CSc Greater Cairo Foundries PP.Ub GHAI SALI ELLs Asis GCF METAL SEATED GATE VALVEae ee” cee eeeGCF METAL SEATED GATE VALVE SERIES 3100 / 3300 / 4300 The GOF gate valve model is a ductile iron full bore double-flanged metal-seated gate valve designed to comply with iso5996 and bs 5163. For waterworks, sewage and industrial applications. They can be Long Body OVAL Type 4300 series, OR Short FLAT type 3300 and 3100 series. ‘The gate valves are available with Non Rising Stem (NRS) and Outside Stem and Yoke (OS&Y). They can be equipped for manual operation by Tee key (cap) or hand wheel They can also be supplied to order with a gearbox or electric actuator or pneumatic actuator. DESIGN FEATURES STEM DESIGN Non-Rising Stem (NRS) This design is used where insufficient space above the valve restricts the stem from moving upwards. Because the stem does not move upward, it cannot be used to determine whether the valve is opened or closed. The major disadvantage of NRS design is that the fluid flow through the valve (wets) the stem thread, making them subject to corrosion and erosion and thus possible failure. NRS is not recommended for sewage applications Outside Stem and Yoke (OS&Y) ‘This design can be used where there is sufficient space above the valve in the pumping station. ‘This design prevents thread wetting because the threaded portion of the stem is outside the valve. The position of the gate within the valve is easily determined from the position of the top of the stem (O88Y is recommended for sewage and industrial applications. WEDGE DESIGN FLXIBLE WEDGE / DROP TIGHT SHUT OFF Our special wedge design allows the seating surfaces of the wedge to move independently and adapt to minor inaccuracies in seating surface angles and movement of the seats owing to pipeline loads or thermal expansion of the piping system. Thereby ensuring drop tight shut off.GATE VALVE SELECTION GCF series SERIES 3100 | SERIES 3300 SERIES 4300 Range Size N80 to DN 600 N80 to DN 1000 'DN'300 to DN 1500 International 1505752series 14 150 5996 Shor Series 150 5996 LongSeries sender DN 3352 Series Fa 150 5752 series 3 1505752 series 15, 855163, Commercial Name ~-Fattype Short Bed type Tong Bed or Oval type ‘Application Water, Sewage and Industrial application : is Max. working peer or a gied 10-16 Bar for DN < 600 6 Bar for DN 200-300 pressure peisires Bar for DN 700-800 19.16 Barforall DN sizes fr DN 350 S00 ee ‘6Bar for DN 900-1000 Manual with hand Whee! Manual withhand Wheel Manual with hand Wheel Manual with Gear Box: ‘Manual with Gear Box. Manual with Gear Box Operation Electrically operated Electrically operated Electrically operated Pneumatically Operated Electric actuator Gear box Gearbox Preumaticactuator Electric actuator Fectrc actuator | Special Extension Spindle Extension Spindle Stenson pinle By pass Valve from 400mm) y pass Valve | Requirements Tehey Farapins | Airvent Drain plug Airvent Aicvent Lifting eyes Liting eyesVALVE DIMENSIONS GCF METAL SEATED GATE VALVE SERIES 3100 = - > 4 a8 NRS OS&Y “ SERIES 3100 NRS and OS&Y —— a ar Flanges & driling detais of PN10 Flanges & driling details of PN16 b ‘ON H H Bolt hole details Bolt hole details ANSI (0580) sa Area cd Sa a) Ee ee Maced RO ees 80 180 «310-520-200 182-19”) 19 «BD 1219 08k 180 210 450 600-85: HHC Ts 19s sO 250 250 650 960 40031922 350-3 12-400 319 22355 Ss0 2901400 1950 505 429-45 460 23 16 520 420 55 470 2B 18 450 330 1600 2500 615 527 255 565 8 BMD AM 600 390 2000 3000 780 68230725 «S120 «840720 «96 «770GCF METAL SEATED GATE VALVE SERIES 3300 NRS ‘SERIES 3300 NRS and OS&Y. EEO Te Maximum height Approx a ne See Ly (weoheg Bot hole Bolt hole DN D dt CG deals =D dt GC etals (NS) (O58) Fs] yas ped @ no. ped O no. 8 203 922 412 «35 «40 200132 160 19 8 20 122 19 160 19 8B 100 229 950 45543 AT 220156180 198-0 18H 19 18D 19a 150 267 440 64076 «85-8521 18H OBB HS 21 19H OB (200 292 510 760 112 120 340-266 M85 BBB «34D 6G 20285 B12 250 330 650 960 194 185 400 319 2 350 23 12 400 319 22 355 28 12 (900-956 715 1115 253-275 455 370245 400-23 12455370 245 410 2B 12 350 381 1400 1950 308 320 505 429 «245 460 23 16 520 429 265 470 28 16 1500 2100 964 485 565480245515 2B a ae 2 ea 450 432 1600 2500 508 600 615 527 30585 600 508 2000 3000 1052 1125 780 682 9) 725 31 20 840 720 36 770 37 20 800 660 2400 9800 1841 1920 1015 901 95° 950 34 025 90143 900 711 3000 4400 2100 2250 1115 1001 375 1050 34 ite oor 45 0m 1000 811 3100 4600 3100 3250 1280 1112 40 1160 37 28 1255 1112 50 1170 43 28 GCF reserves the right to change any of the above dimensions without any prior noticeGCF METAL SEATED GATE VALVE SERIES 4300 [ 1 SERIES 4300 NRS and OS&Y OIMENSIONS IN Mt Maxmambeght yeh Approx Pu Pie GCF reserves the right to change the above dimensions without any prior noticeMATERIAL SELECTIO Part Name Material Material Number Remark Equivalent to DIN1683 (GGGSO),EN Ductile iron A | IS01083 grade 600-7 GJS-500-7 .and ASTM ASSE-80GAADE eo, 70-50-05 net : ae 1801088 grade 400- | Equivalent to GGG40 ,EN GJS-400-15 ee Bustle Hoag! 15 and BS2789:1985 GRADE 400/7 and Yoke | Ductile ron & 1392789 Grade ASTM596-80GRADE60-40-18 Gray Cast ron caes 851452:1990,ASTM48-76GRADE40B ome aS 851400:1961. 620, ASTWBIAG-1961 G Body and High tensile Bronze BS2874cz116 Wedge Seat eee ‘Commercial Brass Austenitic Stainless ss304 and SS316 | BS304S15,ASTM276-1967GRADESO4 Marteneiic Staniess x20cr13._|_8S420S97,ASTM276-1967GRADES10 Stem Sustenitic Stainless | gss04 and SS316 | BS904S15,ASTM276-1967GRADESO4 un 65140051961 LG2-C,ASTMB148-1061 G ‘stem Nut | Leaded Gun Metal Le2 oA High tensite Bronze aszeracct16 Body Bonnet | Galvanized Steel Grade 46 and 3.8 1BS070-T9SSENGD Bats ens | Austonito Stainless | saoq gssai6e | 88304815,ASTM276-1967GRADESO4 Equivalent to DINT6SS (GGGSO)EN Ductile ron A 1801083 grade 500-7 | GJS-500-7 .and ASTM A536-80GRADE Hand Whee! 70-50-05 Gray Cast iron cas 8S 1452-1990, ASTMA8-76GRADE4OB Fabricated Steel S197 8S970-1955EN3D ‘Body Bonnet Sealing EEDM! Packing PTFEVALVE TORQUE: ‘The table below shows the valve operating torques (Nm) at different valve operating/ working pres- SUFES. Operating pressures should not be confused with Nominal pressure PN. The selection of gearboxes is made such that the max torque capacity of the gearbox is at least 30% higher than the figures below. Valve Operating torques (Nm) at selected operating pressures and sizesv Operating torques (Nm) for different valve Working pressure DN i 2 ae ae ae 6 7 8 8 0a a2 bar barber bar bar bar = sbar bar = sbar=—sbar bar 400 64 888111 134158181204 2285141 500 83 121 «4189 «198 «S286. 274 312 350 8B 4G «50B 600 103 158 «213 268323878433 488543507707 700 143 «230 «316 | 402, 488-575 61S 747 B33. GDS «1095 800 190 307 4242541657774 891. 1008-1125 12421475, 900 244 406 = 586729 891_«1052_«*1214-« 1875 «1837 «1699-2022 1000 295 510 707 «9131119 1325 «15311737 «19432149861 1200 454 770 ©1095 14201745 «2070 2305-2719 ©3044 «33694019. 1400 650 1015 13801745 2110-2475 «2837-3205 «356639314660 1500 735 1175 1609 2046 «2485 ©2920 9360-3795 «4235 «4670 5545, above table's for guidance only. GCF holds no responsibilty forthe accuracy ofthe above figuresHYDRO: IC TE GCF Valves go through hydraulic test according to ISO 5208 leakage rate A and EN 12266-1 ‘A comparison in the following table shows the different leakage rates for different valve classifications: LEAKAGE RATES FOR DIFFERENT VALVE CATEGORIES No visually detectable leakage for the duration of the test Shell and closure test Shell test pressure shall be 1.5 X CWP1 (Cold Working Pressure) Closure / Disc test pressure shall be 1.1 X CWP Visually detectable leakage from any external surface of the shell is cause for rejection. Likewise any visually detectable leakage from the disc in the closed position during the duration test shall not be permitted, Test duration table Shell and Closure test duration shall be according to following table: 65=DN2150 60 60 200 < DN 2300 120 120 DN 2350 300 120 1- Cwp (cold working pressure): max. fluid pressure assigned to a valve for operation at temp. -20°C to 38°C (For more technical information, please contact our valves technical department) 08