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Carbocoat 150 Universal Primer

PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Generic Type Single Component Phenolic Modified Alkyd

Heavy-duty primer formulated to provide long term protection of structural steel. It provides
Description
excellent adhesion and can be welded through to yield sound welds.

• Good for extended exposure demands

• Ability to be welded through
Features • Heavy-metal free
• VOC compliant for most areas
• Accepts wide range of topcoats

Standard: Red (0500); Gray (0700)

Color
Other unmatched colors are Special Order

Finish Flat

2 - 3 mils (51 - 76 microns) per coat

Dry Film Thickness
Don't exceed 3.0 mils (75 microns) in a single coat. Welding is best achieved when thicknesses do
not exceed 1 mil (25 microns).

Solids Content By Volume 52% +/- 2%

834 ft²/gal at 1.0 mils (20.5 m²/l at 25 microns)

Theoretical Coverage 417 ft²/gal at 2.0 mils (10.2 m²/l at 50 microns)
Rate 278 ft²/gal at 3.0 mils (6.8 m²/l at 75 microns)
Allow for loss in mixing and application.

As Supplied : 3.4 lbs./gal (407 g/l)

Thinner 10 : 6 oz/gal 3.7 lbs./gal (443 g/l)
VOC Values
These are nominal values and may vary slightly with color.

Continuous: 200°F (93°C)

Non-Continuous: 250°F (121°C)
Dry Temp. Resistance
Discoloration and loss of gloss is observed above 200 F (93 C).

May also be topcoated with catalyzed epoxies and urethanes.

Topcoats
Call for specific recommendations.

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other
General
contaminants that could interfere with adhesion of the coating.

SSPC-SP6 with a 1.0-2.0 mil (25-50 micron) surface profile for maximum protection. SSPC-SP2 or
Steel
SP3 as minimum requirement.

MIXING & THINNING

Mixing Power mix until uniform in consistency.

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Carbocoat 150 Universal Primer
PRODUCT DATA SHEET

MIXING & THINNING

Normally not required but may thin as follows: Spray, brush or roller may be thinned up to 6 oz/gal
(5%) with Thinner #10. Use of thinners other than those supplied or recommended by Carboline
Thinning
may adversely affect product performance and void product warranty, whether expressed or
implied.

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

Spray Application The following spray equipment has been found suitable and is available from manufacturers.
(General)

Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.052” fluid tip and
Conventional Spray
appropriate air cap.

Pump Ratio: 30:1 (minimum)*

GPM Output: 3.0 (minimum)
Material Hose: 3/8” I.D. (minimum)
Airless Spray
Tip Size: 0.013” - 0.017”
Output PSI: 2000-2300
Filter Size: 60 mesh

Brush & Roller Multiple coats may be required to achieve desired appearance, hiding and recommended dry film
(General) thickness. Avoid excessive re-brushing or re-rolling.

Brush Use a natural bristle brush.

Roller Use a short-nap synthetic roller cover with phenolic core.

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum 35°F (2°C) 35°F (2°C) 35°F (2°C) 0%
Maximum 120°F (49°C) 120°F (49°C) 120°F (49°C) 90%

This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures
below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special
application techniques may be required above or below normal applicaton conditions.

CURING SCHEDULE
Dry to Topcoat w/ Dry to Topcoat w/
Surface Temp. Dry to Touch Tack Free
itself or other alkyds epoxies or urethanes
35°F (2°C) 60 Minutes 4 Hours 12 Hours 16 Hours
55°F (13°C) 35 Minutes 90 Minutes 5 Hours 12 Hours
75°F (24°C) 10 Minutes 45 Minutes 2 Hours 8 Hours

These times are based on a 2.0 mil (50 microns) dry film thickness. Higher film thickness, insufficient ventilation, high humidity or
cooler temperatures will require longer cure times and could result in solvent entrapment or premature failure.

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Carbocoat 150 Universal Primer
PRODUCT DATA SHEET

CLEANUP & SAFETY

Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local
Cleanup
applicable regulations.

Read and follow all caution statements on this product data sheet and on the SDS for this product.
Safety
Employ normal workmanlike safety precautions.

When used in enclosed areas, thorough air circulation must be used during and after application
Ventilation
until the coating is cured.

Caution This product contains flammable solvents. Keep away from sparks and open flames.

PA C K A G I N G , H A N D L I N G & S T O R A G E
24 months at 75°F (24°C)
Shelf Life
*Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original
unopened containers.

Storage Temperature & 35° - 100°F (2°- 43°C)

Humidity 0-100% Relative Humidity

Storage Store Indoors.

Shipping Weight 5 Gallon - 66 lbs. (30 kg)

(Approximate) 55 Gallon - 730 lbs. (331 kg)

Flash Point (Setaflash) 76°F (24°C)

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject
to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No
guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace
or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable
for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR
IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless
otherwise indicated.

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