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Bioprocess and Biosystems Engineering

https://doi.org/10.1007/s00449-019-02136-3

RESEARCH PAPER

Ethanol production from water hyacinth (Eichhornia crassipes)


hydrolysate by hyper‑thermal acid hydrolysis, enzymatic
saccharification and yeasts adapted to high concentration of xylose
InYung Sunwoo1 · Jeong Eun Kwon1 · Trung Hau Nguyen1 · Gwi‑Tack Jeong1 · Sung‑Koo Kim1

Received: 17 February 2019 / Accepted: 24 April 2019


© Springer-Verlag GmbH Germany, part of Springer Nature 2019

Abstract
Water hyacinth (Eichhornia crassipes) was used as a feedstock for ethanol production. The optimal hyper-thermal (HT) acid
hydrolysis conditions were 8% (w/v) slurry content, 200 mM ­H2SO4, at 160 °C for 20 min and enzymatic saccharification for
48 h using an enzyme mixture of 20 units/mL Viscozyme L and Cellic C Tec2. After pretreatment, 48.2 g/L monosaccharides
were obtained. Fermentation was conducted with wild and adapted Saccharomyces cerevisiae, Pichia stipitis and Candida
lusitaniae. Wild-type S. cerevisiae, P. stipitis, and C. lusitaniae produced 15.3, 19.5 and 22.7 g/L of ethanol, respectively.
Adaptive evolution was carried out on 6% (w/v) xylose. S. cerevisiae, P. sipitis and C. lusitaniae adapted to xylose produced
15.3, 21.4 and 23.9 g/L of ethanol with YEtOH of 0.32, 0.44 and 0.49, respectively. These results indicate that water hyacinth
has potential as a feed stock for ethanol.

Keywords  Adaptive evolution · Enzymatic saccharification · Ethanol production · Fermentation · Hyper-thermal acid
hydrolysis · Water hyacinth (Eichhornia crassipes)

Introduction water hyacinth is a promising raw material for ethanol pro-


duction due to fast growth rate and low lignin contents [4, 5].
Global crude oil production is predicted to decline due to a One requirement for the pretreatment of biomass is the
shortage of fossil fuels. Greenhouse gases contain exceed- hydrolysis of polysaccharides to monosaccharides without
ingly high levels of ­CO2, reaching approximately 450 ppm. the formation of inhibitors, such as 5-hydroxymethylfurfural
The need to develop alternative and sustainable energy (HMF), levulinic acid, acetic acid and formic acid. These
sources has already prompted many research projects world- inhibitors can retard yeast growth and reduce ethanol pro-
wide [1]. The use of non-food biomass for second-generation ductivity during fermentation [6]. Therefore, hyper-thermal
ethanol production even now lacks economic feasibility [2]. (HT) acid hydrolysis is conducted to minimize the degrada-
The water hyacinth (Eichhornia crassipes) covers vast tion of monosaccharides into inhibitory byproducts [7, 8].
areas of the Vam Co Dong River, Vietnam, blocks rivers and The fermentation organism should be capable of ferment-
channels, eliminates of other aquatic plants and restricts the ing all monosaccharides present in the hydrolysate. Sac-
light and air in the underwater environment [3]. However, charomyces cerevisiae is the most commonly used ethanol
cleaning and disposing of water hyacinth is expensive and producer; however, wild-type S. cerevisiae cannot ferment
requires high manpower. Thus, solutions are required to effi- pentose, which comprises up to 40% of water hyacinth con-
ciently handle water hyacinth. Recent studies reported that tent [9]. Among xylose-fermenting yeasts, Pichia stipitis
and Candida lusitaniae have demonstrated the ability to
ferment xylose to ethanol [10, 11]. However, these yeasts
InYung Sunwoo and Jeong Eun Kwon have equally contributed as
co-first authors. prefer glucose and exhibit limited assimilation of other
monosaccharides, such as galactose or xylose from a mixed
* Sung‑Koo Kim sugar medium. Therefore, it is desirable to enhance galactose
skkim@pknu.ac.kr and/or xylose consumption in P. stipitis and C. lusitaniae
1
Department of Biotechnology, Pukyong National University, through adaptive evolution.
Busan 48513, South Korea

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Bioprocess and Biosystems Engineering

In this study, bioethanol was produced from the water efficiency and enzymatic saccharification were calculated
hyacinth E. crassipes, with HT acid hydrolysis as a pretreat- using the following equation:
ment for glucose production. Various enzymes were then
used for enzymatic saccharification to produce more glucose
EPS (%) = ΔSPS ∕TCF × 100, (2)
and xylose. Fermentation to xylose was conducted using where EPS is the efficiency of pretreatment using HT acid
wild and yeasts adapted to determine optimal fermentation hydrolysis and enzymatic saccharification (%), ∆SPS the
conditions. increase in monosaccharide (g/L) during pretreatment using
HT acid hydrolysis and enzymatic saccharification, and TCF
is total carbohydrate and fiber (g/L).
Materials and methods
Yeast strain preparation and adaptation to xylose
Composition of water hyacinth
Saccharomyces cerevisiae KCTC 1126 and P. stipitis KCTC
Water hyacinths were obtained from the Vam Co Dong 7228 were obtained from the Korean Collection for Type
River, Tay Ninh, Vietnam, dried to a constant weight at Culture (KCTC, Daejeon, Korea). C. lusitaniae ATCC
60 °C, ground with a roller mill, and sieved with a 200- 42720 was obtained from the American Type Culture Col-
mesh sieve prior to pretreatment. Composition analysis was lection (ATCC, Manassas, VA, USA). These yeasts were
performed by the Feed and Food Nutrition Research Center grown in yeast extract peptone dextrose (YPD) medium
at Pukyong National University, South Korea, according to containing 10 g/L yeast extract, 20 g/L peptone and 20 g/L
the Association of Official Analytical Chemists (AOAC) glucose as a seed culture. The culture was then incubated
method [12]. with agitation at 150 rpm for 24 h at 30 °C. Each cultured
Water hyacinth composition was 38.7% carbohydrate, yeast strain was sampled to determine its dry cell weight
12.5% crude protein, 0.36% crude lipid, 19.4% crude ash (DCW) by optical density ­(OD600) using the standard curve.
and 29.0% fiber. The total carbohydrate content was 67.7%. Fermentation was conducted in 250-mL flasks with a work-
ing volume of 100 mL.
HT acid hydrolysis and enzymatic saccharification Xylose adaptation was then conducted using the three
yeasts. The yeasts were cultured on yeast extract, peptone
The HT acid hydrolysis and enzymatic saccharification pre- and xylose (YPX) liquid medium containing 10 g/L yeast
treatment processes were optimized. HT acid hydrolysis was extract, 20 g/L peptone, and 20 g/L xylose, followed by the
conducted sequentially, focusing on the optimal effects of inoculation of 5 mL yeast to 50 mL yeast extract, peptone
four factors: ­H2SO4 concentration [100–400 mM at 160 °C and high-concentration xylose (YPHX) medium (10 g/L
for 10 min using 10% (w/v) slurry content], temperature yeast extract, 20 g/L peptone, and 60 g/L xylose) for xylose
[140–200 °C for 10 min using 10% (w/v) slurry content], adaptation. Cells were cultured in ten subcultures on YPHX
hydrolysis time [5–30 min using 10% (w/v) slurry content] during adaptive evolution, and yeast strains were incubated
and slurry content [6–16% (w/v)]. HT acid hydrolysis effi- with agitation at 150 rpm for 24 h at 30 °C. Adapted cells
ciency was calculated using the following equation: were washed with fresh medium and transferred to a 250-mL
EP (%) = ΔSP ∕TCF × 100, (1) Erlenmeyer flask containing 100 mL water hyacinth hydro-
lysate for ethanol production.
where EP is pretreatment efficiency using HT acid hydroly-
sis (%), ∆SP the increase in monosaccharide after HT acid
hydrolysis (g/L) and TCF is total carbohydrate and fiber Ethanol fermentation
(g/L).
Enzymatic saccharification was conducted using HT Ethanol fermentation was conducted with wild-type or
acid hydrolysate obtained under optimal conditions. The adapted S. cerevisiae, P. stipitis, or C. lusitaniae with water
acid hydrolysate pH was adjusted to 5 using 10 N NaOH. hyacinth hydrolysate. Fermentation with the selected yeast
Various enzymes (16 units/mL), including Cellic CTec2 was conducted at 30 °C and 150 rpm for 72 h. Samples were
(120 filter paper units/mL; Novozymes), Viscozyme L (121 taken periodically and stored at − 20 °C prior to measure-
β-glucanase U/mL; Novozymes), and their mixture were ment of ethanol and residual monosaccharides. The ethanol
added to the 100 mL working volume in a 250-mL flask. yield coefficient was calculated using the following equation:
Three enzymes with highly efficient saccharification were
selected for mixed enzyme experiments to identify the opti- YEtOH = [EtOH]max ∕[Monosaccharide]ini , (3)
mal conditions for enzymatic saccharification, i.e., 50 °C where YEtOH is ethanol yield (g/g), [­ EtOH]max the maximum
on a shaking incubator at 150  rpm. HT acid hydrolysis ethanol concentration achieved during fermentation (g/L),

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Bioprocess and Biosystems Engineering

and ­[Monosaccharide]ini is total initial fermentable sugar Results and discussion


(glucose, xylose) concentration (g/L).
Optimization of HT acid hydrolysis

Analytical methods The conditions used to determine the optimal conditions for
HT acid hydrolysis are shown in Fig. 1. Acid concentra-
Cell growth was determined based on the ­O D 600 using tion is an important parameter to enhance monosaccharide
an ultraviolet–visible spectrophotometer (Amersham production [5]. The results of HT acid hydrolysis at 10%
Biosciences Ultrospec 6300 Pro; Biochrom, Cambridge, (w/v) slurry and 160 °C for 10 min, under changing ­H2SO4
UK). ­O D 600 was converted to dry cell weight (DCW) concentrations, are shown in Fig. 1a. The highest monosac-
using a standard curve of DCW and O ­ D 600 . pH was charide production and EP values were obtained at 200 mM
measured using a pH meter (CH-8603; Mettler-Toledo ­H2SO4. In comparison, Redding et al. [12] reported that
AG, Schwerzenbach, Switzerland). Concentrations of concentrated acid resulted in the release of high amounts of
glucose, xylose, 5-HMF, formic acid, levulinic acid, and monosaccharide. However, levels of inhibitory compounds,
ethanol were determined using high-performance liquid such as 5-HMF, formic acid, and levulinic acid, increased
chromatography (HPLC) (1100 series; Agilent Technol- slightly at acid doses exceeding 200 mM ­H2SO4. Therefore,
ogies, Santa Clara, CA, USA) equipped with a refrac- 200 mM ­H2SO4 was selected as the suitable acid concentra-
tive index detector (RID). An Aminix HPX-87H column tion for HT acid hydrolysis in this study, with an EP value
(300 mm × 7.8 mm; Bio-Rad, Hercules, CA, USA) was of 30.7%.
used with filtered and degassed 5 mmol/L ­H 2SO 4 as an The effects of temperature were evaluated at 10% (w/v)
eluent at a flow rate of 0.6 mL/min and temperature of slurry and 200 mM ­H2SO4 for 10 min as shown in Fig. 1b.
65 °C. An increase in temperature from 140 to 160 °C yielded an
increase in glucose production. The highest monosaccha-
ride concentrations, including 16.3 g/L glucose and 4.5 g/L
Statistical analysis xylose, were obtained at an EP value of 30.7%. However,
upon further increase of temperature to 200 °C, the mono-
Differences in monosaccharide concentration were evalu- saccharide concentration and EP value decreased to 10.3 g/L
ated by one-way analysis of variance (ANOVA) and Dun- and 19.5%, respectively, likely due to the conversion of
can’s multiple range test (P < 0.05) using SPSS software monosaccharides to other chemicals such as 5-HMF, and
(ver. 23.0; SPSS Inc., Chicago, IL, USA). subsequently HMF into formic acid and levulinic acid [13].

Fig. 1  Determination of optimal
conditions for hyper-thermal
(HT) acid hydrolysis in the
degradation of inhibitory com-
pound and monosaccharides.
a ­H2SO4 concentration, b
temperature, c treatment time,
and d slurry content

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At high temperatures (> 160 °C), there was a significant increased the release of monosaccharide compared with sin-
correlation between monosaccharide degradation and the gle enzyme treatment. The effect of an enzyme mixture of
formation of inhibitory compounds. Therefore, 160 °C was Viscozyme L and Cellic CTec2 was evaluated at 8–24 units/
chosen as the optimal temperature for this study. mL to optimize the enzyme concentration as shown in Fig. 2b.
Figure 1c shows the effect of treatment time on monosac- Monosaccharide concentration did not increase significantly
charide production from water hyacinth biomass. When HT following the addition over 20  units/mL enzyme. Thus,
acid hydrolysis was conducted at 160 °C, with 10% (w/v) 20 unit/mL enzyme mixture of Cellic CTec 2 and Viscozyme
slurry and 200  mM H ­ 2SO4, monosaccharide production L was used as the optimal enzyme concentration for the enzy-
increased as treatment duration increased to 20 min; however, matic saccharification after hyper-thermal acid hydrolysis of
further increases in treatment duration did not lead to a signifi- water hyacinth slurry. A monosaccharide concentration and
cant increase in monosaccharide production. The optimal HT EPS value were 48.2 g/L and 54.2%, respectively, including
acid hydrolysis treatment duration for this study (20 min) was 38.0 g/L glucose and 10.2 g/L xylose. Thus, fermentation was
three times shorter than reported in a previous study [14], and conducted using 48.2 g/L monosaccharide.
produced 24.5 g/L monosaccharide with an EP value of 36.2%.
Monosaccharide and HMF concentrations increased as
slurry content increased from 6 to 16% at 200 mM H ­ 2SO4 Ethanol fermentation with S. cerevisiae, P. stipitis,
and 160 °C for 20 min as shown in Fig. 1d. The maximum and C. lusitaniae
monosaccharide concentration at 16% (w/v) slurry content
was 31.1 g/L with an EP value of 32%. However, increasing Yeasts in fermentation should be capable of utilizing all
the slurry content during HT acid hydrolysis resulted in a monosaccharides present while withstanding potential inhib-
decrease of EP, from 45 to 32%. Therefore, 8% (w/v) slurry itors in the hydrolysates. Thus, fermentation was conducted
content with an EP value of 45%, was selected for ethanol using S. cerevisiae KCTC 1126, P. stipitis KCTC 7228 and
production with 0.16 g/L HMF concentration. HMF is the C. lusitaniae ATCC 42720 to optimize the fermentation con-
fermentation inhibitors. However, previous study reported ditions as shown in Fig. 3.
that HMF inhibition was not active with HMF concentration Fermentation with S. cerevisiae showed complete utili-
lower higher than 1 g/L [15]. zation of glucose within 48 h, and no utilization of xylose
Thus, the optimal HT acid hydrolysis conditions were 8% as shown in Fig. 3a. A previous study reported that S. cer-
(w/v) slurry content, 200 mM ­H2SO4, 160 °C and 20 min, evisiae was unable to utilize pentose sugars, which may
with an EP value of 45%. comprise up to 40% of water hyacinth hydrolysis [5]. A
maximum ethanol concentration of 15.3 g/L was produced
Effects of enzymatic saccharification using various at YEtOH of 0.32.
enzymes P. stipitis can utilize xylose to produce ethanol [17]. The
results of fermentation with P. stipitis in the current study
Enzymatic saccharification was conducted with various are shown in Fig. 3b. After fermentation started, glucose
enzymes to increase monosaccharide concentration before fer- was consumed within 24 h. However, xylose was consumed
mentation. The effects of individual enzymes (Cellic CTec 2, slowly until 72 h, leaving 6.8 g/L xylose of the original
Viscozyme L and Cellic CTec2) and their mixture are shown 10.2 g/L. Passoth et al. [18] also reported that P. stipitis
in Fig. 2a. A maximum monosaccharide content of 41.7 g/L could ferment xylose to ethanol. However, this yeast prefers
was obtained when an enzyme mixture of Cellic CTec 2 and glucose to xylose as a carbon source. The ethanol concentra-
Viscozyme L was added to the pretreated hydrolysate for tion and YEtOH after 72 h of fermentation with P. stipitis were
48 h. Ahn et al. [16] reported that mixed enzyme treatment 19.5 g/L and 0.41, respectively.

Fig. 2  Effects of a individual
and mixed enzyme treatments,
and b various activities on
monosaccharide production of
8% (w/v) water hyacinth (Eich-
hornia crassipes) hydrolysate
following HT acid hydrolysis
at pH 5.0 and 50 °C for 48 h.
*The initial glucose and xylose
concentrations were 16.9 and
5.3 g/L, respectively, after HT
acid hydrolysis

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Ethanol fermentation with adapted S. cerevisiae,


P. stipites, and C. lusitaniae to high‑concentration
xylose

Adaptive evolution of S. cerevisiae, P. stipitis and C. lusi-


taniae was conducted to enhance ethanol production. Fig-
ure 4 shows fermentation by yeast adapted to high xylose
concentrations.

Fig. 3  Ethanol production by a Saccharomyces cerevisiae, b Pichia


stipitis, and c Candida lusitaniae with 8% (w/v) water hyacinth (E.
crassipes) hydrolysates at 30 °C, 150 rpm for 72 h

Ethanol production using C. lusitaniae resulted in the


complete consumption of glucose within 36 h as shown in
Fig. 3c. Xylose was utilized gradually, with 2.2 g/L xylose
remaining after 72 h of fermentation. C. lusitaniae produced
22.7 g/L ethanol with a Y
­ EtOH of 0.47. C. lusitaniae produce
more ethanol (3.2 g/L) than P. stipitis. A previous study also
reported that C. lusitaniae could ferment xylose better than
Pichia spp [19]. However, none of the three yeasts examined
in the current study could utilize all of the xylose provided. Fig. 4  Ethanol production by a S. cerevisiae, b P. stipitis, and c C.
Thus, adaptive evolution of yeast to high-concentration lusitaniae adapted to high-concentration xylose with 8% (w/v) water
xylose was conducted. hyacinth (E. crassipes) hydrolysate at 30 °C and 150 rpm for 72 h

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Table 1  Fermentation using Strains Remaining Ethanol (g/L) YEtOH (g/g) Fermenta- Productiv- Y (g/g dry
non-adapted or adapted yeasts sugar (g/L) tion time ity (g/L/h) biomass)
from water hyacinth hydrolysate (h)

S. cerevisiae 10.20 15.30 0.32 60 0.26 0.19


P. stipitis 6.79 1950 0.41 72 0.32 0.24
C. lusitaniae 2.20 22.70 0.47 72 0.32 0.28
Adapted S. cerevisiae 10.20 15.30 0.32 60 0.26 0.19
Adapted P. stipitis 3.70 21.40 0.44 60 0.36 0.27
Adapted C. lusitaniae 0 23.90 0.50 48 0.50 0.30

Fermentation time was set at maximum ethanol production


YEtOH (g/g) = EtOHMAX (g/L)/monosaccharideini (g/L); ethanol yield coefficient, Max ­YEtOH (g/g) = 0.51
productivity (g/L/h) = EtOHMAX (g/L)/fermentation time (h)
Y (g/g) = EtOHMAX (g/L)/water hyacinth content (g/L); ethanol yield per biomass

As shown in Fig. 4a, water hyacinth hydrolysate was fer- concentration of xylose consume every xylose in the water
mented by adapted S. cerevisiae. Glucose was completely hyacinth hydrolysate and fermentation was finished at 48 h
utilized during a 48-h period and converted into ethanol. as shown in Fig. 4c. Therefore, the maximum ethanol pro-
However, S. cerevisiae could not ferment xylose into etha- ductivity (g/L/h) was obtained from adapted C. lusitaniae
nol. Therefore, 10.2 g/L xylose remained and 15.3 g/L etha- with 0.50 g/L/h, which is 1.6-fold higher than wild-type C.
nol was produced with a YEtOH of 0.32. This yield was the lusitaniae (0.32 g/L/h) (Table 1). Thus, adaptive evolution
same as that of the S. cerevisiae wild type. From this result, decreased the fermentation time and led to high ethanol
we determined that xylose could not be utilized by wild S. productivity. A previous study also reported that adapted
cerevisiae as well as by S. cerevisiae adapted to xylose. Sev- C. lusitaniae enhanced the monosaccharide uptake rate
eral other studies have produced ethanol from xylose using and produced a higher ethanol concentration than the wild-
genetically engineered S. cerevisiae [20–22]. type C. lusitaniae [14]. Previous studies have examined
Pichia stipitis adapted to high-concentration xylose was ethanol production yields from water hyacinth hydrolysate
then used to ferment water hyacinth hydrolysate Fig. 4b.
Glucose was completely consumed after 36 h and xylose
was slowly utilized until the end of the fermentation period.
Agbogbo et al. [23] reported that repression of xylose uptake
occurs in fermentation media containing glucose and xylose,
due to the low-affinity transport system shared between
glucose and xylose. Glucose inhibits xylose transport by
noncompetitive inhibition [24]; therefore, enhancement of
xylose consumption and high yield of ethanol were obtained
from P. stipitis after adaptive evolution, with a maximum
ethanol concentration of 21.4 g/L and YEtOH of 0.44. The
xylose consumption rate and yield of adapted P. stipitis were
2.0 and 1.1 times higher than those of the wild-type P. stipi-
tis. However, 3.7 g/L xylose remained following fermenta-
tion. Thus, C. lusitaniae was used to consume the remainder
of the xylose.
Water hyacinth was then fermented using adapted C.
lusitaniae from high-concentration xylose as shown in
Fig. 4c. Glucose and xylose were completely utilized after
36 and 48 h, respectively, producing a maximum ethanol
concentration of 23.9 g/L and ­YEtOH of 0.50 after 48 h.
Adapted C. lusitaniae produced more ethanol than wild-
type C. lusitaniae due to the consumption of all monosac-
charides in the broth. Wild type of C. lusitaniae originally
converts xylose to ethanol better than wild-type S. cerevi- Fig. 5  Mass balance flow chart of bioethanol production from water
siae and P. stipitis. However, adapted C. lusitaniae to high hyacinth

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Bioprocess and Biosystems Engineering

using different approaches [25, 26]. Palmqvist et al. [27] Compliance with ethical standards 
reported that yeast adaptation could be ascribed to the syn-
thesis of enzymes or cofactors for efficient sugar metabo- Conflict of interest  The authors declare that they have no conflict of
lism and reduction of damage from inhibitors. Therefore, interest.
enhanced ethanol production in high-concentration xylose
media was achieved by improved xylose utilization.
The overall mass balance is described in Fig. 5. The
maximum ethanol concentration was 23.9 g/L with YEtOH References
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