxyl radicals on the aerogel surface and decompose them.
cr
Sanchez-Polo et al. [235] have investigated the efficiency of Co(II)-, Mn(II)-, and Ti(IV)-doped
us
carbon aerogels for the transformation of ozone into OH˙ radicals for degradation of sodium
carbon aerogel showed a high activity towards the ozonation of (pCBA). This is due to the
M
greater rate of ozone transformation into OH˙ radicals and subsequent oxidation rate of pCBA at
the surface of Mn-doped carbon aerogels compared to the corresponding Co- and Ti-doped ones.
d
In addition, the capacity of ozone transformation in Mn-doped carbon aerogel was dependent on
e
the used amount of the aerogel catalyst and concentration of Mn(II) on its surface. According to
pt
the XPS analysis of Mn-doped carbon aerogels employed in the ozonation treatment of pCBA,
ce
the transformation of ozone to OH˙ radicals is proposed to occur following the schematic
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Page 54 of 96
In the above reactions, the transformation of ozone to OH˙ radicals and subsequent degradation
of pCBA are relying on the oxidation of Mn(II) to Mn(III) and Mn(IV). Apart from the oxidation
of Mn(II), the surface chemistry of carbon aerogels is equally important in the acceleration of
ozone transformations. The surface activation of carbon aerogels to produce basic groups and to
t
reduce the oxygen species on the surface with an increase in the surface electron density can
ip
accelerate the ozone transformation to OH˙ radicals for an efficient reduction of the organic
cr
pollutants.
us
In another study, nanosized copper oxide catalysts were dispersed in the mesoporous network of
copper oxides were well dispersed in the amorphous structure of carbon aerogels with a size
M
range of 6-14 nm (observed by TEM). The synergetic effect of carbon aerogel supports and
copper oxide catalyst provided a durable and effective method for activation of ozone for
d
generation of more hydroxyl radicals and therefore decomposition of dyes. In this study, the
e
degradation efficiency of the catalytic ozonation process has been determined via two analytical
pt
techniques of colour removal or decolorization by recording the absorbance of the dye in the
ce
UV-Vis spectrum and COD colorimetry techniques. As indicated in Fig. 10, it has been shown
that CuO-Cu2O/MCA catalysts have a greater improvement for dye degradations concerning
Ac
colour removal rates than the ozonation process alone (Fig. 10a). Same improvements have
occurred regarding COD reduction up to 46% for catalytic ozonation while this value was only
29% for non-catalytic ozonation after 60 min treatment (Fig. 10b). Also, some experimental
variables such as increasing the ozone dosage with an enhanced pH value, reaction temperature,
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and catalyst loading have led to a positive effect on the dye degradation rate regarding both
t
ip
cr
us
an
Fig. 10. Comparison of the decolorization (a) and COD removal (b) in different processes.
M
Reaction condition: T = 30 °C; pH = 5.1; ozone dosage = 4.0 mg/min; catalyst dosage = 1 g;
Cinitial RB-5 = 800 mg/L, COD initial = 625 mg/L). The error bars represent the standard
deviation of three independent experiments. Reprinted with permission from ref. [236].
e d
Photocatalytic degradation of aqueous phase pollutants is another promising way to deal with the
ce
categorized under advanced oxidation processes which are explained above with a small
Ac
difference in the mechanism. A similar principle compared to the gas phase can be found in the
liquid-phase, as well. As shown in below schematic reactions, the light is the source of
generation of e-/h+ pairs in photocatalytically active phases and, then the subsequent hole in
contact with water generated a highly reactive species/radical which are responsible for
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TiO2 + hv TiO2 + e‐ + h+ (1)
OH‐ + h+ OH (3)
OH + Organic pollutant
t
H2O + CO2 (4)
ip
Similar to the gas phase, when the commonly used TiO2 based materials are involved in the
cr
aqueous heterogeneous photocatalysis reaction, firstly several properties must be improved. For
us
example, apart from the mitigation of problems regarding the high band gap in TiO2 which only
allows the adsorption of UV light (comprising 5% of solar spectrum), the fast recombination of
an
e-/h+ pairs, the morphostructural properties such as specific surface area, porosity, and
Current research efforts are focused on the preparation of more efficient and diverse
d
photocatalysts with a better photoactivity having a narrow band gap with high response to visible
e
light and good separation of e-/h+ pairs for detoxification of water from widespread pollutants
pt
ideal to immobilize the nanostructured photocatalyst on a solid surface for easy recycling and
recovering [238, 239]. The ideal solid support should have a large specific surface area, open
Ac
pores with high interconnectivity for mass transport, and appropriate surface functionalities to
anchor the photoactive phases [237]. In general, aerogels are ideal photocatalytic supports due to
their peculiar properties such as large specific surface area, open porous structure, and tunable
surface chemistry that make them appealing as a support for semiconductor photocatalysts [240].
More than these, the lightweight and controlled hydrophobicity in aerogel supports make them
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capable of floating on the water surface that not only allows them to absorb more solar radiation
but also facilitate their recovery and recycling without being lost during the repeated cycles.
In principle two approaches can be followed: a) the semiconductor itself can be processed into a
highly porous 3D aerogel network (e.g. TiO2 aerogels) or b) semiconducting nanostructures can
t
ip
be deposited on another inactive aerogel support via impregnation of one-pot sol-gel approaches.
cr
thermal treatment, In this case, the sol-gel process allows the molecular to the nano-level mixing
us
of photoactive, semiconducting elements with the support and also allows to tailor the network
the photocatalytic water purification applications of aerogels are devoted to titania aerogels and
d
their composites with other semiconductor elements [251-253]. In addition, binary silica-titania
e
aerogels are of interest. Using the binary silica-titania aerogels is advantageous as this composite
pt
combines the large surface area/ porosity with the high adsorption capability of silica aerogels
photocatalyst [254]. However, still, the challenge in this area is to improve the aerogel properties
Ac
by controlling the manifold synthesis and processing conditions in order to establish a well-
understood structure-property relationship. For example, Ahmed and Attia [255] prepared silica-
titania binary photocatalyst aerogels for photodegradation of aqueous cyanide into CO2 and N2.
They have found that the high content of SiO2 increased the photodegradation efficiency as the
presence of SiO2 decreased the extent of shrinkage during drying and generated high specific
surface area, translucent and crack free aerogel monolith which can easily be handled and
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recycled several times and absorbed light efficiently. In contrast, in the study by Deng et al.
[256], the best photocatalytic activity of TiO2-SiO2 has been achieved at a molar ratio Ti: Si=1:1.
Above this molar ratio, the higher the content of SiO2, the less efficient photodegradation of
phenol was, which might be due to the fact that the high contents of SiO2 do not allow the easy
t
access of pollutants to the photoactive sites. In the study by Malinowska et al. [196] the
ip
photocatalytic activity of both pure TiO2 and TiO2-SiO2 aerogels towards different phenol para-
cr
derivatives (p-chlorophenol, p-nitrophenol, 4-hydroxybenzoic acid) were explored. The
us
photocatalytic activity of pure titania aerogels was much better than that of binary aerogels due
to the occurrence of phase separation between two phases and less likely of the creation of
an
chemical linkage of Si-O-Ti. However, Gao et al. [257] suggested a better photocatalytic activity
for binary silica-titania aerogels than that of pure titania aerogels which was ascribed for the
M
charge transfer behavior of SiO2 that can rapidly transfer the photoinduced electrons and holes to
the solution and, to the network ligands and inhibits their fast recombination.
d
Zhu et al. [258] developed ambient pressure dried, recyclable superhydrophobic silica-titania
e
aerogels for the adsorption and photocatalytic decomposition of Rhodamine B (Rh-B), a toxic
pt
organic dye, from the water. These binary aerogels show a photodegradation capability for
ce
decomposition of more than 75% of Rh-B within 100 minutes of exposing to UV light.
Moreover, the hydrophobicity of these binary aerogels has been an essential property which not
Ac
only allows the aerogel to float on water which facilitates capturing the pollutants and
accumulating them in the vicinity of active TiO2 sites, but it also allows the effective capturing
Silica-titania aerogels has also recently been reported through chemical liquid deposition (in a
repeated deposition cycle 5 to 15) of prehydrolyzed titanium alkoxides (10 wt%-20 wt%) on the
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preformed silica wet gels by reaction of hydroxyl groups on the silica network with those on the
partially hydrolyzed titania in water (cf. Fig 11a) [259]. After heat treatment at 600 °C, the
typical obtained composite aerogel after 15 deposition cycles (SiO2-TiO2-15) possessed a surface
area of 425 m2 g-1 which were suitable for effective catalytic degradation of methylene blue (MB)
t
in water. As a result of repeated deposition, the growth of titania nanoparticles and titania nanocoating on
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silica surface have been occurred and led to the formation of silica-titania composite aerogels. Apart from
cr
the surface area in composite, the small particle size and crystallinity in titania, as well as deposition
cycle, have significantly influenced the photocatalytic performance of composites. Formation of anatase
us
TiO2 phase have been tracked by using a high-resolution TEM and with observing the clear lattice fringes
corresponding to (101) planes (cf. Fig. 11b). As shown in Fig 11c, after exposure for 100min, the
an
concentration percentages of MB with sample SiO2-TiO2-5, SiO2-TiO2-10 and SiO2-TiO2-15 were 45%,
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Fig. 11 (a) Schematic representation of preparation of silica-titania composite aerogels via a
chemical liquid deposition method; (b) photograph of typical aerogels SiO2-TiO2-15 treated at
600 °C with its high-resolution TEM micrograph revealing the crystalline anatase phase of TiO2;
(c) changes in MB concentration percentage over the course of the photocatalytic degradation of
MB in the presence of the different aerogels after heat treatment at 600 ˚C along with
t
photographs of MB solution before and after exposure to irradiation for 100 min: (1) MB with
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silica aerogel, (2) MB with SiO2-TiO2-5, (3) MB with SiO2-TiO2-10, (4) MB with SiO2-TiO2-10.
All the aerogels are heat treated at 600 ˚C for 2h and have the equal weight. Note: SiO2-TiO2-5-
cr
15 means that the SiO2-TiO2 composite was obtained with 5 to 15 repeated deposition cycles.
Reprinted with permission from ref. [259].
us
an
Recyclable silica-titania aerogel photocatalyst beads were also prepared through a simple
synthesis approach as indicated in Fig. 11a for degradation of Rh-B in the water [254]. The
M
synthesis method involved the co-condensation of titanium and silicon alkoxides in varied Ti/ Si
molar ratios. The resulting sol was extruded through a nozzle into an oil phase to rapidly get into
d
an alcogel which after washing was dried by high temperature supercritical extraction.
e
Fig. 12b shows the interconnected porous structure of TiO2-SiO2 aerogel beads in which the
pt
titania anatase crystalline phase is uniformly distributed in the silica network. Rh-B has a
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maximum UV absorbance at 554 nm, which decreases over time when being adsorbed by the
aerogel beads and removed from the water upon photocatalytic degradations (Fig.12c).
Ac
Approximately 80% of Rh-B was removed within 20 min of exposure to TiO2-SiO2 aerogel
beads. Moreover, after 30 min of UV light irradiation, the colour of Rh-B adsorbed on these
aerogels faded away and changed to the yellow, thus indicating an excellent photocatalytic
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t
ip
cr
us
an
M
e d
Fig. 12 a) The schematic representation of the synthesis process of SiO2-TiO2 aerogel beads, b)
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SEM and TEM micrographs of SiO2-TiO2 aerogel beads, c) Time-dependent UV-vis absorption
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spectra of RhB solution with SiO2-TiO2 aerogel beads (Si-Ti-5). The inset is the photographs of
RhB solution before, and after the addition of SiO2-TiO2 aerogel beads, d) Photographs of RhB
adsorbed SiO2-TiO2 aerogel beads before and after 30 min UV irradiation. Reprinted with
Ac
Ismail et al. [260] have studied the impact of supercritical drying and heat treatment on physical
and the photodegradation properties of silica-titania aerogels for the purification of industrial
waste streams containing Cl-, S2-, NH4+ and traces of heavy metal ions. The best aerogels
regarding the photodegradation capabilities have been obtained when they were processed by
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high-temperature supercritical drying for 30 minutes period along with 5 h heat treatment. These
processing steps were necessary for the evolution of photoactive anatase crystalline phase of
Carbon based TiO2 composites are also one of the most extensively studied photocatalysts in
t
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waste water treatments. Carbon-TiO2 composites exist in three different structures of a TiO2-C
hybrid; carbon supported, carbon doped and carbon coated TiO2 [261], from which many
cr
different beneficial characteristics have been achieved. The cationic and anionic doping of TiO2
us
with carbon [262, 263] is reported to narrow its band gap and enhance its photocatalytic activity
in the visible range. The nanocomposite of TiO2 and other semiconductors with carbon
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allotropes, such as carbon nanotubes and graphene [240, 264], are also reported to decrease the e-
/h+ pairs recombination, reduce the band gap and increase the pollutant absorptivity.
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The one pot synthesis of C-TiO2 hybrid aerogel with macroporous structures (pore size up to ~
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996 nm) and better photocatalytic properties (4.23 time) than that of the P25, a commercial TiO2
e
(Degussa Co., Ltd., Germany), towards degradation of methylene blue under UV light has been
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reported [241]. The high catalytic activity has been attributed to the large light absorption
capability of the hybrid aerogel as a result of light scattering and the presence of oxygen vacancy
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at anatase phase TiO2 nanoparticles. In fact, carbon aerogels inhibit TiO2 nanoparticles’ growth
Ac
and increase the crystallinity of TiO2 during heat treatment and suppress the TiO2 phase
transformation from photoactive anatase phase to the less photoactive rutile phase.
The photocatalytic activity of various aerogels reported in the literature for pollution abatement
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Table 4. Selected list of aerogel photocatalyst for depollution of aqueous systems.
t
solution with the size of 4-10 of resulted aerogels.
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nm. • Au Nps led to increase in the
crystalline zone in titania.
cr
• The higher the concentration
of gold Nps, the more
photodegradation of salicylic acid
us
under UV light was obtained.
BiOBr/reduced A one-pot hydrothermal • Excellent dye degradation [240]
graphene oxide (RGO) method using L-lysine as a performance BiOBr under visible
composite reducing agent and the cross-
linker was applied to prepare
three-dimensional RGO-based
an •
light due to charge separation
effect of RGO
High surface area with
porous network with spongy nature
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simultaneous growing BiOBr • High stability and
nanoparticles in its network. recyclability from aqueous
solutions
d
achieved.
Nanocrystalline TiO2 An epoxide mediated sol-gel • Nanocrystalline TiO2 [191]
synthesis followed by super aerogels calcined at 650 ˚C has
and subcritical dryings with shown a superior photodegradation
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aerogels towards (MB) were
correlated with their
morphostructural and hydrophobic
properties as well as calcination
temperature.
Europium oxide doped Europium oxide was doped • An improved photocatalytic [251]
TiO2 (Eu-TiO2) conveniently to titania by sol- performance towards degradation
t
gel approach of salicylic acid was achieved due
ip
to
1) the prolonged separation of
electrons and holes which were
cr
facilitated by the formation of
defects (Ti3+) and oxygen
us
vacancies on the surface,
2) the ability of europium ions to
trap electrons and minimize charge
carrier recombination under UV
an irradiation,
3) presence of photoactive anatase
crystalline phase.
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Nanoglued binary A preformed titania with an • Aerogels contained a high- [267]
titania-silica (TiO2– anatase phase was immobilized surface-area with a Ti4+ valency.
SiO2) on a 3D mesoporous network • The photogenerated
of silica obtained from sol-gel. hydroxyl radicals (OH˙) in the
d
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Cu2O/RGO composite Aerogels were synthesized • Aerogels were employed for [243]
through a facile one-pot aqueous methyl orange
hydrothermal method using photodegradation.
glucose as a reducing agent and • Enhanced light absorption
cross-linker. capability as a result of improved
charge separation ability of
composite by RGO was achieved.
t
• Easy recycling due to the
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aerogel’s light weight and
hydrophobicity was obtained.
SiO2–SnO2 composite • Crystallinity and grain size [269]
cr
Tine oxide was deposited on
preformed silica gel through of SnO2 increased with thermal
a wet deposition approach. treatment at > 500 ˚C that
us
caused an improved
photocatalytic activity.
• Aerogel exhibited rich
an photoluminesce effects as a
result of defects especially for
those related to the oxygen-
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deficient sites.
• Aerogel composite has a
proven photodegradation
performance for decomposition
d
of MB.
e
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toward MO for composite was
much higher (three-fold
enhancement) than that of non-
porous fiber counterparts as
well as TiO2 powder.
• The method of composite
development is easily
t
ip
upscalable.
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5. Conclusions and outlooks
us
This paper constitutes the first review article in last ten years which exclusively reviewed the
catalytic and photocatalytic environmental pollution abatement using various aerogel and aerogel
an
supported catalysts. The literature studied in here are indicating increasing interests over the last
Based on the literature summarized in the present paper, the aerogels are basically a profitable
d
candidate for being used as a catalytic abatement media for environmental pollutants due to their
e
versatile synthesis chemistry, a sol-gel, accompanied with the supercritical drying which would
pt
allow the tailoring the material physiochemistry, textural and morphostructural properties for
ce
different catalytic reactions. A drastic enhancement in catalytic activity, selectivity, and stability
can be attributed to the combination of aerogel illustrious physical properties like high specific
Ac
surface areas accessible to reactant/product molecules, high dispersion of active species, and
strong metal or catalyst-support or metal–metal interactions. Also, thanks to the high and
homogeneous dispersion of (photo)catalytic active phase on the aerogel support, the aggregation
problem of nanoscale catalysts as a result of their high surface area to volume ratio are mitigated
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Although the current review paper only focuses on the environmental cleaning applications of
aerogel catalysts, this fascinating material has also shown fruitful performances in steam
reforming process for producing hydrogen as a clean energy source for onboard, on-demand
applications as well as chemical product synthesis. However, despite the fact that the catalytic
t
applications of aerogels are potentially immense in number and huge in impact, they are not
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currently commercially available due to their rather expensive processing conditions as well as
cr
the presence of other bottlenecks like low thermal resistance and delicate mechanical strength.
us
In order to pave the way for large-scale productions and applications, today, these issues are
being mitigated to some extent by using, for example, cheap inorganic salts instead of their
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expensive alkoxide or using sustainable biomass derived sources. Moreover, safe aerogel
processing techniques i.e. replacing the supercritical CO2 drying with an ambient pressure drying
M
approach as well as taking profit of hybridization chemistry to constitute aerogel catalysts with
less mechanical and thermal performance can counter these limitations for future applications.
e d
pt
Acknowledgement
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Hajar Maleki acknowledges financial support by the Austrian FWF for the Lise Meitner
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