Professional Documents
Culture Documents
Contents
These pages give an overview of the Before Riding ...................................... 41
contents of your owner’s manual. The first The importance of wearing a helmet
page of each section lists the topics and other protective gear, how to make
covered in that section. sure you and your motorcycle are ready
to ride, and important information about
Motorcycle Safety ............................... 1 loading.
Important safety information you
should know, plus a look at the safety- Basic Operation & Riding ................. 51
related labels on your motorcycle. How to start and stop the engine, shift
gears, and brake. Also, riding
Instruments & Controls ..................... 9 precautions and important information
The location and function of indicators, about riding with a passenger or cargo.
gauges, and controls on your
motorcycle and operating instructions
for various controls and features.
Contents
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Contents
Servicing Your Honda ....................... 71 Technical Information ....................... 213
Why your motorcycle needs regular ID numbers, technical specifications,
maintenance, what you need to know and other technical facts.
before servicing your Honda, an owner
maintenance schedule, and instructions Consumer Information ...................... 235
for specific maintenance and Information on warranties, emission
adjustment items. controls, how to get Honda service
manuals, and...
Tips ....................................................... 175 ‘‘Reporting Safety Defects’’ ......... 244
How to store and transport your
motorcycle and how to be an Index..................................................... 246
environmentally responsible rider.
Quick Reference
Taking Care of the Unexpected ........ 181 Handy facts about fuel, engine oil, tire
What to do if you have a flat tire, your sizes, and air pressures.
engine won’t start, etc.
Contents
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2010
Honda CBR600RR/CBR600RR ABS
OWNER’S MANUAL
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Introduction
Congratulations on choosing your Honda We also recommend that you read this
motorcycle. owner’s manual before you ride. It’s full
of facts, instructions, safety information,
When you own a Honda, you’re part of a and helpful tips. To make it easy to use,
worldwide family of satisfied customers the manual contains a detailed list of
− people who appreciate Honda’s topics at the beginning of each section and
reputation for building quality into every an index at the back of the book.
product.
Before riding, take time to get acquainted As you read this manual, you will find
with your motorcycle and how it works. information that is preceded by a
To protect your investment, we urge you symbol. This information is
to take responsibility for keeping your intended to help you avoid damage to your
motorcycle well maintained. Scheduled Honda, other property, or the environment.
service is a must, of course. But it’s just as
important to observe the break-in
guidelines, and perform all pre-ride and
other periodic checks detailed in this
manual.
Introduction
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Introduction
Read the Warranties Booklet (page 239 ) You may also want to visit our website at
thoroughly so you understand the www.honda.com.
coverages that protect your new Honda
and are aware of your rights and Happy riding!
responsibilities.
California Proposition 65 Warning
If you have any questions, or if you ever WARNING: This product contains or
need special service or repairs, remember emits chemicals known to the State of
that your Honda dealer knows your California to cause cancer and birth
motorcycle best and is dedicated to your defects or other reproductive harm.
complete satisfaction.
Introduction
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To help you make informed decisions about safety, we have provided operating procedures
and other information on labels and in this manual. This information alerts you to potential
hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated with
operating or maintaining a motorcycle. You must use your own good judgment.
Safety Messages –– preceded by a safety alert symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
Safety Messages
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This entire manual is filled with important safety information –– please read it carefully.
Safety Messages
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Motorcycle Safety
This section presents some of the most Important Safety Information ................. 2
important information and Accessories & Modifications .................. 5
recommendations to help you ride your Safety Labels ........................................... 7
motorcycle safely. Please take a few
moments to read these pages. This section
also includes information about the
location of safety labels on your
motorcycle.
Motorcycle Safety 1
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2 Motorcycle Safety
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Motorcycle Safety 3
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4 Motorcycle Safety
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Motorcycle Safety 5
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6 Motorcycle Safety
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Safety Labels
Safety labels on your motorcycle either warn you of potential hazards that could cause
serious injury or they provide important safety information. Read these labels carefully and
don’t remove them.
If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.
Motorcycle Safety 7
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Safety Labels
8 Motorcycle Safety
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(cont’d)
ignition switch
storage compartment
for U-shaped lock
helmet holder
shift lever
If any part of these displays does not come (1) multi-function display
on when it should, have your Honda dealer (2) fuel gauge
check for problems. (3) speedometer
Temperature Display
Below ‘‘--’’ is displayed.
94 °F (34 °C)
Between Actual coolant
95 °F − 250 °F temperature is
(35 °C − 121 °C) displayed. 〈Centigrade (°C)〉 (1)
Between Actual coolant
251 °F − 269 °F temperature is
(122 °C − 131 °C) displayed and
flashed.
Above The display remains
270 °F (132 °C) and flashes
‘‘270 °F (132 °C)’’. (1) coolant temperature meter
(2)
Continuing to ride with an overheated
engine can cause serious engine damage.
Speedometer
(1)
The speedometer ( 1 ) shows riding speed
in miles or kilometers per hour.
(1) speedometer
(1)
(1)
(3)
(cont’d)
Before Riding
Before each ride, you need to make sure Are You Ready to Ride? .........................42
you and your Honda are both ready to ride. Protective Apparel ...............................42
To help get you prepared, this section Rider Training .....................................44
discusses how to evaluate your riding Is Your Motorcycle Ready to Ride? .......45
readiness, what items you should check on Pre-ride Inspection ..............................45
your motorcycle, and adjustments to make Load Limits & Guidelines.......................48
for your comfort, convenience, or safety. Loading ................................................48
This section also includes important Load Limits .........................................49
information about loading. Loading Guidelines .............................49
Before Riding 41
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42 Before Riding
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Before Riding 43
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44 Before Riding
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Before Riding 45
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46 Before Riding
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Before Riding 47
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48 Before Riding
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Before Riding 49
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50 Before Riding
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Shifting Gears
Close the throttle and pull the clutch
lever in completely before shifting.
Improper shifting may damage the
engine, transmission, and drive train.
Learn to recognize the engagement
point as you release the clutch lever. It
is at this point the transmission of
shifting pattern power to the rear wheel resumes.
Upshift to a higher gear or reduce
Your motorcycle has six forward gears in throttle before engine rpm (speed) gets
a one-down, five-up shift pattern which is too high. Learn the relationship between
coordinated with a cable-operated clutch engine sound and the normal shifting
system. points.
Downshift to a lower gear before you
Learning when to shift gears comes with feel the engine laboring (lugging) at
experience. Keep the following tips in low rpm.
mind:
As a general rule, shift while moving in
a straight line.
(cont’d)
Shifting Gears
Avoid downshifting to help slow your Shif ting Up:
motorcycle when engine rpm is near its From 1st to 2nd: 12 mph (20 km/h)
allowable maximum (near the From 2nd to 3rd: 19 mph (30 km/h)
tachometer red zone). In this situation, From 3rd to 4th: 25 mph (40 km/h)
the rev limiter in the engine ignition From 4th to 5th: 31 mph (50 km/h)
control module may not prevent From 5th to 6th: 37 mph (60 km/h)
excessive engine speed which could
damage the engine. Shif ting Down:
To prevent transmission damage, do not From 6th to 5th: 28 mph (45 km/h)
coast or tow the motorcycle for long From 5th to 4th: 22 mph (35 km/h)
distances with the engine off. From 4th to 3rd: 16 mph (25 km/h)
Recommended Shift Points Pull the clutch lever in when speed drops
Ride in the highest gear that lets the below 12 mph (20 km/h), when engine
engine run and accelerate smoothly. This roughness is evident, or when engine
will give you good fuel economy and stalling is imminent; and shift down to 1st
effective emissions control. When gear for acceleration.
changing gears under normal conditions,
use these recommended shift points:
Braking
Your motorcycle is equipped with disc For full braking effectiveness, use both
braking systems which are hydraulically the lever and pedal simultaneously. Using
activated. Operating the brake lever both braking systems will stop your
applies the two front disc brakes. motorcycle faster with greater stability.
Depressing the brake pedal applies the rear
disc brake.
Braking
To slow or stop, apply the brake lever and Applying the brakes too hard may cause
brake pedal smoothly, while downshifting the wheels to lock and slide, reducing
to match your speed. control of your motorcycle. If this happens,
release the brake controls, steer straight
Gradually increase braking as you feel the ahead until you regain control, then
brakes slowing your speed. The increase reapply the brakes more gently.
in engine compression from downshifting
will help slow your motorcycle. When possible, reduce your speed or
complete braking before entering a turn.
To prevent stalling the engine, pull the Avoid braking or closing the throttle
clutch lever in before coming to a quickly while turning. Either action may
complete stop. For support, put your left cause one or both wheels to slip and
foot down first, then your right foot when reduce your control of your motorcycle.
you have finished braking.
Braking
Your ability to brake in a turn and to brake When descending a long, steep grade,
hard in an emergency situation are use engine compression braking by
important riding skills. We suggest downshifting, with intermittent use of
attending a Motorcycle Safety Foundation both brakes. Continuous brake
experienced rider training course application can overheat the brakes and
(page 44 ) to retain these skills. reduce their effectiveness.
When riding in wet or rainy conditions, or Riding with your foot resting on the
on loose surfaces, the ability to maneuver brake pedal or your hand on the brake
and stop will be reduced. All of your lever may actuate the brakelight, giving
actions should be smooth under these a false indication to other drivers. It
conditions. Rapid acceleration, braking or may also overheat the brakes, reducing
turning may cause loss of control. effectiveness.
For your safety, exercise extreme caution
when braking, accelerating or turning.
Braking
braking distribution, and has an anti-lock
Combined ABS function designed to help prevent wheel
lock up during hard braking. Moreover,
(CBR600RR ABS) Combined ABS helps provide more riding
This model is equipped with Combined stability when braking hard and suddenly.
ABS (Combined Anti-lock Brake System). Although the wheel may not lock up, if
When the ignition switch is turned ON, the you are braking too hard in a turn, the
system performs a self-analysis and when motorcycle can still lose traction causing a
the vehicle speed reaches 6 mph (10 km/h) loss of control. In general, you’ll achieve
the system starts to operate and remains on the best results by braking while running
while riding. Combined ABS is self- in a straight line.
checking.
Even if the front brake lever and the rear
Combined ABS is an electrically brake pedal are operated independently,
integrated system consisting of the the brake force is distributed appropriately
Combined Brake System and Anti-lock to the front and the rear. However, for full
Brake System. Combined ABS controls braking effectiveness, use both the lever
braking force by accurately monitoring the and pedal simultaneously, as you would
amount of force applied to the brakes and with a conventional motorcycle braking
wheel speed. It balances the front-to-rear system.
Braking
In some situations, a motorcycle with The anti-lock brake function of the
Combined ABS may require a longer Combined ABS may be activated by
stopping distance to stop on loose or riding over a sharp drop or rise in the
uneven surfaces than an equivalent road level while operating the brake.
motorcycle without Combined ABS. It is important to follow the tire
recommendations (page 150 ). The
Combined ABS cannot make up for road Combined ABS computer works by
conditions, bad judgment, or improper comparing wheel speed. Non-
operation of the brakes, and cannot stop recommended tires can affect wheel
rear wheel lift completely. It is still your speed and may confuse the Combined
responsibility to ride at reasonable speeds ABS computer.
for weather, road surface, and traffic Combined ABS does not function at
conditions, and to leave a margin of safety. low speeds (approximately 4 mph (6
km/h) or below).
Combined ABS does not function if the
battery is discharged.
Combined ABS does not function if the
ABS main or the ABS motor fuses are
blown.
(cont’d)
Braking
When Combined ABS does not
function, the brakes work like a Combined ABS Indicator
conventional braking system. On
conventional braking systems, operating (CBR600RR ABS)
the front brake lever applies the front Normally, this indicator comes on when
brake and operating the rear pedal the ignition is turned ON, and goes off
applies the rear brake. after you ride the motorcycle at a speed
above 6 mph (10 km/h). If there is a
You may feel a change in the way the problem with Combined ABS, the
brake lever/pedal reacts when it is indicator lights or flashes and remains on.
operated under the following conditions: Combined ABS does not operate when the
Immediately after turning the ignition Combined ABS indicator is on.
switch ON
After braking to a stop
Braking
If the Combined ABS indicator lights or The Combined ABS indicator may flash
flashes and remains on while riding, stop if:
the motorcycle in a safe place and turn off The front wheel leaves the ground for 1
the engine. second or more.
Turn the ignition ON again. The indicator Either brake is applied continuously
should come on, and go off after you ride from 0 mph (0 km/h) to 31 mph (50
the motorcycle at a speeds above 6 mph km/h).
(10 km/h). If it does not go off, Combined You turn the rear wheel while the
ABS is not functioning, but the brakes still motorcycle is uplight on the stand.
provide normal stopping ability like a
conventional braking system. However, This is normal but the Combined ABS is
you should have the system checked by not in operation. To activate the system
your Honda dealer as soon as possible. again, turn the ignition OFF, then ON
again.
Parking
1. Look for a level parking area. If you 2. Use the side stand to support the
can’t park on a paved surface, make motorcycle while parked.
sure the ground surface is firm, To lower the side stand, use your foot
especially under the side stand. to guide it down. Remember that
If you must park on a hill, leave the lowering the side stand with the
transmission in gear and position the transmission in gear will stop the
rear tire against the curb at a 45 degree engine, even if the clutch lever is
angle. pulled in. That is a function of the
side stand ignition cut-off system.
Make sure flammable materials such as Check that the side stand is down all
dry grass or leaves do not come in the way so that the side stand ignition
contact with the exhaust system when cut-off system (page 53 ) is activated.
parking your motorcycle. Refer to If you have to park on a soft surface,
Catalytic Converter, page 232 . insert something solid under the side
stand for support.
To avoid possible heat damage to your
motorcycle or personal belongings, do not
cover the exhaust muffler with a
protective cover or any clothing within 20
minutes after shutting off the engine.
Parking
FRONT 3. Use the steering lock, which locks the
handlebar in place. Turn the handlebar
(1) To lock all the way to the left. Push in on the
(A) (B) ignition key ( 1 ) and turn it to LOCK.
Remove the key.
(To unlock the steering lock, insert and
push down on the key and turn it to the
right to the OFF position.)
(C) (A)
To unlock
(cont’d)
Parking
LEFT REAR Hook the loops of the wire onto the
(3) helmet holder ( 4 ) and install the rear
(4) seat to lock.
(2)
(2) helmet holder wire (4) helmet holder Riding with a helmet attached to
(3) D-ring the holder can interfere with the
rear wheel or suspension and
4. Use the helmet holder wire stored in the could cause a crash in which you
tool kit to secure your helmet with your can be seriously hurt or killed.
motorcycle:
Remove the rear seat (page 93 ). Use the helmet holder only while
Route either end of the helmet holder parked. Do not ride with a helmet
wire ( 2 ) through the helmet’s D-ring secured by the holder.
( 3 ).
Parking
The rear fender has a storage
Theft-prevention Tips compartment to store a U-shaped lock
under the rear seat. Some U-shaped
Park your motorcycle in a locked locks may not be stored in the
garage whenever possible. If a garage compartment due to their size or design.
isn’t available, park in a concealed area
or in a well-lit area with enough UNDER REAR SEAT
pedestrian traffic to discourage a thief.
Always take the ignition key with you.
Always use the steering lock (page 67 ),
even if you’re parking for just a minute
or two. A thief can easily push an
unlocked motorcycle to a waiting truck.
In addition to the steering lock, use a
good quality anti-theft device made
specifically to lock a motorcycle to a Keep your owner’s manual, current
secure object. registration, and insurance information
If you decide to use an anti-theft device, with your motorcycle. This will make it
select one of good quality and be sure to easier for the authorities to find you if
follow the manufacturer’s instructions. your motorcycle is stolen and recovered.
Engine
Throttle ................................................ 114
Clutch System...................................... 116
Spark Plugs .......................................... 120
Maintenance Safety
This section includes instructions on how Some of the most important safety
to perform some important maintenance precautions follow. However, we cannot
tasks. If you have basic mechanical skills, warn you of every conceivable hazard that
you can perform many of these tasks with can arise in performing maintenance. Only
the tools provided with your motorcycle. you can decide whether or not you should
perform a given task.
Other tasks that are more difficult and
require special tools are best performed by
professionals. Wheel removal should
normally be handled only by a Honda Failure to properly follow
technician or other qualified mechanic. maintenance instructions and
Instructions are included in this manual precautions can cause you to be
only to assist in emergency service. seriously hurt or killed.
Maintenance Safety
Read the instructions before you begin,
Important Safety Precautions and make sure you have the tools and
skills required.
Make sure the engine is off before you To help prevent the motorcycle from
begin any maintenance or repairs. This falling over, park it on a firm, level
will help eliminate several potential surface, using the side stand or a
hazards: maintenance stand to provide support.
Carbon monoxide poisoning from To reduce the possibility of a fire or
engine exhaust. Be sure there is explosion, be careful when working
adequate ventilation whenever you around gasoline. Use only
operate the engine. non-flammable solvent, not gasoline, to
Burns from hot motorcycle parts. Let clean parts. Keep cigarettes, sparks, and
the engine and exhaust system cool flames away from all fuel-related parts.
before touching.
Injury from moving parts. Do not run
the engine unless instructed to do so.
Maintenance Safety
Remember that your Honda dealer knows
your motorcycle best and is fully equipped
to maintain and repair it. To ensure the
best quality and reliability, use only new
Honda Genuine Parts or their equivalents
for repair and replacement. If you have the
tools and skills required for additional
maintenance jobs, you can purchase an
official Honda Service Manual
(page 236 ).
Periodic Maintenance
In addition to the regularly scheduled
maintenance (page 80 ) and daily pre-ride
inspection (page 45 ), consider performing
the periodic checks on the following page
at least once a month, even if you haven’t
ridden your motorcycle, or as often as
once a week if you ride frequently or for
long distances. It’s a good idea to perform
this maintenance any time you clean your
motorcycle.
Periodic Maintenance
Tires & Check the air pressure with a gauge and add air if needed (page 143 ).
Wheels Examine the tread for wear (page 145 ).
Look closely for nails, embedded objects, cuts, and other types of
damage (page 145 ). Roll your motorcycle so you can inspect the
entire surface.
Check the condition of the wheels.
Fluids Check the levels of the engine oil (page 104 ), coolant (page 111 ),
and brake fluid (page 139 ). Add the correct fluid as necessary, and
investigate the cause of any low fluid level.
Lights Make sure the headlight, position light, brakelight, taillight, license
light and turn signals are working properly.
Freeplay Check the freeplay of the clutch lever (page 116 ) and throttle grip
(page 114 ).
Drive Chain Check condition, adjust slack, and lubricate as needed (page 153 ).
Fuses Make sure you have a full supply of spare fuses.
Nuts & Bolts Check the major fasteners and tighten as needed.
Maintenance Schedule
The required Maintenance Schedule that Some items in the Maintenance Schedule
follows specifies how often you should can be performed with basic mechanical
have your motorcycle serviced, and what skills and hand tools. Procedures for these
things need attention. It is essential to have items are provided in this manual. Other
your motorcycle serviced as scheduled to items involve more extensive procedures
maintain safe, dependable performance and may require special training, tools,
and proper emission control. and equipment. We recommend that you
have your Honda dealer perform these
The service intervals in this Maintenance tasks unless you have advanced
Schedule are based on average riding mechanical skills and the required tools
conditions. Some items will need more and equipment. Procedures for such items
frequent service if you ride in unusually in this schedule are provided in an official
wet or dusty areas or at full throttle. Honda Service Manual available for
Consult your Honda dealer for purchase (page 236 ).
recommendations applicable to your
individual needs and use.
Maintenance Schedule
If you do not feel capable of performing a Each item on the maintenance schedule
given task or need assistance, remember requires some mechanical knowledge.
that your Honda dealer knows your Certain items (particularly those marked
*
motorcycle best and is fully equipped to and **) may require more technical
maintain and repair it. If you decide to do information and tools. Consult your
your own maintenance, use only Honda Honda dealer.
Genuine Parts or their equivalents for
*
repair or replacement to ensure the best Should be serviced by your Honda
quality and reliability. dealer, unless you have the proper tools
and service data and are mechanically
Perform the pre-ride inspection (page 45 ) qualified. Refer to the official Honda
and owner maintenance (page 80 ) at each Service Manual (page 236 ).
**
scheduled maintenance period. In the interest of safety, we recommend
these items be serviced only by your
Honda dealer.
Maintenance Schedule
Summary of Maintenance Schedule Notes Maintenance Procedures:
& Procedures: I: inspect and clean, adjust, lubricate,
or replace, if necessary
NOTES: C: clean
1. At higher odometer readings, repeat at A: adjust
the frequency interval established here. L: lubricate
2. Service more frequently if the R: replace
motorcycle is ridden in unusually wet or
dusty areas.
3. California type only.
4. Replace every 2 years, or at indicated
odometer interval, whichever comes
first. Replacement requires mechanical
skill.
Maintenance Schedule
FREQUENCY ODOMETER READING (Note 1)
× 1,000 mi 0.6 4 8 12 16 20 24 Refer to
ITEM NOTE × 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4 page
* FUEL LINE I I I −
* THROTTLE OPERATION I I I 114
* AIR CLEANER 2 I I −
* SPARK PLUGS EVERY 16,000 mi (25,600 km) I, 120
EVERY 32,000 mi (51,200 km) R
EMISSIONS-RELATED ITEMS
* VALVE CLEARANCE I −
ENGINE OIL INITIAL= 600 mi (1,000 km) or 1 month: R 100
REGULAR= EVERY 8,000 mi (12,800 km)
or 12 months: R
ENGINE OIL FILTER R R R R 105
RADIATOR COOLANT 4 I I R 110
* COOLING SYSTEM I I I −
* SECONDARY AIR SUPPLY I I I −
SYSTEM
* EVAPORATIVE EMISSION 3 I I −
CONTROL SYSTEM
** EXHAUST GAS CONTROL EVERY 16,000 mi (25,600 km) I −
VALVE CABLE
*
Should be serviced by your Honda dealer, unless you have the proper tools and service data and are
mechanically qualified. Refer to the official Honda Service Manual (page 236 ).
**
In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Servicing Your Honda 83
09/09/17 11:18:00 31MFJ630 0093
Maintenance Schedule
FREQUENCY ODOMETER READING (Note 1)
× 1,000 mi 0.6 4 8 12 16 20 24 Refer to
ITEM NOTE × 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4 page
DRIVE CHAIN EVERY 500 mi (800 km) I, L 153
NON-EMISSION-RELATED ITEMS
*
Should be serviced by your Honda dealer, unless you have the proper tools and service data and are
mechanically qualified. Refer to the official Honda Service Manual (page 236 ).
**
In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Maintenance Record
Keeping an accurate maintenance record will help ensure that your motorcycle is properly
maintained. Retain detailed receipts to verify the maintenance was performed. If the
motorcycle is sold, these receipts should be transferred with the motorcycle to the new owner.
Make sure whoever performs the maintenance completes this record. All scheduled
maintenance, including the 600 mile (1,000 km) initial maintenance, is considered a normal
owner operating cost and will be charged for by your dealer. Use the space under Notes to
record anything you want to remind yourself about or mention to your dealer.
Maintenance Record
Miles (km) Odometer Date Performed By: Notes
24,000 (38,400)
28,000 (44,800)
32,000 (51,200)
36,000 (57,600)
40,000 (64,000)
44,000 (70,400)
48,000 (76,800)
52,000 (83,200)
56,000 (89,600)
60,000 (96,000)
64,000 (102,400)
68,000 (108,800)
throttle grip
front suspension
compression
damping adjuster
rear brake
fluid reservoir
rear brake
caliper
front brake
engine oil level caliper
inspection window
engine oil filler cap engine oil filter
rear brake pedal coolant reserve tank
front brake
caliper
drive chain
rear suspension spring
engine oil drain bolt pre-load adjuster
front suspension compression rear suspension rebound
damping adjuster damping adjuster
Tool Kit
The tool kit ( 1 ) is stored under the rear
seat (page 93 ).
(2)
(1) plastic storage bag
(2) owner’s manual storage compartment
Seat Removal
Refer to Saf ety Precautions on page 76 .
(2)
The front seat must be removed for (3)
battery or fuse maintenance.
(1)
Seat Removal
Rear Seat Removal To remove the rear seat ( 1 ), insert the
(2) (4) ignition key ( 2 ) into the seat lock ( 3 ).
Turn it clockwise, then pull the rear seat
forward and up.
(5)
(3) (6)
(1) rear seat (4) prongs
(2) ignition key (5) seat hook
(3) seat lock (6) guide hooks
Installation (6)
(5) (4)
Installation can be done in the reverse
order of removal.
Through the tubes properly in position. (1) A bolts (5) collar
(2) B bolts (6) lower cowl
(3) C bolts (7) clamp
(4) D bolts (8) tubes
Removal
1. Remove the A bolt ( 1 ) and B bolts ( 2 ).
2. Remove the clips A ( 3 ).
3. Pull the clip B ( 4 ) out.
4. Remove the middle cowl ( 5 ) and
disconnect the front turn signal (1)
connector ( 6 ).
Be careful not to apply weight to the (4) (6) (2)
middle cowl.
Carefully release the each tabs. (1) A bolt (4) clip B
Installation (2) B bolts (5) middle cowl
Installation can be done in the reverse (3) clips A (6) front turn signal
order of removal. connector
Fuel
Refer to Saf ety Precautions on page 76 . Your engine is designed to use any
unleaded premium gasoline that has a
Fuel Recommendation pump octane number of 91 or higher.
Gasoline pumps at service stations
type premium normally display the pump octane number.
unleaded For information on the use of oxygenated
pump octane 91 (or higher) fuels, see page 233 .
number Use of lower octane gasoline can cause
persistent ‘‘pinging’’ or ‘‘spark knock’’ (a
Use only unleaded fuel in your Honda. loud rapping noise) which, if severe, can
The use of leaded fuel will damage the lead to engine damage. Light pinging
catalytic converter(s). If you ride your experienced while operating under a heavy
Honda in a country where leaded fuel load, such as climbing a hill, is no cause
might be available, take precautions to use for concern.
only unleaded fuel.
If pinging or spark knock occurs at a
steady engine speed under normal load,
change brands of gasoline. If pinging or
spark knock persists, consult your Honda
dealer.
Fuel
Never use stale or contaminated gasoline
or an oil/gasoline mixture. Avoid getting Refueling Procedure
dirt, dust, or water in the fuel tank.
Refer to Saf ety Precautions on page 76 .
Fuel Capacity
(2) (3)
Fuel tank capacity:
4.76 US gal (18.0 )
(1)
(1) ignition key (3) filler neck
(2) fuel fill cap
1. Insert the ignition key ( 1 ) in the fuel
fill cap ( 2 ) and turn it clockwise.
Fuel
2. Open the fuel fill cap. 4. After refueling, push the fuel fill cap
3. Add fuel until the level reaches the closed until it snaps and locks.
bottom of the fill neck ( 3 ). Avoid 5. Remove the ignition key from the cap.
overfilling the tank. There should be no
fuel in the fill neck.
NOT RECOMMENDED OK
Do not use non-detergent, vegetable, or
castor based racing oils.
(2)
(4)
(3)
(1) upper level mark
(2) lower level mark
(3) inspection window (4) oil filler cap
(cont’d)
Coolant
Your motorcycle’s liquid cooling system Use only distilled water as a part of the
dissipates engine heat through the coolant coolant solution. Water that is high in
jacket that surrounds the cylinder and mineral content or salt may be harmful to
cylinder head. the aluminum engine.
Coolant
Decreasing the concentration of antifreeze
to less than 40% will not provide proper Checking & Adding Coolant
corrosion protection.
Refer to Saf ety Precautions on page 76 .
Increasing the concentration of antifreeze RIGHT SIDE
is not recommended because it decreases (1) (4) (2) (1)
cooling system performance. Higher
concentrations of antifreeze (up to 60%)
should only be used to provide additional
protection against freezing. Check the
cooling system frequently during freezing
weather.
(3)
(1) reserve tank
(2) UPPER level mark
(3) LOWER level mark
(4) reserve tank cap
Coolant
1. With the engine at normal operating
temperature, check the coolant level in Coolant Replacement
the reserve tank ( 1 ). It should be
between the UPPER ( 2 ) and LOWER Refer to Saf ety Precautions on page 76 .
( 3 ) level marks.
If the reserve tank is empty, or if Coolant should be replaced by your Honda
coolant loss is excessive, check for dealer, unless you have the proper tools
leaks and see your Honda dealer for and service data and are mechanically
repair. qualified. Refer to the official Honda
2. Remove the lower cowl (page 94 ). Service Manual (page 236 ).
3. Remove the reserve tank cap ( 4 ).
Always add coolant to the reserve tank.
Do not attempt to add coolant by
removing the radiator cap.
4. Add coolant to the reserve tank as
required to bring the coolant level to the
UPPER level mark.
5. Install the reserve tank cap.
6. Install the lower cowl.
Coolant
Throttle
Inspection
Throttle Freeplay Check freeplay at the throttle grip flange.
Freeplay:
Refer to Saf ety Precautions on page 76 . 1/16−3/16 in (2−4 mm)
RIGHT HANDLEBAR If necessary, adjust to the specified range.
(1)
(3) Adjustment
1. Slide the throttle cable boot ( 1 ) off the
adjuster ( 2 ).
2. Loosen the lock nut ( 3 ).
3. Turn the adjuster.
4. After adjustment, check for smooth
rotation of the throttle grip from fully
closed to fully open in all steering
positions.
5. Tighten the lock nut and return the
(2) throttle cable boot securely over the
(1) throttle cable boot adjuster.
(2) adjuster
(3) lock nut
Throttle
Throttle Inspection
Refer to Saf ety Precautions on page 76 .
Clutch System
Your motorcycle’s manually activated,
wet, multiplate clutch is part of the Clutch Freeplay
primary drive system. Proper freeplay
adjustment allows a smooth, gradual Refer to Saf ety Precautions on page 76 .
engagement when shifting gears.
LEFT HANDLEBAR
Improper freeplay adjustment can cause
premature clutch wear. (1)
Clutch System
Inspection LEFT HANDLEBAR
1. Check freeplay: (2) (−)
3/8−13/16 in (10−20 mm)
If necessary, adjust to the specified
range.
(+)
Upper Adjustment (3)
Attempt adjustment with the upper clutch
cable adjuster first.
Clutch System
Lower Adjustment 1. Remove the lower cowl (page 94 ).
If the upper clutch cable adjuster is 2. Loosen the upper lock nut ( 2 ) and turn
threaded out near its limit, or the correct the upper clutch cable adjuster ( 3 ) all
freeplay cannot be obtained, attempt the way in (to provide maximum
adjustment with the lower clutch cable freeplay). Tighten the upper lock nut.
adjuster. 3. Loosen the lower lock nut ( 4 ).
RIGHT SIDE 4. Turn the lower adjusting nut ( 5 ) to
(5) obtain the specified freeplay.
5. Tighten the lower lock nut and check
(+) the adjustment.
6. Install the lower cowl.
(−)
(4)
(4) lower lock nut
(5) lower adjusting nut
(+) increase freeplay
(−) decrease freeplay
Clutch System
7. Start the engine, pull the clutch lever in,
and shift into gear. Make sure the Other Inspections & Lubrication
engine does not stall and the motorcycle
does not creep. Gradually release the Check that the clutch lever assembly is
clutch lever and open the throttle. Your positioned properly and the securing
motorcycle should move smoothly and bolts are tight.
accelerate gradually. Check the clutch cable for kinks or
signs of wear. If necessary, have it
If you cannot get proper adjustment, or the replaced.
clutch does not work properly, the cable or Lubricate the clutch cable with a
clutch friction discs may be worn. See commercially available cable lubricant
your Honda dealer or refer to the official to prevent premature wear and
Honda Service Manual (page 236 ). corrosion.
Spark Plugs
This motorcycle uses spark plugs that have
Spark Plug Recommendation an iridium coated center electrode.
Be sure to observe the following when
standard IMR9E-9HES (NGK) or servicing the spark plugs.
spark plug VUH27D (DENSO) Do not clean the spark plugs. If an
electrode is contaminated with
Use only the recommended type of spark accumulated objects or dirt, replace the
plugs in the recommended heat range. spark plug with a new one.
To check the spark plug gap, use only a
‘‘wire-type feeler gauge.’’ To prevent
Using spark plugs with an improper heat damaging the iridium coating of the
range can cause engine damage. center electrode, never use a ‘‘leaf-type
feeler gauge.’’
Do not adjust the spark plug gap. If the
gap is out of specification, replace the
spark plug with a new one.
Spark Plugs
FRONT
Spark Plug Inspection & (7) (3) (2)
(4)
Replacement
Refer to Saf ety Precautions on page 76 .
(1)
1. Remove the right and left middle cowl
(page 96 ).
2. Disconnect the radiator fan connector
( 1 ). (6) (5)
3. Release the wire harness clip ( 2 ) from (1) radiator fan connector
the radiator heat guard ( 3 ). (2) wire harness clip
4. Remove the brake hose mount bolt ( 4 ). (3) radiator heat guard
(CBR600RR ABS only) (4) brake hose mount bolt
5. Remove the radiator lower mount nut (CBR600RR ABS only)
( 5 ) and radiator lower mount bolt ( 6 ). (5) radiator lower mount nut
(CBR600RR) (CBR600RR only)
Remove the radiator lower mount bolt. (6) radiator lower mount bolt
(CBR600RR ABS) (7) radiator upper mount bolt
(cont’d)
Spark Plugs
6. Remove the radiator upper mount bolt 8. Move the radiator (10) out of the way
( 7 ). and remove the grommet (11) from the
7. Remove the water pipe guard ( 8 ) by hook ( 12 ).
removing the bolt ( 9 ). 9. Pull the radiator toward the front.
(9) (11)
(8) water pipe guard (10) radiator (12) hook
(9) bolt (11) grommet
Spark Plugs
10. Disconnect the ignition coil connectors 12. Clean any dirt from around the spark
( 13 ). plug bases.
11. Disconnect the ignition coils ( 14 ) from 13. Using a spark plug wrench (15), remove
the spark plugs. the spark plugs.
FRONT FRONT
(14) (15)
(13)
(15) spark plug wrench
(13) ignition coil connector
(14) ignition coil (cont’d)
Spark Plugs
14. Inspect the electrodes and center 16. Make sure the plug washer is in good
porcelain for deposits, corrosion, or condition.
carbon fouling. If the corrosion or 17. With the plug washers attached, thread
deposits are heavy, replace the plug. the spark plugs in by hand to prevent
15. Make sure that a 1.0 mm wire-type cross-threading.
feeler gauge cannot be inserted between 18. Tighten each spark plug:
the spark plug gap ( 16 ). If the gauge If the old plug is good:
fits in the gap, replace the plug with a 1/8 turn after it seats.
new one. If installing a new plug, tighten it
twice to prevent loosening:
a) First, tighten the plug:
NGK: 1/2 turn after it seats.
(16) DENSO: 1 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
1/8 turn after it seats.
Spark Plugs
Suspension
Your front and rear suspension systems Consider adjusting your suspension
use springs, hydraulic damping devices, whenever you change your normal load,
and linkages (rear only) that suspend your by adding or subtracting a passenger,
weight and most of the weight of your cargo, or accessories, or when the road or
motorcycle. riding conditions change.
The spring pre-loads for your front and The way you ride your motorcycle and the
rear suspension systems adjust the amount type of ride you want to experience can
of force required to begin compression of also influence your suspension needs.
the spring.
You may adjust the spring pre-load and
The oil damper systems hydraulically the rebound and compression damping of
control the natural compression and both suspension systems.
rebound of the suspension springs so that
traction and comfort are maintained as the
wheels ride over road surfaces.
Suspension
Lower spring pre-load and softer damping
provide a softer ride and are usually Front Suspension Adjustment
preferred for light loads and smooth roads.
Higher spring pre-load and firmer The front suspension can be adjusted for
damping provide a firmer ride and are rider (and passenger) weight and riding
recommended for heavy loads, rough road conditions by changing the spring pre-load
conditions, and faster, more challenging and rebound and compression damping.
riding.
To adjust, use an appropriate tool or see
your Honda dealer.
Suspension
To adjust to the standard position:
Front Suspension Spring 1. Turn the spring pre-load adjuster
Pre-load counterclockwise until it will no longer
turn (lightly seats). This is the full soft
Refer to Saf ety Precautions on page 76 . setting.
FRONT 2. Turn the adjuster clockwise 5 turns.
(1) This is the standard position.
3. Make sure that both fork legs are
adjusted to the same position.
Suspension
To adjust to the standard position:
Front Suspension Damping 1. Turn the damping adjuster ( 1 )
clockwise until it will no longer turn
Refer to Saf ety Precautions on page 76 . (lightly seats). This is the full hard
setting.
Rebound Damping 2. Turn the adjuster counterclockwise
FRONT approximately 2 1/2 turns so that the
punch mark ( 2 ) on the adjuster aligns
with the reference punch mark ( 3 ). This
(1) is the standard position.
3. Make sure that both fork legs are
(3) adjusted to the same position.
(2)
Suspension
To Reduce Rebound Damping (SOFT): Compression Damping
For a light load and smooth road
conditions, turn the adjuster RIGHT SIDE
counterclockwise toward SOFT (S).
(1)
To Increase Rebound Damping
(HARD):
For a firmer ride and rough road (3)
conditions, turn the adjuster clockwise
toward HARD (H).
(2)
Suspension
To adjust to the standard position: To Reduce Compression Damping
1. Turn the damping adjuster ( 1 ) (SOFT):
clockwise until it will no longer turn For a light load and smooth road
(lightly seats). This is the full hard conditions, turn the adjuster
setting. counterclockwise toward SOFT (S).
2. Turn the adjuster counterclockwise
approximately 2 turns so that the To Increase Compression Damping
punch mark ( 2 ) on the adjuster aligns (HARD):
with the reference punch mark ( 3 ). This For a firmer ride and rough road
is the standard position. conditions, turn the adjuster clockwise
3. Make sure that both fork legs are toward HARD (H).
adjusted to the same position.
Suspension
The rear shock absorber includes a damper
Rear Suspension Adjustment unit that contains high pressure nitrogen
gas. Do not attempt to disassemble,
The rear suspension can be adjusted for service, or dispose of the damper; see your
rider (and passenger) weight and riding Honda dealer. The instructions found in
conditions by changing the spring pre-load this owner’s manual are limited to
and rebound and compression damping. adjustments of the shock assembly only.
Suspension
The spring pre-load adjuster ( 1 ) has
Rear Suspension Spring Pre-load 10 positions for different load or riding
conditions.
Refer to Saf ety Precautions on page 76 .
Adjust the spring pre-load by turning the
LEFT SIDE spring pre-load adjuster with a pin spanner
(3) (2) ( 2 ) and extension bar ( 3 ).
12 3 4 5 6 7
Position 1: for a light load and smooth
road conditions.
Position 2: standard position.
Positions 3 to 10: for when the motorcycle
is more heavily loaded. (Also increase
spring pre-load for stiffer rear suspension.)
10 9 8
Always adjust the shock absorber position
(1) in sequence (1-2-3-4-5-6-7-8-9-10 or 10-
(1) spring pre-load adjuster 9-8-7-6-5-4-3-2-1). Attempting to adjust
(2) pin spanner directly from 1 to 10 or 10 to 1 may
(3) extension bar damage the shock absorber.
Suspension
To adjust to the standard position:
Rear Suspension Damping 1. Turn the damping adjuster ( 1 )
clockwise until it will no longer turn
Refer to Saf ety Precautions on page 76 . (lightly seats). This is the full hard
setting.
Rebound Damping 2. Turn the adjuster counterclockwise
LEFT SIDE approximately 2 1/4 turns
(1) ( CBR600RR ) or 2 1/2 turns
( CBR600RR ABS ) so that the punch
mark ( 2 ) on the adjuster aligns with the
reference punch mark ( 3 ). This is the
standard position.
(3)
(2)
(1) damping adjuster
(2) punch mark
(3) reference punch mark
Suspension
To Reduce Rebound Damping (SOFT): Compression Damping
For a light load and smooth road LEFT SIDE (CBR600RR)
conditions, turn the adjuster
counterclockwise toward SOFT (S). (2) (1)
(3)
(1) damping adjuster
(2) punch mark
(3) reference punch mark
Suspension
To adjust to the standard position: To Reduce Compression Damping
1. Turn the damping adjuster ( 1 ) (SOFT):
clockwise until it will no longer turn For a light load and smooth road
(lightly seats). This is the full hard conditions, turn the adjuster
setting. counterclockwise toward SOFT (S).
2. Turn the adjuster counterclockwise
24 clicks so that the punch mark ( 2 ) on To Increase Compression Damping
the adjuster aligns with the reference (HARD):
punch mark ( 3 ). This is the standard For a firmer ride and rough road
position. conditions, turn the adjuster clockwise
toward HARD (H).
Brakes
The hydraulic braking systems on your air in the brake system. See your Honda
motorcycle dissipate the heat generated by dealer to have the air bled from the system.
the friction of the brake pads on the brake
discs as the wheels are slowed. Front Brake Lever Adjustment
As the brake pads wear, the brake fluid Refer to Saf ety Precautions on page 76 .
level will drop. A leak in the system will
also cause the level to drop. The distance between the tip of the brake
lever and the grip may be adjusted.
Frequently inspect the system to ensure RIGHT HANDLEBAR
there are no fluid leaks. Periodically (4) (1)
inspect the brake fluid level and the brake (3)
pads for wear.
Brakes
1. Turn the adjuster dial ( 1 ) while pushing
the brake lever ( 2 ) forward. Brake Fluid Recommendation
2. Align the index mark ( 3 ) on the brake
lever with the numbers ( 4 ) on the brake Honda DOT 4 Brake
adjuster dial. fluid Fluid
3. Apply the brake, release it, then spin the
wheel and check that it rotates freely. The recommended brake fluid is Honda
Repeat this procedure several times. DOT 4 Brake Fluid, or any brake fluid of
equal quality and performance. Use fresh
brake fluid from a sealed container. Be
sure to read the label before opening the
sealed container. An opened container
may be contaminated or may have
absorbed moisture from the air.
Brakes
Wipe up spills immediately. Avoid brake
Fluid Level Inspection fluid contact with skin or eyes. If it comes
in contact with your eyes, wash them out
Refer to Saf ety Precautions on page 76 . with clean water and immediately call a
doctor. If it comes in contact with your
If your inspection indicates a low fluid skin, wash with clean water and, if
level, have your Honda dealer add the necessary, call a doctor.
recommended brake fluid. RIGHT HANDLEBAR
(1)
Do not add or replace brake fluid, except (2)
in an emergency. If you do add fluid, have
your Honda dealer check the system as
soon as possible.
Brakes
RIGHT SIDE Worn pads should be replaced. If the pads
are not worn beyond the recommended
limit, have your brake system inspected
(1)
for leaks.
Other Inspections
(2) Make sure there are no fluid leaks.
Check for deterioration or cracks in the
hoses and fittings.
(1) UPPER level mark
(2) LOWER level mark
1. Place your motorcycle in an upright
position on a firm, level surface.
2. Check the fluid level. It should be
between the UPPER ( 1 ) and LOWER
( 2 ) level marks. If the level is at or
below the LOWER level mark, check
the brake pads for wear (page 141 ).
Brakes
Front Brake
Brake Pad Wear LEFT FRONT (Right side similar)
(1)
Refer to Saf ety Precautions on page 76 .
Brakes
Rear Brake Check the cutout ( 1 ) in each pad. If either
pad is worn to the cutout, replace both
RIGHT REAR pads as a set. See your Honda dealer for
this service.
(1)
(1) cutouts
Tires
To safely operate your motorcycle, your your air pressure, how to inspect your tires
tires must be the proper type and size, in for wear and damage, and our
good condition with adequate tread, and recommendations for tire repair and
correctly inflated for the load you are replacement.
carrying.
Air Pressure
Refer to Saf ety Precautions on page 76 .
Using tires that are excessively
worn or improperly inflated can Properly inflated tires provide the best
cause a crash in which you can be combination of handling, tread life, and
seriously hurt or killed. riding comfort. Generally, underinflated
tires wear unevenly, adversely affect
Follow all instructions in this handling, and are more likely to fail from
owner’s manual regarding tire being overheated. Overinflated tires make
inflation and maintenance. your motorcycle ride harshly, are more
prone to damage from road hazards, and
wear unevenly.
The following pages give detailed Make sure the valve stem caps are secure.
information on how and when to check If necessary, install new caps.
Tires
We recommend that you visually check ‘‘warm’’ –– even if your motorcycle has
your tires before every ride and use an air only been ridden for a few miles –– the
pressure gauge to measure the air pressure readings will be higher. If you let air out
at least once a month or any time you of warm tires to match the recommended
think the tires might be low. Even tires cold pressures, the tires will be
that are in good condition may lose one to underinflated.
two psi per month if not checked and
adjusted regularly. The recommended ‘‘cold’’ tire pressures
are:
Tubeless tires have some degree of self-
sealing ability if they are punctured. front 36 psi (250 kPa ,
However, because leakage is often very 2.50 kgf/cm )
slow, you should look closely for rear 42 psi (290 kPa ,
punctures whenever a tire is not fully 2.90 kgf/cm )
inflated.
Tires
Also, if you hit a pothole or hard object
Inspection while riding, pull to the side of the road as
soon as you safely can and carefully
Refer to Saf ety Precautions on page 76 . inspect the tires for damage.
Tires
For the best performance, you should
replace a tire before the tread depth at the Tire Service Life
center reaches the following limits:
front 0.06 in (1.5 mm) The service life of your tires is dependent
rear 0.08 in (2.0 mm) on many factors, including, but not limited
to, riding habits, road conditions, vehicle
If the wear indicators are visible, replace loading, tire pressure, maintenance history,
the tire immediately as it is no longer safe. speed, and environmental conditions (even
when the tires are not in use).
In addition to your regular inspections and
tire pressure maintenance, it is
recommended that you have annual
inspections performed once the tires reach
5 years old. It is also recommended that all
tires be removed from service after 10
years from the date of manufacture,
regardless of their condition or state of
wear.
Tires
The last four digits of the TIN (tire DOT − This indicates that the tire meets
identification number) ( 1 ) are found on all requirements of the U.S. Department of
the sidewall of the tire, and indicate the Transportation.
date of manufacture. (2) ×××× − Factory code
(3) ×××× − Tire type code
Tire Identification Number (TIN) (4) 22 07 − Date of manufacture
The tire identification number (TIN) is a Year
group of numbers and letters that look like Week
the following example. The TIN is located
on the sidewall of the tire. TIRE LABELING EXAMPLE
(1)
DOT ×××× ×××× 22 07
(2) (3) (4)
Tires
A temporary repair can sometimes be
Tire Repair made in an emergency situation.
However, since a temporary repair may
Refer to Saf ety Precautions on page 76 . not hold, you must ride very slowly,
preferably without any cargo or passenger,
We strongly recommend that you replace, and have the tire replaced or permanently
not repair, any tire that is punctured or repaired as soon as possible.
damaged. As discussed below, a tire that is (For more information on temporary
repaired, either temporarily or repairs, see If You Have a Flat Tire,
permanently, will have lower speed and page 188 .)
performance limits than a new or
undamaged tire.
Tires
A permanent repair, such as an internal
plug patch, can be made if a tire has only a Tire Replacement
small puncture in the tread area. With such
a repair, you should not exceed 50 mph Refer to Saf ety Precautions on page 76 .
(80 km/h) for the first 24 hours, or 80 mph
(130 km/h) at any time thereafter. In The tires that came on your motorcycle
addition, you may not be able to safely were designed to match the performance
carry as much weight. If you choose to capabilities of your motorcycle and
have a tire repaired, be sure the repair provide the best combination of handling,
work is performed by a professional and braking, durability, and comfort.
that the wheel is balanced before you ride.
Tires
When replacing, use the original The recommended tires for your
equipment tires or equivalent tires of the motorcycle are:
same size, construction, speed rating, and front 120/70ZR17M/C (58W)
load range as the originals. DUNLOP
Qualifier PTG
BRIDGESTONE
BT015F RADIAL F
Installing improper tires on your rear 180/55ZR17M/C (73W)
motorcycle can affect handling DUNLOP
and stability. This can cause a Qualifier PTG
crash in which you can be BRIDGESTONE
seriously hurt or killed. BT015R RADIAL E
type radial-ply, tubeless
Always use the size and type of
tires recommended in this owner’s
manual.
Tires
Whenever you replace a tire, remember: If you have a tire professionally replaced
Have the wheel balanced after the tire is at a non-Honda facility, we recommend
installed. that you have the work checked by your
Have the tire replaced by your Honda Honda dealer.
dealer if possible.
Important Safety Reminders
Do not install a tube inside a tubeless
tire on this motorcycle. Excessive heat
build-up can cause the tube to burst.
Use only tubeless tires on this
motorcycle. The rims are designed for
tubeless tires, and during hard
acceleration or braking, a tube-type tire
could slip on the rim and cause the tire
to rapidly deflate.
Side Stand
Refer to Saf ety Precautions on page 76 . Check the spring for damage or loss of
tension.
LEFT SIDE Check the side stand ignition cut-off
system:
1. Sit on the motorcycle and put the
transmission in neutral.
2. Raise the side stand.
3. Start the engine.
4. Pull the clutch lever in.
5. Shift the transmission into gear.
(1) 6. Lower the side stand all the way.
The engine should stop as you lower the
(1) side stand spring side stand. If the engine doesn’t stop,
see your Honda dealer for service.
Check that the side stand assembly is
working properly. If the side stand is
stiff or squeaky, clean the pivot area
and lubricate the pivot bolt with clean
grease.
Drive Chain
An endless (riveted master link) chain Under severe usage, or when the
connects the countershaft and rear wheel motorcycle is ridden in unusually dusty or
sprockets. The O-ring chain uses rubber muddy areas, more frequent maintenance
rings between the side plates of the pin will be necessary.
and roller links to seal in the
manufacturer-installed lubricating grease Before servicing your drive chain, turn the
and keep out moisture and dirt. engine OFF, lower the side stand, and
check that your transmission is in neutral.
The service life of the chain depends on
proper lubrication and adjustment. Poor It is not necessary to remove or replace the
maintenance can cause premature wear or drive chain to perform the recommended
damage to the drive chain or sprockets. service in the Maintenance Schedule.
Drive Chain
LEFT SIDE
Inspection
(1)
Refer to Saf ety Precautions on page 76 .
Drive Chain
Replace the drive chain (page 160 ) if it
has damaged rollers, loose pins, or damaged worn
kinks that cannot be freed. Lubricate the sprocket sprocket
drive chain (page 159 ) if it appears dry teeth teeth
or shows signs of rust. Lubricate any
kinked or binding links and work them REPLACE REPLACE
free. Adjust chain slack if needed.
4. Inspect the front and rear wheel
sprocket teeth for excessive wear or
damage. If necessary, have your Honda
dealer replace a worn sprocket.
Drive Chain
Wear Inspection The bottom part of the frame may be
LEFT SIDE (2) damaged by excessive drive chain slack of
more than:
(1) 1 15/16 in (50 mm)
Adjustment
Refer to Saf ety Precautions on page 76 .
(1) chain adjustment plate Drive chain slack should be checked and
(2) red zone adjusted, if necessary, every 500 miles
(800 km). When operated at sustained
Check the chain wear label when adjusting high speeds or under conditions of
the chain. If the front edge of the chain frequent rapid acceleration, the chain may
adjustment plate ( 1 ) enters the red zone require more frequent adjustments.
( 2 ) on the label after the chain has been
adjusted to the proper slack, the chain is (CBR600RR ABS only)
excessively worn and must be replaced. When adjusting the drive chain slack, be
The proper slack is: careful not to damage the wheel speed
1 3/16−1 9/16 in (30−40 mm) sensor and pulser ring.
Drive Chain
RIGHT SIDE 1. Place the motorcycle on its side stand
with the transmission in neutral and the
(1) (2) ignition switch OFF.
2. Loosen the rear axle nut ( 1 ).
3. Loosen the drive chain lock nuts ( 2 ) on
both sides of the swingarm.
4. Turn both drive chain adjusting bolts
( 3 ) an equal number of turns until the
correct drive chain slack is obtained.
Turn the drive chain adjusting bolts
counterclockwise to tighten the chain.
Turn the drive chain adjusting bolts
(3) clockwise and push the rear wheel
(4) toward the front to provide more slack.
(5)
Adjust the chain slack at a point
(1) rear axle nut midway between the front sprocket and
(2) drive chain lock nut the rear wheel sprocket.
(3) drive chain adjusting bolt
(4) chain adjusting plate
(5) scale graduations (cont’d)
Drive Chain
5. Roll the motorcycle forward. Stop and 7. Tighten the rear axle nut to the
place it on its side stand. Recheck chain specified torque:
slack. Chain slack should allow the 83 lbf·ft (113 N·m , 11.5 kgf·m)
following vertical movement by hand: If a torque wrench is not used for this
1 3/16−1 9/16 in (30−40 mm) installation, see your Honda dealer as
6. Check rear axle alignment by making soon as possible to verify proper
sure the end of the chain adjustment assembly. Improper assembly may lead
plate ( 4 ) aligns with the scale to a loss of braking capacity.
graduations ( 5 ) on both sides of the 8. Tighten the drive chain adjusting bolts
swingarm. lightly by turning it counterclockwise,
Both marks should correspond. If the then tighten the drive chain lock nuts by
axle is misaligned, turn the right or left holding the drive chain adjusting bolts
adjusting bolt until the marks are with a wrench.
aligned and recheck chain slack. Recheck drive chain slack (page 154 ).
Drive Chain
Commercial chain lubricants not designed
Lubrication for motorcycle drive chains may contain
solvents which could damage the O-rings.
Refer to Saf ety Precautions on page 76 .
Drive Chain
1. Clean the side surfaces of the chain
Removal, Cleaning & with a dry cloth. Use a high flashpoint
Replacement solvent such as kerosene − not
gasoline.
Refer to Saf ety Precautions on page 76 . Do not brush the rubber O-rings.
Brushing will damage them. Use of a
Your motorcycle has an endless (riveted solvent may also damage the O-rings.
master link) type chain. It should only be 2. Inspect the drive chain for possible
removed or replaced by your Honda dealer. wear or damage.
Replace the drive chain if it has damaged
The O-rings can be damaged by steam rollers, loose fitting links, damaged
cleaning, high pressure washers, and O-rings, or otherwise appears
certain solvents. unserviceable.
Replacement Chain:
DID525HV
or
RK525ROZ6
Battery
Your motorcycle has a maintenance-free If you do not expect to ride your
type battery. You do not have to check the motorcycle for at least two weeks, we
battery electrolyte level or add distilled recommend you remove the battery, or at
water as you would with a conventional- least disconnect the battery cables
type battery. (negative cable first).
Battery
Before you remove the battery, be sure to
Battery Storage read all the information that follows, as
well as the information on the battery
Refer to Saf ety Precautions on page 76 . label.
Battery
The battery is located in the battery box UNDER FRONT SEAT
below the front seat. (3) (2) (4)
Removal
1. Make sure the ignition switch is OFF.
2. Remove the front seat (page 92 ).
3. Release the ring ( 1 ) and remove the
rubber band ( 2 ).
4. Disconnect the negative (−) terminal
lead ( 3 ) from the battery first, then
disconnect the positive (+) terminal
lead ( 4 ).
5. Pull the battery ( 5 ) out of the battery
(5) (1)
box.
(1) ring
(2) rubber band
(3) negative (−) terminal lead
(4) positive (+) terminal lead
(5) battery
(cont’d)
Battery
6. Charge the battery (see following Installation
section), unless you have been riding 1. Reinstall in the reverse order of removal.
regularly. Be sure to connect the positive (+)
7. Store your battery in an easy-to-reach terminal first, then the negative (−)
location off the floor, in an area terminal.
protected from freezing temperatures 2. Check all bolts and other fasteners are
and direct sunlight. secure.
8. Clean the battery box after removing
the battery for storage. Dry the battery
box and, if paint is missing, re-paint the
area.
9. Slow charge the battery (see following
section) once every 30 days.
Battery
We recommend using a charger ( 1 )
Battery Charging designed specifically for your Honda,
which can be purchased from your Honda
Refer to Saf ety Precautions on page 76 . dealer. These units can be left connected
(1) for long periods without risking damage to
the battery. However, do not intentionally
leave the charger connected longer than
the time period recommended in the
charger’s instructions.
Appearance Care
Frequent cleaning and polishing will keep Avoid products that contain harsh
your Honda looking newer longer. detergents or chemical solvents that
Frequent cleaning also identifies you as an could damage the metal, paint, and
owner who values your motorcycle. A plastic on your motorcycle.
clean motorcycle is also easier to inspect If your motorcycle is still warm from
and service. recent operation, give the engine and
exhaust system time to cool off.
General Recommendations Park in a shady area. Washing your
motorcycle in bright sunlight may cause
Refer to Saf ety Precautions on page 76 . the finish to fade because water droplets
intensify the sun’s brightness. Spotting
To clean your motorcycle, you may use: is also more likely because surface
−water water can dry before you have time to
−a mild, neutral detergent and water wipe it off.
−a mild spray and wipe cleaner/ Clean your motorcycle regularly to
polisher protect surface finishes.
−a mild spray and rinse cleaner/
degreaser and water
Appearance Care
We recommend the use of a garden
hose to wash your motorcycle. High
pressure washers (like those at coin-
operated car washes) can damage
certain parts of your motorcycle.
Do not direct water at the air intake ( 1 ).
The water could enter the air cleaner or
be drawn into the throttle body.
Appearance Care
scratches with a commercially available
Washing Your Motorcycle with a plastic polishing compound.
Mild Detergent Take care to keep brake fluid or
chemical solvents off the fairing. They
Refer to Saf ety Precautions on page 76 . will damage the plastic.
5. Clean the headlight, fairing, meter lens
1. Rinse your motorcycle thoroughly with and other plastic parts using a cloth or
cool water to remove loose dirt. sponge dampened with a solution of
2. Fill a bucket with cool water. Mix in a mild detergent and water. When
mild, neutral detergent, such as dish cleaning the plastic headlight lens, use
washing liquid or a product made more care because it will scratch easier
especially for washing motorcycles or than a glass lens. Rub any soiled area,
automobiles. gently rinsing it frequently with fresh
3. Wash your motorcycle with a sponge or water.
a soft towel. As you wash, check for
heavy grime. If necessary, use a mild If the inside of the headlight lens
cleaner/degreaser to remove the grime. appears clouded immediately after
4. Clean the windscreen with a soft cloth washing, it should clear after a few
or sponge and plenty of water. Dry with minutes of riding.
a soft clean cloth. Remove minor
Appearance Care
6. After washing, rinse your motorcycle
thoroughly with plenty of clean water to Spray Cleaning Your Motorcycle
remove any residue. Detergent residue
can corrode alloy parts. Refer to Saf ety Precautions on page 76 .
7. Dry your motorcycle with a chamois or
a soft towel. Leaving water on the Avoid using spray cleaner products on the
surface to air dry can cause dulling and tires or suspension components.
water spots. As you dry, inspect for
chips and scratches. Suggestions for using spray cleaner(s)
8. Lubricate the drive chain to prevent follow:
rusting.
9. Start the engine and let it idle for
several minutes. The engine heat will
help dry moist areas.
10. As a precaution, ride your motorcycle at
a slow speed and apply the brakes
several times. This will help dry the
brakes and restore normal braking
performance.
(cont’d)
Appearance Care
Motorcycle Condition Recommended Cleaning
Dust and fingerprint smudges. Apply a spray cleaner/polish and wipe the
paint, chrome, glass, and clear plastic.
Light road grime. Spray any difficult-to-reach or very dirty
areas with a spray cleaner/degreaser.
Rinse and dry.
Apply a spray cleaner/polish and wipe with
a non-abrasive cloth.
Heavy grime. Oil leaks. Brake Use a spray cleaner/degreaser.
dust. If necessary, rub with a sponge. Rinse and
dry.
Apply a spray cleaner/polish and wipe with
a non-abrasive cloth.
Dull, corroded chrome or Apply a high quality chrome/aluminum
aluminum. polish and wipe with a non-abrasive cloth.
Appearance Care
Appearance Care
Appearance Care
If a surface on your motorcycle is chipped
Finishing Touches or scratched, your Honda dealer has touch-
up paint to match your motorcycle’s color.
Refer to Saf ety Precautions on page 76 . Be sure to use your motorcycle’s color
code (page 216 ) when you buy touch-up
After washing your motorcycle, consider paint.
using a commercially available spray
cleaner/polish or quality liquid or paste If the frame has a chip that exposes the
wax to finish the job. Use only a non- metal, first apply primer (to prevent
abrasive polish or wax made specifically corrosion) and then apply the touch-up
for motorcycles or automobiles. Apply the paint. Several thin layers of touch-up paint
polish or wax according to the instructions are better than one thick coat.
on the container.
Tips
Here’s a few helpful tips on how to store Storing Your Honda ............................ 176
and transport your Honda, and how to be Transporting Your Motorcycle ........... 179
an environmentally responsible You & the Environment ...................... 180
motorcycle owner.
Tips 175
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176 Tips
09/09/17 11:31:12 31MFJ630 0186
(cont’d)
Tips 177
09/09/17 11:31:26 31MFJ630 0187
178 Tips
09/09/17 11:31:30 31MFJ630 0188
Tips 179
09/09/17 11:31:37 31MFJ630 0189
180 Tips
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(5) (7)
(4)
(cont’d)
(cont’d)
If a Fuse Blows
All of the electrical circuits on your Main fuse (and spare) are located on the
motorcycle have fuses to protect them starter motor magnetic switch under the
from damage caused by excess current front seat.
flow (short circuit or overload). The circuit fuse box (including spare
fuses) is located under the front seat.
If something electrical on your motorcycle
stops working, the first thing you should Recommended Fuses
check for is a blown fuse.
Determine from the chart on the circuit main fuse 30A
fuse box cover which fuse or fuses control other fuses CBR600RR:
that component. Check those fuses first, 10A, 20A
but check all the fuses before looking CBR600RR ABS:
elsewhere for another possible cause of 10A, 20A, 30A
the problem. Replace any blown fuses and
check component operation. 1. To prevent an accidental short circuit,
turn the ignition switch OFF before
checking or replacing the fuses.
2. Remove the front seat (page 92 ).
(cont’d)
If a Fuse Blows
UNDER FRONT SEAT Main Fuse Access:
3. To access the main fuse ( 1 ), disconnect
(5) (3) (1) (2) the wire connector ( 2 ) of the starter
magnetic switch ( 3 ).
4. Pull the main fuse out. If it is blown ( 4 ),
install the spare main fuse ( 5 ).
If a Fuse Blows
Circuit Fuse Access: UNDER FRONT SEAT
6. Release the tabs ( 6 ), then remove the
fuse box cover ( 7 ). (6)
(7)
7. To check or replace a circuit fuse, pull
the old fuse out of its retaining clips.
Look for a burned wire inside the fuse.
If the fuse is blown ( 8 ), replace it with
a spare fuse ( 9 ) of the same rating.
(9)
Replacing a f use with one that has a (6) tabs
higher rating greatly increases the chance (7) fuse box cover
of damage to the electrical system. (9) spare fuses
(cont’d)
If a Fuse Blows
CIRCUIT FUSE If you do not have a spare fuse and you
(8)
cannot ride the motorcycle without fixing
the problem, take a fuse of the same rating
or a lower rating from one of the other
circuits that you can do without
temporarily.
If You Crash
Personal safety is your first priority after a If there is minor damage, or you are
crash. If you or anyone else has been unsure about possible damage, ride slowly
injured, take time to assess the severity of and cautiously. Sometimes, crash damage
the injuries and whether it is safe to is hidden or not immediately apparent, so
continue riding. Call for emergency you should have your motorcycle
assistance if needed. Also follow thoroughly checked at a qualified service
applicable laws and regulations if another facility as soon as possible. Also, be sure
person or vehicle is involved in the crash. to have your Honda dealer check the
frame and suspension after any serious
If you decide that you are capable of crash.
riding safely, first evaluate the condition
of your motorcycle. If the engine is still If your motorcycle cannot be ridden, see
running, turn it off and look it over Transporting Your Motorcycle, page 179 .
carefully; inspect it for fluid leaks, check
the tightness of critical nuts and bolts, and
secure such parts as the handlebar, control
levers, brakes, and wheels.
Technical Information
This section contains dimensions, Vehicle Identification.......................... 214
capacities, and other technical data, plus Specifications ...................................... 217
information on government requirements Break-in Guidelines ............................ 224
and how to break-in your motorcycle. Emission Control Systems .................. 225
Catalytic Converter ............................. 232
Oxygenated Fuels ................................ 233
Vehicle Identification
The VIN (vehicle identification number)
Serial Numbers is stamped on the right side of the steering
head and also appears on the Safety
The VIN and engine serial number are Certification Label attached to the left
required when you register your side of the steering head.
motorcycle. They may also be required
when ordering replacement parts. You LEFT SIDE
may record these numbers in the Quick
Reference section at the rear of this
manual.
(1)
(1) VIN
Vehicle Identification
RIGHT SIDE The engine number ( 3 ) is stamped on the
top of the crankcase.
RIGHT SIDE
(3)
(2)
Vehicle Identification
UNDER REAR SEAT
Color Label & Code (1)
Specifications
Dimensions
overall length 79.1 in (2,010 mm)
overall width 27.0 in (685 mm)
overall height 43.5 in (1,105 mm)
wheelbase 53.9 in (1,370 mm)
ground clearance 5.3 in (135 mm)
Specifications
Fuel & Lubricants
fuel recommendation premium unleaded gasoline, pump octane number of 91
or higher
fuel tank capacity 4.76 US gal (18.0 )
engine oil capacity after disassembly: 3.7 US qt (3.5 )
after draining: 2.9 US qt (2.7 )
after draining & oil filter change: 3.0 US qt (2.8 )
engine oil API Service Classification SG or higher except oils
recommendation labeled as energy conserving on the circular API service
label, SAE 10W-30, JASO T 903 standard MA,
Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-
stroke oil (Canada only), or an equivalent motorcycle oil
drive chain lubricant Pro Honda HP chain Lube or an equivalent chain lubricant
designed specifically for use on O-ring chains
cooling system, Pro Honda HP Coolant or an equivalent high quality ethylene
recommendation glycol antifreeze containing corrosion protection inhibitors
specifically recommended for use in aluminum engines
cooling system, 2.99 US qt (2.83 )
capacity
Specifications
Capacities
passenger operator, one passenger
capacity
maximum weight USA : 366 lb (166 kg)
capacity Canada : 375 lb (170 kg)
rider, passenger, all cargo and accessories
Engine Specifications
displacement 36.5 cu-in (599 cm )
bore & stroke 2.64 × 1.67 in (67.0 × 42.5 mm)
compression ratio 12.2 : 1
spark plug IMR9E-9HES (NGK) or
(standard) VUH27D (DENSO)
spark plug gap 0.031 − 0.035 in (0.80 − 0.90 mm) no adjustment
valve clearance intake 0.008 in (0.20 mm)
(cold) exhaust 0.011 in (0.28 mm)
idle speed 1,400 ± 100 rpm
Specifications
Power Transmission
primary reduction 2.111
gear ratio, 1st 2.750
2nd 2.000
3rd 1.666
4th 1.444
5th 1.304
6th 1.208
final reduction 2.625
standard drive (front) sprocket: 16 teeth
sprocket sizes driven (rear wheel) sprocket: 42 teeth
final drive chain
DID525HV or RK525ROZ6
Specifications
Chassis & Suspension
caster 23°55’
trail 3.9 in (98 mm)
tire size, front 120/70ZR17M/C (58W)
DUNLOP Qualifier PTG
BRIDGESTONE BT015F RADIAL F
tire size, rear 180/55ZR17M/C (73W)
DUNLOP Qualifier PTG
BRIDGESTONE BT015R RADIAL E
tire type radial-ply, tubeless
tire pressure, front 36 psi (250 kPa , 2.50 kgf/cm )
(cold)
tire pressure, rear 42 psi (290 kPa , 2.90 kgf/cm )
(cold)
Specifications
Electrical
battery 12V − 8.6 Ah
generator CBR600RR: 0.34 kW/5,000 rpm
CBR600RR ABS: 0.38 kW/5,000 rpm
Lights
headlight 12V − 55W (2 bulbs)
brake/tail light LED
turn signal lights 12V − 21/5W (front)
12V − 21W (rear)
position light LED
license light LED
Specifications
Fuses
main 30A
other fuses CBR600RR: 10A, 20A
CBR600RR ABS: 10A, 20A, 30A
Torque Specifications
engine oil drain bolt 22 lbf·ft (30 N·m , 3.1 kgf·m)
engine oil filter 19 lbf·ft (26 N·m , 2.7 kgf·m)
front wheel axle 44 lbf·ft (59 N·m , 6.0 kgf·m)
bolt
front wheel caliper 33 lbf·ft (45 N·m , 4.6 kgf·m)
fixing bolts
front wheel axle 16 lbf·ft (22 N·m , 2.2 kgf·m)
pinch bolts
rear wheel axle nut 83 lbf·ft (113 N·m , 11.5 kgf·m)
Break-in Guidelines
Help assure your motorcycle’s future
reliability and performance by paying
extra attention to how you ride during the
first 300 miles (500 km).
Catalytic Converter
This motorcycle is equipped with an engine’s performance. Follow these
oxidation catalytic converter. guidelines to protect your motorcycle’s
The catalytic converter contains precious catalytic converter.
metals that serve as catalysts, promoting
chemical reactions to convert the exhaust Always use unleaded gasoline. Even a
gasses without affecting the metals. small amount of leaded gasoline can
contaminate the catalyst metals, making
The catalytic converter acts on HC and the catalytic converter ineffective.
CO. A replacement unit must be an
original Honda part or its equivalent. Keep the engine in good running
condition. A poorly running engine can
The catalytic converter must operate at a cause the catalytic converter to overheat
high temperature for the chemical causing damage to the converter or the
reactions to take place. It can set fire to motorcycle.
any combustible materials that come near
it. Park your motorcycle away from high If your engine is misfiring, backfiring,
grasses, dry leaves, or other flammables. stalling, or otherwise not running
properly, stop riding and turn off the
A defective catalytic converter contributes engine. Have your motorcycle serviced
to air pollution, and can impair your as soon as possible.
Oxygenated Fuels
Some conventional gasolines are being The following are the EPA-approved
blended with alcohol or an ether percentages of oxygenates:
compound. These gasolines are
collectively referred to as oxygenated ETHANOL (ethyl or grain alcohol) 10%
fuels. To meet clean air standards, some by Volume
areas of the United States and Canada use You may use gasoline containing up to
oxygenated fuels to help reduce emissions. 10% ethanol by volume. Gasoline
If you use an oxygenated fuel, be sure it is containing ethanol may be marketed
unleaded and meets the minimum octane under the name ‘‘Gasohol’’.
rating requirement.
Before using an oxygenated fuel, try to MTBE (Methyl Tertiary Butyl Ether) 15%
confirm the fuel’s contents. Some states/ by Volume
provinces require this information to be You may use gasoline containing up to
posted on the pump. 15% MTBE by volume.
Oxygenated Fuels
METHANOL (methyl or wood alcohol) Fuel system damage or performance
5% by Volume problems resulting from the use of an
You may use gasoline containing oxygenated fuel containing more than the
methanol containing up to 5% methanol percentages of oxygenates mentioned
by volume as long as it also contains above are not covered under warranty.
cosolvents and corrosion inhibitors to
protect the fuel system. Gasoline Oxygenated fuels can damage paint and
containing more than 5% methanol by plastic. Be careful not to spill fuel when
volume may cause starting and/or filling the fuel tank. Wipe up any spills
performance problems. It may also immediately.
damage metal, rubber, and plastic parts
of your fuel system.
Oxygenated f uels can damage paint and
If you notice any undesirable operating plastic. Damage caused by spilled f uel is
symptoms, try another service station or not covered by warranty.
switch to another brand of gasoline.
Consumer Information
This section contains information on your Authorized Manuals ............................ 236
warranty and how to get an official Honda Warranty Coverage ............................. 239
Service Manual. Warranty Service ................................. 240
Contacting Honda................................ 241
Your Honda Dealer ............................. 242
The Honda Rider’s Club
(USA only) .......................................... 243
Reporting Safety Defects
(USA only) .......................................... 244
Authorized Manuals
The Service Manual used by your authorized Honda dealer is available from Helm, Inc.
(USA only, Canada: See your Honda dealer to order authorized manuals.)
Also available but not necessary to service your model is the Honda Common Service
Manual which explains theory of operation and basic service information for various systems
common to all Honda motorcycles, motor scooters and ATVs.
These Honda manuals are written for the professional technician, but most mechanically
capable owners should find them easy to use if they have the proper tools and observe proper
safety standards. Special Honda tools are necessary for some procedures.
*
Prices are subject to change without notice and without incurring Sub Total
obligation. Purchaser’s Sales Tax
Mich. add 6 %
Orders are mailed within 10 days. Please allow adequate time for Calif. add 8.25 %
delivery. Handling Charge $3.75
Grand Total
NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the
S shipment should be sent.
H
I Customer Name Attention
Check or money order enclosed payable to Helm Inc. Check here if your billing address is different from the
P U.S. funds only. Do not send cash. shipping address shown above.
A
Y MasterCard Account Number Expiration: Mo. Yr.
M VISA
−
E Security Code
N Discover
These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. For returns, a restocking fee may
be applied against the original order.
Warranty Coverage
Your new Honda is covered by these Your warranty coverage will not be
warranties: voided if you choose to perform your own
Motorcycle Limited Warranty maintenance. However, you should have
Emission Control System Warranty the proper tools and service information
Noise Control Warranty and be mechanically qualified. Failures
that occur due directly to improper
There are responsibilities, restrictions, and maintenance are not covered.
exclusions which apply to these warranties.
Please read the Warranties Booklet given Almost all of your warranty coverage can
to you by your Honda dealer at the time of be extended through the Honda Protection
purchase. Be sure to keep your Honda Plan (USA only). For more information,
owner’s card with your Warranties see your Honda dealer.
Booklet (USA only).
Warranty Service
Please remember that recommended If you have questions about warranty
maintenance interval servicing is not coverage or the nature of the repair, it is
included in your warranty coverage. best to talk to the Service Manager of your
Additionally, your warranty does not Honda dealer.
apply to the normal wear of items (such as
brakes, tires, etc.). Sometimes, in spite of the best intentions
of all concerned, a misunderstanding may
If you believe you have a problem with occur. If you aren’t satisfied with your
your motorcycle, call the service dealer’s handling of the situation, we
department of your Honda dealer. Make suggest you discuss your problem with the
an appointment for an inspection and appropriate member of the dealership’s
diagnosis. Remember, as the owner of the management team. If the problem has
motorcycle, you will be asked to authorize already been reviewed with the Service
that inspection. Your dealer will give you Manager, Parts Manager, Sales Manager,
the results of the inspection. If the etc., contact the Owner of the dealership
problem is covered under warranty, your or their designated representative.
dealer will perform the warranty repairs
for you.
Contacting Honda
Your owner’s manual was written to cover Motorcycle Division, American Honda
most of the questions you might ask about Motor Co., Inc., P.O. Box 2200, Torrance,
your Honda. Any questions not answered CA 90509-2200, Mailstop: 100-4C-7B,
in the owner’s manual can be answered by Telephone: (866) 784-1870.
your Honda dealer. If your dealer doesn’t
have the answer right away, they will get Canada: Refer to the Warranties Booklet
it for you. that was supplied with your vehicle.
If you have a difference of opinion with Please include the following information
your dealer, please remember that each in your letter:
dealership is independently owned and name, address, and telephone number
operated. That’s why it’s important to product model, year, and VIN
work to resolve any differences at the date of purchase
dealership level. dealer name and address
If you wish to comment on your We will likely ask your Honda dealer to
experiences with your Honda or with your respond, or possibly acknowledge your
dealer, please send your comments to the comments directly.
following address (USA only):
If NHTSA receives similar complaints, You can also obtain other information
it may open an investigation, and if it about motor vehicle safety from
finds that a safety defect exists in a http://www.saf ercar.gov.
group of vehicles, it may order a recall
and remedy campaign. However,
NHTSA cannot become involved in
individual problems between you, your
dealer, or American Honda Motor Co.,
Inc.
Index
braking .................................................... 59
A break-in guidelines ............................... 224
button,
accessories ................................................ 5 SEL ............................. 14, 22, 29, 32, 38
air pressure, tires ................................... 143 RESET.................. 14, 22, 29, 30, 32, 38
American Honda, contacting................ 241
apparel, protective .................................. 42 C
appearance care .................................... 166
authorized manuals ............................... 236 capacity, fuel .......................................... 98
care, appearance ................................... 166
B catalytic converter ................................ 232
chain, drive ........................................... 153
bank angle sensor ................................... 55 cleaning, appearance care .................... 166
battery ................................................... 161 clock, digital ..................................... 19, 32
brakes, clutch system ........................................ 116
fluid................................................... 138 color label ............................................. 216
front lever adjustment ...................... 137
pad wear............................................ 141
246 Index
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Index
Combined ABS
(CBR600RR ABS) ................................ 62 D
Combined ABS indicator
(CBR600RR ABS) ................................ 64 damping, suspension,
compartment, owner’s manual ............... 91 front .................................................. 129
consumer information .......................... 235 rear .................................................... 133
controls & features ................................. 35 defects, reporting safety ....................... 244
coolant................................................... 110 digital clock ...................................... 19, 32
coolant temperature meter........ 19, 26, 202 display,
cowl removal, check ................................................... 17
lower ............................................. 94, 95 multi-function ..................................... 25
middle ................................................. 96 drive chain ............................................ 153
customer service ................................... 241
E
(cont’d)
Index 247
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Index
engine, recommendation ................................. 97
flooded ................................................ 55 tank capacity ....................................... 98
low oil pressure................................. 204 fuses ...................................................... 205
number .............................................. 215
oil ...................................................... 100 G
overheats ........................................... 202
pinging ................................................ 97 gap, spark plug ............................. 124, 219
starting ................................................ 53 gasohol .................................................. 233
stop switch .......................................... 36 gasoline ................................................... 97
stopping............................................... 56 gauges, indicators & displays ................. 14
won’t start ......................................... 183
environment .......................................... 180 H
248 Index
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Index
Honda,
contacting ......................................... 241 K
dealer................................................. 242
Rider’s Club...................................... 243 key, lost ................................................. 210
service manual .................................. 236 kit, tool .................................................... 90
horn button .............................................. 38
L
I
labels, safety ............................................. 7
identification, vehicle ........................... 214 lamp check .............................................. 15
ignition cut-off system, limit, weight ............................................ 49
bank angle ........................................... 55 load limits ............................................... 49
side stand .................................... 53, 152 loading guidelines................................... 49
ignition switch ........................................ 35 lock, steering ........................................... 67
indicators................................................. 14 lower cowl removal .......................... 94, 95
inspection, pre-ride ................................. 45
Index 249
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Index
M O
250 Index
09/09/17 11:41:01 31MFJ630 0260
Index
pre-ride inspection .................................. 45 with passenger or cargo ...................... 70
problems, unexpected ........................... 181
protective apparel ................................... 42 S
R safety,
important precautions ......................... 76
removal, labels ..................................................... 7
lower cowl .................................... 94, 95 reporting defects ............................... 244
middle cowl ........................................ 96 riding precautions ............................... 52
seat ...................................................... 92 schedule, maintenance ............................ 80
reporting safety defects ........................ 244 seat removal ............................................ 92
RESET button .......... 14, 22, 29, 30, 32, 38 SEL button...................... 14, 22, 29, 32, 38
rider training ....................................... 3, 44 sensor, bank angle .................................. 55
Rider’s Club, Honda ............................. 243 serial numbers ....................................... 214
riding, service,
basic operation .................................... 51 customer............................................ 241
clothing ............................................... 42 manuals ............................................. 236
precautions .......................................... 52 warranty ............................................ 240
safety..................................................... 2
safety precautions ............................... 52 (cont’d)
Index 251
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Index
shifting gears .......................................... 57 suspension,
side stand .............................................. 152 front suspension adjustment............. 127
side stand ignition cut-off system .. 53, 152 front suspension spring pre-load ...... 128
spark knock ............................................. 97 front suspension damping ................ 129
spark plugs ............................................ 120 rear suspension adjustment .............. 132
specifications ........................................ 217 rear suspension spring pre-load........ 133
speedometer ...................................... 19, 28 rear suspension damping .................. 134
stand, side ............................................. 152 switch,
start button .............................................. 36 engine stop .......................................... 36
starting, headlight dimmer................................ 37
engine .................................................. 53 ignition ................................................ 35
troubleshooting ................................. 183 turn signal ........................................... 37
steering lock ............................................ 67
stop switch, engine ................................. 36
stopping engine ....................................... 56
storage,
motorcycle ........................................ 176
owner’s manual .................................. 91
252 Index
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Index
T V
Index 253
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Quick Reference
The following is a brief, but important
collection of information you need to How to Avoid Costly Repairs
know about your Honda. You’ll also find
space to record important notes. The engine of your Honda can be the most
expensive component to repair. Proper
maintenance, especially the use of the
recommended fluids and filters, prevents
premature wear and damage.
Quick Reference
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Quick Reference
VIN
Engine No.
Ignition Key No.
Color Label
Owner’s Name
Address
City/State
Phone
Dealer’s Name
Address
City/State
Phone
Service Mgr.
Quick Reference
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Quick Reference
Scheduled Initial: 600 miles (1,000 km)
Maintenance Regular: every 4,000 miles (6,400 km)
Pre-ride Check the following items each time before you ride (page 45 ): tires &
Inspection wheels, chain, leaks, loose parts, lights, throttle, brakes, indicators.
Periodic Check the following items monthly (page 79 ): tires & wheels, fluids,
Checks lights, freeplay, drive chain, fuses, nuts & bolts.
Fuel/Capacity premium unleaded gasoline, pump octane number 91 or higher
4.76 US gal (18.0 )
Engine Oil API Service Classification SG or higher except oils labeled as energy
conserving on the circular API service label,
SAE 10W-30, JASO T 903 standard MA,
Pro Honda GN4 4-stroke oil or equivalent
Maximum 366 lb (166 kg)
Weight 375 lb (170 kg) Canada
Capacity rider, passenger, all cargo and accessories
Quick Reference
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Quick Reference
Tires Front: 120/70ZR17M/C (58W)
DUNLOP Qualifier PTG or
BRIDGESTONE BT015F RADIAL F
Rear: 180/55ZR17M/C (73W)
DUNLOP Qualifier PTG or
BRIDGESTONE BT015R RADIAL E
Type: radial-ply, tubeless
Tire Pressure Front: 36 psi (250 kPa , 2.50 kgf/cm )
(cold) Rear: 42 psi (290 kPa , 2.90 kgf/cm )
Spark Plugs standard: IMR9E-9HES (NGK) or VUH27D (DENSO)
Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50
solution with Pro Honda HP Coolant or an equivalent distilled water
Fuses main : 30A
other: CBR600RR: 10A, 20A
CBR600RR ABS: 10A, 20A, 30A
Quick Reference
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Quick Reference
These symbols are used in Controls & Features section:
SYMBOL COMPONENT SEE PAGE
START button 36
RUN − engine stop switch 36
OFF − engine stop switch 36
HI − headlight dimmer switch 37
LO − headlight dimmer switch 37
turn signal switch 37
horn button 38
Quick Reference