Professional Documents
Culture Documents
Epson Aculaser cx11 cx11f SM
Epson Aculaser cx11 cx11f SM
SEOT04007
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing
procedures preceded by DANGER Headings.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR
REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL
ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER
SUPPLY AND OTHER ELECTRONIC COMPONENTS.
4. ALWAYS WEAR GLOVES FOR DISASSEMBLY AND REASSEMBLY TO AVOID INJURY FROM SHARP METAL EDGES.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING
PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO
THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR
REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC
WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-
SOURCE ICs OR OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
About This Manual
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and proce-
dures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Power Supply
Before starting any service procedure, turn the printer off and unplug the power cord
from the wall outlet. If you need to work on the printer with power applied, such as
voltage measurement, strictly follow the instructions in this manual and use extreme
caution to avoid an electric shock.
Leg_001_002RA
Mechanical Components High Temperature Assembly
When servicing any driving assembly (e.g., gears), first turn the power off and unplug When working with hot parts (FUSER etc.) make sure to turn the power off, unplug the
the power cord. Then manually rotate the assembly. power cable, and leave the printer until it cools down sufficiently to work on it to
prevent burn injury.
W A R N IN G Do not touch the driving part (e.g., gears) while the assembly
(printer) is operating. W A R N IN G As the inside of the printer is high-temperature state immediately
after the operation, leave it more than 30 minutes before working.
Caution Label
(Refer to “Caution Label About High-temperature Surface”)
FUSER Unit
Leg_001_022RA
Laser Beam
Caution Label
W A R N IN G Letting a laser beam get into your eye directly could result in (Refer to “Caution Label About High-temperature Surface”)
loss of vision.
Never open the Cover where the Warning Label About Laser
Beam is affixed.
Before disassembling or assembling, be sure to turn the power
off.
If you need to work on the printer with power applied, strictly
follow the instructions in this manual.
Understand hazardous nature of the laser beam, use extreme
caution to avoid injury of yourself and anyone around you.
Leg_001_003RB
Warning/Caution Labels Warning label for Laser Beam
The label is attached on the top of the laser beam emitting unit (ROS ASSY) to
Warning labels and caution labels are attached on the corresponding locations on or in
alert the service personnel the danger of laser beam.
the printer.
(Refer to “Laser Beam”)
C H E C K In maintenance work, check that the labels are free from peeling
P O IN T and soiling.
Leg_Sec001_018EA
Leg_Sec001_020EA
Leg_Sec001_019EA
Cautions relating to Toner cleaning Cautions relating to Storage of Paper
To prevent ignition, explosion, burn, injury, etc., do not use a general vacuum To achieve the appropriate printing results, unused paper that is stored outside of the
cleaner for cleaning dropped toner. (To do so may cause the toner to catch fire by unit should be sealed up by packing material or put into a plastic bag to prevent it from
sparks in the vacuum cleaner.) becoming moist.
Leg_Sec001_014EA
Safety Devices
Use extra care when checking or servicing the safety devices (e.g., interlock switches,
fuses, thermostat). The printer's cover, control panel and any other parts which are
directly related to the user's safety should also be observed carefully.
As the major safety devices, the printer is equipped with the following four interlock
switches:
SWITCH ASSY TOP
SWITCH-INLK FRONT
SWITCH-INLK FUSER
SWITCH-INLK FUSER SWITCH ASSY TOP
When any one of the above interlock switches turns off, +24VDC supply to the
motors and solenoid is cut off. The SWITCH ASSY TOP turns off when the
COVER ASSY TOP is opened. The SWITCH-INLK FRONT does when the
COVER FRONT ASSY U is opened, and the SWITCH-INLK FUSER does when
the COVER FUSER is opened.
FUSER LOCK SWITCH FUSER LOCK SWITCH
The FUSER LOCK SWITCH turns off when the latch lever of the FUSER ASSY
is released, then AC power supply to the Heater of the FUSER ASSY is cut off.
SWITCH-INLK FRONT
Leg_001_024RA
Schematic Diagram of Safety System
Revision Status
Revision Date of Issue Descriptions
A 28 April, 2005 First release
B 13 July, 2005 <Modification>
Chapter 1:
• Reception setup items (p.68) / New information is added.
Chapter 4:
• 4.2.3.7 HOLDER ASSY RETARD MSI (p.338) / A caution box is added.
• 4.2.4.4 FRAME ASSY-PH (p.352) / New information is added.
EPSON AcuLaser CX11/CX11F Revision B
Contents
Chapter 1 PRODUCT DESCRIPTION 2.2.4 Paper Feed ................................................................................................ 102
2.2.5 Xerographic .............................................................................................. 108
1.1 Overview ............................................................................................................. 18 2.2.6 Electrical................................................................................................... 120
1.1.1 Printer Section ............................................................................................ 18 2.2.7 Operating Modes ...................................................................................... 122
1.1.2 Scanner Section .......................................................................................... 18 2.2.8 Flying-start printing.................................................................................. 123
1.1.3 Fax Section ................................................................................................. 18
2.3 Scanner Operating Principles ............................................................................ 124
1.1.4 Controller.................................................................................................... 19
2.3.1 Scanner Mechanism Overview................................................................. 124
1.1.5 Software...................................................................................................... 19
2.3.2 ADF Mechanism Overview...................................................................... 126
1.2 Basic Specifications............................................................................................. 20
1.2.1 Whole System............................................................................................. 20
1.2.2 Printer Section ............................................................................................ 29
Chapter 3 TROUBLESHOOTING
1.2.3 Scanner Section .......................................................................................... 41 3.1 Overview ........................................................................................................... 129
1.2.4 ADF section ................................................................................................ 42 3.1.1 Procedure for troubleshooting .................................................................. 129
1.2.5 Copy Performance ...................................................................................... 43 3.1.2 Checking Installation Status ..................................................................... 129
1.2.6 Fax Performance......................................................................................... 45 3.1.3 Precautions in Performing Troubleshooting Work................................... 130
1.2.7 Controller Specifications ............................................................................ 46 3.2 Errors/Warnings Display ................................................................................... 131
1.3 Control Panel ....................................................................................................... 47 3.3 MFP Maintenance Mode ................................................................................... 133
1.3.1 Panel Specifications.................................................................................... 47 3.3.1 Self diagnosis............................................................................................ 133
1.3.2 Basic Functions........................................................................................... 52 3.3.2 Fax Maintenance....................................................................................... 137
1.3.3 Setup Functions .......................................................................................... 64
3.4 Printer ................................................................................................................ 143
1.3.4 Special Operations ...................................................................................... 69
3.4.1 Notes on Using FIP................................................................................... 143
1.4 Status Sheet ......................................................................................................... 71 3.4.2 Warming-Up Flowchart at Power-ON ..................................................... 144
1.4.1 Printer Section ............................................................................................ 71 3.4.3 FIP ............................................................................................................ 145
1.4.2 Fax Section ................................................................................................. 75 3.4.4 FIP by Message Display ........................................................................... 146
3.4.5 Printing Quality-related Trouble .............................................................. 248
Chapter 2 OPERATING PRINCIPLES 3.4.6 Abnormal Noise-related Trouble.............................................................. 280
2.1 Overview ............................................................................................................. 78 3.5 Scanner/ADF Section ........................................................................................ 285
2.1.1 Outline Specifications................................................................................. 79 3.5.1 FIP by Message Display ........................................................................... 285
2.1.2 Detection Mechanisms................................................................................ 82 3.5.2 Troubleshooting by Symptoms................................................................. 287
2.2 Printer Section Operating Principle..................................................................... 84 3.6 Fax Function...................................................................................................... 288
2.2.1 Print Process ............................................................................................... 84 3.6.1 Troubleshooting by Panel Message.......................................................... 288
2.2.2 Flow of Print Data ...................................................................................... 95 3.6.2 Troubleshooting by Symptoms................................................................. 289
2.2.3 Drive Transmission Path............................................................................ 96 3.6.3 Other Troubles and the Remedies ............................................................ 291
3.6.4 Collecting Error Information .................................................................... 293
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EPSON AcuLaser CX11/CX11F Revision B
15
CHAPTER
1
PRODUCT DESCRIPTION
EPSON AcuLaser CX11/CX11F Revision B
Consumables
Toner Cartridge with CSIC chip (C, M, Y, K)
Photoconductor Unit with CSIC chip
(Transfer Belt and Waste Toner Box are included)
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EPSON AcuLaser CX11/CX11F Revision B
1.1.4 Controller
New ASIC for controlling scanning and copying, and a FAX controller are added
to the controller for host-based printer.
CPU : TX4955 (192MHz)
RAM : Standard 128 MB (expandable up to 576 MB)
Network I/F board (Cobalt)
Control panel with a large LCD (with backlight)
Built-in Interfaces
USB2.0HS
Ethernet (10Base/100Base-T) (standard or option)
Fax modular (The AcuLaser CX11F only)
1.1.5 Software
ESC/PageS03 installed
A wide variety of copy modes
Copy Mode : Text, Photos, Text/Photos, and High resolution
2 in 1 copy is available
Push-type scan (Enables to send scanned data to another PC via network)
Support both Local TWAIN and Network TWAIN
The ROM is used for all destination models
Network I/F board (Cobalt) compatible
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EPSON AcuLaser CX11/CX11F Revision B
Color mode (F/C) User defined size (lenght) 297.00 mm or less 5.0 2.3 ---
Prints in color with Y, M, C, and K toners Note *1: For details on the paper orientation, see “ Supported paper size, type and orientation”
Monochrome mode (B/W) (p32).
Prints in monochrome with K toner (The highest printing speed can be achieved in *2: Standard mode (Color) : Feeds (prints) papers at the maximum speed of the color
this mode) mode.
Standard mode (B/W) : Feeds (prints) papers at the highest speed of the product.
THROUGHPUT *3: Low speed mode : For thick papers that exceed 163 g/m2 (43 lb)
(including transparency/envelope)
Copy (TBD) Feeds papers at low speed to maintain toner fixation
*4: Low speed 1 mode : For thick papers that exceed 105g/m2 (28 lb)
Color*3 Monochrome*3 (including envelope/label)
Copy Mode Feeds papers at low speed to maintain toner fixation
A4/300dpi A4/600dpi A4/300dpi A4/600dpi
*5: Low speed 2 mode : Feeds papers at low speed to maintain toner fixation when
First copy 29 sec 73 sec 12 sec 18 sec
printing on transparencies.
Multi copy*1 5 ppm 5 ppm 25 ppm 25 ppm
*6: Note that the time given in the tables above does not apply when the printer is in the
ADF continuous copy*2 5 ppm 1 ppm 25 ppm (TBD) ppm conditions described in Section “1.2.2.7 Printer Engine Restrictions” (p39).
Note *1: Makes multiple copies of one original Scan
*2: Makes one copy of multiple originals using ADF Monochrome : 2 sec/A4, 300dpi
*3: Memory : Standard / Paper tray, MP tray/SC lamp
Full color : 11 sec/A4, 300dpi
Printer : Ready-to-print status after the warm-up
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EPSON AcuLaser CX11/CX11F Revision B
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1/2 cycle : 100 A or less (0-peak) There should be no break down during application of the voltages shown below.
Including heater inrush Leak current should be 20mA or less when applying the voltage for one minute.
(Conditions: 23 degrees C or above, with cold start) Table 1-6. Withstand Voltage
Between inlet and non-charged Between primary and secondary
LEAK CURRENT
metal parts supply transformers
120V : 3.5mA or less 120V AC1000V AC1500V
220V series : 3.5mA or less 200V series AC2000V AC3000V
GROUND CONDUCTION
When applying 12 V, 30 A to the product’s earth terminal and the metallic section
where grounding is required, ground resistance should be 0.1 Ω or less.
Ensure the following conditions using evaluation methods compliant with IEC61000-
4-4.
1 kV : No errors excluding insignificant dot errors
2 kV : There should be no damaged part
INSTANTANEOUS OUTAGES
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EPSON AcuLaser CX11/CX11F Revision B
SHOCK (DROPPING)
There should be no damage on 1 corner, 3 edges, and 6 sides of the packages under the
conditions below.
Main unit (ADF installed) : 460 mm
500-sheet cassette (option) : 760 mm
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EMI STANDARDS
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ENERGY STAR
BAM
Not compliant
ECO MARK
Not compliant
EXHAUST GAS
MISCELLANEOUS
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EPSON AcuLaser CX11/CX11F Revision B
Table 1-9. Paper Jam/Multi-sheet Feed Rate (unit: page) SCANNER SECTION (TBD)
Standard paper Plain paper Special paper Carriage MCBF : 100,000 cycles or more
Reliability issue 500-sheet 500-sheet 500-sheet Opening/Closing of the document cover : 30,000 times
MPtray MPtray MPtray
cassette cassette cassette
Opening/Closing of the scanner module : 2,000 times
Jam rate 1/3000 1/5000 1/2000 1/3000 1/100 ---
Multiple-sheet Light source MTTF : 10,000 hours
1/1500 1/2500 1/1000 1/1500 1/50 ---
feed rate
Note : The above rates are measured under the following conditions. ADF SECTION
Paper size: Regular size
Feed error : 1/2,000 or less
Newly unpackaged paper were used.
The 500-sheet cassette does not support special paper. Multi-sheet feed : 1/2,000 or less
Multiple-sheet feed rate: Conditions when adding new paper onto remaining
paper in the tray or cassette are not considered. Paper jam : 1/1,000 or less
Mechanical Life
Printer life : 200,000 pages or 5 years, whichever comes first.
500-sheet cassette: 200,000 pages or 5 years, whichever comes first.
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EPSON AcuLaser CX11/CX11F Revision B
1.2.1.7 Outside Dimensions and Weight Dimensions and weight when the option cassette is installed
Dimensions and weight of base model, FAX model, and options Table 1-11. Dimensions and Weight with Option Cassette Installed
Table 1-10. Dimensions and Weight Combination and Condition
Width Depth Height Weight
(mm) (mm) (mm) (kg)
Product Width (mm) Depth (mm) Height (mm) Weight (kg)
Main unit (Base model) +
Base model 460 467 593 30.9 460 467 724 38.9
500-sheet cassette
FAX model 460* 467 667 33.1 Main unit (FAX model) +
460* 467 798 41.1
500-sheet cassette 440 446 130 8 500-sheet cassette
NOTE 1: Manufacturing tolerance is ± 5 mm in dimensions and ± 0.5 kg in weight. Main unit when the scanner is open
(base model) + 460* --- 979 38.9
2: Consumables are not included in the main unit weight (controller is included). 500-sheet cassette
*: ADF: Width becomes 494 mm when the LGL extension paper tray is opened.
Main unit when the scanner is open
(FAX model) + 460* --- 983 41.1
500-sheet cassette
460mm 467mm
NOTE 1: Manufacturing tolerance is ± 5 mm in dimensions and ± 0.5 kg in weight.
2: Consumables are not included in the main unit weight (controller is included).
*: ADF: Width becomes 494 mm when the LGL extension paper tray is opened.
667mm
460mm 467mm
593mm
798mm
724mm
Base model FAX model
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EPSON AcuLaser CX11/CX11F Revision B
1. Remove the hook that join the upper and the lower parts of the package.
2. Pull out the upper part of the package upward.
3. Take out the photoconductor unit and the toner cartridge boxes. *1 300mm 300mm
4. Hold the handles on the bottom of the main unit, lift up the printer, and place
it at the installation location (two persons are required to perform this
operation). If you lift up the printer holding its right-and-left sides, make sure 100mm 100mm
to support the backside of the LEG with your hands to keep balance. 353mm 353mm
5. Turn the printer power off.
6. Open the cover A to remove the development unit protective cover, and install
the specified toner cartridge. Leg_008_011RB
*2: As for FAX model, the scanner section is only lifted when the ADF is Leg_008_012RB
Side Base Model Fax Model
closed.
1016 mm 1005 mm
Leg_008_013RB
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EPSON AcuLaser CX11/CX11F Revision B
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EPSON AcuLaser CX11/CX11F Revision B
Table 1-14. Printing Mode by Paper Type Table 1-15. Paper Feed
Printing Speed Mode Sheet
Paper Type capacity Available Paper
F/C B/W Paper feeder Paper type*2/Paper size
*1Height Basic Weight
Plain paper 2 64 to 80g/m2 (RX-80/4024) Standard Standard capacity
Plain paper 2 For printing on reverse side of the Plain paper Standard Standard MP tray 200 sheets Standard paper: RX-80 64g/m2
(reverse side) 2.
180 sheets Standard paper: EPSON High quality Plain 82 g/m2
High quality paper 81 to 105g/m2 (EPSON standard paper) Standard Standard paper
High quality paper For printing on reverse side of the High quality Standard Standard 20mm Plain paper/Recycled paper 64 to 80 g/m2
(reverse side) paper A4, A5, B5, LT, GLT, HLT, Executive
Thick paper 1 106 to 163g/m2 Low Standard 20mm High quality paper 81 to 105 g/m2
speed 1
75 sheets Transparencies: A4, Letter ---
Thick paper 1 For printing on reverse side of the Thick paper Low Standard
75 sheets Labels: A4, Letter ---
Standard
(reverse side) 1. speed 1
20mm Coated paper 105 to 210 g/m2
Thick paper 2 164 to 210g/m2 Low Low
(including double postal card and 4-sided speed 1 speed 20mm Thick paper: 106 to 163 g/m2
postcard) A4, A5, B5, LT, GLT, HLT, F4, LGL 164 to 210 g/m2
(14’), GLG (13’), Executive
Thick paper 2 For printing on reverse side of the Thick paper Low Low
(reverse side) 2. speed 1 speed 20 sheets Envelopes 75 to 105 g/m2
Yokei #0, Yokei #4, Yokei #6
OHP Transparency (color, monochrome) Low Low
Chokei # 3, Chokei #4, Kakugata #3
speed 2 speed
20mm User defined size: 64 to 210 g/m2
Label 2 Labels Low Standard
Width 90.0 to 220.0 mm
speed 1
Length 110.0 to 355.6 mm
Envelopes 75 to 105g/m2Envelops for each country Low Low
Optional Products
500-sheet 500 sheets A4, LT 64 to 105 g/m2
speed 1 speed
cassette 56mm
Coated paper 3 105 to 210 g/m2 Low Low
speed 1 speed
Coated paper 3 For printing on reverse side of the Coated Low Low
(reverse side) paper 3 speed 1 speed
Note *: Reverse side indicates the second print side when feeding manually to print on both Note *1: Environmental condition for the capacity: 22 ºC/55% RH.
sides. *2: Refer to “1.2.2.3 Paper Specifications” (p34).
Paper feed reference
Reference position to feed paper (in any size) is always center of the feeders.
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EPSON AcuLaser CX11/CX11F Revision B
An optional 500-sheet cassette can be added to the printer to feed papers as follows.
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Note *1: For details on orientations of envelop and postcard, refer to “Envelop Orientation” "{": Feeding is possible by specifying the size code with the control panel.
(p33).
"SEL (Short Edge Feed)" : Set paper to be loaded from its short side.
*2: Load the envelop with its flap opened. If the length of the envelop is 110 mm or less
when the flap is opened, the envelop cannot be used. "LEF (Long Edge Feed)" : Set paper to be loaded from its long side.
*3: Papers which are only supported by firmware (handled as user defined size by the
video I/F).
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EPSON AcuLaser CX11/CX11F Revision B
Printing surface
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EPSON AcuLaser CX11/CX11F Revision B
1.2.2.3 Paper Specifications Paper with special coatings or color printer paper with processed surfaces
Glossy (too slick) paper, paper with too rough surface , or paper that the roughness
SUPPORTED PAPER TYPE is significantly different between the front side and the back side.
Standard paper Paper with punch holes or perforations
Monochrome : RX-80 paper (monochrome), 4024 paper (20 lb) Creased, curled or torn paper
Color : EPSON Color Laser Paper Irregularly shaped paper or paper with non-perpendicular corners
Plain paper Labels that peel off easily
64g/m2 ~ 105g/m2 Paper with glue, staples or paper clips attached to it
(Commonly used copy paper, recycled paper, high quality plain paper)
Special paper for ink jet applications (super-fine, glossy, glossy film, etc.)
Recommended recycled paper: Green100
Paper previously used in a thermal or ink jet printer
Special paper
Transparencies for other color laser printers or color photocopiers
EPSON transparency sheets (A4)
Paper that has been already printed by other color/monochrome laser printers or
Labels photocopiers
Thick paper (106 g/m2 ~ 210 g/m2) Sheets of paper stuck together
Envelopes Postcards for ink jet printers, unofficial postcards, and adhesive postcards
EPSON coated paper (A4) Iron print coated paper (for both ink jet and laser printers)
lb : ream weight = gross weight of 500 sheets of 17” x 22” Paper that is deteriorated or discolored, due to temperatures lower than 180 ºC.
C H E C K
P O IN T sized paper
g/m2 : 1g/m2 = 0.2659763lb
Before purchasing a large amount of paper, test the paper if it
7
Transfer paper (carbon paper, non-carbon paper), thermal paper, impact paper,
acid paper
Paper that is too thin or too thick
Paper that is wet or damp
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EPSON AcuLaser CX11/CX11F Revision B
4mm
Printable area
4mm
Figure 1-4. Printable Area
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Note *1: Approximate number of printed pages using A4 continuous printing at 5% print rate. Table 1-26. Package dropping
The cartridge lifetime varies according to the paper size and type of printing (toner Package name Drop
save mode etc.)
Toner Cartridge 91cm
*2: Monochrome : Color = 1 : 2, 2p/J, print rate 5% (A4)
The lifetime depends on printing method and the frequency of switching the power. Photoconductor unit + Transfer unit 91cm
The life of the photoconductor unit is reduced by half when printing on LGL sized Fuser unit 91cm
paper only.
Developer unit 91cm
Second transfer unit 91cm
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EPSON AcuLaser CX11/CX11F Revision B
CONSUMABLES
Toner Cartridge
The power supply of the main unit should be on.
If the main unit is turned off, the cartridge that needs to be replaced does not move
to the cartridge replacement position.
Photoconductor Unit
This unit can be replaced regardless of whether or not the main unit is turned on.
OPTIONAL PRODUCTS
500-sheet cassette
Turn off the main unit before installing.
If the main unit is on when the cassette is installed, it is not detected.
Secure the cassette to the main unit with the coupling part on the top surface
inside the unit.
Adding Controller Option Parts
Turn off the main unit before installing. The part will be damaged if the power is
on.
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EPSON AcuLaser CX11/CX11F Revision B
Cooling down
This is performed to prevent the edges of the heat roll from rising in temperature when small-sized paper is used. If the temperature difference between the edges and the center
of the heat roll reach a certain level, the printer stops the current job to perform the cooling down operation. Time required may vary according to paper size, number of printed
pages, etc..
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EPSON AcuLaser CX11/CX11F Revision B
240% (to prevent paper from twisting around the FUSER ASSY)
NOTE: If it exceeds 240%, the engine (Mechanical Controller) forces a hard stop.
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Sensors Dimention (W x D x H)
Color CCD 4 Line CCD (RGB_BW) 460 x 348 x 65 (BOX HEIGHT)
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EPSON AcuLaser CX11/CX11F Revision B
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EPSON AcuLaser CX11/CX11F Revision B
Paper type a1 b a2
Tracing paper for drafting/Coated paper/Thermal paper/Paper with adhesive/
silicone oil paper/CF paper/Cut-and-patched paper/Processed paper/Thick paper
more than 125g/m2.
c1
Document status
Curled document that are 10 mm or more in width and 20 mm or less in
length.Wrinkled or folded document that are 5 mm or more in width and 20 mm or
less in length. Guaranteed
d Printing Area
REMEDY FOR PAPER JAM
If the document is entangled with the roller inside the ADF mechanism, turn the knob
counterclockwise so that the jammed document is ejected to the document tray.
(The knob cannot be turned clockwise) c2
NOTE: The scanned area of the original is determined based on the paper size
matching the home position of the original (origin on the document table)
with that of the paper. When the size of the original (original scan area)
exceeds the maximum scan area of the scanner, the original is copied in
the range of the maximum scan area. The scanned area is placed in the
center of the guaranteed printable area with the area beyond the
maximum range cut off.
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EPSON AcuLaser CX11/CX11F Revision B
SKEW (T.B.D)
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EPSON AcuLaser CX11/CX11F Revision B
1.2.6 Fax Performance Supported lines : PSTN (Public Switched Telephone Network),
PBX (Private Branch Exchange)
1.2.6.1 Basic Specifications Earth start/Flash start compatible (For German models only)
Color : 8 bits for each RGB The communication speed is determined automatically by negotiating with the other
party according to the fax protocol.
Monochrome : 1 bit
Transmission speed:
DATA COMPRESSION 33600/31200/28800/26400/24000/21600/19200
16800/14400/12000/9600/7200/4800/2400 bps
Color : JPEG
Monochrome : MH, MR, MMR PROTOCOL
Selecting the country and the line type using the control panel enables the
communication in response to the FAX standards of each country.
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Advanced/Menu
Buzzer One-Touch button A, B, C 5 lines x 22 characters (132 x 65 dots) button Speed dial button Redial button Cancel button
FAX model
FAX LED (green) FAX button Setup LED (green) Asterisk button Hash button Color Start button
Copy LED (green) Scan LED (green) Data LED (Orange) Error LED (Red) Left button Up button Right button B/W Start button
Base model
Print LED (green) Copy button Scan button Setup button Down button Reset button Ten-key
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EPSON AcuLaser CX11/CX11F Revision B
Note *1: Once the push-scan mode is started and the local PC is selected, *9: Error LED turns on or flashes whenever an error has occurred in any of the operation
the printer exits the scan mode after a certain period of time (one minute). modes. An initialization error due to printer, scanner, fax, or ADF failure disables
Wait for the printer to completely exit the scan mode before switching to any other switching mode to the mode relating to the failured part. Errors ohter than the
modes. initialzation errors allow to switch mode and continue operating without displaying
*2: Setup mode doubles with engine stop mode. In the setup mode, the error message (depends on the mode selected). If the error disables some
the engine is stopped. operation, the error message is displayed when the operation is selected.
If scanner error occurs, copy, fax and scan modes become invalid.(Receiving fax is
*3: The status of data LED is either OFF or flashing, not ON. available). An error caused by Twain is displayed. If printer error occurs, copy and
*4: Flashing/Flashing 1 indicates 0.3 sec ON, 0.3 sec OFF print modes become invalid. Fax errors disables the fax mode and receiving fax also
becomes unavailable. System errors are indicated as “Cxxxx Service Req” (service
*5: Flashing 2 indicates 0.6 sec ON, 0.6 sec OFF.
call error), and disables the whole operation. However, when the engine related
*6: If “auto error clear” is set to ON, errors are automatically cleared service call error (Exxxx) has occurred, functions except printer operation can be
in a given time without pressing the Start button. used.
*7: Automatically restored by clearing the error.
*8: Not affected by “auto error clear” set to ON.
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EPSON AcuLaser CX11/CX11F Revision B
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EPSON AcuLaser CX11/CX11F Revision B
LCD DISPLAY AFTER THE SYSTEM START-UP Contents of the Initial Screen
Top line: Status, Guidance
Moves to print mode initial screen after displaying start-up screen for 2 seconds. Upper right: toner remaining amount, fax reception data accumulation icon
Four lines from the bottom: Messages appears as follows
1st line : Warning message
Start-up screen 2nd line : Operation, status message
3rd line : Operator guidance, time display
4th line : Paper size, paper remaining amount
Display Description
Top line Left status, guidance Displays mode and status
Right Toner remaining amount icon Displays 11 levels to indicate 0 to 100 % by
After 2 Seconds
10% in the order of K, C, M, and Y.
Fax reception data Only displayed when there are received fax
accumulation icon jobs remaining unprinted in the memory. It is
not displayed for accumulated sending jobs.
Print mode initial
screen Four 1st line Warning message Only displayed when warnings occurred.
lines 2nd Operation, status messages Statuses such as ready-to-print, unable to
Toner remaining from the line print, or sleep mode are displayed.
amount icon bottom
3rd line Operator guidance, time Only displayed when the time is set.
display
4th line Paper size, paper remaining Indicates four levels (0, 33, 66, 100 %) in the
amount order of MP tray and the cassette.
Only displayed when they are installed.
Size of paper loaded on the paper feeder is displayed with two or three letters
as shown in the table below.
Displayed for certain period of time (normally three seconds) without any Error Screen
user intervention. If an error has occurred, error screen appears. Guidance is displayed as long as the
error can be cleared and the job is continuable.
Displayed when the status is ongoing without any user intervention.
User intervention is possible or required.
If the job cancel alert occurs, press the Cancel button again to cancel the job. Press the
Start button to void the cancel.
To clear the error, press the Start button. Press the Cancel button to cancel the job that
caused the error.
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EPSON AcuLaser CX11/CX11F Revision B
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EPSON AcuLaser CX11/CX11F Revision B
Display Descriptions
1/23/2004 13:59 MM/DD/YYYY HH:MM-Noth
American destinations
23/ 1/2004 DD/MM/YYYY HH:MM-
European destinations
Note: Initial values for time messages depend on the destination. Products for other than Noth
America are European destination spec.
Display Descriptions
Printing
---
Please wait
Scanning
---
Please wait
Manual Duplex Manual duplex printing
Check paper Manual feed
Using networked TWAIN TWAIN is being used
Please wait
Cancel printing? Cancellation of print job
Cancel to stop
Start to continue
Cancel all print jobs? Cancellation of all print jobs
Cancel to stop
Start to continue
Cancel scanning? Cancellation of scan job
Cancel to stop
Start to continue
Scanner Trouble Don’t Change mode
Unable to Copy
Printer Error Don’t Change mode
Unable to Copy
Scanner Trouble Don’t Change mode
Unable to Scan
Fax Trouble Don’t Change mode
Unable to Fax
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EPSON AcuLaser CX11/CX11F Revision B
BUTTON FUNCTIONS
Note *1: Switching operation mode is available while sending fax, waiting for sending fax, *3: All the modes become inoperative when system error occurred.
and polling. *4: If the error that requires user intervention to be cleared has occurred, users cannot
*2: Depending on the receiver, fax data transmitted in color may be converted into switch modes until they cancel the error. If there is an error concerning device that
monochrome. is diagnosed as device failure at start-up, switching between modes is impossible.
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EPSON AcuLaser CX11/CX11F Revision B
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EPSON AcuLaser CX11/CX11F Revision B
Display Remarks
Cancel Fax Job Press Cancel to Canc. or Start to
MESSAGES DISPLAYED IN FAX MODE ---
Continue
List of Warnings
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EPSON AcuLaser CX11/CX11F Revision B
Button name Idling Scanning Printing Setup menu Setup items Remarks
Copy Moves to print mode Invalid Moves to print mode Copies 1 - 99 ---
Fax Moves to fax mode Invalid Moves to fax mode Zoom 25 - 400% In increments of 1 %
Scan button Moves to scan mode Invalid Moves to scan mode LGL>LT LGL>LT (78%)
A4>B5 A4>B5 (86%)
Setup Moves to setup mode Invalid Waits for the engine to 100% 100 %
stop, and moves to setup B5>A4 B5>A4 (115%)
mode. HLT>LGL HLT>LGL (154%)
One touch speed dial A Moves to fax mode, and Invalid Invalid Full Copy On/Off ---
One touch speed dial B dials the registered number.
One touch speed dial C Paper Size MP A4, MP B5, MP LGL, MP tray supports the all paper size.
MP LT, LC A4, LC LT Lower cassette (LC) supports
Advanced Shifts from scan mode Invalid Invalid selected paper.
initial screen to advanced
scan menu screen B&W DocType Txt/Ph Text/Photo
Photo
Reset button Short press: Cancels the Invalid Invalid Text
current setting Hgh Ql
Long press (hold for more
than three seconds): Photo This strings is used in for US
Returns all copy settings to Stndrd
their default Fine
S.Fine
Up/Down Scrolls up/down in the Invalid Scrolls up/down in the
setting items setting items ColorDocType Txt/Ph Text/Photo
Photo
Left/Right Selects and changes the Invalid Selects and changes the Text
setting setting Hgh Ql
Speed dial Invalid Invalid Invalid Photo This strings is used in for US
Redial Invalid Invalid Invalid Stndrd
Fine
Stop Invalid Cancels the Cancels the Job
S.Fine
Job
Density -3 - 3 7 levels
Asterisk/Hash buttons Invalid Invalid Invalid
Contrast -3 - 3 7 levels
Ten-key Enters number of pages, Invalid Enters number of pages,
magnification magnification R -3 - 3 7 levels
Start Start Invalid Start G -3 - 3 7 levels
B -3 - 3 7 levels
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EPSON AcuLaser CX11/CX11F Revision B
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EPSON AcuLaser CX11/CX11F Revision B
List of Warnings
ALERT SCREEN DISPLAYED IN COPY MODE
Display Remarks
Could not print --- Display Remarks
Check paper size --- Insufficient memory ---
Image oputimum --- Cancelling ---
Check paper type --- Copying
---
Please wait
Color mismatch ---
Cancel Copy Job
CMYK toner low ---
Press Cancel to Canc. Cancellation of copy job
Worn photoconductor --- or Start to Cantinue
Worn fixer --- ScanCompletePage1
Worn developer --- Set Page2
---
Press Start to Scan
Non-genuine toner --- Press to Finish
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EPSON AcuLaser CX11/CX11F Revision B
BUTTON FUNCTIONS
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EPSON AcuLaser CX11/CX11F Revision B
Display Remarks
Push-scan Setup Items Could not print ---
Check Paper size ---
Setup menu Setup items Remarks
Resolution reduce ---
File format PDF/TIFF/JPG ---
Check paper type ---
Check color adjustment ---
Advanced Scan Mode Setup Items CMYK toner low ---
Replacephotoconductor soon ---
Display Remarks
Replace fixer soon ---
Standard scan ---
Replace developer soon ---
Manual scan Not for Auto scan
Non-genuine toner ---
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EPSON AcuLaser CX11/CX11F Revision B
Display Remarks
Reset ---
Please wait ---
Warming up ---
Calibrating printer ---
Cancel the job Remote job cancellation
Standby ---
Scanning ---
Waiting to Connect PC ---
Display Remarks
Press Cancel to stop ---
Display Remarks
Canceling ---
Scanning
---
Please wait
Cancel Scan Job
Press Cancel to Canc. Cancellation of scan job
or Start to Continue
PC Connection failed ---
Net Connection failed Not concluded normally because of
the cable breakage or other reasons.
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EPSON AcuLaser CX11/CX11F Revision B
Display Explanation
Clear Speed Dial
Press Cancel to Clear ---
or Start to Continue
Faxing Processing Fax job
Please Wait
Please Wait Processing Scanner carriage lock sequence.
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EPSON AcuLaser CX11/CX11F Revision B
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EPSON AcuLaser CX11/CX11F Revision B
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The following is a list of the special operating functions supported by this printer.
SPECIAL FUNCTIONS
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EPSON AcuLaser CX11/CX11F Revision B
MAINTENANCE FUNCTION SETUP ITEMS B unit “3.3.1.5 B Unit Self Diagnosis” (p136)
Table 1-37. Fax maintenance
Setup menu Remarks Setup menu Reference
Engine Status Sheet Exits setup mode and returns to printer mode. Memory clear ALL
Print Log Report Exits setup mode and returns to printer mode. FAX user area
Reset 2ndBTRCounter The printer reboots. Fax system area
Reset C DvlpCounter The printer reboots. “3.3.2.1 Memory Clear” (p138)
Fax system counter area
Reset M DvlpCounter The printer reboots. Fax error history area
Reset Y DvlpCounter The printer reboots. Fax system parameter area
Reset K DvlpCounter The printer reboots. Memory check Read data
Reset Fuser Counter The printer reboots. “3.3.2.2 Memory Check” (p139)
Write data
Clear Error Log --- Parameter check Read data
MCU DATA Backup --- “3.3.2.2 Memory Check” (p139)
Write data
MCU DATA Restore --- Module check Whole
Image memory
Modem “3.3.2.2 Memory Check” (p139)
MFP MAINTENANCE MODE Gate array
Flash memory
In MFP maintenance mode, self diagnosis and fax maintenance can be executed.
Initiation method and functions are described below. For details, refer to Chapter 3 Signal check Parameter “3.3.2.5 Signal Check” (p142)
“Troubleshooting”.
Initiation method
Hold [Color], [Up], [Down], and [Right] and turn the printer ON.
List of functions
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EPSON AcuLaser CX11/CX11F Revision B
1.4 Status Sheet The following consumables information is also printed on the status sheet.
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EPSON AcuLaser CX11/CX11F Revision B
When options are installed, the following information on them are added.
1. RAM DIMM : Total amount of memory including the standard RAM is indicated
as “Installed Memory”.
2. Network/IF Board
Settings in "Network Menu" - "Host I/F Settings" are listed.
"Network" is added in the "Interface"
"LAN HW Address", "LAN HW Revision", and "LAN FW Revision" are
added in the "Hardware Configuration".
3. 500-sheet Cassette
"Cassette" appears beside "Input Unit" under "Hardware Configuration".
(Complete status sheet and Abridged status sheet)
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EPSON AcuLaser CX11/CX11F Revision B
Figure 1-14. Simplified Status Sheet (1) Figure 1-15. Simplified Status Sheet (2)
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Fax number
Group Dial List
Group-dial code
Name of the group
Fax number (with the code)
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EPSON AcuLaser CX11/CX11F Revision B
Current settings for the items shown in the table below are printed out in a list. Information on fax jobs currently stored in the memory are printed out in a list.
Table 1-39. Fax Setting List Contents Information in the fax header
No. Item Requested date/time
1 Line type Sender or recipient fax number
2 Dial type
Status (waiting to send, waiting to print, and so on)
3 Personal number
Pages
4 Personal name
5 Speaker volume C H E C K "Report Print Error" message is displayed if no job is remaining in
6 Country P O IN T the memory.
7 Auto Redial Tries
8 Sender Record 7
9 Reception Mode
10 Attached Phone Call Time Out
11 DRPD (US model only)
12 Activity Report
13 Transmission Report
14 Multi Trans. Report
Software Version
15 • Fax
• Model
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CHAPTER
2
OPERATING PRINCIPLES
EPSON AcuLaser CX11/CX11F Revision B
The AcuLaser CX11/CX11F is an all-in-one laser printer equipped with scanner, copy Host-based controller using ESC/Page-S Printing System
and fax functions (The AcuLaser CX11 does not have fax function). A4 full-color 4 Engine specifications
cycle engine and a new controller which includes control circuits for scanner, ADF and A4, Color 5 ppm / Monochrome 25 ppm, 600 dpi
fax are employed on this product. The main controller is incorporated in the printer
mechanism and controls all of the functions. TOSHIBA TX4955 CPU is employed
The diagram below shows the basic configuration of the product. MFC is employed as new memory, I/O, and ASIC with an image processing
function.
ADF 64 MB RAM
Can be expanded up to 512 MB with option RAM
Two Built-in Interfaces
Scanner
USB2.0HS
Ethernet (10Base/100Base-T)
Fax modular (The AcuLaser CX11F only)
Panel Unit Contorl Panel with LCD
Printer Section
Main Controller
Fax Unit
RAM Standard capacity 128 [MB] SDRAM 5 [V] Printer engine 1.0 [A]
Configuration C567PROG 64[MB]+C585RAM 64[MB] 3.3 [V] Printer engine 4.0 [A]
Connector configuration 90pin DIMM 2.5 [V] Series regulator (PQ025EZ5MZPH) 0.5 [A]
Device MT48LC16M16A2P-75 1.5 [V] Series regulator (PQ015EZ1HZPH)
(Micron,256[Mbit] (x16)) 1.5 [A] (for internal MFC)
Series regulator (PQ015EZ01ZPH)
Slot 2Slots (including standard one slot)
1.5 [A] (for internal CPU)
Max. capacity 576 [MB] Debugging Tool SIF3 Board
Sensor I/F*2 Power (24V) ADF I/F*1 CCD_A I/F CCD_B I/F Panel I/F
(2Pin) (2Pin) (12Pin) (14Pin) (13Pin) (30Pin)
JP1
JP2
JP4
FAX I/F*2
CN410 (40Pin)
JP3
R422
IC103 CN602
CN601
Engine I/F
Viedo I/F (16Pin)
CN407 (2Pin)
CN501
Other signals
(TX4955BFG 192MHz)
OPERATING PRINCIPLES
EPSON AcuLaser CX11/CX11F
CPUCLK
32
96[MHz]
RSTX
VCCOK
COLDRSTX
SSCG oscillator
48[MHz] INTX[4:0]
MFC
Reset IC
C567PROG (64MB) SDCLK[0]
ROM/RAM DIMM_90pin 96[MHz]
EEPROM
Data:32bit
C585RAM (64MB) SDCLK[1]
MCLKOUT
RAM DIMM_90pin 96[MHz]
48[MHz] N3R Oscillator for USB
Adr:20bit VIP3S 12[MHz]
Option_RAM SDCLK[2] PCLK
RAM DIMM_90pin 96[MHz] 24[MHz] USB
(E05C22AA)
Built-in SSCG
VIDEO
differential Cobalt
operation Built-in PWM
Engine LVDS VIDEOX
Overview
Debug
PLL frequency
UART multiplier
Fax
FB_CLK
Pixel (External board)
48[MHz]
count
RTC
Figure 2-3. Block Diagram of the Controller
Oscillator for VIDEO Panel
27.779[MHz]
ADCLK
ADF
Power Supply Scanner
CCD Section
5V
CN
Reg. 1.5V
Reg. 1.5V
CN
Leg_06_002RA
CHARGING
At the "Charging" process, BCR (Bias Charge Roll) applies a uniform negative
potential to the drum which rotates at a fixed speed.
BCR keeps contact with the drum and moves together with it.
BCR is a conductive roller, that is negatively charged by HVPS, applies a negative
charge to the drum.
The drum surface is uniformly charged to a negative potential with DC bias
voltage.
The drum is made of conductive material (aluminum cylinder) coated with a
photosensitive material which becomes insulating material in darkness and
becomes conductive when it is subjected to light.
EXPOSURE
At the "Exposure" process, a laser beam is applied to the negatively charged surface of
the drum to form an invisible electrostatic latent image onto the drum.
The laser beam is emitted from a laser diode in the ROS ASSY, and directed by
the polygon mirror, fixed mirror and lens of the Scanner Assy in the ROS ASSY.
A single laser beam is output from the laser diode.
The laser beam is irradiated according to the print data (image data) from the
printer controller. The laser beam is output only when a pixel data (minute dot
composing the print data) exists. (On parts to be developed by toner, the laser
diode turns ON, and on parts not to be developed, the laser diode turns OFF.)
The drum surface irradiated by the laser beam becomes a conductor, the negative
charge on the drum flows to the positive side, and the potential on the surface of
the drum is reduced in the result. The section of the drum surface where the
potential has reduced becomes the electrostatic latent image.
Drum
Mirror SOS
PWBA LD
Window
Mirror
SOS Sensor
Lens COL
PWBA SOS
Lens CYL
Scanner Assy
Polygon Mirror
Lens L1 Figure 2-8. Exposure Process
Leg_Sec06_008FA
DEVELOPING
This printer uses two developing systems: a "rotary developing system" that
successively rotates four Developer Assys, and a "trickle developing system" that
uses developers composed of two components, a carrier and toner.
Developer in the Developer Assy is stirred by a spiral-shaped stirrer called
"Auger", and is supplied to the Magnet Roll located near the drum surface. The
developer is charged by the friction of stirring (toner: negative charge, carrier:
positive charge), and the charges are electrically attracted each other.
As the carrier is a magnetic body, it is attracted to the magnetized Magnet Roll,
and a uniform layer of carrier is formed on the Magnet Roll by passing through a
Trimmer Blade.
A minus voltage is applied to the Magnet Roll together with AC voltage from the
HVPS.
As the electrostatic latent image on the drum that is formed by exposure is charged
positively compared to the other sections on the drum, the toner charged
negatively on the Magnet Roll is attracted only to the image sections on the drum.
Toner in the Developer Assy is consumed as the number of prints increases. To The charging characteristics of the carrier is depleted due to dirt caused by the
maintain the appropriate development density, the equivalent amount of consumed toner or due to scratches caused by stirring.
toner must be replenished to the Developer Assy from the Toner Cartridge. This To maintain charging characteristics, a minute amount of carrier is mixed into the
replenishment is called "toner dispense." toner in the Toner Cartridge. While toner and carrier are supplied during toner
Two types of control ("PCDC" and "ADC") are used in combination for toner dispense, depleted carrier in the Developer Assy is collected in a separate chamber
dispense. in the Toner Cartridge. This is called the "trickle developing system". Trickle
developing is performed using the rotation of the Rotary Frame Assy during rotary
To obtain a full color image by the four toner colors, a toner image for each of the
developing.
Y, M, C and K colors must be formed on the drum.
On this printer, four Developer Assys are located at 90 degree intervals on the The following shows the mechanism of trickle developing.
circumference of the Rotary Frame Assy, and by rotating the Rotary Frame Assy, (1) A pipe is inserted into the carrier in the Developer Assy.
the Developer Assy of each color is made to face the drum on which the toner
image of each color is formed. This is called the "rotary developing system". (2) A minute amount of carrier is put into the pipe.
(3) The carrier is skimmed and move farther into the pipe.
(4) The carrier is collected to inside the Toner Cartridge.
At the “Primary transfer” process, the toner image formed on the drum surface is
transferred to the Belt surface in Photoconductor Unit by 1st BTR (First Bias Transfer
Roll).
The 1st BTR is a conductive roller, and is positively charged by the HVPS. The 1st
BTR contacts the back side of the Belt and charge the back side to positive.
The negatively charged toner image on the drum surface is attracted to the positive
charge on the back side of the Belt, and is transferred to the Belt from the drum.
CLEANING (DRUM)
At the "Cleaning (drum)" process, residual toner is removed from the drum surface.
Cleaning the drum
Toner that was not transferred to the Belt at the "Primary transfer" process remains
on the drum surface. Since the remaining toner hinder subsequent processes, it is
scraped off by a Cleaning Blade that contacts with the drum, and is collected in the
Waste Toner Box.
At the "Repeat (formation of complete toner image)" process, the toner images of each
color formed on the drum surface are successively transferred to the Belt to form a
complete toner image composed of the four colors on the Belt surface.
At the "Secondary transfer" process, the complete toner image formed on the Belt
surface is transferred to paper by the 2nd BTR (Second Bias Transfer Roll).
The 2nd BTR comes in contact with the Belt only when transferring the image to
paper to prevent the toner image formed on the Belt surface from being destroyed.
Normally, the 2nd BTR is located at its home position where is detected by the 2nd
BTR Retract Sensor. And the 2nd BTR Retract Motor moves the 2nd BTR to
contact with the paper.
The 2nd BTR is a conductive roller. It contacts with the back side of the paper (the
opposite side of the side to be printed), and charged positively by the HVPS.
The Back Up Roll, located on the opposite side of the Belt from the 2nd BTR, is a
conductive roller and earthed to the Frame ground.
By positively charging the back side of the paper by the 2nd BTR, the negatively
charged toner image on the Belt is attracted to the paper and the image appears on
the paper.
DISCHARGING FUSING
At the "Discharging" process, the charge on the paper is neutralized/removed by the At the "Fusing" process, toner is fixed on paper with heat and pressure.
Detack Saw.
Fuser Assy does not have a pressure roll, but has a Fuser Belt instead.
The Detack Saw contacts the back side of the paper. The charge created at the By MOT ASSY FSR drive, Heat Roll rotates and Fuser Belt is driven by the
"Secondary transfer" process is neutralized/removed to prevent the toner from friction. The inner structure of the Fuser Belt is, as shown in the figure below,
splattering around the metal parts. designed to generate a pressure on the Belt and the Heat Roll (Nip Part) to contact
them firmly each other.
CLEANING The toner melts by the Heat Roll heated by the Heater Lamp in the Fuser Assy, and
then the toner is fixed on the paper by the pressure of the Fuser Belt.
At the "Cleaning (belt)" process, the toner remaining on the Belt surface is removed
after the toner image is transferred to the paper.
The Belt Cleaner contacts the Belt only when cleaning the Belt to prevent the toner
image formed on the Belt surface from being destroyed. The IBT Retract Motor
moves the Belt Cleaner to contact the Belt.
Toner remaining on the Belt surface is absorbed by the Cleaning Roll. Then, the
toner is absorbed by the brush and collected in the Waste Toner Box.
Leg_Sec06_033FA
Leg_Sec06_042EB
ROLL ASSY TURN 500 ROLL ASSY FEED 500
Figure 2-23. Diagram of Drive Transmission Path
DRUM
CAM ASSY
GEAR BRUSH 32
GEAR INPUT
GEAR-19
FRONT
ROLL ASSY BRUSH IBT GEAR IDLE 26/40
Leg_Sec06_045EC
ROLL DTN
Leg_Sec06_036EB
INPUT GEAR(K)
GEAR IDLE DISP(K)
GEAR IDLE DISP INPUT GEAR FRAM ASSY-ROTARY
Leg_Sec06_044FC
AUGER ADMIX
Developer ASSY-DEVE
Figure 2-27. Diagram of Drive Transmission Path
GEAR AGITATOR
DEVE ASSY
AGITATOR
Leg_Sec06_037FB
GEAR 30
GEAR 48H GEAR 48H
GEAR 36
GEAR 20/21H
GEAR 40/42 GEAR 40/42 GEAR 20/21H GEAR 30
GEAR 48H
GEAR 36
MOTOR ASSY DUP INV
GEAR 36
GEAR 36 GEAR 36 GEAR 36
GEAR 40/42
GEAR 48H
GEAR 36 GEAR 36 GEAR 30
MOTOR ASSY DUP
GEAR 40/42
GEAR 30 OW GEAR 30 ROLLER ASSY INVERTER
GEAR 36
INVERTER ASSY DUP GEAR 36
TRANSPORT ASSY DUP
ROLLER ASSY DUP OUT ROLLER ASSY DUP GEAR 30 OW
GEAR-IDLER EXIT
GEAR-IDLER GEAR-27
GEAR HR
MOTOR ASSY FSR
GEAR-IDLER EXIT GEAR HR 2ND BTR ASSY
DRIVE ASSY BTR
GEAR-28
TRANSFER ASSY
EXIT ROLLER BELT ASSY GEAR-28
FRONT
Leg_Sec06_043EC
FUSER ASSY
CAM ASSY-2ND
TRANSFER ASSY
Figure 2-31. Diagram of Drive Transmission Path
Leg_Sec06_039EB
2.2.3.6 MOTOR-PH
Rotation of MOTOR-PH is transmitted as follows:
PH ASSY
GEAR 43 GEAR 43
CLUTCH ASSY PRE REGI
PH ASSY
MSI
Leg_Sec06_040EB
Leg_06_004RA
Paper that is pressed down by the PLATE BOTTOM ASSY MSI is fed by the Figure 2-36. Main Components of MSI (2)
frictional force of the ROLL MSI.
SENSOR PAPER EMPTY
The SENSOR PAPER EMPTY detects the presence of paper. When the printer
runs out paper, the actuator of the sensor comes down by its own weight and
CAM
shields the sensor, and the no paper state is detected. (No paper state : Shielding
the sensor) ROLL MSI
SOLENOID PICK UP
CAM
GUIDE SIDE L
Leg_Sec06_049FB
SENSOR OHP
This reflective sensor detects whether the print media is plain paper or
transparencies. If the light emitted from the light emitter of the sensor is reflected Regi Clutch
by the media, the sensor judges that the media is plain paper.
SENSOR REGI Regi Sensor
This sensor detects that the leading edge of the paper has reached the Regi
Assy.(No paper state: Light enters the sensor)
CLUTCH ASSY REGI
The drive from the MOTOR-PH is transmitted to the ROLL-REGI METAL, and
paper is fed to the transfer section.
P/H Motor
MOTOR-PH
This DC motor drives the MSI and the Rolls in the registration section.
SENSOR FUSER IN
This reflective sensor detects that paper has come to just before the fusing section.
FUSER ASSY
This fixes the completed toner image that was transferred by the 2nd BTR on the
paper, and feeds the paper before and after fixing.
Fuser Exit Sensor (Inside the FUSER ASSY)
Pre Regi Clutch
This sensor detects that paper has been ejected from the Fuser.
OHP Sensor
(No paper state : Shielding the sensor)
Leg_06_050RA
Leg_Sec06_051FB
LOCK MC TO FDR
Leg_06_071RB
2.2.5 Xerographic
This section explains and illustrates the main functional components that consist of the
Xerographic.
The Xerographic is divided into the following four blocks based on the basic
configuration.
ROS ASSY
Photoconductor Unit
Development
2nd BTR Development
2nd BTR
FUSER ASSY
ROS ASSY
Leg_06_003RA
ROS ASSY
ROS ASSY
ROS ASSY (Raster Output Scanner Assembly) is the exposure unit that outputs Drum
the laser beam to make the electrostatic latent image on the drum surface. (From
here on, ROS ASSY is simply called "ROS.")
ROS consists of the components shown in Figure 2-45.
The PWBA LD (Laser Diode) converts the image data (electric signal), to
Mirror SOS
laser light ON/OFF signals.
PWBA LD constantly monitors the laser light intensity so that laser intensity PWBA LD
Window
stabilizes to the appropriate level when making the electrostatic latent image.
This is called " APC (Automatic Power Control".
Mirror
The Scanner Assy consists of a Scanner Motor that operates at a fixed speed
and a polygon mirror attached to the Motor's rotary shaft.
The laser beam emitted from the PWDA LD is irradiated on the polygon SOS Sensor
mirror. Lens COL
The polygon mirror has six reflecting mirror surfaces, and the angle of the PWBA SOS
Lens CYL
reflected laser beam changes by rotation of the Scanner Motor. This lets the
laser beam scan across on the Drum from side to side. The laser beam makes a Scanner Assy
Lens L1
single line on the Drum with one reflective mirror. Polygon Mirror Leg_Sec06_008FA
The laser beam reflected by the polygon mirror passes through the lens,
mirror and window to reach the drum surface. The lens functions to Figure 2-45. Main Functional Components of ROS
compensate for aberration, the mirror to ensure an optical path, and the
window to prevent the entry of foreign bodies into ROS.
The timing to start writing image data must synchronize exactly with the
beginning of laser scanning in order to properly form an electrostatic latent
image on the drum surface. When the SOS sensor on the PWBA SOS (Start
Of Scan) receives the laser beam, it converts the laser into an electric signal
(SOS signal) for detecting the initial position (start of scan reference point) for
scanning the various lines.
PHOTOCONDUCTOR UNIT
Photoconductor Unit consists of the Belt, Belt Cleaner, Drum, Drum Cleaner, 1st BTR,
and Waste Toner Boxes for each cleaner. And ANTENNA ASSY, SENSOR TR-0,
SENSOR ASSY ADC, SENSOR IBT RETRACT, SENSOR HUM & TEMP, MOT
ASSY P/R, IBT Brush Motor, and IBT Cleaner Retract Motor are installed inside the
printer for control of Photoconductor Unit operation.
Photoconductor Unit
The toner images of each color developed on the drum surface are transferred
to the IBT Belt one color at a time from 1st BTR, and the full color toner
image is formed by overlaying the four colors. The full color toner image is
transferred to paper by positively charging the paper with the 2nd BTR.
Toner remaining on the Belt surface is collected in the Waste Toner Box by
the Cleaning Blade and brush in the Belt Cleaner.
The Drum is made of conductive material (aluminum cylinder) coated with a
photosensitive material which becomes insulating material in darkness and
becomes conductive when it is subjected to light. The Drum Cleaner consists
of a Cleaning Blade and Waste Toner Box, and scrapes off toner remaining on
the drum surface by the Cleaning Blade that contacts with the drum.The
Waste Toner Box contains an actuator for SENSOR TNER FULL. This
actuator operates as the amount of collected waste toner increases to block
light entering the sensor to detect a full toner state.
The 1st BTR is a conductive roller, and is charged positively by the HVPS.
The 1st BTR contacts the back side of the belt to positively charge it.
Specific data relating to Photoconductor Unit is stored in CRUM XERO.
Actuator
Toner Cartridge
Toner Cartridge supplies toner and carrier. And it has a separate chamber for
collecting depleted carrier. This is called "Trickle Developing System".
MOT ASSY ROT
Specific data relating to the Toner Cartridge is stored on the ANTENNA
CTRG. Writing of data to the ANTENNA CTRG is performed by wireless
communications.
HOUSING ASSY-DEVE Dispense Clutch
The HOUSING ASSY-DEVE is provided for each of the Y, M, C and K colors.
Each HOUSING ASSY-DEVE consists of a special Auger for stirring and
supplying Toner, a Magnet Roll for attracting magnetic carrier, forming the
development layer and supplying toner to the drum, and a Trimmer Blade for
making a uniform development layer on the Magnet Roll.
SENSOR ROTARY HOME POSI
The Frame Assy-Rotary has holes for inserting the bosses of the HOUSING Leg_06_058RA
ASSY-DEVE. To prevent inserting another color's by mistake, the location of the Figure 2-48. Main Components of Development
holes are different from each other.
M Leg_Sec06_066FA
Leg_06_059RB
SECOND BTR
Replacing the 2ND BTR is required when the life count (printed pages) exceeds
the prescribed value.
FUSER ASSY
FUSER ASSY
The FUSER ASSY fixes the completed toner image transferred on the paper by
heat and pressure. It also functions to feed paper before and after fixing, and feed Exit Roll
Exit Sensor
paper to the eject tray or Duplex by switching the gate inside the Fuser.
The Fuser consists of the following parts:
Heat Roll
Belt
Heater Lamp
Exit Roll
Thermostat
Temp. Sensor
Exit Sensor
Fuser Belt Heat Roll
Thermostat Heater Lamp
Shuts off the circuit for the Heater Lamp when the temperature of the Heat Roll
exceeds a certain level.
Temp. Sensor (Contact type/Non-contact type) Temp. Sensor
Non-contact type: Monitors the surface temperature of the Heat Roll and turns the
Thermostat
Heat Roll on and off according to the temperature.
Leg_06_060RB
Contact type : Monitors the surface temperature of the Heat Roll and shuts off
the power supply for the Heat Roll when an abnormal high Figure 2-52. Main Components of FUSER
temperature is detected.
Replacing the FUSER ASSY is required when the life count (printed pages)
exceeds the prescribed value.
Laser
Power
Control
ROS ASSY LV/HVPS
Calculation of
Calculation of parameters for
compensation value creating ADC toner
patches
SENSOR
PWBA CRUM
HUM&TEMP
Leg_Sec06_064EB
(MCU PWB)
Developer Assy
ROS ASSY
Leg_Sec06_062FB
2.2.6 Electrical
This section explains and illustrates the main functional components making up the
Electrical system.
FUSER LOCK SWITCH
LV/HVPS supplies +24 VDC, + 5VDC and +3.3 VDC to each of the parts from
the AC power supply, and supplies high voltage to the parts for transferring and SWITCH-PH DOOR
discharging.
PWBA HVPS
Main Board
PWBA HVPS supplies high voltage to IBT Cleaner, 2nd BTR, and Cleaning
Sheet.
PWBA HVPS
PWBA HVPS supplies high voltage to IBT Cleaner, 2nd BTR, and Cleaning
Sheet. PWBA FUSER CONT
PWBA HVPS
PWB ASSY ROT creates the pulse for the motors according to input signal from PWBA CRUM
Leg_06_061RA
the PWBA MCU and supplies the pulse signal to the motors. Figure 2-56. Main Functional Components of Electrical
PWBA ESS
Converts print data transmitted via a network, USB, parallel port or etc., and
communicates with a host computer. The memory can be expanded up to 512 MB
with an optionally available additional memory.
OP PANEL
OP PANEL displays the printer status on the LCD or by LEDs. Printer operations
are performed by the buttons on OP PANEL.
SWITCH-FUSER DOOR
SWITCH-FUSER DOOR detects whether the COVER FUSER is opened or
closed.
SWITCH-PH DOOR
LATCH LEVER
SWITCH-PH DOOR detects whether the CHUTE ASSY REAR is opened or
closed.
PWBA CRUM FUSER ASSY
This non-volatile memory saves printer information. (Non-Volatile Memory)
SWITCH 2BTR COVER
SWITCH 2BTR COVER detects whether the COVER-PR 2ND is opened or
closed.
SWITCH ASSY TOP
SWITCH ASSY TOP is a switch to cut the +24VDC power supply for driving
motors and other parts when the COVER TOP is opened. Detection of opening/
closing is performed by detecting a change in voltage caused +24 VDC being
conversed to +3.3 VDD by the +24 VDC dividing circuit in MCU.
SWITCH-INLK FUSER
SWITCH-INLK FUSER is a switch to cut the +24VDC power supply for driving
motors and other parts when the COVER FUSER is opened.
SWITCH-INLK FRONT FUSER LOCK SWITCH
Leg_Sec06_072EB
SWITCH-INLK FRONT is a switch to cut the +24VDC power supply for driving
motors and other parts when the COVER FRONT ASSY U is opened. Figure 2-57. FUSER LOCK SWITCH
SWITCH-FRONT DOOR
SWITCH-FRONT DOOR detects whether the COVER FRONT ASSY is opened
or closed.
FUSER LOCK SWITCH
This printer is equipped with a FUSER LOCK SWITCH for detecting the
mounting state of the FUSER ASSY. When the FUSER ASSY is not locked or not
adequately locked by the latch lever, the FUSER LOCK SWITCH cuts the coil
power supply for the Fuser Lamp power supply relay inside PWBA FUSER
CONT. This causes the printer a service call error "E537 FUSER ASSY error" to
prevent the printer from operating.
1. The printer starts printing as soon as it finishes to receive Yellow data of one page.
2. While the Yellow image is being developed and transferred to the IBT Belt, the
next data, Magenta, is received.
3. While the Magenta image is being developed and transferred to the IBT Belt, the
next data, Cyan, is received.
4. While the Cyan image is being developed and transferred to the IBT Belt, the next
data, Black, is received.
5. When the Black image has been developed and transferred to the IBT Belt,
formation of the full color toner image is completed.
This section describes operating principles of the scanner and ADF of the AcuLaser Magnet sensor : Detects the open/close status of the document cover or
CX11/CX11F. the ADF. It is attached on the backside of the upper
case of the scanner unit. When the sensor detects that
the document cover or the ADF is opened while the
2.3.1 Scanner Mechanism Overview scanner is in standby mode, the scanner lamp is turned
on and the Carriage Unit moves to its home position.
The scanner is a flatbed scanner with 600 dpi optical resolution and supports up to A4
or Letter/Legal document size. The internal mechanism is broadly divided into two Carriage Lock Mechanism: Locks the Carriage Unit to protect it during
parts; Carriage Unit that includes the light source and CCD sensor, and Carriage Drive transportation. To lock the Carriage Unit, set the
Mechanism. sliding lock lever on the upper case of the scanner unit
to LOCK position.
CARRIAGE UNIT
C H E C K Make sure to unlock the Carriage Unit (set the sliding lock
CCD Sensor Board : Includes a Color CCD line sensor and a control circuit for P O IN T lever to unlock position) before turning the power on.
the sensor. When the product should be transported for some reason,
Light source : White cold cathode fluorescent lamp (CCFL) move the Carriage Unit to the lock position using the control
panel “Printer Engine Restrictions” (p39) and then lock the
Inverter Board : Generates a voltage for the light source (Rises positive 24 unit with the sliding lock lever.
VDC, and converts it to AC Voltage).
Mirror/Lens : Leads the light reflected from document to the CCD sensor. CR Motor Home Sensor Timing Belt CR Guide Shaft (one-side support)
The power supply and the control signals to the scanner unit from the main controller
are as follows.
Power Supply
+24VDC (to drive the CR Motor and power the Inverter Circuit)
+12VDC and +5VDC (for the CCD Sensor)
+3.3VDC (for the Home Sensor and the Magnet Sensor)
Control Signals
CCD Sensor drive control
CR Motor drive control
ADF drive control
A magnet is attached on the bottom surface of the ADF Unit. The Magnet Sensor
installed in the scanner unit detects the ADF open/close status by detecting the position Turning Roller Separation Roller
of the magnet.
ADF Close Status RS Sensor AS Sensor DOC Sensor
The sensor turns OFF upon detecting that the magnet is in close proximity to the
sensor.
Pick up Roller
ADF Open Status
The sensor turns ON upon detecting that the magnet moved away from the sensor.
When the sensor turns ON during the scanner is in standby mode, the lamp is turned on
and the Carriage Unit moves to its home position after scanner initialization operation. Document Stopper Lever
ADF Open Status: The product judges that scanning operation using the document
table will be performed.
Exit Roller
Carriage (Scanner)
3
TROUBLESHOOTING
EPSON AcuLaser CX11/CX11F Revision B
Verify the condition 4. The printer should not be located in a place where it can be exposed to too high or
of the trouble low temperature, too high or low humidity, or abrupt temperature change.
5. The printer should not be located near waterworks, near humidifiers, near heaters
or near flames, in a dusty atmosphere, or in a place where the printer can be
Preliminary Check
exposed to air blasts from an air conditioner.
6. The printer should not be located in a place where volatile or inflammable gases
Start are produced.
7. The printer should not be located in a place where it can be exposed to direct
sunlight.
Chapter2 “OPERATING PRINCIPLES” (p.77)
Execute FIP 8. The printer must be located in a well-ventilated place.
Chapter7 “Wiring Connection Diagrams” (p.571)
9. The printer must be placed on a solid, stable and flat surface.
10. The paper used must conform to the specifications.
(Standard paper is recommended.)
Check if the trouble 11. There should be no errors in handling of the printer.
returns to normal
12. The Regular Replacement Parts must have been replaced every time their
respective specified number of sheets has been printed.
Preventative * Clean the Feed Roller. And check if there is any
maintenance other part which is likely to cause another error.
Finish
3.1.3 Precautions in Performing Troubleshooting Work 4. When touching any hot surfaces, take care not to burn yourself.
1. Be sure to unplug the POWER CORD before starting troubleshooting work except 5. Wear a wrist strap to discharge static electricity from your body.
when turning power ON is needed. 6. When replacing the PWBA MCU in accordance with the FIP, be sure to perform
Never touch any live parts unnecessarily when the power is on. “MCU DATA Backup” and “MCU DATA Restore” operations to maintain the set
W A R N IN G
The power switch/inlet part of the LVPS is alive even when the of information specific to the subject engine.
power switch is turned OFF. Take care not to touch any live parts.
C A U T IO N Refer to “4.2.11.5 PWBA MCU” (p432) for all the details about the
PWBA MCU replacement.
2. If you perform work with the power turned ON, covers removed, and the interlock
and safety switches turned ON, be sure to disconnect the ROS ASSY connector (P/
J601), except when its connection is required.
C A U T IO N Extra caution is required when performing work with the scanner
W A R N IN G If you perform work with the power turned ON, covers removed,
or the ADF opened, as the product becomes unstable and may easily
and the interlock and safety switches turned ON, there is a danger
fall over.
of the laser beam being emitted from ROS ASSY. Be sure to
disconnect the ROS ASSY connector (P/J601), except when its
connection is required.
3. If you perform work with the power turned ON, covers removed, and the interlock
and safety switches turned ON, be careful of a high voltage from HVPS.
W A R N IN G If you perform work with the power turned ON, covers removed,
and the interlock and safety switches turned ON, never touch
HVPS and any other high voltage output part as a high voltage may
be output from HVPS.
As this product is an all in one printer, it is necessary to figure out which function has Table 3-2. Printer-Dependent Error
caused the error or the warning displayed on the panel. This section explains principal Panel Message Description
erros and warnings by each mechanism and function. See references for details on
Service Req Eggg Engine related service request
errors and warnings. “3.4.4.2 List of Service Request” (p149)
Check Transparency “ Error list related to paper jam” (p146)
SYSTEM-DEPENDENT ERROR
Papaer Jam WWWWW “ Error list related to paper jam” (p146)
Table 3-1. System-Dependent Error Irregular Density “ Other errors and warnings” (p147)
Panel Message Description Remove Photoconductor
Service Req Cffff Controller related service request Install uuuu TnrCart “ Other errors and warnings” (p147)
“3.4.4.2 List of Service Request” (p149) Wrong Toner “ Other errors and warnings” (p147)
Optional RAM Error Toner Cart Error uuuu “ Other errors and warnings” (p147)
Invalid N/W Module Install Photoconductor “ Other errors and warnings” (p147)
Service Req C2010 Fax uninstalled (for fax model only) Wrong Photoconductor “ Other errors and warnings” (p147)
Service Req C2011 ADF uninstalled (for fax model only) (p.286) Photoconductor Trouble “ Other errors and warnings” (p147)
Service Req C2012 N3R Asic Error Replace Toner uuuu “ Other errors and warnings” (p147)
ROM writing error Failed to update the data Replace Photoconductor “ Other errors and warnings” (p147)
Fax Error Start up initialization could not be performed nomally, wwwww open “ Other errors and warnings” (p147)
however, the product can recover from the error.
Print Overrun
Scanner Error Start up initialization could not be performed nomally,
however, the product can recover from the error. Need more Memory
(Motor error, Scanner error) Invalid Data
uuuu Toner Low “ Other errors and warnings” (p147)
Worn Photoconductor “ Other errors and warnings” (p147)
Worn Fuser
FAX-DEPENDENT ERROR
2. The [Up] and [Down] buttons allow you to select (highlight) the part to be
diagnosed, then press [Right] to start the self diagnosis.
Upward (downward) arrow on the left of the item indicates that there are more
items on the topside (downside) to be displayed. In this case, press the [Up] and
[Down] buttons to scroll the display.
3.3.1.1 Printer Self Diagnosis Note : Once displayed, press [Left] to return to the previous screen (Self Diagnosis initial
screen).
The error code of the engine related service call error that is currently happening in the When the ADF is not installed, the diagnosis for "ADF cover open", "ADF jam", and
printer section is displayed on the panel. The panel also displays if the RTC "ADF paper detection" are replaced with "-"(hyphen).
malfunction is emerging or not. For descriptions of the service request errors, refer to
Table 3-6. Scanner Self Diagnosis Items
“3.4.4.2 List of Service Request” (p149).
Displayed
When you select “Printer Unit” and press [Right], the result is shown as described Displayed Characters
Characters Description
(1 byte)
below after “Running” is displayed for a while. (1 byte)
Correct OK (Normal) Origin Correction
Displays engine related error code NG (Abnormal) (The difference between the actual origin position
detected when correcting it and the origin
position specified by spec is 2 mm or more.)
Warm up Same as above Warm up (Unable to warm up)
Motor Same as above Motor (motor driving failure)
Cover OPEN (Cover is open) ADF cover open (ADF cover is open)
Diagnosed as Normal Diagnosed as Abnormal Diagnosed as Normal CLOSE (Cover is
(Base Model) closed)
Note : Once displayed, press [Left] to return to the previous screen (Self Diagnosis initial Jam NONE (Undetected) ADF paper jam (ADF jam error occurred)
screen). ON (Detected)
As the base model is not equipped with the RTC, the diagnosis for the RTC is replaced
with “-” (hyphen). Paper NONE (No paper) ADF paper detection
ON (Paper present) (Paper is loaded on the ADF)
Note : The diagnoses for “ADF cover open”, “ADF jam”, and “ADF paper detection” are
performed every one second and the displayed results are updated each time the
diagnoses are made. As for “Origin correction”, “Warm up”, and “Motor”, the statuses
diagnosed during start-up operation are always displayed.
3.3.1.3 Fax Self Diagnosis Diagnosed button names are displayed as shown in the table below.
All the modules on the fax unit listed below are checked if they are operating normally Table 3-7. Button Names Displayed in Panel Self Diagnosis
and the results are displayed on the panel. When any abnormality is detected, “NG” is Button Name Displayed Button Name (2 byte)
displayed with an error code. For details on the error code, refer to “3.6.1
Copy COPY
Troubleshooting by Panel Message” (p288).
Fax FAX
Image memory Gate array
Scan SCAN
Modem Flash memory Setup SETUP
One Touch Dial A ONE TOUCH A
When you select “Fax Unit” and press [Right], the result is displayed as shown below
One Touch Dial B ONE TOUCH B
after “Running” is displayed for a while.
One Touch Dial C ONE TOUCH C
Advanced/Menu MENU
Reset RESET
Up UP
Numbers that indicate Down DOWN
the detected error
Diagnosed as Normal Diagnosed as Abnormal Left LEFT
Note : Once displayed, press [Left] to return to the previous screen (Self Diagnosis initial Right RIGHT
screen). Speed Dial SPEED DIAL
Pause/Redial REDIAL
3.3.1.4 Panel Self Diagnosis Cancel CANCEL
Operations for all the buttons on the control panel can be checked. Select the “Panel Asterisk *
Unit” and press the [Right] button. Within six seconds after the screen below is Hash #
displayed, press the button you wish to check. If the pressed button is working
Numeric keypad Numbers that correspond to the button
normally, the button name is displayed with 1-byte alpha numeric characters as shown
pressed
in Table 3-7.
B/W Start B&W START
Color start COLOR START
Note : Once displayed, press [Left] to return to the previous screen (Self Diagnosis initial
screen).
1. Hold down the [Color Start], [Up], [Down], and [Right] buttons and turn the Parameter Check : “3.3.2.3 Parameter Check” (p140)
printer on. Select (highlight) “Fax Maintenance” and press [Right] to enter the Fax Module Check : “3.3.2.4 Module Check” (p141)
Maintenance menu screen.
Signal Check : “3.3.2.5 Signal Check ” (p142)
When you select “Memory Clear” and press [Right], the Memory Clear menu screen as shown below will be displayed. Select a target item and press [Right] to clear the memory
areas. Be sure to check which memory areas will be cleared by the selected item with reference to Table 3-8 before executing the operation.
Processing “All area” Clear Clearing “User area” When Error Occurs (Failed
Completed to clear “System area”)
Note : “OK” is displayed when the process is completed normally, “NG” is displayed with numbers that indicate the error when failed to complete the process. Once the process is over, press [Stop]
to return to the previous screen (Memory Clear menu screen).
When an address in the memory is input with the numeric keypad, 64-byte data is When Address is Entered Display of Current Setting When Failed to Read
retrieved from the specified address. If the data is read properly, last four digits of the Current Data
specified address and 4 byte of data set to the address are displayed in a line. When Enter new setting Numbers that indicate the error
failed to read the memory, “NG” is displayed with numbers that indicate the error.
Memory Check: Example of the Read Screen
PARAMETER CHECK: READ When Main/Sub Codes and When Overwriting When Failed to
New Setting is Entered Completed Overwrite
When the main and the sub codes of the parameter to be read are entered with the Note : When the [Stop] button is pressed during the parameter check (Write), the display
numeric keypad, the current setting of the parameter are displayed. “OK” and returns to the previous screen (Parameter Check initial screen).
readout data are displayed when the process is completed normally, “NG” is
displayed with numbers that indicate the error when failed to read the data.
Parameter Check: Example of the Read Screen
Numbers that
Current Setting indicate the error
When Main/Sub Codes Display of Current Setting When Failed to Read Data
are Entered
Note : When the [Stop] button is pressed during the parameter check (Read), the display
returns to the previous screen (Parameter Check initial screen).
When you select “Module Check” and press [Right], the screen as shown below will be
displayed. Select (Highlight) the module you wish to check and press [Right] to start
the diagnosis.
Note : Once the process is over, press [Stop] to return to the previous screen (Module Check
initial screen).
When you select “Signal Check” and press [Right], the screen as shown below will be
displayed. Select (Highlight) “Parameter” and press [Right] to proceed to the entry
screen. When the check is in progress, “Running” is displayed on the panel. “OK” is
displayed when the process is completed normally, “NG” is displayed with numbers
that indicate the error when failed to perform the process.
When the Check Result When the Check Result
is Normal is Abnormal
Note : For items other than Sub Code=103 (relay 1-2 setting) and Sub Code=104 (phone line
initialization), the process is continued in the fax unit until the [Stop] button is pressed.
Press the [Stop] button to cancel the process. Once the process is over, press [Stop]
button to return to the Fax Maintenance initial screen.
3.4 Printer 6. When, for example, “P/J1 ↔ P/J2” is indicated in FIP for the voltage
check, check for the all relating terminals between “P/J1” and “P/J2” with
reference to Chapter7 “Wiring Connection Diagrams” (p.571).
3.4.1 Notes on Using FIP
7. Taking “P/J1-2PIN ↔ P/J3-4PIN” as an example, the minus side “P/J3-
1. The troubleshooting method described here assumes that there is no
4PIN” is AG (Analog Ground), SG (Signal Ground), or RTN (Return).
malfunction in the printer controller (PWBA ESS). If you cannot fix a
Therefore it is possible to connect to another AG, SG, or RTN pin as the
problem even by following the troubleshooting procedure, replace the
minus side instead of “P/J3-4PIN”. Before doing so, check that each AG-
printer controller with a normal one and then follow the same procedure. If
to-AG, SG-to-SG, or RTN-to-RTN has continuity properly. Be careful not
you cannot recover the printer from the trouble even with the printer
to connect to a wrong pin since the level of AG, SG and RTN are different
controller replaced, replace the “Possible parts that caused the error”
from each other.
shown in FIP and related parts with new ones in order one by one, and
repeat operation checks. 8. When measuring the voltage, perform measurement with the
Photoconductor Unit, 2ND BTR ASSY, and paper cassette loaded, covers
2. Some normal parts such as MCU, LV/HVPS, FUSER ASSY, 2ND BTR
closed, and power ON.
ASSY may be required as FIP troubleshooting tools to identify the cause of
the trouble. So, you need to have those spares in advance. 9. All voltage values given in the FIP are approximate values. So actually
measured values should not be completely the same as those given in the
3. Be sure to unplug the POWER CORD before starting troubleshooting work
FIP.
except when turning power ON is needed. Never touch any live parts
unnecessarily with the power cord connected. 10. Note that FIP does not provide any description on removal of parts which
are supposed to be removed to remove the target part, and the procedures.
4. Conventions used to represent connectors are as follows:
“P/J12” = The connector (P/J12) in a connected state. 11. Any parts listed in “Possible parts that caused the error” in the FIP are
“P12” = The plug side in connector (P/J12) disconnected state. regarded as the source of the trouble and signifies that the parts or the
(except when the jack is directly mounted on the board) assemblies (HIGH ASSY) containing those parts should be replaced with
“J12” = The jack side in connector (P/J12) disconnected state. normal ones one by one, and checking should be repeated.
(except when the jack is directly mounted on the board)
12. In the FIP, the optional paper feeder of the printer is called “Tray1”.
5. When, for example, “P/J1-2PIN ↔ P/J3-4PIN” is indicated in FIP for the
13. FIP may contain descriptions that distinguish between certain
voltage check, set the plus side of a measuring tool to “2PIN” on “P/J1”
specifications. Be sure to follow such instructions properly to remedy the
and set the minus side of the tool to “4PIN” on “P/J3”.
problem.
TROUBLESHOOTING
When Deve Home Position
Sensor Error occurs:
Yes Error recovery processing
→ Go to “FIP-1.41” Error displayed?
(See “List of Errors and Warnings”)
EPSON AcuLaser CX11/CX11F
No
Fuser warm-up
(time out within 45 secs)
3.4.2 Warming-Up Flowchart at Power-ON
Printer
Yes Detected value
of temperature sensor of a fixed
difference with value at previous
printing?
No
PLC sequence*3
(30 secs or more)
MOT ASSY ROT operation*1
Ask the operator again to verify the condition at the time of jamming, and
execute a print job in the same conditions. Is the printer jammed again?
Y N
Recheck the trouble condition, and execute preventive maintenance
by using “7.2.2 Wiring Connection Diagrams” (p.571), doing proper
adjustment when disassembled, or according to various information.
Have the F/W version of main controller and mechanical controller been updated ?
3.4.4 FIP by Message Display Table 3-9. List of Paper Jam Error
Panel Jammed
3.4.4.1 List of Errors and Warnings Description See FIP
Message Location
Jam LC, G The SENSOR T/R did not turn ON within the specified 26
ERROR LIST RELATED TO PAPER JAM (1) time from SOLENOID FEED - ON. (p.178)
Jam MP, E The SENSOR REGI did not turn ON within the 27
(2) specified time from SOLENOID PICK UP - ON. (p.181)
FUSER ASSY Jam E The SENSOR REGI did not turn ON within the 28
(3) specified time from SENSOR T/R - ON. (p.183)
EXIT SENSOR (Sensor in Fuser)
Jam E The SENSOR REGI did not turn OFF within the 29
(3)(4) specified time from CLUTCH ASSY REGI - ON. (p.186)
Jam E, F The Exit Sensor did not turn ON and SENSOR FUSER
30
(4)(5) IN turned OFF within the specified time from CLUTCH
㽷 ASSY REGI - ON. (p.188)
SENSOR FUSER IN
Jam C, E, F The Exit Sensor did not turn ON and SENSOR FUSER
㽶 (4)(5) IN turned ON within the specified time from CLUTCH
31
2ND BTR ASSY ASSY REGI - ON. (p.192)
CLUTCH ASSY REGI Check SENSOR OHP detected media other than OHP at the
㽵 Transparency (3) OHP setting or detected OHP at a setting other than
32
OHP. (p.196)
Jam E The SENSOR FUSER IN did not turn ON within the 33
(4) specified time from CLUTCH ASSY REGI - ON. (p.197)
SENSOR REGI Jam C Exit Sensor did not turn OFF within the specified time 34
SENSOR OHP
㽳 㽴 (4)(5)(6) from SENSOR REGI - OFF.
(p.200)
SOLENOID PICK UP Jam LC, G SENSOR T/R was ON at Power ON or when I/L was
---
closed. (Static Jam)
㽲 SENSOR T/R Jam E SENSOR OHP was ON at Power ON or when I/L was
---
closed. (Static Jam)
SOLENOID FEED
Jam E SENSOR REGI was ON at Power ON or when I/L was 35
---
closed. (Static Jam) (p.202)
Jam C, E, F SENSOR FUSER IN was ON at Power ON or when I/L
---
Leg_001_040FA was closed. (Static Jam)
Figure 3-3. Jammed Location Jam C Exit Sensor was ON at Power ON or when I/L was
---
closed. (Static Jam)
C Toner Low --- The toner supply time of the Cyan toner cartridge has reached the preset time. The printer, however, can be operated. 66 (p.239)
K Toner Low --- The toner supply time of the Black toner cartridge has reached the preset time. The printer, however, can be operated. 67 (p.240)
Worn Photoconductor --- SENSOR TNER FULL of the Waste Toner Box has detected a toner full state. The printer, however, can operated. 68 (p.241)
--- The number of drum rotations has exceeded the specified value. The printer, however, can be operated. 69 (p.242)
Install Y TnrCart ON The Yellow toner cartridge is not mounted. 1 (p.153)
Install M TnrCart ON The Magenta toner cartridge is not mounted. 2 (p.154)
Install C TnrCart ON The Cyan toner cartridge is not mounted. 3 (p.155)
Install K TnrCart ON The Black toner cartridge is not mounted. 4 (p.156)
Install Photocondctr ON The photoconductor unit is not mounted. 5 (p.157)
Photocondctr Trouble A communication error occurred between PWBA MCU and ANTENNA ASSY (CRUM XERO). 6 (p.158)
Error
ON An error occurred when writing data to ANTENNA ASSY (CRUM XERO). 7 (p.159)
A photoconductor unit with a memory of different specification device is attached. 8 (p.160)
Wrong Photocondctr ON A drum cartridge of a different specification is attached. 9 (p.161)
TonerCart Error Y A communication error occurred between PWBA MCU and ANTENNA CTRG (CRUM CTRIG). 10 (p.162)
ON An error occurred when writing data to ANTENNA CTRG (CRUM CTRIG). 11 (p.163)
A Yellow toner cartridge with a memory of different specification device is attached. 12 (p.164)
Wrong Toner Y ON A Yellow toner cartridge of a different specification is attached. 13 (p.165)
Irregular Density ON The Coverage for 500msec of the image exceeds the limit. 45 (p.215)
Replace Toner Y ON It is time to replace the Yellow toner cartridge. 53 (p.225)
Replace Toner M ON It is time to replace the Magenta toner cartridge. 54 (p.226)
Replace Toner C ON It is time to replace the Cyan toner cartridge. 55 (p.227)
Replace Toner K ON It is time to replace the Black toner cartridge. 56 (p.228)
Replace Photocondctr ON It is time to replace the photoconductor unit. 57 (p.229)
Blink The number of drum rotations has exceeded the specified value. 69 (p.242)
A Open ON COVER FRONT ASSY U is open. 58 (p.230)
E Open ON CHUTE ASSY-REAR is open. 59 (p.231)
F Open ON CHUTE ASSY-FSR is open. 60 (p.232)
C Open ON COVER FUSER is open. 61 (p.233)
G Open ON The Cover of Tray 1 is open. 62 (p.234)
B Open ON COVER TOP is open. 63 (p.235)
Go to Step[3].
Does the error recur even if the power is Go to Step[4]. End of procedure
3 turned ON/OFF several times?
Attachment check of HOUSING ASSY- Go to Step[5]. After re-
4 DEVE Y attachment
Is the HOUSING ASSY-DEVE Y attached Go to Step[5].
correctly?
Does the error recur even if the power is Go to Step[6]. End of procedure
5 turned ON/OFF several times?
Check after replacement of Toner Cartridge Y Go to Step[7]. End of procedure
6 Replace Toner Cartridge Y.
Does the error recur when the power is turned
ON?
ROLL ASSY TURN 500 ROLL ASSY FEED 500 Continuity check of HARNESS-ASSY FEED Go to Step [8]. Replace
7 MAIN HARNESS-
HOLDER ASSY RETARD 500 SOLENOID FEED ASSY FEED
Disconnect P/J437 from PWBA TRAY 500.
HARNESS ASSY MAIN DRIVE ASSY FEED Do all of the wiring below have normal MAIN.
PWBA TRAY 500 HARNESS-ASSY FEED 1 continuity?
ACTUATOR T/R SENSOR T/R J437-16 ↔ P610-2
J437-17 ↔ P610-1
HARNESS ASSY FEED 3 PWBA MCU
Check after replacement of DRIVE ASSY Go to Step [9]. End of procedure
LV/HVPS CLUTCH ASSY FEED 8 FEED
HARNESS-ASSY FEED MAIN DRIVE ASSY FEED Replace DRIVE ASSY FEED 250. (p.454)
Does the error recur when a test print is made?
Troubleshooting
Check after replacement of PWBA TRAY 500 Go to Step [10]. End of procedure
Step Check Yes No
9 Replace PWBA TRAY 500. (p.452)
Check of the paper Replace with Go to Step [2]. Does the error recur when a test print is made?
1 Is the paper loaded in the paper tray wrinkled or new, dry paper. Continuity check of HARNESS-ASSY FEED 1 Go to Step [11]. Replace
torn? 10 Disconnect P/J435 from PWBA TRAY CONT. HARNESS-
Paper size setting check Go to Step [4]. Change the paper Do all of the wiring below have normal ASSY FEED 1.
2 Does the size of the paper in use match the size size setting, and continuity? (p.458)
of the paper set on the control panel? proceed to step J435-2 ↔ P608-9
[3]. J435-3 ↔ P608-8
Does the error recur when a test print is Go to Step [4]. End of procedure J435-4 ↔ P608-7
3 made?
Continuity check of HARNESS ASSY MAIN Replace PWBA Repair broken or
Shape and operation check of ROLL ASSY Go to Step [5]. Replace the 11
4 of Feeder section ROLL in
Disconnect P/J421 from PWBA MCU. MCU. (p.432) shorted part.
Do all of the wiring below have normal
Open COVER-REAR 500 of Feeder. question.
continuity?
Are ROLL ASSY TURN 500, HOLDER ASSY J421-7 ↔ J608-4
RETARD 500, ROLL ASSY FEED 500 and
J421-8 ↔ J608-3
other parts attached correctly?
J421-9 ↔ J608-2
Also, do these parts rotate smoothly without
any dirt or damage?
Turn by hand to check.
The voltage of P437-13 ↔ P437-14 on PWBA 5 VDC power supply check to PWBA MCU Replace PWBA Go to Step [21].
TRAY 500 is 5 VDC?
20 The voltage of P410-3 ↔ P410-4 on PWBA MCU. (p.432)
MCU is 5 VDC?
Continuity check of HARNESS-ASSY FEED Go to Step [16]. Replace
15 Continuity check of HARNESS ASSY MAIN Replace LV/ Repair broken or
MAIN
Disconnect P/J437 and P/J618 from PWBA
HARNESS-
ASSY FEED
21 Disconnect P/J410 from PWBA MCU and P/ HVPS. (p.435) shorted part.
TRAY CONT. MAIN. J502 from LV/HVPS.
Do all of the wiring below have normal Do all of the wiring below have normal
continuity? continuity?
J437-13 ↔ J618-3 J410-3 ↔ J502-3
J437-14 ↔ J618-2 J410-4 ↔ J502-4
J437-15 ↔ J618-1 Operation check of CLUTCH ASSY FEED Go to Step [30]. Go to Step [23].
Continuity check of HARNESS ASSY FEED 3 Replace Repair broken or
22 Does CLUTCH ASSY FEED operate
16 Disconnect P/J618. SENSOR shorted part. normally?
Do all of the wiring below have normal T/R. (p.478) Make a test print and confirm by the operating
continuity? noise.
P618-4 ↔ J120-3 Continuity check of HARNESS-ASSY FEED Go to Step [24]. Replace
P618-5 ↔ J120-2
23 MAIN HARNESS-
Disconnect P/J437 from PWBA TRAY CONT. ASSY FEED
P618-6 ↔ J120-1
Do all of the wiring below have normal MAIN.
5 VDC power supply check to PWBA TRAY Go to Step [9]. Go to Step [18].
17 500
continuity?
J437-6 ↔ P609-2
The voltage of P435-6 ↔ P435-5 on PWBA
TRAY 500 is 5 VDC? J437-7 ↔ P609-1
Check of 24 VDC power supply to MOTOR- Go to Step [15]. Go to Step [36]. Do all of the wiring below have normal
14 PH continuity?
The voltage of P409-6 ↔ P409-5 on PWBA J418-1 ↔ J620-3
MCU is 24 VDC? J418-2 ↔ J620-2
Continuity check HARNESS-ASSY P/H1 Go to Step [16]. Replace J418-3 ↔ J620-1
15 HARNESS- Continuity check of HARNESS ASSY 2BTR Replace Replace
Disconnect the P/J409 from PWBA MCU.
Do all of the wiring below have normal ASSY P/H1. 22 SENS SENSOR HARNESS
continuity? Disconnect P/J620 from HARNESS ASSY FUSER IN. ASSY 2BTR
2BTR SENS. (p.369) SENS.
Is the continuity normal between all terminals
of J409 ↔ P604? Do all of the wiring below have normal
continuity?
Check after replacement of MOTOR-PH Replace PWBA End of procedure
16 Replace MOTOR-PH. MCU. (p.432) P620-1 ↔ J111-3
P620-2 ↔ J111-2
Does the error recur when the power is turned
ON? P620-3 ↔ J111-1
Shape and operation check of CAM ASSY- Go to Step [24]. Replace CAM
17 Shape and operation check of 2ND BTR
ASSY
Replace 2ND
BTR ASSY and
Go to Step [18]. 23 2ND ASSY-2ND.
other relevant Does CAM ASSY-2ND move smoothly (p.376)
Remove 2ND BTR ASSY. (p.374)
parts. without any damage, and does it enter the
Is 2ND BTR ASSY damaged?
sensor sensing area?
Are the SHAFT-CENT 2ND, FRAME ASSY
BTR and BEARING-BRUSH CAM damaged?
Does any of them operate abnormally?
Check after replacement of Photoconductor Go to Step [19]. End of procedure
18 Unit
Replace Photoconductor Unit.
Does the error recur when a test print is made?
Check of 24 VDC power supply to MOTOR- Go to Step [15]. Go to Step [36]. Do all of the wiring below have normal
14 PH continuity?
The voltage of P409-6 ↔ P409-5 on PWBA J418-1 ↔ J620-3
MCU is 24 VDC? J418-2 ↔ J620-2
Continuity check HARNESS-ASSY P/H1 Go to Step [16]. Replace J418-3 ↔ J620-1
15 HARNESS- Continuity check of HARNESS ASSY 2BTR Replace Replace
Disconnect the P/J409 from PWBA MCU.
Do all of the wiring below have normal ASSY P/H1. 22 SENS SENSOR HARNESS
continuity? Disconnect P/J620 from HARNESS ASSY FUSER IN. ASSY 2BTR
2BTR SENS. (p.369) SENS.
Is the continuity normal between all terminals
of J409 ↔ P604? Do all of the wiring below have normal
continuity?
Check after replacement of MOTOR-PH Replace PWBA End of procedure
16 Replace MOTOR-PH. MCU. (p.432) P620-1 ↔ J111-3
P620-2 ↔ J111-2
Does the error recur when the power is turned
ON? P620-3 ↔ J111-1
Shape and operation check of CAM ASSY- Go to Step [24]. Replace CAM
17 Shape and operation check of 2ND BTR
ASSY
Replace 2ND
BTR ASSY and
Go to Step [18]. 23 2ND ASSY-2ND.
other relevant Does CAM ASSY-2ND move smoothly (p.376)
Remove 2ND BTR ASSY. (p.374)
parts. without any damage, and does it enter the
Is 2ND BTR ASSY damaged?
sensor sensing area?
Are SHAFT-CENT 2ND, FRAME ASSY BTR
and BEARING-BRUSH CAM damaged? Does
any of them operate abnormally?
Check after replacement of Photoconductor Go to Step [19]. End of procedure
18 Unit
Replace Photoconductor Unit.
Does the error recur when a test print is made?
FIP-35 Troubleshooting
Troubleshooting
FIP-37
Panel Message
Service Req E514
Possible parts that caused the error
Troubleshooting
FIP-38
Panel Message
Service Req E513
Possible parts that caused the error
PWBA MCU
Troubleshooting
Does the error recur when the power is turned Do all of the wiring below have normal
ON? continuity?
J416-1 ↔ J108-3
Operation check of Photoconductor Unit Go to Step [3]. Go to Step [10].
2 Is the Drum of Photoconductor Unit rotating?
J416-2 ↔ J108-2
J416-3 ↔ J108-1
Check for dirt on silver seal on Belt in Replace Go to Step [4].
3 Photoconductor Unit Photoconductor 10 Check after replacement of MOTOR ASSY Go to Step [11]. End of procedure
Unit. P/R
Remove Photoconductor Unit.
Replace MOTOR ASSY P/R. (p.426)
Turn gear of Photoconductor Unit until silver
seal attached to Belt can be seen. Does the error recur when the power is turned
ON?
Is silver seal dirty?
24 VDC power supply check to MOTOR Go to Step [12]. Go to Step [13].
4 Check of SENSOR TR-0 (TR0 Sensor) Go to Step [5]. Re-attach 11 ASSY P/R
attachment the SENSOR TR-
0, and go to step Disconnect P/J201 from MOTOR ASSY P/R.
Remove Photoconductor Unit.
[5]. The voltage of J201-1 ↔ J201-2 is 24 VDC?
Is SENSOR TR-0 attached securely?
Continuity check of HARNESS ASSY MAIN Replace PWBA Repair broken or
5 Check of dirt and foreign bodies on surface Clean to remove Go to Step [7]. 12 Disconnect the P/J403 from PWBA MCU. MCU. (p.432) shorted part.
of SENSOR TR-0 any dirt or
Remove Photoconductor Unit. foreign bodies, Is the continuity normal between all terminals
and go to step of J403 ↔ J200?
Are there any dirt or foreign bodies on the
SENSOR TR-0 surface? [6].
Are there any dirt or foreign bodies on the The voltage of P413-4 ↔ P413-2 on PWBA
SENSOR ASSY ADC surface? MCU is 5 VDC?
Does the error recur when the power is Go to Step [4]. End of procedure
3 turned ON? 10 Continuity check of HARNESS ASSY MAIN Go to Step [11].
Disconnect P/J413 from PWBA MCU.
Repair broken or
shorted part.
Check after replacement of Toner Cartridge Go to Step [5]. End of procedure
4 Replace Toner Cartridge of each color.
Do all of the wiring below have normal
continuity?
Does the error recur when the power is turned J413-1 ↔ J104-4
ON? J413-2 ↔ J104-3
J413-3 ↔ J104-2
J413-4 ↔ J104-1
FIP-49 FIP-50
SENSOR HUM & TEMP HARNESS ASSY MAIN HARNESS ASSY MAIN SENSOR HUM & TEMP
PWBA MCU PWBA MCU
Troubleshooting Troubleshooting
Actuator
FIP-70
Panel Message
Service Req E998
Possible parts that caused the error
Troubleshooting
3.4.4.3.2 Controller related error Possible parts that caused the error
PWBA ESS
C H E C K Since a controller-related service call error may occur due to the
P O IN T print data structure sent by the host/application, make operation Troubleshooting
check while simultaneously changing the operating environment,
print data, etc. Step Check Yes No
External noise Replace the End of procedure
1 1. Check the surrounding of the printer for PWBA ESS.
FIP-C1 electrical equipment. (p.437)
2. Disconnect all cables connected to the
Panel Message printer, except the AC cable, and make
operation check.
Service Req C0017 Service Req C0097 Does the error occur?
Service Req C0081 Service Req C0098
Service Req C0082 Service Req C0128-0254
Service Req C0083 Service Req C0255
Service Req C0084 Service Req C0256
Service Req C0085 Service Req C0257
Service Req C0086 Service Req C0258
Service Req C0087 Service Req C0800
Service Req C0088 Service Req C0998
Service Req C0089 Service Req C1400
Service Req C0090 Service Req C1500
Service Req C0091 Service Req C1550
Service Req C0092 Service Req C1600
Service Req C0093 Service Req C1610
Service Req C0094 Service Req C1800
Service Req C0095 Service Req C1999
Service Req C0096
FIP-C2 FIP-C3
Service Req C0999 Service Req C1121 Service Req C1020 Service Req C1021
Service Req C1002 Service Req C1122
Possible parts that caused the error
Service Req C1010 Service Req C1123
Service Req C1120 PWBA ESS RAM-DIMM
Possible parts that caused the error Troubleshooting
FIP-C4 FIP-C5
START
No
Is there an applicable FIP?
Yes
No No
Trouble restored? Trouble restored?
Yes Yes
END END
Leg_Sec001_001FA
If the probable cause is “printer controller trouble,” replace with a normal printer
controller and interface cable, and check.
If the trouble recurs after replacing with the normal parts, check on the host side, and
use the printer quality FIPs to perform efficient troubleshooting.
PRINTING METHOD
PWBA MCU
C A U T IO N The test print cannot be made if an engine-related error has
occurred.
508 dot
(400dpi)
Figure 3-6. Test Print Pattern
3.4.5.2 Print Quality-related FIP Table Table 3-12. Print Quality-related FIP Table
To reliably judge and understand the details of trouble, and perform the correct remedy Symptom See FIP
efficiently when printing quality-related trouble occurs, make a test print, and use the Printing is Faint (Weak Tones) FIP-P1
FIP tables corresponding to the phenomena.
Blank Print FIP-P2
When trouble cannot be restored by the printing quality-related FIP, check again using Solid Black Print FIP-P3
the FIP, and then replace all parts indicated in the “ESS and possible parts that caused
Vertical White Bands or Lines FIP-P4
the error” one by one to check the parts and perform troubleshooting.
Horizontal White Bands or Lines FIP-P5
The printing quality-related FIPs describe typical troubles as below.
Vertical Black Lines FIP-P6
Horizontal Black Lines FIP-P7
Image is Partially Not Printed FIP-P8
Toner Smudges FIP-P9
Residual Image FIP-P10
Dark or Dirty Background FIP-P11
Skew Print FIP-P12
Print Paper Damage FIP-P13
Image Not Fixed FIP-P14
Color Shift FIP-P15
Uneven Density/Thin-Spot FIP-P16
Entirely Faint FIP-P17
Entirely Fogged in Black FIP-P18
Entirely Thin FIP-P19
Uneven Density in Horizontal Direction FIP-P20
Vertical White Lines (Location of the lines are same between Y, M, C and K) FIP-P21
Vertical White Lines (Locations of the lines are different between Y, M, C and K) FIP-P22
Horizontal Lines FIP-P23
Stain FIP-P24
Colored Dots at 150mm Pitch FIP-P25
Vertical Two Lustered Streaks on the Center of OHP FIP-P26
5mm-width Horizontal Bands at 84.5mm Intaervals FIP-P27
Problems
Completely black pages are printed.
ESS and possible parts that caused the error
ROS ASSY
Photoconductor Unit
HOUSING ASSY-GUIDE AD
2ND BTR ASSY
PWBA MCU
LV/HVPS
500 FEEDER ASSY OPTION
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
FUSER ASSY
Replace FUSER ASSY. (p.415)
2ND BTR ASSY
Make a test print of the problem image.
ROS ASSY
Is the image printed normally?
Photoconductor Unit
PWBA ESS
500 PAPER CASSETTE ASSY
PLATE ASSY BOTTOM 500
500 FEEDER ASSY OPTION
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Problems
The printed Yellow or Black image does not
accurately overlap the Cyan or Magenta
image, and is out of position.
ESS and possible parts that caused the error
SENSOR TR-0
Photoconductor Unit
MOT ASSY P/R
PWBA ESS
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Problems
Uneven density/thin-spots appear on entire
surface. This occurs due to disconnection of
connector (D) from LV/HVPS.
ESS and possible parts that caused the error D
WIRE ASSY BTR
LV/HVPS
P/J512
(1BTR)
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Problems
The color over the entire surface is faint. This
occurs due to disconnection of connector (C)
from LV/HVPS.
ESS and possible parts that caused the error C
WIRE ASSY DEVE
LV/HVPS
P/J510
(DEVE)
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Problems
All of the four colors are printed all over the
page resulting in completely black printout.
This occurs due to disconnection of connector
(A) from LV/HVPS.
A
ESS and possible parts that caused the error
WIRE ASSY BCR
LV/HVPS
P/J514
(BCR)
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Problems
Uneven density in the horizontal direction in
high-density color areas (color is faint in a
stripe pattern) is occurring. This occurs due to
disconnection of connector (G) from PWBA
HVPS.
ESS and possible parts that caused the error
WIRE ASSY IBT
P/J513
PWBA HVPS
(IBT)
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Problems
Vertical white lines appear on each of C, M and Y printout printed in solid 30%
half tone, and the location of the lines are same between the three printouts.
It is caused by dirt on the ROS ASSY window, dust or foreign material inside the
ROS ASSY, or a scratch on the Photoconductor drum.
ESS and possible parts that caused the error
1. Photoconductor Unit
2. ROS ASSY
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Problems
Problems Horizontal lines appear on the same position every time a color print is made. On a
Vertical white lines appear on each of C, M and Y printout printed in solid 30% B/W print, the position is different from a color print. It is caused by dirt on the
half tone, and the location of the lines are different between the three printouts. Photoconductor Unit.
ESS and possible parts that caused the error ESS and possible parts that caused the error
1. HOUSING ASSY-DEVE (Y, M, C, K) 1. Photoconductor Unit
Before starting troubleshooting, inspect the feed path of the printer paper. Check the Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter. paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Problems Problems
Stains appear on the same position every time a color print is made. Colored dots appear spacing 150mm between them.
The position changes when a B/W print is made. On a color printout, all the Y, M, C and K colored dots appear in a line and
It is caused by dirt on the Photoconductor Unit. position of them shift by page.
It is caused by a scratch on the Photoconductor Unit.
ESS and possible parts that caused the error
1. Photoconductor Unit ESS and possible parts that caused the error
1. Photoconductor Unit
Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter. Before starting troubleshooting, inspect the feed path of the printer paper. Check the
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
Step Check Yes No
Check after replacement of Photoconductor End of procedure Replace "ESS and Step Check Yes No
1 Unit . possible parts that Check after replacement of Photoconductor End of procedure Replace "ESS and
Replace the Photoconductor Unit. caused the error". 1 Unit . possible parts that
Print the problem image, or execute a test print. Replace the Photoconductor Unit. caused the error".
Was the trouble fixed? Print the problem image, or execute a test print.
Was the trouble fixed?
FIP-P26 Vertical Two Lustered Streaks on the Center of OHP FIP-P27 5mm-width Horizontal Bands at 84.5mm Intaervals
Problems Problems
On a printed tranceparency two vertical white lines appear on a printed When the product has not been used for a month or longer, 5mm-width lustered
tranceparency. vertical bands appear especially when printing a high resolution image on a
It is caused by Kick Roll failure in the FUSER ASSY. trasparency or coated paper.
ESS and possible parts that caused the error NOTE: Do not replace the FUSER ASSY immediately.
1. FUSER ASSY The symptom may disappear as the printer is used for while.
Before starting troubleshooting, inspect the feed path of the printer paper. Check the ESS and possible parts that caused the error
paper feed path for metal staples, paper clips, paper scraps, and other foreign matter. 1. FUSER ASSY
Step Check Yes No Before starting troubleshooting, inspect the feed path of the printer paper. Check the
Check after replacement of FUSER ASSY. End of procedure Replace "ESS and paper feed path for metal staples, paper clips, paper scraps, and other foreign matter.
1 possible parts that
W A R N IN G Allow FUSER ASSY to cool down caused the error". Step Check Yes No
before performing work.
Check after replacement of FUSER ASSY. End of procedure Replace "ESS and
1 possible parts that
Replace the FUSER ASSY. W A R N IN G Allow FUSER ASSY to cool down caused the error".
Print the problem image, or execute a test print. before performing work.
Was the trouble fixed?
Replace the FUSER ASSY.
Print the problem image, or execute a test print.
Was the trouble fixed?
Troubleshooting
FIP-N2 At Standby
Troubleshooting
This section explains about troubleshooting concerning scanner/ADF sections by Panel Message
dividing them into two categories; error messages and surface phenomena.
Cover Open Error
Possible parts that caused the error
3.5.1 FIP by Message Display
1. ADF cover
Table 3-13. List of Scanner/ADF Section Errors
Panel Message Description FIP 2. Cover open sensor
Release Cariage Lock The carriage does not move to the predefined Troubleshooting
position when turning on the scanner or performing 1 (p.285)
initialization to start scanning. Step Point to be checked Yes No
Cover Open Error 2 (p.285) Is the ADF cover of the ADF Close the cover and Go to Step [2].
ADF Jam Paper loaded in the ADF could not be fed properly. 3 (p.286)
1 section open? follow the description
displayed on the panel.
Service Req C2011 The ADF is not installed (Fax model only). 4 (p.286)
If the error still occurs even after End of procedure Go to Step [3].
FIP-1
2 closing the cover, start the “MFP
maintenance mode” and perform
“Self Diagnos” - “Scanner”. Does
Panel Message opening/closing the cover change
Release Cariage Lock the status (OPEN/CLOSE)
indicated beside the “Cover:”?
Possible parts that caused the error
Is the ADF cover protrusion Replace the ADF cover Replace the Cover Open
1. Carriage Lock Lever for transportation
3 (designed to activate the Cover (p.492) sensor incorporated in
Open sensor) damaged? the ADF unit.
Troubleshooting
FIP-3 FIP-4
1. Edge guide 1. The cable that connects ADF unit to the scanner main unit.
2. Pick-up roller 2. FFC cable
Troubleshooting Troubleshooting
3.6.4 Collecting Error Information When fax troubles especially due to environment configuration occur, get the error
information using [Trouble Info Collection] function to provide it to the analyzing
The AcuLaser CX11F has functions to monitor fax jobs and store detailed job and error department. For details on the tool, refer to “5.3.2 Retrieving/Writing User Data”
histories that are important to analyze fax-relating troubles. The stored information can (p541). The table below shows the information that can be obtained using the function.
be printed out in a variety of forms using the menu function and can be retrieved using
a special tool. According to the facing trouble, select the functions to be used to get Table 3-17. List of Information Obtained by the Tool
enough information to analyze the trouble. Info Name Description
System error history Date and time of error occurrence and the error codes (Hex).
3.6.4.1 MFP Maintenance Tool
Internal error history Date and time of error occurrence and the error codes (Hex).
The MFP Maintenance Tool allows fax-relating user-established data stored on the System parameter settings Prints out a list of current system parameter settings.
product to be retrieved and stored into a computer and rewritten into the product. The
Communication jobs Fax jobs stored in the backup data (up to 54 jobs) are sorted by
intended purpose of the tool is to backup the user data in case of product failure which the parameter and printed out as a list.
requires a replacement unit.
Counter Prints out a list of counter label names and counter settings
TOOL FUNCTIONS OVERVIEW SW version The current S/W version installed on the fax unit is displayed.
1. Click on the “Trouble Info Collection” tab and click the [Start] button.
2. Specify the destination to save and enter a name for the file.
3. When retrieving the backup data is finished, a message notifying the completion of
:
the task is displayed.
A backup data file is stored on the specified destination when the process is completed
normally. :
Specify the
destination to save
and file name
Repeats number of
times same as the
number of fax jobs
3.6.4.2 Log Information Table 3-18. Contents of the Fax Setting List (in fax mode)
Detailed information about troubles on transmitting/receiving faxes also can be NO. Item
obtained by the following method. 1 Line Type
2 Dial Mode
FAX SETTING LIST 3 Personal Number
4 Personal Name
In fax mode, press the [Advanced] button to enter the “Printing Report” menu. Select
5 Speaker Volume
the “Fax Setting List” in the menu and execute it. Current fax settings for the items
6 Country
indicated in Table 3-18 are listed and printed out.
7 Auto Redialing Times
The product (fax unit) can be started up in “Maintenance Mode” by changing a certain 8 Sender Record
parameter setting. If the above operation is performed in “Maintenance Mode”, the 9 Answering Mode
following items are added to the “Fax Setting List”. See “3.6.4.3 System Parameter
10 Ring Response Time
Settings” (p298) on how to change the parameter setting.
11 Activity Report
Job Counter Information 12 Transmission Report
Total counts of transmitted pages 13 Multi. Trans. Report
Total counts of received pages 14 Software Version
Fax
Total counts of transmitted pages in G3 mode (successful jobs) Modem
Total counts of transmitted pages in G3 mode (Unsuccessful jobs)
Total counts of received pages in G3 mode (successful jobs)
Total counts of received pages in G3 mode (Unsuccessful jobs)
System Error History
Number of error occurrences
Date and time of error occurrence
Error code
Software Version
FAX Ver. 0003 (BOOT1)
Ver. 0004 (BOOT2)
Ver. 0003 (User)
Modem 5K6E6E01
Corresp. Counter
Total Pages Sent 12443
Total Pages Received 3456
G3 Pages Sent (OK) 780
G3 Pages Rcvd (OK) 23
G3 Pages Sent (Prblm) 3
G3 Pages Rcvd (Prblm) 0
Error History
No Time Occurred Error Code
1 03/05/04 10:33 006-350
2 03/05/05 21:09 006-350
3 03/05/05 23:45 006-350
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
: :
Direction (transmitting or receiving) : :
: :
Received signal names :
1’44’59”2
:
←DCN
The [Protocol Monitor List] can be printed out by changing the parameter setting as
follows.
3.6.4.3 System Parameter Settings 5. Enter the “Maintenance Code”; Main code and Sub code of the target parameter in
the entry screen as shown in Step 3..
When changing system parameter settings is required to print “Fax Setting List” or
“Protocol Monitor List” as described on the previous section, and when changing the 6. Confirm the setting values for the target system parameter, and enter a proper
settings is required for troubleshooting as indicated in “3.6.2 Troubleshooting by value beside the “VALUE (HEX):”.
Symptoms” (p289) and “3.6.3 Other Troubles and the Remedies” (p291) , follow the
procedure given below. 7. After confirming “OK” is displayed beside the “Result:”, turn the product off.
8. Reboot the product and perform required operaions.
C A U T IO N Some of the system parameter settings are restricted according
to the regulations or standards of the country or region. To
SETTING EXAMPLE
prevent those settings from being changed by mistake,
changing system parameter settings that are not described in
When changing “Tone level” to fix frequent communication errors (“Communication
this manual is prohibited.
errors occur” (p.289)).
Be sure to observe the specified setting range for the system
parameter. Setting a value out of the range is not guaranteed.
If a malfunction of the fax operation occurs due to the
improper setting, the system parameter should be initialized. Corresponding parameter name: COM_TX_ATT_LEVEL
See “3.3.2.1 Memory Clear” (p138) Maintenance Code: MAIN = 300
SUB = 006
Setting value: 5 through 15
STEP (Default = 10)
MAIN
SUB
4. See “7.7.1 List of System Parameter” (p635) to find a target system parameter
name (label).
4
DISASSEMBLY AND ASSEMBLY
EPSON AcuLaser CX11/CX11F Revision B
W A R N IN G Be careful not to let the developer or toner get into your eye or W A R N IN G Use only recommended tools for disassembling, assembling or
mouth, and not to inhale it. And also care should be taken for adjusting the printer.
people around you to prevent them from the same thing. Apply lubricants and adhesives as specified.
(Spread a sheet of paper inside and around the printer to Make the specified adjustments when you disassemble the
prevent soiling.) printer. (Refer to Chapter5 for details.)
Since there are many different screws, use them in correct
positions. Be extremely careful of the difference between the
screws for resin and those for sheet metal. If the screw for resin
is mistaken for the screw for sheet metal, its threads will be
broken, leading to a crushed screw hole or trouble.
Do not pick up the spilt toner with a vacuum cleaner (for home
use). To do so may cause the sucked toner particles to catch fire
by sparks of the electric contacts. If the toner has spilt on the
floor, etc., clean it with a broom or wipe it with a cloth
moistened with neural detergent. If it is necessary to clean a lot
of spilt toner with a cleaner, use a cleaner exclusively designed
for toner.
Leg_Sec001_014EA
4.1.2 Before you start work Turn the printer OFF, and disconnect the power cord before starting work.
Before disassembling the printer, remove Photoconductor Unit.
This chapter describes the procedures for removing and attaching the main parts of the
printer with the printer broken down into 12 main components according to the parts Before performing work around FUSER ASSY, allow the FUSER ASSY and its
list. surrounding area to sufficiently cool down.
Take sufficient care during work as exerting unnecessary force may damage parts
Disassembly/Reassembly
Category or cause them to malfunction.
Reference Page (Section No.)
COVER p.308 (4.2.2) Avoid staticky places such as on a carpet when servicing.
MSI p.329 (4.2.3) Wear a wrist strap to discharge static electricity from the human body, whenever
PH ASSY p.349 (4.2.4) possible. When must work without an antistatic wrist band or any other goods for
TRANSFER p.366 (4.2.5) static protection, touch metallic portion of the printer connected to the earth before
getting started.
XERO p.387 (4.2.6)
ROS p.401 (4.2.7) After work is finished, use CLEANER ASSY to clean the window of ROS ASSY.
DEVE p.404 (4.2.8)
FUSER p.415 (4.2.9)
DRIVE p.420 (4.2.10)
ELECTRICAL p.428 (4.2.11)
500 PAPER CASSETTE & 500 PAPER FEEDER p.442 (4.2.12)
SCANNER p.481 (4.3)
C A U T IO N Positions inscribed with the letter “T” on the frame indicate screws
for plastic.
Printer Section
2 For plastic Plastic • Silver colored This is a self-tapping screw. It threads the screw hole, so
Screw • With flange take care not to screw it diagonally
Silver tapping with flange Rough • Screw threads are rougher than metal plate
Part, Plastic TYPE
etc.
• Screw tip is fine.
3 For plastic Plastic • Silver colored This is a self-tapping screw. It threads the screw hole, so
Screw • With washer take care not to screw it diagonally
Silver tapping with washer • Screw threads are rougher than metal plate
Rough
Part, Plastic TYPE
etc.
• Screw tip is fine.
4 For metal plate Screw Metal • Silver colored This is a self-tapping screw. It threads the screw hole, so
Silver tapping with flange plate • With flange take care not to screw it diagonally
• Screw tip is slightly fine.
Part, Metal
etc. plate
Part, Metal
etc. plate
Scanner Section
Table 4-2. List of screws (Scanner, ADF)
No. Type No. Type No. Type
1 M3x6mm, S-type, A-head 6 M3x8mm, S-type, B-head 11 M2x10mm, G-type, P-head
2 M3x8mm, P-type, A-head 7 M3x6mm, G-type, C-head, 12 M3x12mm, P-type, P-head
W/spring washer, W/ø5 flat washer
3 M3x8mm, S-type, A-head 8 M3x10mm, B-type, F-head 13 M1.7x6mm, B-Type, F-head
4 M3x8mm, P-type, B-head 9 M2x8mm, B-type, P-head
5 M3x10mm, P-type, B-head 10 M3x6mm, B-type, P-head
4.1.4 Tools
Use only specified tools to avoid damaging the printer.
4.1.5 Conventions used in descriptions of procedures Sections in procedures described as “In the case of the … specification” refer to
work to be performed on printers of a specific specification. (Work is not to be
Expressions relating to directions in procedures are defined as follows: performed on printers that do not fall under this specification.)
FRONT : Front direction facing the front side of the printer Screws in illustrations are to be loosened and removed using a Phillips screwdriver
REAR : Rear direction facing the front side of the printer unless otherwise specified.
LEFT : Left direction facing the front side of the printer Black arrows in illustrations indicate that the part should be moved in the indicated
direction.
RIGHT : Right direction facing the front side of the printer When black arrows are given a consecutive number, this indicates that they should
be moved in the indicated order.
For details on positions of connectors (P/J), refer to “APPENDIX” (p564)
LEFT
REAR
RIGHT
FRONT
Leg_Sec03_001RA
Figure 4-1. Definition of Printer Orientation
4.2 Printer
.
7)
4.2.1 SCANNER
REMOVAL
5)
1. Remove the accordion shaped rubber covers (HINGE COVER L, HINGE COVER 4)
R) from the left and right hinge sections.
2. Remove the COVER ASSY LH. (p321)
3. Remove the two screws (silver, with flange, 8 mm) that secure the COVER LEG
LH OUTER to the main unit, and remove the COVER LEG LH OUTER from the
main unit together with the HINGE COVER L. 8)
C A U T IO N Be careful not to damage the cable by getting it stuck or hitting it in/ FERRITE CORE
against the components inside the printer when pulling out the cable CN701(14 pin)
3)
from the printer main unit to remove the scanner.
CN702(13 pin)
Leg_03_600RD
REINSTALLATION
C A U T IO N When securing the two SPRING SC FFCs, make sure that the part
of the SCANNER harnesses with black tape are located between the
two SPRING SC FFCs.
C A U T IO N The CN701, CN702, and CN704 FFCs are resemble each other
in shape as their pin numbers are so close; 14, 13, and 12
respectively. Be careful not to connect them wrongly.
When reassembling the AcuLaser CX11F (fax model), make
sure to put CN701 (14-pin) and CN702 (13-pin) FFCs through
the FERRITE CORE.
7. Secure the COVER LEG LH OUTER with the two screws (silver, with flange, 8 mm)
to the main unit together with the HINGE COVER L.
8. Attach the COVER ASSY LH.(p321)
9. Attach the accordion shaped rubber covers (HINGE COVER L, HINGE COVER
R) to the left and right hinge sections.
4.2.2 COVER
4.2.2.1 COVER ASSY TOP 9)
REMOVAL
5)
4)
7)
Leg_Sec03_002RC
REINSTALLATION
1. Attach COVER ASSY TOP to the main unit with the COVER ASSY TOP opened.
C A U T IO N When performing the following work, use the outer of the two
grooves located on the stud.
2. Secure STOPPER PLATE to the main unit with the screw (silver, with flange, 8mm).
3. Fasten COVER ASSY TOP with the 2 E-rings.
4. Fit COVER LEG LH INNER to the main unit.
5. Secure COVER LEG LH INNER to the main unit with the screw (silver, with flange, 8
mm).
6. Fit COVER LEG LH OUTER to the main unit.
7. Secure COVER SIDE LH ASSY to the main unit with the 2 screws (silver, with flange,
8 mm).
8. Install Fuser ASSY. (p415)
9. Attach COVER ASSY RH.. (p326)
10. Attach COVER ASSY RH.. (p321)
C A U T IO N When performing the following work, take care not to damage the
TRAY EXTENSION boss. 2)
5. Bend the TRAY EXTENSION boss with a small screw driver or similar tool, and
draw out and remove the TRAY EXTENSION boss from the hole on COVER
TRAY.
REINSTALLATION Leg_Sec03_003EC
C A U T IO N When performing the following work, take care not to damage the
TRAY EXTENSION boss. 5)-2
1. With TRAY EXTENSION opened, insert the boss on one side of the TRAY
EXTENSION into the hole on COVER TRAY, and attach the TRAY
4)
EXTENSION boss on the other side into the hole on COVER TRAY while
bending down the TRAY EXTENSION boss.
5)-1
2. Close TRAY EXTENSION.
3. Align COVER TRAY with the attachment position on COVER ASSY TOP, and
attach COVER TRAY together with TRAY EXTENSION.
Leg_Sec03_501EB
4. Close COVER ASSY TOP. Figure 4-5. Removal of TRAY EXTENSION and COVER TRAY (2)
5. Push in COVER TRAY gently until it comes to a stop.
REMOVAL
REINSTALLATION
1. Insert the right and left convex potions of the COVER FUSER. 2)-2
2. Close COVER FUSER.
LEFT
Protrusion
Leg_Sec03_005EB
Figure 4-6. Removal of COVER FUSER
REMOVAL
5. Remove COVER TOP SIDE L together with the COVER FUSER GUIDE from
the main unit.
REINSTALLATION
1. Match the hole on the COVER TOP SIDE L with the boss on the main unit.
2. Fasten COVER TOP SIDE L to the main unit with the screw (silver, with flange, 8
mm).
3. Fit COVER LEG LH INNER to the main unit.
4. Secure COVER LEG LH INNER to the main unit with the screw (silver, with Leg_Sec03_502RC
flange, 8mm). Figure 4-7. Removal of COVER TOP SIDE L
5. Install Fuser ASSY. (p415)
6. Attach COVER ASSY LH. (p321)
REINSTALLATION
1. Match the hole on the COVER TOP SIDE R with the boss on the main unit.
2. Fasten COVER TOP SIDE R to the main unit with the screw (silver, with flange, 8
mm).
3. Close COVER ASSY TOP.
4. Close COVER FUSER. (p321)
Leg_Sec03_503EA
Figure 4-8. Removal of COVER TOP SIDE R
REMOVAL
4)
(Blue)
REINSTALLATION
1. Match the hole on SWITCH ASSY TOP with the boss on the main unit, and
attach.
2. Fasten SWITCH ASSY TOP to the main unit with the screw (silver, with flange, 8 Leg_03_006EC
4.2.2.7 SWITCH ASSY FRONT Table 4-4. Symptoms when the connector is loose
Error Caused by Connector
REMOVAL Connector No. Panel Indication Symptom
Disconnection
4)
3)
2)
REINSTALLATION
REMOVAL
REINSTALLATION
1. Attach SLIDE BAR at the attachment position on the rear side of COVER RH.
4) 2)
C A U T IO N When performing the following work, be sure to insert the top and 3)
bottom of COVER ROS WINDOW inside the protrusions on
COVER RH.
2. Match COVER ROS WINDOW with the attachment position on the rear of
COVER RH, slide COVER ROS WINDOW along the ribs on COVER RH, and
attach COVER ROS WINDOW to SLIDE BAR.
3. Fasten COVER ROS WINDOW to SLIDE BAR with the screw (silver, with
flange, tapping, 8 mm).
4. Match the holes on GUIDE BAR with the boss of COVER RH, attach GUIDE
BAR, and fasten by the four hooks.
C A U T IO N After performing the above work, move SLIDE BAR to make sure
that COVER ROS WINDOW can be opened/closed smoothly.
CAUTION
Leg_Sec03_007EA
Figure 4-11. Removal of COVER RH, SLIDE BAR and COVER ROS WINDOW
5. Attach COVER ASSY RH. (p326)
REMOVAL
2)-1
REINSTALLATION
1. Match the hole on COVER MSI with the boss on the main unit with COVER MSI
in a slightly open state, and slide COVER MSI to the left to attach.
2. Attach COVER ASSY RH. (p326)
2)-2
Leg_Sec03_008EA
Figure 4-12. Removal of COVER MSI
REMOVAL
When performing the following work, take care not to damage the 4)
C A U T IO N
COVER FRONT ASSY U boss.
4)
5)-2 4) Leg_Sec03_009RB
6. Press the bosses on the left and right of COVER FRONT ASSY U by inserting a Figure 4-13. Removal of COVER FRONT L and COVER FRONT ASSY U (1)
screwdriver, and draw out from the holes on COVER FRONT L to remove
COVER FRONT ASSY U from COVER FRONT L.
6)-1
6)-2
Leg_Sec03_010EB
Figure 4-14. Removal of COVER FRONT L and COVER FRONT ASSY U (2)
REINSTALLATION
C A U T IO N When performing the following work, take care not to damage the
COVER FRONT ASSY U boss.
1. Match the boss on COVER FRONT ASSY U with the holes on COVER FRONT
L while bending down COVER FRONT ASSY U, and attach COVER FRONT
ASSY U to COVER FRONT L.
2. Match the two hooks on the rear of COVER FRONT L with the holes on the main
unit, and attach COVER FRONT L together with COVER FRONT ASSY U.
3. Fasten COVER FRONT L to the main unit with the 3 screws (silver, with flange, 8
mm).
4. Attach COVER MSI. (p317)
5. Attach COVER ASSY LH. (p321)
6. Attach COVER ASSY RH. (p326)
REMOVAL 3)
3. Remove the 3 screws (silver, with flange, 6 mm) fastening OP PANEL to the main
unit.
4)-1
4. Remove the protrusions on the left and right of OP PANEL from COVER RH and
COVER LH while pushing them outward, and slightly remove OP PANEL from
the main unit.
5. Disconnect connector CN1 and the terminal connected to OP PANEL to remove
OP PANEL.
REINSTALLATION
Leg_Sec03_184RB
Figure 4-15. Removal of OP PANEL
1. Connect connector CN1 and the terminal to OP PANEL.
2. While extending COVER RH and COVER LH each to the left and right, put the
protrusions on the left and right of OP PANEL inside COVER RH and COVER
LH, and attach OP PANEL to the main unit.
3. Fasten OP PANEL to the main unit with the 3 screws (silver, with flange, 6 mm).
4. Close COVER FRONT ASSY U.
5. Close COVER ASSY TOP.
REMOVAL
5. Remove the 5 screws (silver, with flange, 8 mm) fastening the COVER ASSY LH
to the main unit.
6. Lift up the COVER ASSY LH, and unhook the 4 hooks on the rear of the COVER
ASSY LH from the holes on the main unit, and remove the COVER ASSY LH.
5)
REINSTALLATION
5)
Protrusion
1. Match the 4 hooks on the rear side of the COVER ASSY LH with the holes on the
main unit while inserting the protrusion on the front side of the COVER ASSY LH 5)
into the concave portion on the COVER FRONT L, and attach the COVER ASSY
LH.
2. Fasten the COVER ASSY LH to the main unit with the 5 screws (silver, with CAUTION
flange, 8 mm). Leg_Sec03_011RC
Figure 4-16. Removal of COVER ASSY LH
3. Attach COVER ESS. (p322)
4. Close COVER MSI.
5. Close COVER FRONT ASSY U.
6. Close COVER ASSY TOP.
REMOVAL
EINSTALLATION
2)
1. Match the two protrusions on the bottom side of COVER ESS with the holes on
COVER LH, and attach COVER ESS.
2. Fasten COVER ESS to the main unit with the screw.
Leg_Sec03_188RA
Figure 4-17. Removal of COVER ESS
4.2.2.14 SWITCH ASSY FUSER, SWITCH-FUSER DOOR 7. Secure the COVER LEG LH OUTER with the two screws (silver, with flange, 8
mm) to the main unit together with the HINGE COVER L.
REMOVAL 8. Close the COVER FUSER.
1. Remove COVER ASSY LH. (p321)
9. Attach COVER ASSY LH. (p321)
2. Open COVER FUSER.
Table 4-5. Symptoms when the connector is loose
3. Remove the two screws (silver, with flange, 8mm) that secure the COVER LEG
LH OUTER to the main unit, and remove the COVER LEG LH OUTER from the Error Caused by Connector
Connector No. Panel Indication Symptom
Disconnection
main unit together with the HINGE COVER L.
Printing is not
4. Unclamp clamp fastening the harness of SWITCH ASSY FUSER and remove the P/J114 C Open ---
possible.
harness.
Printing is not
P/J117 C Open ---
5. Remove the screw (silver, with flange, 8 mm) fastening SWITCH ASSY FUSER possible.
to the main unit.
6. Remove SWITCH ASSY FUSER from the main unit.
7. Disconnect the connector (P/J117, blue) from the SWITCH ASSY FUSER. 7)
8. Unhook the two hooks fastening the SWITCH-FUSER DOOR to BRACKET SW 3)-1
FUSER, and remove the SWITCH-FUSER DOOR.
3)-2
9. Disconnect the connector (P/J114) from the SWITCH-FUSER DOOR. 7)
9)
EINSTALLATION
1. Connect the connector (P/J114) to the SWITCH-FUSER DOOR. 5)
8)-2 6)
2. Match the hooks on the SWITCH-FUSER DOOR with the attachment position,
and attach to the BRACKET SW FUSER.
3. Connect the connector (P/J117, blue) to the SWITCH ASSY FUSER. 8)-1
4. Match the hole on the SWITCH ASSY FUSER with the boss on the main unit.
5. Fasten the SWITCH ASSY FUSER to the main unit with the screw (silver, with
flange, 8 mm).
6. Fasten the harness of the SWITCH ASSY FUSER with the clamp. Leg_Sec03_012RB
REMOVAL
REINSTALLATION
1. Match the hole on COVER INNER TOP with the boss on the main unit.
2. Fasten COVER INNER TOP to the main unit with the 2 screws (silver, with
flange, 6 mm).
3. Attach OP PANEL. (p320)
Leg_Sec03_187EB
Figure 4-19. Removal of COVER INNER TOP
REMOVAL
REINSTALLATION
1. Match the hooks on SWITCH-FRONT DOOR with the attachment position, and
attach to BRACKET INLK FRONT.
2. Match the hole on SWITCH-INLK FRONT with the boss on BRACKET INLK
FRONT.
3) 4)
3. Fasten SWITCH-INLK FRONT to BRACKET INLK FRONT with the screw
(gold, 8 mm).
4. Attach SWITCH ASSY FRONT. (p315)
Leg_Sec03_505EB
5. Attach COVER ASSY RH. (p326)
Figure 4-20. Removal of SWITCH-FRONT DOOR and SWITCH-INLK FRONT
REMOVAL
5)-2
1. Open COVER ASSY TOP.
2. Open COVER FRONT ASSY U.
5)-1
3. Open COVER MSI.
4. Remove the 4 screws (silver, with flange, 8 mm) fastening the COVER ASSY RH 4)
to the main unit.
5. Lift up the COVER ASSY RH, and unhook the 4 hooks on the rear of the COVER
ASSY RH from the holes on the main unit, and remove the COVER ASSY RH.
4)
REINSTALLATION
3)
C A U T IO N When performing the following work, be sure to insert the 4)
protrusion on the front side of the COVER ASSY RH into the
concave portion on the COVER FRONT L. 4)
Protrusion
1. While inserting the protrusion on the COVER ASSY RH into the concave portion
on the COVER FRONT L, place the "A" section of the COVER ASSY RH under
the COVER FRONT L as shown in Figure 4-21, and attach the COVER ASSY RH
CAUTION
to the COVER FRONT L with four tabs.
Section A
2. Secure the COVER ASSY RH with the four screws (silver, with flange, 8mm).
3. Close COVER MSI. Leg_Sec03_185RB
REMOVAL
5)
REINSTALLATION
6)
1. Match the hook on the rear of COVER INNER L with the hole on the main unit, 5)
and attach COVER INNER L.
Leg_Sec03_186RB
2. Fasten COVER INNER L to the main unit with the 2 screws (silver, with flange, 8
mm). Figure 4-22. Removal of COVER INNER LOW
REMOVAL
REINSTALLATION
4. Secure the COVER LEG LH OUTER with the two screws (silver, with flange, 8
mm) to the main unit together with the HINGE COVER L.
5. Attach COVER ASSY LH. (p321)
4.2.3 MSI
4.2.3.1 MSI ASSY 6)
6)
REMOVAL
9)
9)
1. Remove COVER ASSY RH. (p326)
10)-1 9)
2. Remove COVER ASSY LH. (p321)
3. Remove COVER MSI. (p317)
CAUTION
4. Fasten MSI ASSY to the main unit with the 6 screws (silver, with flange, tapping,
8 mm).
5. When a 500-sheet Cassette Unit is installed, turn the LOCK MC TO FDR 90
degrees to the opposite side of the arrow shown in Figure 4-24 to secure the 500-
sheet Cassette Unit to the main unit. [3)]
8. Remove the left and right SPRING-N/F MSI hooked on the left and right
BEARING MSI from MSI ASSY.
9. Remove the E-rings fastening the left and right CAM PICK UP MSI on SHAFT
8)
ASSY MSI from MSI ASSY.
10. Match the notch of CAM PICK UP MSI with the positioning pin of SHAFT ASSY
MSI, and slide the left and right CAM PICK UP MSI to the inside.
11. Match the notch of BEARING MSI with the positioning pin of SHAFT ASSY Oval
side
MSI, and slide the left and right BEARING MSIs to the inside from the left and
right holes of MSI ASSY.
CAUTION Semi-
12. Temporarily slide ROLL ASSY MSI to the left, and draw out the shaft of ROLL circular
ASSY MSI from the right-side bearing of MSI ASSY to remove ROLL ASSY CAUTION side CAUTION
MSI. Leg_Sec03_054FB
REINSTALLATION
C A U T IO N When performing the following work, pay attention to the
attachment direction of SPRING-N/F MSI.
C A U T IO N When performing the following work, attach with the retainer of he oval side of the attachment section of SPRING-N/F MSI is
PAPER GUIDE facing down. attached to BEARING MSI.
The semi-circular side of the attachment section of SPRING-N/
F MSI is attached to PLATE BOTTOM ASSY MSI.
1. Insert the left side of the shaft on ROLL ASSY MSI into the left-side bearing of 5. Attach SPRING-N/F MSI to the left and right BEARING MSI.
MSI ASSY, and then slide ROLL ASSY MSI to the right and attach ROLL ASSY 6. Attach SOLENOID PICK UP. (p344)
MSI.
7. Attach MSI ASSY. (p329)
2. Match the notch of left and right BEARING MSI on ROLL ASSY MSI with the
8. Attach FRAME ASSY-PH. (p352)
positioning pin of SHAFT ASSY MSI, and insert BEARING MSI into the left and
right bearings of MSI ASSY to fasten ROLL ASSY MSI in place. 9. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
3. Match the notch of the left and right CAM PICK UP MSI on ROLL ASSY MSI 10. Attach COVER MSI. (p317)
with the positioning pin of SHAFT ASSY MSI, and slide the left and right CAM 11. Attach COVER ASSY LH. (p321)
PICK UP MSI to the outside.
12. Attach COVER ASSY RH. (p326)
4. Fasten the left and right CAM PICK UP MSI to SHAFT ASSY MSI with E-rings
REINSTALLATION
2)-2
1. Place the U cut section of ROLL MSI on SHAFT ASSY MSI and slide to the left,
and insert the positioning pin of SHAFT ASSY MSI into the notch of ROLL
ASSY to attach ROLL ASSY to SHAFT ASSY MSI.
2. Slide the right-side CORE to the left, and fasten the CORE hook to the groove on
SHAFT ASSY MSI.
3. Attach FRAME ASSY-PH. (p352)
Leg_Sec03_043EA
Figure 4-27. Removal of ROLL MSI
REMOVAL
REINSTALLATION
1. Insert the left-side boss on CHUTE MSI into the left-side hole of MSI ASSY, then
bend down CHUTE MSI, insert the right-side boss of CHUTE MSI, and attach
2)-1
CHUTE MSI.
2. Attach FRAME ASSY-PH. (p352)
2)-2
RIGHT
Leg_Sec03_044EB
Figure 4-28. Removal of CHUTE MSI
REINSTALLATION
1. Match the protrusion of GUIDE ASSY SIDE R with the attachment section of Leg_Sec03_045EA
FRAME ASSY BOTTOM, insert the tension section of GUIDE ASSY SIDE R Figure 4-29. Removal of GUIDE SIDE L and GUIDE ASSY SIDE R (1)
into the groove of FRAME ASSY BOTTOM, and slide the lever of GUIDE ASSY
SIDE R to attach.
4)
2. Match the protrusion of GUIDE SIDE L with the attachment section of FRAME
ASSY BOTTOM, insert the tension section of GUIDE ASSY SIDE L into the
groove of FRAME ASSY BOTTOM, and slide GUIDE ASSY SIDE L to the left
to attach.
3. Open GUIDE ASSY SIDE R and GUIDE ASSY SIDE L as far as possible, and 5)-1
attach GEAR MANUAL to FRAME ASSY BOTTOM.
4. Attach GUIDE SIDE COVER to FRAME ASSY BOTTOM, fasten the hooks on 5)-2
the left and right of GUIDE SIDE COVER, and fasten the hole at the center of
GUIDE SIDE COVER by the hook on FRAME ASSY BOTTOM to attach
GUIDE SIDE COVER.
5. Close COVER MSI.
Leg_Sec03_046EA
Figure 4-30. Removal of GUIDE SIDE L and GUIDE ASSY SIDE R (2)
11)-1
REMOVAL 10)-2
Leg_Sec03_047FA
Figure 4-31. Removal of PLATE BOTTOM ASSY MSI
REINSTALLATION
1. Match the left side of PLATE BOTTOM ASSY MSI with the attachment position
on the left side of MSI ASSY, and insert the right side of PLATE BOTTOM
ASSY MSI from the notch on the right side of MSI ASSY.
2. nsert the left and right holes of PLATE BOTTOM ASSY MSI into the shafts on
the left and right of MSI ASSY, and attach PLATE BOTTOM ASSY MSI.
3. Insert the holes of PLATE BOTTOM 2 into the boss on PLATE BOTTOM ASSY
MSI to attach while extending the left and right attachment sections of PLATE
BOTTOM 2.
4. Attach ROLL ASSY MSI. (p331)
5. Attach SOLENOID PICK UP. (p344)
6. Attach MSI ASSY. (p329)
7. Attach FRAME ASSY-PH. (p352)
8. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
9. Attach COVER MSI. (p317)
10. Attach COVER ASSY LH. (p321)
11. Attach COVER ASSY RH. (p326)
REMOVAL
C A U T IO N When performing the following work, take care not to lose SPRING
RETARD MSI.
4)-1
6. Remove HOLDER ASSY RETARD MSI from FRAME ASSY BOTTOM while
bending down the boss on both sides of HOLDER ASSY RETARD MSI.
3)-1 3)-2
4)-2
4)-2
3)-1
4)-1
3)-2
Leg_Sec03_508EB
Figure 4-32. Removal of HOLDER ASSY RETARD MSI (1)
REINSTALLATION
C A U T IO N When SPRING RETARD MSI has come off from HOLDER ASSY
RETARD MSI, attach SPRING RETARD MSI to the boss on
HOLDER ASSY RETARD MSI, and then perform the following
work.
1. Match SPRING RETARD MSI attached to HOLDER ASSY RETARD MSI with
the spring bearing of FRAME ASSY BOTTOM, and attach the bosses on both
sides of HOLDER ASSY RETARD MSI to FRAME ASSY BOTTOM while
bending down the bosses.
Leg_Sec03_048EB
Figure 4-33. Removal of HOLDER ASSY RETARD MSI (2)
REMOVAL
5. Bend down PLATE ASSY RETARD, remove the holes on the left and right from
the boss on FRAME ASSY BOTTOM, and remove PLATE ASSY RETARD.
Leg_Sec03_049EA
Figure 4-34. Removal of PLATE ASSY RETARD
REINSTALLATION
1. Match the left and right U grooves of PLATE ASSY RETARD with the bosses on
the front of FRAME ASSY BOTTOM.
2. Turn the bosses aligned with the U-grooves as the fulcrum while bending down
PLATE ASSY RETARD, insert the bosses on the rear side of FRAME ASSY
BOTTOM into the left and right holes of PLATE ASSY RETARD, and attach
PLATE ASSY RETARD.
3. Attach HOLDER ASSY RETARD MSI. (p338)
4. Attach ROLL MSI. (p333)
5. Attach CHUTE MSI. (p334)
6. Attach FRAME ASSY-PH. (p352) [1)]
[2)-1]
[2)-1]
[2)-2]
Leg_Sec03_509EA
REMOVAL
10)
Leg_Sec03_200FA
Figure 4-36. Removal of OIL DAMPER
REINSTALLATION
1. Match the hole on OIL DAMPER with the boss on DAMPER BRACKET, and
attach OIL DAMPER to DAMPER BRACKET.
2. Match the hole on DAMPER BRACKET with the boss on MSI ASSY, and attach
OIL DAMPER together with DAMPER BRACKET.
3. Fasten DAMPER BRACKET to MSI ASSY with the 2 screws (silver, with flange,
tapping, 8 mm).
4. Attach GEAR PICK UP to SHAFT ASSY MSI, and fasten the hook on GEAR
PICK UP to the groove on SHAFT ASSY MSI.
5. Attach MSI ASSY. (p329)
6. Attach FRAME ASSY-PH. (p352)
7. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
8. Attach COVER MSI. (p317)
9. Attach COVER ASSY LH. (p321)
10. Attach COVER ASSY RH. (p326)
REMOVAL
8. Disconnect connector (P/J605) from SOLENOID PICK UP, and remove the
harness from the groove on MSI ASSY.
9. Remove the screw (silver, tapping, 8mm) fastening SOLENOID PICK UP to MSI
ASSY. [3)]
Groove
Notch
Leg_Sec03_050FA
REINSTALLATION
1. Match the hole on SOLENOID PICK UP with the boss on MSI ASSY, and attach
SOLENOID PICK UP.
2. Fasten SOLENOID PICK UP to MSI ASSY with the screw (silver, tapping,
8mm).
3. Connect connector (P/J605) to SOLENOID PICK UP, and route the harness in the
notch and groove on MSI ASSY.
4. Attach GEAR PICK UP to SHAFT ASSY MSI while pulling the lever on
SOLENOID PICK UP, and fasten the hook on GEAR PICK UP to the groove on
SHAFT ASSY MSI.
5. Attach MSI ASSY. (p329)
6. Attach FRAME ASSY-PH. (p352)
7. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
8. Attach COVER MSI. (p317)
9. Attach COVER ASSY LH. (p321)
10. Attach COVER ASSY RH. (p326)
REMOVAL
REINSTALLATION
8. Attach COVER ASSY RH. (p326) Figure 4-38. Removal of SENSOR PAPER EMPTY
4.2.3.12 ACTUATOR EMPTY 11. Remove the groove on the left-side shaft on ACTUATOR EMPTY from the hook
on MSI ASSY, and draw out the right-side shaft on ACTUATOR EMPTY from
Step numbers with [ ] in the figure indicate the step of the hole on MSI ASSY.
C A U T IO N
reinstallation. 12. Slide ACTUATOR EMPTY to the left, slide the shaft of ACTUATOR EMPTY
along the notch of MSI ASSY, and remove ACTUATOR EMPTY.
REMOVAL
9)
10)
1. Remove COVER ASSY RH. (p326)
2. Remove COVER ASSY LH. (p321) 9)
C A U T IO N When performing the following work, take care not to fold Leg_Sec03_052FB
ACTUATOR EMPTY. Figure 4-39. Removal of ACTUATOR EMPTY (1)
REINSTALLATION
11)-1
1. Slide the actuator of ACTUATOR EMPTY into the clearance of MSI ASSY, slide 11)-2
the shaft on ACTUATOR EMPTY along the notch on MSI ASSY, and attach
ACTUATOR EMPTY.
[2)]
2. Insert the right-side shaft of ACTUATOR EMPTY into the hole on MSI ASSY,
and fasten the groove on the left-side shaft of ACTUATOR EMPTY to the hook
on MSI ASSY.
CAUTION
C A U T IO N Make sure that ACTUATOR EMPTY is firmly fastened to the
hook.
3. Insert the left and right bosses into the notch on MSI ASSY with PLATE
BOTTOM 2 raised 90°, and attach PLATE BOTTOM 2.
4. Insert the holes of PLATE BOTTOM 2 into the boss on PLATE BOTTOM ASSY
MSI while extending the left and right attachment sections of PLATE BOTTOM 12)
2.
5. Attach SENSOR PAPER EMPTY. (p346)
6. Attach GUIDE SIDE L and GUIDE ASSY SIDE R. (p335)
7. Attach MSI ASSY. (p329)
8. Attach FRAME ASSY-PH. (p352)
9. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
10. Attach COVER MSI. (p317)
11. Attach COVER ASSY LH. (p321)
12. Attach COVER ASSY RH. (p326)
Leg_Sec03_053FB
Figure 4-40. Removal of ACTUATOR EMPTY (2)
4.2.4 PH ASSY
4.2.4.1 COVER-PH 2)-1 2)-1
REMOVAL 1)
1. Open COVER-PH.
2. Unhook the hooks on both the left and right sides fastening COVER-PH to
CHUTE ASSY-REAR, and remove COVER-PH.
REINSTALLATION
1. Match the two hooks under COVER-PH with CHUTE ASSY-REAR, attach
COVER-PH, and fasten with the hooks on both the left and right sides.
2. Close COVER-PH.
2)-2
Leg_Sec03_142EA
Figure 4-41. Removal of COVER-PH
REMOVAL
3. Press the attaching portion on the right side of the CHUTE ASSY-REAR inward
with a flat-blade screwdriver or a similar tool, and remove the boss on the
attaching portion from the hole on the FRAME-PH to remove the CHUTE ASSY-
REAR.
REINSTALLATION
4)-1 [1)]
C A U T IO N Be careful not to damage the boss on the CHUTE ASSY-REAR
when performing the next procedure.
1. After inserting the boss on the left side of the CHUTE ASSY-REAR into the hole Leg_Sec03_055EA
on the left side of the FRAME-PH, insert the right boss on the CHUTE ASSY- Figure 4-42. Removal of CHUTE ASSY-REAR
REAR into the hole on the right side of the FRAME-PH by sliding the right boss
from the obliquely upward.
2. Close CHUTE ASSY-REAR.
3. Attach COVER-PH. (p349)
REMOVAL
REINSTALLATION
[1)]
1. Match the hole on CHUTE-REAR LOW with the boss on CHUTE-REAR UP, and
3)-1
insert the protrusion on CHUTE-REAR UP into the concave portion on CHUTE-
REAR LOW to attach.
REMOVAL
3. Remove the four screws (silver, with flange, 8 mm) that secure the FRAME 3)
ASSY-PH to the main unit. 3)
5. Place the FRAME ASSY-PH a little away from the main unit together with the
CHUTE ASSY-REAR. 5)
6. Disconnect P/J603 and P/J604 connectors and remove the FRAME ASSY-PH
together with the CHUTE ASSY-REAR.
7. Attach CHUTE ASSY-REAR. (p350)
7) 6)
Leg_Sec03_057EA
REINSTALLATION
[2)]
3. Open CHUTE ASSY-REAR. [4)-2]
4. While pushing down the film part of the HOLDER ASSY RETARD MSI, match
FRAME ASSY-PH with the attachment position of the main unit.
[4)-1] Leg_03_510EB
C A U T IO N Make sure to confirm that the film part of the HOLDER ASSY
RETARD MSI is located lateral to the FRAME ASSY-PH after
installing the FRAME ASSY-PH to the main unit. If the film part
gets through the inside of the FRAME ASSY-PH, a paper jam is
occurred by blocking a paper feeding path. (See Figure 4-46)
5. Fasten FRAME ASSY-PH to the main unit with the 4 screws (silver, with flange,
8 mm).
6. Close CHUTE ASSY-REAR. Figure 4-45. Reinstallation of FRAME ASSY-PH
REMOVAL
[3)-1]
1. Remove FRAME ASSY-PH. (p352)
2. Remove MOTOR-PH. (p362)
3. Remove DRIVE ASSY-PH. (p365)
4)
4. Disconnect the connector (P/J203) from CLUTCH ASSY REGI, and remove the 5)
harness of CLUTCH ASSY REGI from the groove on FRAME ASSY-PH.
5. Remove the E-ring fastening CLUTCH ASSY REGI to FRAME ASSY-PH.
6. Remove CLUTCH ASSY REGI from FRAME ASSY-PH.
REINSTALLATION
Leg_Sec03_058FA
1. Match the hole position of CLUTCH ASSY REGI with the D cut surface on the Figure 4-47. Removal of CLUTCH ASSY REGI
shaft of ROLL-REGI METAL, and attach CLUTCH ASSY REGI so that the
protrusion of FRAME ASSY-PH enters the concave portion on CLUTCH ASSY
REGI.
2. Fasten CLUTCH ASSY REGI to FRAME ASSY-PH with the E-ring.
3. Route the harness of CLUTCH ASSY REGI in the groove on FRAME ASSY-PH,
and connect the connector (P/J203) to CLUTCH ASSY REGI.
4. Attach DRIVE ASSY-PH. (p365)
5. Attach MOTOR-PH. (p362)
6. Attach FRAME ASSY-PH. (p352)
REMOVAL 8)
5. Remove the two E-rings fastening GEAR-REGI from FRAME ASSY-PH, and
remove the two GEAR-REGIs.
6) 5)-1
6. Remove the left and right BEARING METALs fastening ROLL-REGI METAL
from FRAME ASSY-PH.
7. Open CHUTE ASSY-REAR.
8. Temporarily slide ROLL-REGI METAL to the left, draw out the shaft on ROLL- 5)-2
REGI METAL from the right-side bearing on FRAME ASSY-PH, and remove
ROLL-REGI METAL.
Leg_Sec03_059FB
Figure 4-48. Removal of ROLL-REGI METAL
REINSTALLATION
1. Insert the shaft left side on ROLL-REGI METAL into the left-side bearing on
FRAME ASSY-PH, and slide ROLL-REGI METAL to the right to attach.
2. Close CHUTE ASSY-REAR.
3. Match the double D cut surface of BEARING METAL with the left and right
bearings of FRAME ASSY-PH, attach BEARING METAL, and fasten ROLL-
REGI METAL.
4. Attach GEAR-REGI to the right side of the shaft on ROLL-REGI METAL and the
right side of the shaft on ROLL REGI RUBBER, and fasten with the E-ring.
5. Attach CLUTCH ASSY REGI. (p354)
6. Attach DRIVE ASSY-PH. (p365)
7. Attach MOTOR-PH. (p362)
8. Attach FRAME ASSY-PH. (p352)
REMOVAL
8. Temporarily slide ROLL REGI RUBBER to the left, draw out the shaft on ROLL
6)-2
REGI RUBBER from the right-side bearing on FRAME ASSY-PH, and remove
ROLL REGI RUBBER.
6)-1
5)-2 Leg_Sec03_060FB
5)-1 RIGHT
REINSTALLATION
1. Insert the shaft left side on ROLL REGI RUBBER into the left-side bearing on
FRAME ASSY-PH, and slide ROLL REGI RUBBER to the right to attach.
2. Fasten ROLL REGI RUBBER to FRAME ASSY-PH by the left and right
BEARING RUBBER.
5. Attach GEAR-REGI to the right side of the shaft on ROLL REGI RUBBER, and
fasten with the two E-rings on the left and right of the shaft.
6. Attach CLUTCH ASSY REGI. (p354)
7. Attach DRIVE ASSY-PH. (p365)
8. Attach MOTOR-PH. (p362)
9. Attach FRAME ASSY-PH. (p352)
REINSTALLATION
Leg_Sec03_061FB
C A U T IO N Attach ROLL ASSY-PRE REGI to FRAME ASSY-PH so that the Figure 4-50. Removal of ROLL ASSY-PRE REGI
D cut surface of the shaft comes to the left side.
1. Insert the shaft left side on ROLL ASSY-PRE REGI into the left-side bearing on
FRAME ASSY-PH, and slide ROLL ASSY-PRE REGI to the right to attach.
2. Close CHUTE ASSY-REAR.
3. Match the double D cut surface of BEARING METAL with the left and right
bearings of FRAME ASSY-PH, attach BEARING METAL, and fasten ROLL
ASSY-PRE REGI.
4. Fasten the shaft right side of ROLL ASSY-PRE REGI with an E-ring.
5. Attach CLUTCH ASSY PRE REGI. (p363)
REINSTALLATION
1. Match the boss on SENSOR OHP with the hole on BRACKET-SENSOR OHP,
and attach SENSOR OHP to BRACKET-SENSOR OHP.
2. Fasten SENSOR OHP to BRACKET-SENSOR OHP with the screw (silver,
tapping, 8 mm).
3. Connect connector (P/J101) to SENSOR OHP.
4. Match the hole on BRACKET-SENSOR OHP with the boss on FRAME ASSY-
PH, and attach BRACKET-SENSOR OHP together with SENSOR OHP.
5. Fasten BRACKET-SENSOR OHP to FRAME ASSY-PH with the screw (silver,
with flange, tapping, 8 mm).
6. Attach FRAME ASSY-PH. (p352)
4)
REMOVAL
REINSTALLATION
REMOVAL
REINSTALLATION
4.2.4.12 MOTOR-PH 5)
REMOVAL
2)-2
REINSTALLATION
2)-1
Leg_Sec03_066FB
1. Attach MOTOR-PH to FRAME ASSY-PH with the harness of MOTOR-PH Figure 4-54. Removal of MOTOR-PH
facing the front.
2. Fasten MOTOR-PH to FRAME ASSY-PH with the 2 screws (silver, with flange,
6 mm).
3. Route the harness of MOTOR-PH in the groove on FRAME ASSY-PH, and fasten
with the clamp on DRIVE ASSY-PH.
4. Match the boss and protrusion of COVER-HARNESS with the hole on FRAME
ASSY-PH, attach and fasten with the 2 hooks.
5. Attach FRAME ASSY-PH. (p352)
4.2.4.13 CLUTCH ASSY PRE REGI 4. Route the harness of CLUTCH ASSY PRE REGI in the groove on FRAME
ASSY-PH, and connect the connector (P/J202) to CLUTCH ASSY PRE REGI.
C A U T IO N Step numbers with [ ] in the figure indicate the step of 5. Attach DRIVE ASSY-PH. (p365)
reinstallation.
6. Attach MOTOR-PH. (p362)
7. Attach FRAME ASSY-PH. (p352)
REMOVAL
4)
4. Disconnect the connector (P/J202) from CLUTCH ASSY REGI, and remove the
harness of CLUTCH ASSY REGI from the groove on FRAME ASSY-PH. 6)
5. Remove the E-rings fastening CLUTCH ASSY PRE REGI to FRAME ASSY-PH.
6. Remove CLUTCH ASSY PRE REGI from FRAME ASSY-PH, and remove the
harness of CLUTCH ASSY PRE REGI from the hole on FRAME ASSY-PH. 5)
REINSTALLATION
Leg_Sec03_067FA
1. Insert the harness of CLUTCH ASSY PRE REGI into the hole on FRAME ASSY- Figure 4-55. Removal of CLUTCH ASSY PRE REGI
PH.
2. Match the hole position of CLUTCH ASSY PRE REGI with the D cut surface on
the shaft of ROLL ASSY-PRE REGI, and attach CLUTCH ASSY PRE REGI so
that the protrusion on FRAME ASSY-PH enters the concave portion on CLUTCH
ASSY PRE REGI.
3. Fasten CLUTCH ASSY PRE REGI to FRAME ASSY-PH with an E-ring.
REMOVAL
REINSTALLATION
2)
1. Open CHUTE ASSY-REAR.
4)-2
2. Match the hooks on SWITCH-PH DOOR with the attachment position, and attach 3)
to FRAME ASSY-PH.
3. Connect connector (P/J100) to SWITCH-PH DOOR. Leg_Sec03_068FC
REINSTALLATION Leg_Sec03_069FA
1. Match the hole on DRIVE ASSY-PH with the boss on FRAME ASSY-PH, and
attach DRIVE ASSY-PH.
2. Fasten DRIVE ASSY-PH to FRAME ASSY-PH with the 2 screws (silver, with
flange, tapping, 8 mm).
3. Fasten the harness with the clamp on DRIVE ASSY-PH.
4. Attach MOTOR-PH. (p362)
5. Attach FRAME ASSY-PH. (p352)
4.2.5 TRANSFER
4.2.5.1 CHUTE ASSY-FSR, COVER ASSY-RR 2ND
REMOVAL
1)
CHUTE ASSY-FSR
2)-2
1. Open CHUTE ASSY-FSR.
2)-1 2)-1
2. Press the hinge on CHUTE ASSY-FSR to the inside with a flat-blade screwdriver
or a similar tool, and remove CHUTE ASSY-FSR from the main unit.
C A U T IO N When performing the following work, leave the intermediate Produsion Produsion
connector on the harness side.
7) 6)-2
6. Disconnect connector (P/J621) connected to the main unit, and insert the 7)
connector inside through the hole on the main unit. 8)
7. Remove the 2 screws (silver, with flange, 8 mm) fastening COVER ASSY-RR
2ND to the main unit.
8. Remove COVER ASSY-RR 2ND from the main unit.
CHECK POINT
Leg_Sec03_143RB
REINSTALLATION
1. Lead out the connector of the harness of COVER ASSY-RR 2ND from the hole on
the main unit.
2. Match the boss on COVER ASSY-RR 2ND with the hole on the main unit, and
attach COVER ASSY-RR 2ND.
3. Lead out the relay connector connected to the connector on CHUTE ASSY-FSR to
the outside from the left-side notch on COVER ASSY-RR 2ND.
4. Fasten COVER ASSY-RR 2ND to the main unit with the 2 screws (silver, with
flange, 8 mm).
5. Connect connector (P/J621) on the harness of COVER ASSY-RR 2ND to the
main unit, and fasten the harness by the clamp.
CHUTE ASSY-FSR.
REMOVAL 2)
3) 2)
1. Remove CHUTE ASSY-FSR. (p366)
5)
2. Remove the 2 screws (silver, with washer, tapping, 8 mm) fastening DIODE
FUSER to CHUTE ASSY-FSR. 4)
8) 9)
7)
CAUTION
Leg_Sec03_144FB
Figure 4-61. Removal of SENSOR FUSER IN (1)
Leg_Sec03_145FA
Figure 4-60. Removal of SENSOR FUSER IN (2)
REINSTALLATION
1. Match the boss on SENSOR FUSER IN with the hole on CHUTE ASSY-FSR, and
attach SENSOR FUSER IN.
2. Fasten SENSOR FUSER IN to CHUTE ASSY-FSR with the screw (silver,
tapping, 6 mm).
3. Connect connector (P/J111) to SENSOR FUSER IN.
4. Insert the three protrusions on CHUTE-FSR into the holes on CHUTE ASSY-
FSR, match the holes on CHUTE-FSR with the boss on CHUTE ASSY-FSR, and
attach CHUTE-FSR.
5. Attach PLATE DIS 2ND to CHUTE ASSY-FSR.
6. Tighten and fasten both CHUTE-FSR and the right side of PLATE DIS 2ND to
CHUTE ASSY-FSR with the screw (silver, with washer, tapping, 8 mm).
8. Fasten the right-side terminal of DIODE FUSER to CHUTE ASSY-FSR with the
screw (silver, with washer, tapping, 8 mm).
9. Fasten both the left-side terminal of DIODE FUSER and the left side of PLATE
DIS 2ND to CHUTE ASSY-FSR with the screw (silver, with washer, tapping, 8
mm).
10. Attach CHUTE ASSY-FSR. (p366)
REMOVAL
6)
CAUTION CAUTION
Leg_Sec03_146RB
7. Remove the E-ring fastening the right-side shaft on FRAME ASSY-2ND to the 7)-2
main unit, and slide BEARING-BRUSH CAM to the left.
C A U T IO N When performing the following work, take care not to drop or lose
BEARING-BRUSH CAM. 7)-1
8. Temporarily slide FRAME ASSY-2ND to the right, and draw out the shaft on
FRAME ASSY-2ND from the left-side bearing on the main unit, and remove
FRAME ASSY-2ND together with BEARING-BRUSH CAM.
9. Remove BEARING-BRUSH CAM from FRAME ASSY-2ND.
9)
9)
8)
[3)]
[1)]
Leg_Sec03_147RB
Figure 4-63. Removal of FRAME ASSY-2ND (2)
REINSTALLATION
5. Fasten both the left and right sides of FRAME ASSY-2ND to the main unit with
SPRING-2ND.
6. Attach CAM ASSY-2ND. (p376)
7. Attach PLATE BIAS-2ND ASSY. (p384)
8. Attach 2ND BTR ASSY. (p374)
9. Attach CHUTE ASSY-FSR and COVER ASSY-RR 2ND. (p366)
10. Attach COVER ASSY RH. (p326)
3) CAUTION
REMOVAL
3)
1. Open COVER ASSY TOP.
2. Remove Photoconductor Unit.
4)-2
C A U T IO N When performing the following work, press LATCH ROTARY on
LATCH ASSY ROTARY to release the latch, turn FRAME ASSY-
ROTARY by hand, and move HOUSING ASSY-DEVE to prevent 4)-3
it from contacting MAG ROLL.
4)-1
3. Turn the levers on both the left and right sides of 2ND BTR ASSY towards you,
and unlock the lever lock from FRAME ASSY-2ND.
4. Hold the lever on 2ND BTR ASSY, draw out the right side of 2ND BTR ASSY
from FRAME ASSY-2ND, and then draw out the left side to remove 2ND BTR
ASSY from the main unit.
Leg_Sec03_070RB
Figure 4-64. Removal of 2ND BTR ASSY
REINSTALLATION
C A U T IO N After attaching 2ND BTR ASSY, make sure that the levers on both
the left and right sides move smoothly up and down.
2. Turn the levers on both the left and right sides of 2ND BTR ASSY down, and
make FRAME ASSY-2ND lock the lever.
3. Attach Photoconductor Unit.
4. Close COVER ASSY TOP.
C A U T IO N When replaced 2ND BTR ASSY with a new one, clear the life
counter to zero. (Refer to “6.4.1.1Maintenance Menu Items” (p553))
RIGHT
CAUTION
6. Remove the E-ring fastening the right-side shaft on CAM ASSY-2ND to the main
unit, and slide BEARING to the left.
Leg_Sec03_148RB
When performing the following work, work can be performed more Figure 4-65. Removal of CAM ASSY-2ND
C H E C K
P O IN T easily by pressing FRAME ASSY-2ND in the direction of the arrow,
and releasing FRAME ASSY-2ND from the cam on CAM ASSY-
2ND.
7. Temporarily slide CAM ASSY-2ND to the right, and draw out the shaft on CAM
ASSY-2ND from the left-side bearing on the main unit, and remove CAM ASSY-
2ND together with BEARING.
REINSTALLATION
3. Insert the right-side bearing on CAM ASSY-2ND into the right-side bearing on
the main unit, slide CAM ASSY-2ND to the left, and attach CAM ASSY-2ND
together with BEARING.
4. Insert the right-side BEARING on CAM ASSY-2ND into the right-side bearing
on the main unit, and fasten with an E-ring.
C A U T IO N Make sure that the cam on CAM ASSY-2ND is matched with the
cam receptacle on FRAME ASSY-2ND. (Refer to Figure 4-65)
REINSTALLATION
Leg_Sec03_071FA
1. Match the hooks on SWITCH 2BTR COVER with the attachment position, and Figure 4-66. Removal of SWITCH 2BTR COVER
attach to BRACKET-SWITCH 2ND.
2. Match the hole on BRACKET-SWITCH 2ND with the boss on COVER-RR 2ND,
and attach together with SWITCH 2BTR COVER.
3. Fasten BRACKET-SWITCH 2ND to COVER-RR 2ND with the screw (silver,
tapping, 6 mm).
4. Connect the connector (P/J113) to SWITCH 2BTR COVER.
5. Attach CHUTE ASSY-FSR and COVER ASSY-RR 2ND. (p366)
REMOVAL
REINSTALLATION
REMOVAL
13)
1. Remove COVER ASSY RH.(p326) 13)
8. Remove SPRING-2ND fastening both the left and right sides of FRAME ASSY-
2ND to the main unit. (p371)
9. Remove FUSER ASSY. (p415)
10. Disconnect connector (P/J431) from SENSOR ASSY ADC.
11. Remove the two screws (silver, with flange, 8 mm) that secure the HOLDER-ADC 10)
2ND to the main unit.
12. Remove the HOLDER-ADC 2ND from the main unit together with the SENSOR ASSY
ADC.
[3)]
13. Remove the two screws (silver with washer, tapping, 8 mm) that secure the SENSOR
ASSY ADC to the HOLDER-ADC 2ND.
14. Remove the SENSOR ASSY ADC from the HOLDER-ADC 2ND.
Leg_Sec03_512RA
Figure 4-68. Removal of HOLDER-ADC 2ND
REINSTALLATION
1. Attach the SENSOR ASSY ADC to the HOLDER-ADC 2ND matching the
boss on the SENSOR ASSY ADC with the hole on the HOLDER-ADC 2ND.
2. Secure the SENSOR ASSY ADC to the HOLDER-ADC 2ND with the two
screws (silver, with washer, tapping, 8 mm).
3. Route the harness on the HOLDER-ADC 2ND as shown in Figure 4-67, and
attach the HOLDER-ADC 2ND to the main unit together with the SENSOR
ASSY ADC matching the protrusion of the HOLDER-ADC 2ND with the hole
on the main unit.
4. Secure the HOLDER-ADC 2ND to the main unit with the two screws (silver, with
flange, 8 mm).
5. Connect P/J431 to the SENSOR ASSY ADC.
6. Attach FUSER ASSY. (p415)
7. Fasten both the left and right sides of FRAME ASSY-2ND to the main unit with
SPRING-2ND. (p371)
8. Attach CAM ASSY-2ND. (p376)
9. Attach SENSOR 2BTR RETRACT. (p382)
10. Attach PLATE BIAS-2ND. (p384)
11. Attach 2ND BTR ASSY. (p374)
12. Attach CHUTE ASSY-FSR and COVER ASSY-RR 2ND. (p366)
13. Attach COVER FUSER. (p311)
14. Attach COVER ASSY RH. (p326)
REMOVAL
REINSTALLATION
CAUTION
1. Match the hooks on SENSOR 2BTR RETRACT with the attachment position, and
attach to BRACKET-SENSOR PHOTO.
2. Match the hole on BRACKET-SENSOR PHOTO with the boss on the main unit,
and attach BRACKET-SENSOR PHOTO together with SENSOR 2BTR
Leg_Sec03_073RB
RETRACT.
3. Fasten BRACKET-SENSOR PHOTO to the main unit with the screw (silver, with Figure 4-69. Removal of SENSOR 2BTR RETRACT
flange, 8mm).
4. Connect connector (P/J112) to SENSOR 2BTR RETRACT.
REMOVAL
5)
1. Remove OP PANEL. (p320)
2. Remove COVER INNER TOP. (p324) 6)-2
3)
3. Disconnect connector (P/J107) from SENSOR IBT RETRACT.
4. Remove the screw (silver, with flange, 6 mm) fastening BRACKET-SENSOR
CLN to the main unit.
5. Remove BRACKET-SENSOR CLN from the main unit together with SENSOR
IBT RETRACT.
6. Unhook the three hooks fastening SENSOR IBT RETRACT to BRACKET-
SENSOR CLN, and remove SENSOR IBT RETRACT.
REINSTALLATION
1. Match the hooks on SENSOR IBT RETRACT with the attachment position, and
attach to BRACKET-SENSOR CLN.
2. Match the hole on BRACKET-SENSOR CLN with the boss on the main unit, and
attach BRACKET-SENSOR CLN together with SENSOR IBT RETRACT.
3. Fasten BRACKET-SENSOR CLN to the main unit with the screw (silver, with
flange, 6 mm).
4. Connect connector (P/J107) to SENSOR IBT RETRACT.
5. Attach COVER INNER TOP. (p324)
CAUTION
6. Attach OP PANEL. (p320)
Leg_Sec03_074FA
Figure 4-70. Removal of SENSOR IBT RETRACT
5. Unclamp the clamp fastening WIRE ASSY 2BTR, and slightly release PLATE 6)
BIAS-2ND ASSY from the main unit.
5)-2
6. Remove the screw (silver, tapping, 6 mm) fastening the terminal of WIRE ASSY
2BTR to PLATE BIAS-2ND ASSY.
5)-1
7. Remove WIRE ASSY 2BTR from PLATE BIAS-2ND ASSY, and remove
PLATE BIAS-2ND ASSY.
Leg_Sec03_150RB
Figure 4-71. Removal of PLATE BIAS-2ND ASSY
REINSTALLATION
3. Match the boss on PLATE BIAS-2ND ASSY with the hole on the main unit, and
attach PLATE BIAS-2ND ASSY.
4. Fasten PLATE BIAS-2ND ASSY to the main unit with the 2 screws (silver, with
flange, tapping, 6 mm), and fasten WIRE ASSY 2BTR with the clamp.
5. Attach 2ND BTR ASSY. (p374)
6. Attach CHUTE ASSY-FSR and COVER ASSY-RR 2ND. (p366)
7. Attach COVER ASSY RH. (p326)
REINSTALLATION
1. Insert the shaft left side of CAM ASSY-IBT CL into the left-side bearing of the
7)
main unit, slide CAM ASSY-IBT CL to the right, and attach CAM ASSY-IBT CL. 8)
2. Fasten CAM ASSY-IBT CL to the main unit by the left and right BEARING-
BRUSH CAMs.
3. Fasten CAM ASSY-IBT CL to the main unit by the left and right E-rings.
4. Attach SENSOR IBT RETRACT. (p383) Leg_Sec03_075EB
Figure 4-72. Removal of CAM ASSY-IBT CL
4.2.6 XERO
4.2.6.1 SENSOR TR-0
REMOVAL
5)
1. Open COVER ASSY TOP. 3)
4)
2. Remove Photoconductor Unit.
3. Remove the screw (silver, with flange, 10mm) fastening SENSOR TR-0 to
PLATE-TR-0.
4. Remove SENSOR TR-0 from PLATE-TR-0.
5. Disconnect connector (P/J108) from SENSOR TR-0.
REINSTALLATION
1. Connect connector (P/J108) to SENSOR TR-0.
2. Match the hole on SENSOR TR-0 with the boss on PLATE-TR-0, and attach
SENSOR TR-0.
3. Fasten SENSOR TR-0 to PLATE-TR-0 with the screw (silver, with flange,
10mm).
4. Attach Photoconductor Unit.
5. Close COVER ASSY TOP.
Leg_Sec03_076EA
Figure 4-73. Removal of SENSOR TR-0
10. Unclamp the clamp fastening HARNESS-ASSY XERO on the left side of the
10)
main unit.
11. Remove the 5 screws (silver, with flange, tapping, 6 mm) fastening GUIDE CRU
ASSY D to the main unit.
12. Remove GUIDE CRU ASSY D from the main unit.
REINSTALLATION
1. Insert HARNESS-ASSY XERO into the hole on the left side of the main unit, and
match the boss on GUIDE CRU ASSY D into the hole on the main unit to attach
GUIDE CRU ASSY D.
2. Fasten GUIDE CRU ASSY D to the main unit with the 5 screws (silver, with
flange, tapping, 6 mm). MOT ASSY P/R
3. Fasten HARNESS-ASSY XERO on the left side of the main unit with the clamp.
4. Attach PLATE-TR-0 to GUIDE CRU ASSY D and GUIDE CRU ASSY AD. 9)
5. Fasten PLATE-TR-0 to GUIDE CRU ASSY D and GUIDE CRU ASSY AD with
the 2 screws (silver, with flange, tapping, 6 mm).
10)
REINSTALLATION
CAUTION
4. Attach ANTENNA ASSY. (p391) Leg_Sec03_201FA
5. Attach GUIDE CRU ASSY D. (p388) Figure 4-76. Removal of LATCH ASSY D
REMOVAL
7)
CAUTION
Leg_Sec03_079FB
Figure 4-77. Removal of ANTENNA ASSY (1)
C A U T IO N When unhooking the hook fastening ANTENNA ASSY, take care 9)-1
not to damage the hook.
9. Unhook the hook fastening ANTENNA ASSY to GUIDE CRU ASSY D, and
remove ANTENNA ASSY.
10. Disconnect connector (P/J109) from ANTENNA ASSY.
REINSTALLATION
REMOVAL
Leg_Sec03_081RA
Figure 4-79. Removal of GUIDE CRU ASSY AD (1)
8. Remove WIRE ASSY BTR, WIRE ASSY IBT and WIRE ASSY BCR from 13. Remove the 7 screws (silver, with flange, tapping, 6 mm) fastening GUIDE CRU
GUIDE CRU ASSY AD. ASSY AD to the main unit.
9. Remove the screw (silver, with flange, tapping, 6 mm) fastening WIRE ASSY 14. Draw out the protrusion on GUIDE CRU ASSY AD from the hole on the main
DTN to GUIDE CRU ASSY AD. unit, and remove GUIDE CRU ASSY AD.
10. Remove WIRE ASSY DTN from GUIDE CRU ASSY AD. 14)
11. Remove SPRING-LATCH hooked onto the main unit and the stud of GUIDE
CRU ASSY AD.
12. Remove the screw (silver, with flange, tapping, 6 mm) fastening both PLATE-
ASSY GND and GUIDE CRU ASSY AD to the main unit, and remove PLATE-
ASSY GND.
10) 13)
13)
13)
13)
9) 8) 13) 12)-2
12)-1
8) 13)
11) 13)
8)
Leg_Sec03_082RB
Leg_Sec03_083RB
Figure 4-80. Removal of GUIDE CRU ASSY AD (2)
Figure 4-81. Removal of GUIDE CRU ASSY AD (3)
3. Attach PLATE-ASSY GND to the main unit, and tighten together with GUIDE G (506) Ready Normal printing ---
CRU ASSY AD with the screw (silver, with flange, tapping, 6 mm).
4. Attach SPRING-LATCH onto the main unit and the stud on GUIDE CRU ASSY
AD.
5. Attach WIRE ASSY DTN to GUIDE CRU ASSY AD.
6. Fasten WIRE ASSY DTN to GUIDE CRU ASSY AD with the screw (silver, with
flange, tapping, 6 mm).
7. Attach WIRE ASSY BTR, WIRE ASSY IBT and WIRE ASSY BCR to GUIDE
CRU ASSY AD.
8. Attach PLATE-TR-0 to GUIDE CRU ASSY D and GUIDE CRU ASSY AD.
9. Fasten PLATE-TR-0 to GUIDE CRU ASSY D and GUIDE CRU ASSY AD with
the 2 screws (silver, with flange, tapping, 6 mm).
10. Attach SENSOR TR-0. (p387)
11. Attach BCR CLN XERO ASSY. (p399)
12. Attach FRAME ASSY-PH. (p352)
13. Attach 2ND BTR ASSY. (p374)
14. Attach COVER ASSY RH. (p326)
4.2.6.6 LEVER-LATCH PR
REMOVAL
REINSTALLATION
Leg_Sec03_202FA
Figure 4-82. Removal of LEVER-LATCH PR
REMOVAL
9)-2
1. Remove COVER ASSY RH. (p326)
2. Remove 2ND BTR ASSY. (p374)
3. Remove FRAME ASSY-PH. (p352) 9)-1
REINSTALLATION
8)
C A U T IO N When performing the following work, pay attention to the
attachment direction of CAP-PLATE PR.
8. Attach 2ND BTR ASSY. (p374) Figure 4-83. Removal of CAP-PLATE PR and PLATE-ASSY PR
REMOVAL
REINSTALLATION
4.2.6.9 BCR CLN XERO ASSY 3. Take out the harness of BCR CLN XERO ASSY to the outside from the hole on
the right side of the main unit, and connect connector (P/L617) for BCR CLN
REMOVAL XERO ASSY to the harness.
4. Fasten the harness on BCR CLN XERO ASSY with the clamp on the right side of
1. Remove COVER ASSY RH. (p326)
the main unit.
2. Remove FRAME ASSY-PH. (p352)
5. Attach FRAME ASSY-PH. (p352)
3. Disconnect connector (P/J617) from BCR CLN XERO ASSY on the right side of
the main unit. 6. Attach COVER ASSY RH. (p326)
4. Unclamp the clamp on the right side of the main unit, and move the harness on 6)
BCR CLN XERO ASSY to inside the main unit from the hole on the right side of
5)
the main unit. 5)
5. Remove the 2 screws (silver, with flange, 6 mm) fastening BCR CLN XERO
ASSY to the main unit. 4)
6. Remove BCR CLN XERO ASSY from the main unit.
4)
REINSTALLATION
1. Match the boss on BCR CLN XERO ASSY with the hole on the main unit, and
attach BCR CLN XERO ASSY.
3)
2. Fasten BCR CLN XERO ASSY to the main unit with the 2 screws (silver, with
flange, 6 mm).
REMOVAL
REINSTALLATION
1. Match the hook on SENSOR TNER FULL with the attachment position, and
attach to the main unit.
2. Connect connector (P/J126) to SENSOR TNER FULL.
3. Attach FRAME ASSY-PH. (p352) 2)
3)-1
3)-1
3)-2
Leg_Sec03_183EB
Figure 4-86. Removal of SENSOR TNER FULL
4.2.7 ROS
4.2.7.1 ROS ASSY
9)
REMOVAL 9) 8)
10)
Leg_Sec03_086RC
Figure 4-87. Removal of ROS ASSY
REINSTALLATION
1. Match the boss on ROS ASSY with the hole on the main unit, and attach ROS
ASSY.
2. Fasten ROS ASSY to the main unit with the 5 screws (silver, with flange, 10mm).
3. Connect connector (P/J601) and connector (P/J602) to ROS ASSY.
4. Attach CLEANER ASSY. (p403)
5. Attach FRAME ASSY-PH. (p352)
6. Attach COVER INNER L. (p327)
7. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
8. Attach COVER MSI. (p317)
9. Attach COVER ASSY LH. (p321)
10. Attach COVER ASSY RH. (p326)
REMOVAL
REINSTALLATION
4)
1. Align CLEANER ASSY with the rails on the main unit, and insert.
2. Match the boss on GUIDE-ROS CLN with the hole on the main unit, and attach.
3)
3. Fasten GUIDE-ROS CLN to the main unit with the 2 screws (silver, with flange,
10mm).
2)
4. Attach COVER ASSY RH. (p326)
2)
Leg_Sec03_087RA
Figure 4-88. Removal of CLEANER ASSY
REMOVAL
3)
REINSTALLATION 3)
Leg_Sec03_088RA
Figure 4-89. Removal of LATCH ASSY-ROTARY
REMOVAL
4)-2
REINSTALLATION
3)
1. Remove the toner cartridge overlaying the attachment position of ANTENNA
ASSY-CTRG.
2. Match the boss on ANTENNA ASSY-CTRG with the attachment position, and
attach to the main unit.
3. Press ANTENNA ASSY-CTRG from the inside of the main unit (hole on FRAME
ASSY-ROTARY), and firmly insert the boss on ANTENNA ASSY-CTRG into
the hole on the main unit.
4. Fasten ANTENNA ASSY-CTRG to the main unit with the 2 screws (silver, with 4)-1 4)-1
flange, tapping, 8 mm).
5. Attach ANTENNA CTRG. (p407)
6. Attach COVER ASSY RH. (p326)
Leg_Sec03_089RA
Figure 4-90. Removal of ANTENNA ASSY-CTRG
C A U T IO N Be sure to clean the ROS ASSY window with the CLEANER ASSY
after installing the ET Cartridges.
REMOVAL
REINSTALLATION
1. Match the boss on ANTENNA ASSY-CTRG with the hole on ANTENNA CTRG,
attach ANTENNA CTRG, and fasten with a hook.
2. Connect connector (P/J106) to ANTENNA CTRG.
3. Attach COVER ASSY RH. (p326)
2)
3)-2
3)-1
Leg_Sec03_091EC
REMOVAL
REINSTALLATION
1. Match the protrusion on HOLDER ASSY-BIAS with the notch of the attachment 3)-2
hole on the main unit, and attach, and slide HOLDER ASSY-BIAS upwards and
fasten with a hook. 2)
3)-1
Leg_Sec03_092RA
Figure 4-93. Removal of HOLDER ASSY-BIAS
REMOVAL
REINSTALLATION
6)-1 6)-2
1. Match the hooks on SENSOR ROTARY HOME POSI with the attachment
position, and attach to BRACKET SENSOR. 4)
2. Connect connector (P/J105) to SENSOR ROTARY HOME POSI.
3. Match the hole on BRACKET SENSOR with the boss on the main unit, and attach
BRACKET SENSOR together with SENSOR ROTARY HOME POSI.
4. Fasten BRACKET SENSOR to the main unit with the screw (silver, with flange, 6
3)
mm).
5)
5. Attach LV/HVPS. (p435)
6. Attach COVER ASSY LH. (p321)
Leg_Sec03_093RA
Figure 4-94. Removal of SENSOR ROTARY HOME POSI
REMOVAL
9)-1
9)-2
1. Remove the Toner Cartridge.
2. Remove COVER ASSY RH. (p326)
3. Remove COVER ASSY TOP. (p308)
4. Remove 2ND BTR ASSY. (p374)
5. Remove FRAME ASSY-PH. (p352)
6. Remove BCR CLN XERO ASSY. (p399)
7. Remove SENSOR TR-0. (p387)
8. Remove GUIDE CRU ASSY AD. (p393)
9. Press LATCH ROTARY on LATCH ASSY-ROTARY to release the latch, turn
FRAME ASSY-ROTARY by hand, and move HOUSING ASSY-DEVE to a
position where is easy to work. Leg_Sec03_094EB
10. Unhook the hook on PIVOT AD fastening the right side of HOUSING ASSY-
DEVE to FRAME ASSY-ROTARY, and remove PIVOT AD. 10)-2
11. Remove the screw (silver, with flange, tapping, 8mm) fastening PIVOT ASSY
fastening the left side of HOUSING ASSY-DEVE to FRAME ASSY-ROTARY, 11)-2
and remove PIVOT ASSY.
11)-1 10)-1
12. Lift up the right side of HOUSING ASSY-DEVE, remove the gear on the left side
of HOUSING ASSY-DEVE from the gear on FRAME ASSY-ROTARY, and
remove HOUSING ASSY-DEVE. 12)
Thin
CAUTION
Thick
CHECK POINT
Leg_Sec03_095RB
C A U T IO N Holes are provided in the protrusion portion on FRAME ASSY- 11. Attach the Toner Cartridge.
ROTARY for preventing mis-insertion of HOUSING ASSY-DEVE.
The attachment positions of each color of HOUSING ASSY-DEVE When installing the ET Cartridge, be careful not to sandwich the
is indicated as K, Y, M, and C on FRAME ASSY-ROTARY. C A U T IO N
LEVER LATCH between the cartridge and the main unit as shown
1. Match the gear on the left side of HOUSING ASSY-DEVE of the same color as in the left figure below. Install the ET cartridges correctly as shown
in the right figure below.
the indicated color on FRAME ASSY-ROTARY with the gear on FRAME ASSY-
ROTARY, and attach HOUSING ASSY-DEVE.
23. Remove the BRACKET ASSY 2ND GEAR and the GEAR 2ND from the main 10. Attach GUIDE CRU ASSY D. (p388)
unit. 11. Attach SENSOR TR-0. (p387)
24. Remove the two screws (silver, with flange, 6 mm) that secure the SHAFT ASSY- 12. Attach BCR CLN XERO ASSY. (p399)
ROTARY to the right side of the main unit.
13. Attach FRAME ASSY-PH. (p352)
25. Remove the two screws (silver, with flange, 6 mm) that secure the SHAFT ASSY-
ROTARY to the left side of the main unit. 14. Attach SENSOR ROTARY HOME POSI. (p409)
26. Remove the SHAFT ASSY-ROTARY from the both sides of the main unit. 15. Attach LATCH ASSY-ROTARY.(p404)
16. Attach MOT ASSY MAG. (p423)
C A U T IO N When performing the following procedure, be careful not to lose the 17. Attach DRIVE ASSY PRO. (p421)
BEARING BALL as it may come off.
18. Attach CHASSIS ASSY ESS. (p440)
19. Attach LV/HVPS. (p435)
27. Remove the FRAME ASSY-ROTARY upward together with the BEARING 20. Attach PWBA MCU. (p432)
BALL.
21. Attach COVER INNER TOP. (p324)
28. Remove the BEARING BALL from the FRAME ASSY-ROTARY.
22. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
23. Attach COVER MSI. (p317)
REINSTALLATION
24. Attach 2ND BTR ASSY. (p374)
1. Attach the BEARING BALL to the FRAME ASSY-ROTARY.
25. Attach COVER ASSY TOP. (p308)
2. Attach the FRAME ASSY-ROTARY to the main unit placing its gear side to the
left. 26. Attach FUSER ASSY. (p415)
3. Attach the SHAFT ASSY-ROTARY to the main unit inserting its shaft into the 27. Attach COVER ASSY LH. (p321)
hole of the FRAME ASSY-ROTARY (both right and left). 28. Attach COVER ASSY RH. (p326)
4. Secure the SHAFT ASSY-ROTARY attached to the left side of the main unit with
the two screws (silver, with flange, 6 mm).
5. Secure the SHAFT ASSY-ROTARY attached to the right side of the main unit
with the two screws (silver, with flange, 6 mm).
6. Attach the BRACKET ASSY 2ND GEAR and the GEAR 2ND to the main unit.
7. Secure the BRACKET ASSY 2ND GEAR to the main unit with the three screws
(silver, with flange, 6 mm).
8. Attach HOUSING ASSY-DEVE . (p410)
9. Attach GUIDE CRU ASSY AD. (p393)
4.2.9 FUSER
COVER FUSER GUIDE
4.2.9.1 FUSER ASSY
COVER TOP
C A U T IO N Be extremely careful not to burn your hand when handling the SIDE L
FUSER section.
Hook
2)
3)-1
REMOVAL
REINSTALLATION
Actuator
5)
1. Attach the Spring to the Actuator.
2. Insert the shaft of the Actuator with the Chute of the FUSER ASSY opened, and
attach the Actuator together with the Spring.
FUSER ASSY
4)-1
3. Attach the FUSER ASSY to the main unit matching the connector and boss of the
FUSER ASSY with the connector and the hole of the main unit, and push the 4)-2
levers on the both sides of the FUSER ASSY to secure it to the main unit.
4. Return the COVER FUSER GUIDE to its original position, and secure the
COVER TOP SIDE L with the hook of the COVER FUSER GUIDE.
5. Close COVER FUSER.
C A U T IO N Be sure to reset the life counter of the FUSER ASSY after replacing
it with a new one.
(See “ 6.4.1.1 Maintenance Menu Items ” (p553))
Leg_Sec03_160EA
Figure 4-100. NIP Release Lever Fixing Parts
REMOVAL
5)-1
C A U T IO N When performing the following, take care not to damage FUSER
LOCK SWITCH by falling or dropping it.
7)
6. Remove the screw (silver, with flange, tapping, 6 mm) fastening FUSER LOCK 5)-2
SWITCH to the main unit.
7. Slide FUSER LOCK SWITCH to the right, unhook the hook on FUSER LOCK
SWITCH from the hole on the main unit, and remove FUSER LOCK SWITCH.
Leg_Sec03_519RB
Figure 4-101. Removal of FUSER LOCK SWITCH
REINSTALLATION
1. Match the protrusion and hook on FUSER LOCK SWITCH with the hole on the
main unit, slide FUSER LOCK SWITCH to the left, and attach FUSER LOCK
SWITCH.
2. Putting your hand beneath FUSER LOCK SWITCH to prevent it from dropping,
fasten FUSER LOCK SWITCH with the screw (silver, with flange, tapping, 6
mm).
3. Bring out the connector on FUSER LOCK SWITCH to the outside from the hole
on the main unit.
4. Attach the connector (P/J128, blue) to FUSER LOCK SWITCH, and fasten the
harness on FUSER LOCK SWITCH with the two clamps.
5. Attach CHUTE ASSY-FSR and COVER ASSY-RR 2ND. (p366)
6. Attach COVER ASSY LH. (p321)
7. Attach FUSER ASSY. (p415)
REMOVAL
7)-2 7)-1
1. Remove FUSER ASSY. (p415)
2. Remove COVER ASSY LH. (p321)
3. Remove CHASSIS ASSY ESS. (p440)
4. Disconnect the connector (black-and-white) from PWBA FUSER CONT.
5. Disconnect connector (P417) from PWBA MCU. 6)-2
6. Remove the 2 screws (silver, with flange, 6 mm) fastening BRACKET-RIZ to the
main unit, remove the harness from the clamp, and remove BRACKET-RIZ from
the main unit.
5)
7. Draw out HARNESS ASSY MCU C/L from BRACKET-RIZ while pressing the
claw on HARNESS ASSY MCU C/L.
6)-1
REINSTALLATION
6)-2 4)
1. Insert the claw on HARNESS ASSY MCU C/L into the hole on BRACKET-RIZ
to attach.
2. Fasten BRACKET-RIZ to the main unit with the 2 screws (silver, with flange, 6
mm), and fasten each harness with the clamps.
3. Attach the harness (yellow) to the connector (P417) on PWBA MCU. Leg_Sec03_520RB
4. Connect the harness (black-and-white) to PWBA FUSER CONT. Figure 4-102. Removal of HARNESS ASSY MCU C/L
5. Attach CHASSIS ASSY ESS. (p440)
6. Attach COVER ASSY LH. (p321)
7. Attach FUSER ASSY. (p415)
4.2.10 DRIVE
4.2.10.1 DRIVE ASSY BTR
REMOVAL
Leg_Sec03_098RB
REINSTALLATION
Figure 4-103. Removal of DRIVE ASSY BTR
1. Match the shaft on DRIVE ASSY BTR with the hole on the main unit, and attach
DRIVE ASSY BTR.
2. Fasten DRIVE ASSY BTR to the main unit with the 2 screws (silver, with flange,
6mm).
3. Attach CHUTE ASSY-FSR and COVER ASSY-RR 2ND. (p366)
4. Attach GUIDE CRU ASSY D. (p388)
5. Attach SENSOR TR-0. (p387)
6. Attach CHASSIS ASSY ESS. (p440)
7. Attach PWBA MCU. (p432)
8. Attach COVER ASSY LH. (p321)
9. Attach 2ND BTR ASSY. (p374)
REINSTALLATION
1. Inset the motor section and harness on DRIVE ASSY PRO into the hole on the
main unit, match the hole on DRIVE ASSY PRO with the boss on the main unit,
and attach DRIVE ASSY PRO.
2. Fasten DRIVE ASSY PRO to the main unit with the 4 screws (silver, with flange,
6 mm).
3. Fasten the harness on DRIVE ASSY PRO with the clamp on the left side of the
main unit.
4. Connect connector (P/J411,P/J414) to the PWBA MCU.
5. Attach COVER INNER TOP. (p324)
6. Attach OP PANEL. (p320) Leg_Sec03_099EA
7. Attach COVER ASSY LH. (p321) Figure 4-104. Removal of DRIVE ASSY PRO
REINSTALLATION
4)
REMOVAL
REINSTALLATION
1. Match the boss on MOT ASSY MAG with the hole on the main unit, and attach.
2. Fasten MOT ASSY MAG to the main unit with the 3 screws (silver, with flange,
10 mm).
3. Connect connector (P/J405) and connector (P/J406) to PWBA MCU.
Leg_Sec03_102RA
4. Attach CHASSIS ASSY ESS. (p440) Figure 4-106. Removal of MOT ASSY MAG
5. Attach COVER ASSY LH. (p321)
4. Remove COVER FRONT L and COVER FRONT ASSY U. (p318) WIRE ASSY
DEVE 6)
5. Remove LV/HVPS. (p435)
6. Unclamp the clamp fastening WIRE ASSY DEVE, and remove WIRE ASSY
DEVE.
7. Disconnect connector (P/J433) from PWB ASSY ROT.
8. Remove the 4 screws (silver, with flange, 6 mm) fastening MOT ASSY ROT to
the main unit.
9. Remove MOT ASSY ROT from the main unit.
FFC-ASSY
ESS
9)
8)
8) 7)
8)
8)
Leg_Sec03_101EB
REINSTALLATION
C A U T IO N When doing the following work, take care so that WIRE ASSY
DEVE, WIRE ASSY BTR, and FFC-ASSY ESS are not sandwiched
between the main unit and MOT ASSY ROT.
1. Match the boss on MOT ASSY ROT with the hole on the main unit, and attach.
2. Fasten MOT ASSY ROT to the main unit with the 4 screws (silver, with flange, 6
mm).
3. Connect connector (P/J433) to PWB ASSY ROT.
4. Fasten WIRE ASSY DEVE with the clamp.
5. Attach LV/HVPS. (p435)
6. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
7. Attach COVER MSI. (p317)
8. Attach COVER ASSY LH. (p321)
9. Attach COVER ASSY RH. (p326)
2)
REMOVAL
2. Disconnect connector (P/J200) and connector (P/J201) from MOT ASSY P/R. 3)
3. Remove the 4 screws (silver, with flange, 10 mm) fastening MOT ASSY P/R to
3)
the main unit.
4. Remove MOT ASSY P/R from the main unit. 3) [1)-2]
3)
REINSTALLATION
1. Attach MOT ASSY P/R to the main unit while lightly pressing LINK-
COUPLING.
2. Fasten MOT ASSY P/R to the main unit with the 4 screws (silver, with flange, 10
mm).
REMOVAL
5)
REINSTALLATION
4)
1. Attach MOT ASSY MICRO to the main unit with the harness on MOT ASSY
MICRO facing the rear side.
2. Fasten MOT ASSY MICRO to the main unit with the 2 screws (silver, with flange,
4mm).
3. Connect connector (P/J600) to MOT ASSY MICRO.
4. Fasten the harness on MOT ASSY MICRO with the clamp.
5. Attach COVER ASSY LH. (p321) Leg_Sec03_104RB
4.2.11 ELECTRICAL
4.2.11.1 SENSOR HUM & TEMP
REMOVAL
REINSTALLATION
REINSTALLATION 7)
6)
1. Attach PWBA HVPS to the main unit. 7) 6)
2. Fasten PWBA HVPS to the main unit with the 4 screws (silver, with flange, 6 6)
6)
mm).
Leg_Sec03_105EB
3. Connect connector (P/J516) to PWBA HVPS, and attach WIRE ASSY 2BTR, Figure 4-111. Removal of PWBA HVPS
WIRE ASSY IBT and WIRE ASSY DTN (white).
4. Attach COVER INNER L. (p327)
5. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
6. Attach COVER MSI. (p317)
7. Attach COVER ASSY LH. (p321)
4.2.11.3 PWB ASSY ROT Table 4-13. Symptoms when the connector is loose
Connector Error Caused by Connector
Avoid staticky places such as on a carpet especially when removing Panel Indication Symptom
C A U T IO N No. Disconnection
or inserting a Board. Before starting work with the Board, make P/J430 Service Req E527 All LEDs flash ---
sure to touch metallic portion of the printer connected to the earth
P/J432 Service Req E527 All LEDs flash ---
to let your body come out free of static electricity.
P/J433 Service Req E527 All LEDs flash ---
REMOVAL
REINSTALLATION 6)
2. Fasten PWB ASSY ROT to the main unit with the 4 screws (silver, with flange, 6 6) 5)
mm). Leg_Sec03_106FA
3. Connect connector (P/J430), connector (P/J432) and connector (P/J433) to PWB Figure 4-112. Removal of PWB ASSY ROT
ASSY ROT.
4. Attach COVER FRONT L and COVER FRONT ASSY U. (p318)
5. Attach COVER MSI. (p317)
6. Attach COVER ASSY LH. (p321)
7. Attach COVER ASSY RH. (p326)
REMOVAL
REINSTALLATION
414
405 415
REINSTALLATION 408
409 412
421
411
1. Attach PWBA MCU to the main unit.
406 407 410 420
413 (Unused)
2. Fasten PWBA MCU to the main unit with the 4 screws (silver, with flange, 6 mm).
3. Connect all connectors to the PWBA MCU. 2) 400 401
4. Attach COVER ASSY LH. (p321)
Leg_Sec03_110RB
6. Execute the “MCU DATA Restore” in the maintenance menu to write the data P/J416 Install Photocondctr Printing is not possible. Photocondctr error
onto a new PWBA MCU. P/J417 Service Req E537 All LEDs flash Fuser error
P/J418 F Open Printing is not possible. ---
C A U T IO N Once the restoring has started, do not turn the printer's power off The main unit prints
until the engine stops. P/J421 Ready normally. 500-sheet Paper Feeder error
Do not replace both PWBA CRUM and PWBA MCU at a time. Cassette is not recognized.
(Replace one of them first and turn the product ON and OFF, and P/J422 Service Req E526 All LEDs flash ---
then replace the other one if both of them should be replaced.)
4.2.11.6 LV/HVPS
2) 515 502 501
REMOVAL
A
1. Remove COVER ASSY LH. (p321) (BCR)
REINSTALLATION 3)
3)
1. Put the top part of LV/HVPS inside the protrusion of the bracket while inserting
the front side of LV/HVPS in between the main unit frame and COVER FRONT L
to attach LV/HVPS.
2. Fasten LV/HVPS to the main unit with the 6 screws (silver, with flange, 6 mm). 3) 4)-2
3. Connect all connectors to the LV/HVPS. 3)
4. Attach COVER ASSY LH. (p321)
3) Leg_03_111RC
REMOVAL
6)
1. Remove COVER ASSY LH. (p321) 6)
The following Step 2 to 4 are for the AcuLaser CX11F (fax model). 3)
C A U T IO N 4)
The AcuLaser CX11 (base model) does not have PWBA FAX, and 6)
4)
four screws (silver, with flange, 6 mm) are attached instead of the
four SPACERs. Remove the four screws when disassembling the 7) 6) 2)
6) 4) 2)
base model. 6) CN410
4) 2)
2. Remove the four screws (silver, with flange, 6 mm) that secure the PWBA FAX to 6)
the PWBA ESS. 2)
3. Disconnect the connector from the PWBA ESS and remove the PWBA FAX. CN705 CN502 CN704 CN702 CN405
6. Remove the four screws (silver, with flange, 6 mm) that secure the PWBA ESS to
the CHASSIS ESS, and remove the three screws that secure the connectors for the
interface.
CN602
7. Remove the PWBA ESS taking out the interface connector from the hole on the
CHASSIS ESS. CN501 CN601
5)
CAUTION
CN704(12 pin)
FERRITE CORE
CN701(14 pin)
CN702(13 pin)
Leg_03_109RC
C A U T IO N The CN701, CN702, and CN704 FFCs are resemble each other CN701 Release Cariage Lock Printing is not possible. ---
in shape as their pin numbers are so close; 14, 13, and 12 CN702 Ready → Printing Printing is not possible. ---
respectively. Be careful not to connect them wrongly.
CN703 Release Cariage Lock Printing is not possible. ---
When reassembling the AcuLaser CX11F (fax model), make
Printing is performed
sure to put CN701 (14-pin) and CN702 (13-pin) FFCs through Service Req C0998 →
CN704 normally except the ---
the FERRITE CORE as shown in the figure. The following Step Ready
ADF is not recognized.
4 to 6 are for the AcuLaser CX11F (fax model).
The AcuLaser CX11 (base model) does not have PWBA FAX, Printing is performed
CN705 Ready normally except the ---
and four screws (silver, with flange, 6 mm) are attached instead
ADF is not recognized.
of the four SPACERs. Attach the four screws when
reassembling the base model.
4. Attach the four SPACERs to the PWBA ESS.
5. Connect the PWBA FAX to CN410 on the PWBA ESS.
6. Secure the PWBA FAX to the SPACER with the four screws (silver, with flange,
6 mm).
7. Attach COVER ASSY LH. (p321)
4.2.11.8 PWBA FUSER CONT Table 4-17. Symptoms when the connector is loose
Connector Error Caused by Connector
Avoid staticky places such as on a carpet especially when removing Panel Indication Symptom
C A U T IO N No. Disconnection
or inserting a Board. Before starting work with the Board, make Ready → Service Req
sure to touch metallic portion of the printer connected to the earth P/J1 All LEDs flash ---
E537
to let your body come out free of static electricity.
P/J3 Service Req E537 All LEDs flash ---
REMOVAL
REINSTALLATION 6)
3)
1. Match the boss and protrusion on PWBA FUSER CONT with the hole on the main
unit, and attach PWBA FUSER CONT. 4)
5)
2. Fasten PWBA FUSER CONT to the main unit with the screw (silver, with external
toothed washer, 5 mm).
3. Fasten PWBA FUSER CONT to the main unit with the 2 screws (silver, with
flange, 8mm). Leg_Sec03_113FB
Figure 4-117. Removal of PWBA FUSER CONT
4. Connect all connectors to the PWBA FUSER CONT.
5. Attach CHASSIS ASSY ESS. (p440)
6. Attach COVER ASSY LH. (p321)
REMOVAL
6. Remove the screw (silver, with flange, 8 mm) that secures the HARNESS ASSY 7)
PANEL.
5)
7. Remove the CHASSIS ASSY ESS from the main unit.
CAUTION
CN704(12 pin) CN705 CN502 CN704 CN702 CN405
CN701(14 pin)
CN701
CN702(13 pin) CN703
FERRITE CORE
CN602
CN501 CN601
2)
Leg_03_114RC
REINSTALLATION
1. Attach the CHASSIS ASSY ESS to the main unit matching the protrusion of the
CHASSIS ASSY ESS with the hole of the main unit.
2. Secure the HARNESS ASSY PANEL with the screw (silver, with flange, 8 mm).
3. Secure the CHASSIS ASSY ESS with the five screws (silver, with flange, 6 mm).
4. Put the connectors inside through the hole on the CHASSIS ESS.
5. Connect the all connectors on the PWBA ESS.
C A U T IO N The CN701, CN702, and CN704 FFCs are resemble each other
in shape as their pin numbers are so close; 14, 13, and 12
respectively. Be careful not to connect them wrongly.
When reassembling the AcuLaser CX11F (fax model), make
sure to put CN701 (14-pin) and CN702 (13-pin) FFCs through
the FERRITE CORE as shown in the figure.
6. Secure the harnesses with the clamp on the CHASSIS ASSY ESS.
7. Attach COVER ASSY LH. (p321)
REMOVAL
1. Draw out 500 PAPER CASSETTE ASSY until it comes to a stop, then slightly lift
up the front side, and remove 500 PAPER CASSETTE ASSY from 500 PAPER
FEEDER.
REINSTALLATION
1)
1. Insert the front side of 500 PAPER CASSETTE ASSY into 500 PAPER FEEDER
with the front side of 500 PAPER CASSETTE ASSY slightly lifted up, then hold
it horizontal and insert it all the way seated in 500 PAPER FEEDER.
Leg_Sec03_013EA
Figure 4-119. Removal of 500 PAPER CASSETTE ASSY
REMOVAL
REINSTALLATION
1. Match the 4 protrusions on GUIDE END ASSY with the notches on CASSETTE
500, and attach.
2. Slide GUIDE END ASSY to the front, and insert the protrusion on GUIDE END
ASSY into the groove on PAPER SLIDE 500.
3. Attach PLATE ASSY BOTTOM 500. (p444)
Leg_Sec03_014EA
4. Attach 500 PAPER CASSETTE ASSY. (p442)
Figure 4-120. Removal of GUIDE END ASSY
REINSTALLATION
1. Match the boss on the rear of PLATE ASSY BOTTOM 500 with SPRING NF.
6)
7)
C A U T IO N Make sure that the boss on the rear of PLATE ASSY BOTTOM 6)
500 is inserted into SPRING NF.
2. Insert the shaft on PLATE ASSY BOTTOM 500 into the oblong hole on
CASSETTE 500 while pushing the side of CASSETTE 500 outward, and attach
PLATE ASSY BOTTOM 500.
3. Fasten the front side of PLATE ASSY BOTTOM 500 with the two hooks on
CASSETTE 500 while inserting the protrusion on PLATE ASSY BOTTOM 500 8)-2
into the concave portion on PAPER SLIDE 500.
8)-1
4. Match the protrusion on PLATE ROLL STOPPER with the hole on 500 PAPER
CASSETTE ASSY, and attach the left and right PLATE ROLL STOPPERs.
5. Fasten the left and right PLATE ROLL STOPPERs to 500 PAPER CASSETTE 4)
ASSY with the 4 screws (silver, tapping, 6 mm) (2 each on left and right). 4)
6. Attach LOCK LIFT R, LOCK LIFT L and ROLL LINK to the bearing on PLATE 5)
ASSY BOTTOM 500 on both the left and right sides, and fasten the hook on
ROLL LINK to the groove on the shaft of PLATE ASSY BOTTOM 500. 8)-1
7. Press PLATE ASSY BOTTOM 500 to lock LOCK LIFT R and LOCK LIFT L. 4)
5) 4)
Leg_Sec03_016EA
8. Attach 500 PAPER CASSETTE ASSY. (p442)
Figure 4-122. Removal of PLATE ASSY BOTTOM 500 (2)
3. Unhook the hook on CASSETTE 500 fastening PINION 12, and remove PINION
12.
4. Slide GUIDE PAPER L ASSY 500 to the right, match the 3 protrusions on
GUIDE PAPER L ASSY 500 with the notches on CASSETTE 500, and lift up to
remove.
5. Slide GUIDE PAPER R ASSY 500 to the left, match the 3 protrusions on GUIDE
PAPER R ASSY 500 with the notches on CASSETTE 500, and lift up to remove.
REINSTALLATION
1. Match the 3 protrusions on GUIDE PAPER R ASSY 500 with the notches on
CASSETTE 500, and attach.
2. Match the 3 protrusions on GUIDE PAPER L ASSY 500 with the notches on
CASSETTE 500, and attach.
3. Set GUIDE PAPER L ASSY 500 and GUIDE PAPER R ASSY 500 to their
maximum open states, attach PINION 12 to CASSETTE 500, and fasten with the
hooks.
4. Attach PLATE ASSY BOTTOM 500. (p449)
5. Attach 500 PAPER CASSETTE ASSY. (p442)
Leg_Sec03_515EA
Figure 4-123. GRemoval of GUIDE PAPER L ASSY 500 and GUIDE PAPER R
ASSY 500
2)
REINSTALLATION 3)-2
2)
1. Match the three protrusions on the rear of COVER FRONT CST 500 with the hole
on 500 PAPER CASSETTE ASSY, attach COVER FRONT CST 500, and fasten
the hook on the base of COVER FRONT CST 500.
2. Fasten COVER FRONT CST 500 to 500 PAPER CASSETTE ASSY with the 2
screws (silver, with flange, tapping, 8 mm).
3)-3
3. Attach 500 PAPER CASSETTE ASSY. (p442)
Leg_Sec03_018EA
Figure 4-124. Removal of COVER FRONT CST 500
REMOVAL
REINSTALLATION
1. Match the attachment holes on the main unit with the three bosses on 500 PAPER
FEEDER ASSY, and attach the main unit to 500 PAPER FEEDER ASSY.
2. Turn LOCK MC TO FDR on both the left and right sides CCW by 90° to lock with
the main unit.
3. Attach 500 PAPER CASSETTE ASSY. (p442)
2)
Unlock Lock
Leg_Sec03_019RA
Figure 4-125. Removal of 500 PAPER FEEDER ASSY
REMOVAL
REINSTALLATION 2)
1. Match the boss on COVER LEFT 500 with the hole on 500 PAPER FEEDER
ASSY while inserting the metal plate section of the frame at the front and rear of
500 PAPER FEEDER ASSY into the clearance between the rib sections on the
front and rear of COVER LEFT 500, and attach COVER LEFT 500.
2. Fasten COVER LEFT 500 to 500 PAPER FEEDER ASSY with the 5 screws
(silver, with flange, 8 mm). 2)
3)-2
2)
3. Attach 500 PAPER CASSETTE ASSY. (p442)
2)
Leg_Sec03_020EA
Figure 4-126. Removal of COVER LEFT 500
REMOVAL
C A U T IO N When performing the following work, take care not to damage the
boss on CHUTE FDR ASSY 500.
REINSTALLATION
1. With CHUTE FDR ASSY 500 slightly open, insert the boss on the left side into
the hole on 500 PAPER FEEDER ASSY, then attach CHUTE FDR ASSY 500 to
500 PAPER FEEDER ASSY while bending down the boss on the right side. 5)-1
Leg_Sec03_021EA
2. Close CHUTE FDR ASSY 500.
Figure 4-127. Removal of CHUTE FDR ASSY 500
3. Fasten CHUTE FDR ASSY 500 with the screw (silver, with flange, tapping, 8
mm).
4. Attach COVER RIGHT 500. (p451)
5. Attach 500 PAPER CASSETTE ASSY. (p442)
REMOVAL
REINSTALLATION
2)
1. Match the boss on COVER RIGHT 500 with the hole on 500 PAPER FEEDER
ASSY while inserting the metal plate section of the frame at the front and rear of
500 PAPER FEEDER ASSY into the clearance between the rib sections on the
front and rear of COVER RIGHT 500, and attach COVER RIGHT 500. 2)
2. Fasten COVER RIGHT 500 to 500 PAPER FEEDER ASSY with the 5 screws
2)
(silver, with flange, 8 mm). 2) 3)
3. Attach 500 PAPER FEEDER ASSY. (p442)
Leg_Sec03_022EA
Figure 4-128. Removal of COVER RIGHT 500
REMOVAL
3)
4)
3)
REINSTALLATION
1. Match the notch at the bottom right of PWBA TRAY 500 with the protrusion on 3)
500 PAPER FEEDER ASSY to attach.
2. Fasten PWBA TRAY 500 to 500 PAPER FEEDER ASSY with the 3 screws
(silver, with flange, 6 mm).
3. Connect connector (P/J435), connector (P/J436) and connector (P/J437) to PWBA
TRAY 500.
Leg_Sec03_030EA
4. Attach COVER LEFT 500. (p449) Figure 4-129. Removal of PWBA TRAY 500
Table 4-19. Symptoms when the connector is loose
Connector Error Caused by Connector
Panel Indication Symptom
No. Disconnection
The main unit prints
The 500-sheet Cassette
P/J435 Ready normally. 500-sheet
cannot be recognized.
Cassette is not recognized.
P/J437 G Open Printing is not possible. ---
REMOVAL
4.2.12.12 DRIVE ASSY FEED Table 4-21. Symptoms when the connector is loose
Connector Error Caused by Connector
REMOVAL Panel Indication Symptom
No. Disconnection
3. Disconnect connector (P/J446) from PWBA MOT and connector (P/J610) from
SOLENOID FEED.
REINSTALLATION
1. Hook the protrusion on the top right of DRIVE ASSY FEED onto the notch on
500 PAPER FEEDER ASSY, and match the hole on DRIVE ASSY FEED with
the boss on 500 PAPER FEEDER ASSY to attach.
2. Fasten DRIVE ASSY FEED to 500 PAPER FEEDER ASSY with the 4 screws
(silver, 6 mm).
CAUTION
3. Connect connector (P/J446) to PWBA MOT and connector (P/J610) to Leg_Sec03_023EA
REMOVAL
REINSTALLATION
4)
1. Match the hole on SOLENOID FEED with the boss on DRIVE ASSY FEED.
2. Fasten SOLENOID FEED to DRIVE ASSY FEED with the screw (silver, 6 mm).
5) Leg_Sec03_024FA
3. Attach DRIVE ASSY FEED. (p454)
Figure 4-132. Removal of SOLENOID FEED
4. Attach CLUTCH ASSY FEED. (p457)
5. Attach COVER LEFT 500. (p449)
REMOVAL
REINSTALLATION
3)
1. Attach MOTOR ASSY FEEDER to DRIVE ASSY FEED with the harness of
MOTOR ASSY FEEDER facing up. Leg_Sec03_516EA
2. Fasten MOTOR ASSY FEEDER to DRIVE ASSY FEED with the 2 screws Figure 4-133. Removal of MOTOR ASSY FEEDER
(silver, 6 mm).
3. Connect connector (P/J446) to PWBA MOT.
4. Fasten the harness on MOTOR ASSY FEEDER with the clamp on DRIVE ASSY
FEED.
5. Attach COVER LEFT 500. (p449)
REMOVAL
REINSTALLATION 2)
1. Match the hole position of CLUTCH ASSY FEED with the D cut surface on the
shaft of ROLL ASSY TURN 500, and attach CLUTCH ASSY FEED so that the 3)
protrusion of DRIVE ASSY FEED enters the concave portion on CLUTCH ASSY
FEED.
2. Fasten CLUTCH ASSY FEED to 500 PAPER FEEDER ASSY with the KL ring.
3. Connect connector (P/J609) to CLUTCH ASSY FEED.
4. Fasten the harness on CLUTCH ASSY FEED with the clamp on DRIVE ASSY
Leg_Sec03_025EA
FEED.
Figure 4-134. Removal of CLUTCH ASSY FEED
5. Attach COVER LEFT 500. (p449)
REMOVAL 5)-2
REINSTALLATION
1. Pass the connector (P/J43) on HARNESS-ASSY FEED through the hole on 500
PAPER FEEDER ASSY.
2. Attach HARNESS-ASSY FEED 1 to 500 PAPER FEEDER ASSY, and fasten
with the hook.
3. Connect connector (P/J435) to PWBA-TRAY 500.
4. Fasten the harness of HARNESS-ASSY FEED 1 with the clamp. 4)
5. Attach COVER LEFT 500. (p449)
Leg_Sec03_026FA
6. Attach 500 PAPER FEEDER ASSY. (p448) Figure 4-135. Removal of HARNESS-ASSY FEED 1
4.2.12.17 ROLL ASSY TURN 500 6. Attach DRIVE ASSY FEED. (p454)
7. Attach CLUTCH ASSY FEED. (p457)
REMOVAL
8. Attach COVER RIGHT 500. (p451)
1. Remove CHUTE FDR ASSY 500. (p450) 9. Attach COVER LEFT 500. (p449)
2. Remove COVER LEFT 500. (p449) 10. Attach CHUTE FDR ASSY 500. (p450)
3. Remove COVER RIGHT 500. (p451)
4. Remove CLUTCH ASSY FEED. (p457)
5. Remove DRIVE ASSY FEED. (p454)
6. Remove HOUSING ASSY FEED. (p472)
7. Remove CHUTE ASSY 500. (p462)
8. Remove the E-rings fastening both sides of the shaft on ROLL ASSY TURN 500
from 500 PAPER FEEDER ASSY.
9. Remove the left and right BEARING FEEDs fastening ROLL ASSY TURN 500 8)
9)
from 500 PAPER FEEDER ASSY.
10. Temporarily slide ROLL ASSY TURN 500 to the left, and draw out the shaft of
ROLL ASSY TURN 500 from the right-side bearing on 500 PAPER FEEDER 8)
ASSY to remove ROLL ASSY TURN 500. 9)
10)
REINSTALLATION
1. Insert the shaft left side on ROLL ASSY TURN 500 into the left-side bearing on
500 PAPER FEEDER ASSY, and slide ROLL ASSY TURN to the right to attach. Leg_Sec03_027EA
Figure 4-136. Removal of ROLL ASSY TURN 500
2. Match the double D cut surface of BEARING FEED with the left and right
bearings of 500 PAPER FEEDER ASSY, attach BEARING FEED, and fasten
ROLL ASSY TURN 500.
3. Fasten the shafts on both sides on ROLL ASSY TURN to 500 PAPER FEEDER
ASSY with the E-rings.
4. Attach CHUTE ASSY 500. (p462)
5. Attach HOUSING ASSY FEED. (p472)
4.2.12.18 SWITCH FEEDER DOOR Table 4-25. Symptoms when the connector is loose
Connector Error Caused by Connector
Step numbers with [ ] in the figure indicate the step during Panel Indication Symptom
C A U T IO N No. Disconnection
attachment. Printing using the 500-
P/J121 sheet Cassette cannot be 500-sheet Cassette Rear
G Open
made. The main unit Cover is opened
prints normally.
REMOVAL [3)]
REINSTALLATION
REMOVAL
REINSTALLATION 3)
1. Attach HARNESS-ASSY FEED 2 to 500 PAPER FEEDER ASSY, and fasten 5)-2
3)
with the hook.
4)
2. Connect connector (P/J436) to PWBA-TRAY 500.
3. Fasten the harness of HARNESS-ASSY FEED 2 with the clamp.
4. Attach COVER LEFT 500. (p449)
5. Attach 500 PAPER FEEDER ASSY. (p448) 5)-1
Leg_Sec03_031FA
Figure 4-138. Removal of HARNESS-ASSY FEED 2
REMOVAL
Leg_Sec03_041EA
Figure 4-139. Removal of CHUTE ASSY 500 (1)
REINSTALLATION
1. Insert the left-side shaft on CHUTE ASSY 500 into the bearing on GUIDE CST L.
2. Insert the right-side shaft on CHUTE ASSY 500 into the bearing on GUIDE CST
R, and attach CHUTE ASSY 500 to 500 PAPER FEEDER ASSY.
3. Match the hole on BRACKET MAG R with the boss on 500 PAPER FEEDER
ASSY while inserting BRACKET MAG R into the notch on 500 PAPER
FEEDER ASSY, and attach BRACKET MAG R.
4. Fasten BRACKET MAG R to 500 PAPER FEEDER ASSY with the screw (silver,
6 mm).
5. Fasten CHUTE ASSY 500 to 500 PAPER FEEDER ASSY with the 2 screws
(silver, tapping, 8 mm).
6. Attach HOUSING ASSY FEED. (p472)
7. Attach DRIVE ASSY FEED. (p454)
8. Attach CLUTCH ASSY FEED. (p457)
9. Attach COVER LEFT 500. (p449) 12)
11)
10. Attach COVER RIGHT 500. (p451)
11. Attach CHUTE FDR ASSY 500. (p450) Leg_Sec03_517EA
12. Attach 500 PAPER CASSETTE ASSY. (p442) Figure 4-140. Removal of CHUTE ASSY 500 (2)
REMOVAL
9. Remove LEVER 500 and SPRING LEVER 500 from CHUTE ASSY 500 while
bending down the bosses on both sides of LEVER 500.
REINSTALLATION
C A U T IO N When performing the following work, take care not to damage the
boss of the HOLDER ASSY RETARD 500.
1. Match SPRING RETARD with the boss on CHUTE ASSY 500, and attach
HOLDER ASSY RETARD 500 to CHUTE ASSY 500 while bending down the
bosses on both sides of HOLDER ASSY RETARD 500.
REMOVAL
1)
REINSTALLATION
1. Match the hole on FILM ASSY FDR with the boss on CHUTE ASSY 500, and
attach FILM ASSY FDR while inserting the film base on FILM ASSY FDR to the
inside of CHUTE ASSY 500.
2. Fasten FILM ASSY FDR to CHUTE ASSY 500 with the 4 screws (silver, tapping,
8 mm).
3. Close CHUTE FDR ASSY 500. 3)
2)
Leg_Sec03_205FB
Figure 4-142. Removal of FILM ASSY FDR
C A U T IO N When performing the following work, take care not to lose SPG
LOCK CST LL.
10. Remove STOPPER CST R and SPG LOCK CST LL from GUIDE CST R.
10)-2
REINSTALLATION
10)-1
1. Attach SPG LOCK CST LL to the boss on STOPPER CST R, and attach
STOPPER CST R to GUIDE CST R.
Leg_Sec03_181FA
C A U T IO N Make sure that SPG LOCK CST LL is inserted into the boss on Figure 4-143. Removal of STOPPER CST R
STOPPER CST R and the boss on GUIDE CST R.
9)
REINSTALLATION
REMOVAL
9. Remove the screw (silver, tapping, 8 mm) fastening CAP FEEDER to 500 PAPER
FEEDER ASSY.
11)
10. Remove CAP FEEDER from 500 PAPER FEEDER ASSY. 12)
11)
11. Remove the 5 screws (silver, tapping, 6mm) fastening GUIDE CST L to 500
PAPER FEEDER ASSY. 11)
12. To remove GUIDE CST L from SWITCH FEEDER DOOR, slide GUIDE CST L
slightly to the right, and remove GUIDE CST L from 500 PAPER FEEDER ASSY
together with SPG LOCK CST LL and STOPPER CST L.
13. Remove STOPPER CST L. (p471)
Leg_Sec03_040EA
REINSTALLATION
C A U T IO N When performing the following work, take care not to lose SPG
LOCK CST LL.
REINSTALLATION
1. Attach SPG LOCK CST LL to the boss on STOPPER CST L, and attach 10)-1
STOPPER CST L to GUIDE CST L. Leg_Sec03_182FA
Figure 4-146. Removal of STOPPER CST L
C A U T IO N Make sure that the boss of STOPPER CST and that of GUIDE CST
L are inserted into SPG LOCK CST LL.
REMOVAL
8)-2 8)-2
8)-1 8)-1
Leg_Sec03_032EB
REINSTALLATION
1. Match the 4 hooks on HOUSING ASSY FEED with the attachment positions, and
attach to 500 PAPER FEEDER ASSY.
2. Slide HOUSING ASSY FEED to the rear side, insert the boss on HOUSING
ASSY FEED into the hole on 500 PAPER FEEDER ASSY, and insert the
protrusion on 500 PAPER FEEDER ASSY into the hole at the front side of
HOUSING ASSY FEED.
3. Fasten HOUSING ASSY FEED to 500 PAPER FEEDER ASSY with the screw
(silver, with flange, 6 mm).
4. Connect connector (P/J618) to HOUSING ASSY FEED.
5. Attach GEAR FEED to the shaft on HOUSING ASSY FEED, and fasten the hook
on GEAR FEED to the groove on the shaft of HOUSING ASSY FEED.
6. Attach DRIVE ASSY FEED. (p454)
7. Attach CLUTCH ASSY FEED. (p457)
8. Attach COVER LEFT 500. (p449)
9. Attach 500 PAPER CASSETTE ASSY. (p442)
REINSTALLATION
REMOVAL
7)
1. Remove 500 PAPER CASSETTE ASSY. (p442)
2. Remove COVER LEFT 500. (p449) 8)
6)-1
6)-2
9)-1 9)-2
CAUTION
Leg_Sec03_034FA
Figure 4-150. Removal of ACTUATOR NO PAPER CST (2)
Leg_Sec03_206FA
REINSTALLATION
1. Insert the shaft on ACTUATOR NO PAPER CST from the notch on HOUSING
ASSY FEED.
2. Fit the shaft on ACTUATOR NO PAPER CST onto the hook on HOUSING
ASSY FEED while inserting ACTUATOR NO PAPER CST into the sensor on
SENSOR NO PAPER, and attach.
3. Attach COVER FEED to HOUSING ASSY FEED.
4. Fasten COVER FEED to HOUSING ASSY FEED with the 2 screws (silver,
tapping, 8 mm).
5. Match the hole on CAP ACTUATOR with the boss on HOUSING ASSY FEED,
and attach CAP ACTUATOR.
6. Attach HOUSING ASSY FEED. (p472)
7. Attach DRIVE ASSY FEED. (p454)
8. Attach CLUTCH ASSY FEED. (p457)
9. Attach COVER LEFT 500. (p449)
10. Attach 500 PAPER CASSETTE ASSY. (p442)
REMOVAL
REINSTALLATION
REINSTALLATION
1. Match the hooks on SENSOR T/R with the attachment positions, and attach to
HOUSING ASSY FEED.
2. Connect connector (P/J120) to SENSOR T/R.
Leg_Sec03_036FA
3. Attach ACTUATOR T/R. (p477) Figure 4-152. Removal of SENSOR T/R
4. Attach ROLL ASSY FEED 500. (p479)
5. Attach HOUSING ASSY FEED. (p472)
6. Attach DRIVE ASSY FEED. (p454)
7. Attach CLUTCH ASSY FEED. (p457)
8. Attach COVER LEFT 500. (p449)
9. Attach 500 PAPER CASSETTE ASSY. (p442)
REMOVAL
6)
1. Remove 500 PAPER CASSETTE ASSY. (p442)
2. Remove COVER LEFT 500. (p449)
7)
3. Remove CLUTCH ASSY FEED. (p457)
4. Remove DRIVE ASSY FEED. (p454)
9)
5. Remove HOUSING ASSY FEED. (p472)
6. Remove the 2 screws (silver, tapping, 8 mm) fastening COVER FEED to
HOUSING ASSY FEED.
7. Remove COVER FEED from HOUSING ASSY FEED.
8. Remove the E-rings fastening both sides of SHAFT FEED from HOUSING ASSY 8)-1 8)-2
FEED, and remove the left and right BEARING SLEEVEs.
9. Temporarily slide SHAFT FEED to the right, draw out SHAFT FEED from the
left-side bearing on HOUSING ASSY FEED, and remove together with ROLL
ASSY FEED 500 and ROLL SUPPORT 500.
10. Unhook the hook on ROLL SUPPORT 500 on the right side fastened to SHAFT
8)-1
FEED, and remove ROLL SUPPORT 500.
11. Unhook the hook on ROLL ASSY FEED 500 fastened to SHAFT FEED, and
remove ROLL ASSY FEED 500.
8)-2
11)-2
11)-1
10)-1
10)-2
Leg_Sec03_037FA
Figure 4-153. Removal of ROLL ASSY FEED 500
REINSTALLATION
1. Attach ROLL ASSY FEED 500 to SHAFT FEED so that the hook on ROLL
ASSY FEED 500 is facing the right side, and fasten the hook on ROLL ASSY
FEED 500 to the groove on SHAFT FEED.
2. Attach ROLL SUPPORT 500 to SHAFT FEED, and fasten the hook on ROLL
SUPPORT 500 to the groove on SHAFT FEED.
3. Insert the right side of SHAFT FEED into the right-side bearing on HOUSING
ASSY FEED, then slide SHAFT FEED to the left, and attach together with ROLL
ASSY FEED 500 and ROLL SUPPORT 500.
4. Match the double D cut surface of BEARING SLEEVE with the left and right
bearings of HOUSING ASSY FEED, attach BEARING SLEEVE, and fasten both
sides of SHAFT FEED with the E-rings.
5. Attach COVER FEED to HOUSING ASSY FEED.
6. Fasten COVER FEED to HOUSING ASSY FEED with the 2 screws (silver,
tapping, 8 mm).
7. Attach HOUSING ASSY FEED. (p472)
8. Attach DRIVE ASSY FEED. (p454)
9. Attach CLUTCH ASSY FEED. (p457)
10. Attach COVER LEFT 500. (p449)
11. Attach 500 PAPER CASSETTE ASSY. (p442)
REINSTALLATION
1. Insert the ADF HINGE of the ADF Unit into the hole on the IR A Assy, and close
the ADF Unit.
2. Secure the ADF Unit to the IR A Assy with the two screws (M3 x 12 mm, P-type, ADF Unit
P-head). 4)
3) 3)
REMOVAL
5)
4)
HINGE HOLDER 2
Figure 4-156. Removal of IR COVER A ASSY (2)
6. Turn the Scanner back to normal orientation, and remove the IR COVER A ASSY 7. Remove a piece of tape that bundles the harness and FFC of the IR COVER A ASSY.
from the IR BASE A ASSY. There are two hooks on left and right shorter sides of 8. Pull out the IR COVER A ASSY harness through the hole on the IR BASE A ASSY.
the IR BASE A ASSY to secure the IR COVER A ASSY, so push the shorter side
of the IR BASE A ASSY while pulling the IR COVER A ASSY upward to
remove it (do the procedure for both left and right side one by one).
6)
Hooks
IR BASE A ASSY IR COVER A ASSY
If the IR ENGINE LOCK ASSY and the ADF IR LOCK ASSY Through-hole for the Harness IR ENGINE LOCK ASSY
prevent the IR COVER A ASSY from separating from the IR
BASE A ASSY, access them from the bottom of the IR BASE A ADF IR LOCK ASSY
ASSY to set them in position so that they do not interfere the IR Harness
COVER A ASSY.
8)
C H E C K The IR ENGINE LOCK ASSY may fall off the IR BASE A ASSY
P O IN T while attaching the IR COVER A ASSY. In such case, reattach it
following the procedure given below. Through-hole for the ADF IR LOCK ASSY
1. Pass the pintle through the center hole on the IR ENGINE
LOCK ASSY, and hitch one end of the spring to the oblong Through-hole for the IR ENGINE LOCK ASSY
hole on the assy.
Figure 4-159. Reinstallation of IR COVER A ASSY
2. Attach the IR ENGINE LOCK ASSY to the IR BASE A ASSY
with the pintle placed on the bearing of the IR BASE A ASSY.
3. Hitch the other end of the spring to the protrusion on the IR
BASE A ASSY.
1) 2) 3)
Pintle Protrusion
4. Turn the Scanner over and secure the IR COVER A ASSY to the IR BASE A
ASSY with seven screws (M3 x 10 mm, P-type, B-head).
5. Attach the two HINGE HOLDER 2s to left and right grooves on the IR BASE A
ASSY respectively, and secure them with the two screws (M3 x 10 mm, P-type, B-
head) (one screw for one HINGE HOLDER 2).
HINGE HOLDER 2
6. Turn the Scanner back to normal orientation, and secure the left and right HINGE
HOLDER 2s to the IR COVER A ASSY with the two screws (M3 x 10 mm, P- Figure 4-160. Reinstallation of HINGE HOLDER 2
type, B-head) respectively.
7. Attach the ADF Unit. (p481)
8. Install the Scanner. (p306)
DISASSEMBLY AND ASSEMBLY Scanner Section 484
EPSON AcuLaser CX11/CX11F Revision B
4.3.3 IR A Assy
CCD MODULE ASSY
7. Disconnect the FFC CR from the connector on the CCD MODULE ASSY.
8. Release the left end of the IR SHAFT from the bearing of the IR BASE ASSY, and
remove the CCD MODULE ASSY together with the IR SHAFT. CCD MODULE ASSY
4)
Figure 4-163. Removal of CCD MODULE ASSY
IR TIMING BELT PULLEY ASSY
REINSTALLATION
1. Put the IR SHAFT through the shaft hole of the CCD MODULE ASSY.
2. Insert the right end of the IR SHAFT into the right bearing of the IR BASE ASSY,
and then push the left end into the left bearing of the assy. See Figure 4-163.
3. Move the CCD MODULE ASSY to the center.
4. Attach the PULLEY ASSY to the IR BASE ASSY.
5. Draw the FFC CR through the FFC CLIP, and turn the CCD MODULE ASSY
upward upon the IR SHAFT and hold it to secure the FFC CLIP to the CCD
MODULE ASSY with the two screws (M3 x 6 mm, B-type, P-head). See Figure
4-162.
6. Connect the FFC CR to the connector on the CCD MODULE ASSY.
7. Hitch the IR TIMING BELT to the gear of the MOTOR ASSY, and to the pulley
of the PULLEY ASSY by sliding the PULLEY ASSY leftward. See Figure 4-161.
8. Attach the IR COVER A ASSY. (p482)
9. Attach the ADF Unit. (p481)
10. Install the Scanner. (p306)
5)-2
REMOVAL
5)-1
1. Remove the Scanner. (p306)
2. Remove the ADF Unit. (p481)
Grounding Wire 6)
3. Remove the IR COVER A ASSY. (p482)
4. Remove the CCD MODULE ASSY. (p485)
5. Pull the harnesses and the grounding wire of the MOTOR ASSY to the inner side
of the IR BASE A ASSY, and release the MOTOR ASSY harnesses from the HP Flag MOTOR ASSY 8) Ferrite Core
groove on the IR BASE A ASSY.
6. Remove the screw (M3 x 8 mm, P-type, B-head) that secure the harness tie.
7. Cut the harness tie, and remove the ferrite core from the harnesses.
Figure 4-164. Removal of MOTOR ASSY
8. Remove the two screws (M3 x 8 mm, P-type, B-head) that secure the MOTOR
ASSY to the IR BASE A ASSY, and remove the MOTOR ASSY from the IR
BASE A ASSY.
REINSTALLATION
1. Wind the harnesses of the MOTOR ASSY around the ferrite core once, and secure Place the harnesses in the order of brown,
orange, black, and yellow from the top.
them with the harness tie.
2. Draw the grounding wire through the hole of the IR BASE A ASSY.
3. Install the MOTOR ASSY to the IR BASE A ASSY matching the guide pins of
the IR BASE A ASSY with the positioning holes of the MOTOR ASSY.
4. Secure the bottom-right corner of the MOTOR ASSY with the screw (M3 x 8 mm,
P-type, B-head), and secure the upper-left corner of the assy. together with the
grounding terminal with the screw (M3 x 8 mm, P-type, B-head).
5. Secure the harness tie to the IR BASE A ASSY with the screw (M3 x 8 mm, P-
type, B-head).
Wind harnesses once around the ferrite core
6. Put the harnesses of the MOTOR ASSY through the hole of the IR BASE A
ASSY, and secure the harnesses on the groove of the IR BASE A ASSY.
Grounding Wire
7. Attach the CCD MODULE ASSY. (p485)
Ferrite Core
8. Attach the IR COVER A ASSY. (p482)
9. Attach the ADF Unit. (p481)
MOTOR ASSY
4)
10. Install the Scanner. (p306)
REINSTALLATION
1. Match the positioning holes of the PCB ASSY and the guide pins of the IR BASE
A ASSY, and secure the PCB ASSY to the IR BASE A ASSY with the two screws
(M3 x 8 mm, P-type, B-head).
2. Connect the FFC BOARD to the P201 connector on the PCB ASSY.
3. Attach the IR COVER A ASSY. (p482)
4. Attach the ADF Unit. (p481)
5. Install the Scanner. (p306)
REMOVAL
11)
REINSTALLATION
Sponge
1. Put the FFC CR through the ferrite core of the CORE ASSY, and bundle the FFC
CR with a piece of tape.
2. Pull out the FFC CR outward through the hole of the IR BASE A ASSY, and
secure the FFC CR to the IR BASE ASSY with the sponge. Ferrite Core
C H E C K Attach the sponge, which secures the FFC CR, to the IR BASE A
PLATE-HW
P O IN T ASSY with a two-sided tape.
3. Draw the FFC CR under the PLATE-HW, and secure the FFC CR to the IR BASE Two-sided Tapes Attaching Positions Reference Line for attaching the FFC CR
A ASSY with two-sided tapes aligning the FFC CR with the reference line on the
IR BASE A ASSY. FFC CR
4. Hitch the hook of the PLATE HARNESS to the IR PLATE FFC, and secure the
PLATE HARNESS to the IR BASE A ASSY with the screw (M3 x 8 mm, P-type,
B-head).
5. Secure the PLATE HARNESS 2 to the IR BASE A ASSY with the two screws Figure 4-169. Reinstallation of FFC CR (1)
(M3 x 8 mm, P-type, B-head) matching the positioning holes of the PLATE PLATE HARNESS2
HARNESS 2 with the guide pins of the IR BASE A ASSY.
6. Connect the FFC BOARD to the connector on the PCB ASSY.
7. Install the MOTOR ASSY. (p487)
8. Attach the CCD MODULE ASSY. (p485)
9. Attach the IR COVER A ASSY. (p482)
10. Attach the ADF Unit. (p481) Positioning Holes and Guide Pins
PLATE HARNESS
IR PLATE FFC
4.4.1 COVER
4)-2
4.4.1.1 ADF COVER R 4)-1
REMOVAL
3. Turn the ADF Unit over, remove the two screws (M3 x 8 mm, P-type, A-head) that
secure the HOOK FIX PLATE to the SDH COVER, and remove the HOOK FIX
Obverse Side
PLATE from the SDH COVER. See Figure 4-171.
4. Turn the ADF Unit back to the normal orientation, open the ADF COVER C, and
remove the screw (M3 x 8 mm, S-type, A-head) that secures the ADF COVER R.
See Figure 4-172.
5. Release the seven tabs of the ADF COVER R from the SDH COVER in the order ADF COVER R
shown in , and remove the ADF COVER R. See Figure 4-173.
Notch
C H E C K To release the seven tabs, push them with a flat-blade screwdriver or Notch
P O IN T similar tool toward the direction shown in Figure 4-173. 7
Tab Tab
6 5 4
1 2
3)
SDH COVER
4.4.1.2 CABLE
Grounding Wire
REMOVAL
CABLE
REINSTALLATION
1. Secure the grounding wire of the CABLE with the screw (M3 x 6 mm, S-type, A-
head). Figure 4-175. Removal of CABLE
2. Connect the CABLE connector to P301 connector on the ADF PCB ASSY.
3. Attach the ADF COVER R. (p492)
4. Attach the ADF Unit. (p481)
5. Install the Scanner. (p306)
REMOVAL
The Longer Lateral Side PCB COVER
1. Remove the Scanner. (p306)
2. Remove the ADF Unit. (p481)
3. Remove the ADF COVER R. (p492) Gap
4. Remove the two screws (M3 x 8 mm, P-type, A-head) that secure the PCB
COVER, and remove the PCB COVER.
REINSTALLATION
1. Insert the longer lateral side of the PCB COVER into the gap between the ADF
PCB ASSY and the SDH COVER, and secure the PCB COVER with the two
screws (M3 x 8 mm, P-type, A-head). See Figure 4-176.
2. Attach the ADF COVER R. (p492)
3. Attach the ADF Unit. (p481)
4. Install the Scanner. (p306)
4)
REMOVAL
6. Close the ADF COVER C. Figure 4-177. Removal of ADF COVER C (1)
7. Lift the paper feeding side of the ADF COVER C, and remove it from the ADF
BASE ASSY toward the direction shown in Figure 4-178. 7)-1
7)-2
REINSTALLATION
1. Close the ADF BASE ASSY, and attach the ADF COVER C to the ADF BASE
ASSY matching the hooks of the ADF COVER C with the holes on the ADF
BASE ASSY. See Figure 4-179.
2. Secure the ADF COVER C to the ADF BASE ASSY with the two screws (M3 x 8
mm, P-type, A-head). ADF COVER C
3. Attach the ADF COVER R. (p492) Figure 4-178. Removal of ADF COVER C (2)
4. Attach the ADF Unit. (p481)
5. Install the Scanner. (p306)
ADF COVER C Hooks Hooks
REMOVAL
4)-1
1. Remove the Scanner. (p306)
2. Remove the ADF Unit. (p481)
3. Remove the ADF COVER R. (p492)
4. Remove the two screws (M3 x 12 mm, P-type, P-head) that secure the left and
right ADF HINGEs to the SDH COVER, and remove the two ADF HINGEs.
SDH COVER
ADF HINGE
1. Secure the left and right ADF HINGEs to the SDH COVER with the two screws
(M3 x 12mm, P-type, P-head). Reverse Side
SDH COVER
ADF HINGE
REMOVAL
8. Cut the tie that secure the ferrite core to the harness of the ADF BASE ASSY, and
Ferrite Core Tie Harnesses
remove the ferrite core from the harness.
10)
9. Release the two harnesses of the ADF BASE ASSY from the two CABLE TIEs.
10. Release the harnesses of the ADF FRAME ASSY from the notch on the ADF
BASE ASSY.
11. Open the ADF BASE ASSY.
12. Viewed from the direction as shown in Figure 4-184, push the right frame of the
ADF FRAME ASSY outward to remove the right pintle of the ADF BASE ASSY
from the bearing of the ADF FRAME ASSY.
CABLE TIE
13. Pull out the left pintle of the ADF BASE ASSY from the left bearing of the ADF
FRAME ASSY, and remove the ADF BASE ASSY.
12)-2
12)-1
REINSTALLATION
C H E C K When attaching the ADF FRAME ASSY to the SDH COVER,
1. Viewed from the direction as shown in Figure 4-184, insert the left pintle of the P O IN T make sure to match the positioning hole and the guide pin.
ADF BASE ASSY into the left bearing of the ADF FRAME ASSY, and push the
Guide Pin of the SDH COVER and Positioning
right frame of the ADF FRAME ASSY outward to insert the right pintle into the Hole of the ADF FRAME ASSY
right bearing of the ADF FRAME ASSY. See Figure 4-184.
COVER SPRING ASSY
2. Secure the harnesses of the ADF FRAME ASSY into the notch of the ADF BASE
ASSY. See Figure 4-183.
3. Secure the harnesses of the ADF BASE ASSY with the two CABLE TIEs. See
Figure 4-183.
4. Bundle the harnesses of the ADF BASE ASSY, wind them around the ferrite core
Guide Pin of the ADF FRAME ASSY and
once, and then secure the ferrite core to the harnesses with the tie. Positioning Hole of the COVER SPRING ASSY
5. Install the ADF FRAME ASSY to the SDH COVER matching the positioning
hole of the ADF FRAME ASSY with the guide pin of the SDH COVER.
6. Attach the COVER SPRING ASSY to the ADF FRAME ASSY matching the
positioning hole of the COVER SPRING ASSY with the guide pin of the ADF
FRAME ASSY, and secure them to the SDH COVER with the four screws (M3 x
8 mm, P-type, A-head).
7. Connect the CABLE connector of the ADF FRAME ASSY and the ADF BASE
ASSY to the ADF PCB ASSY.
8. Attach the ADF COVER C. (p496)
9. Attach the ADF COVER R. (p492)
10. Attach the ADF Unit. (p481)
11. Install the Scanner. (p306)
REMOVAL
9)
1. Remove the Scanner. (p306)
2. Remove the ADF Unit. (p481)
3. Remove the ADF COVER R. (p492) Positioning Hole GEAR 20T
and Guide Pin
4. Remove the PAPER GUIDE ASSY. (p526)
TRANSFER SHAFT
5. Remove the ADF COVER C. (p496)
ADF BASE
6. Remove the ADF BASE ASSY. (p498)
7. Release the hook of the GEAR 20T, and remove the GEAR 20T. CLUTCH SHAFT MAGNETIC CLUTCH
8. Remove the two screws (M3 x 8 mm, P-type, A-head) that secure the CLUTCH
FIX PLATE.
9. Release the CLUTCH FIX PLATE from the guide pin of the ADF BASE, and
Figure 4-185. Removal of E CLUTCH UNIT (1)
slide the CLUTCH FIX PLATE leftward.
10. Pull out the TRANSFER SHAFT leftward from the hole on the ADF BASE.
11. Pull out the CLUTCH SHAFT from the MAGNETIC CLUTCH. MAGNETIC CLUTCH
12. Release the harnesses of the MAGNETIC CLUTCH from the notch of the ADF
BASE, and remove the MAGNETIC CLUTCH. See Figure 4-186.
Notch
REINSTALLATION C H E C K Attach BUSH D4, GEAR 12T, E RETAINING RING, and BUSH
P O IN T D6 to the TRANSFER SHAFT before attaching the shaft to the
1. Attach the CLUTCH SHAFT to the bearing of the CLUTCH FIX PLATE, and bearing of the CLUTCH FIX PLATE.
insert the CLUTCH SHAFT to the MAGNETIC CLUTCH.
Attach BUSH D4, GEAR 33T M0.8, and BUSH D6 to the CLUTCH TRANSFER SHAFT
C H E C K
P O IN T SHAFT before attaching the CLUTCH SHAFT to the bearing of BUSH D4
the CLUTCH FIX PLATE.
GEAR 12T GEAR 20T
BUSH D6
BUSH D6
CLUTCH SHAFT
GEAR 33T M0.8 E RETAINING RING
BUSH D4
MAGNETIC CLUTCH
MAGNETIC CLUTCH
2. Insert the antirotation tab of the MAGNETIC CLUTCH into the hole of the ADF
BASE, and secure the MAGNETIC CLUTCH to the ADF BASE. See Figure
Antirotation Tab
4-187.
3. Attach the TRANSFER SHAFT to the bearing of the CLUTCH FIX PLATE, and
put the TRANSFER SHAFT through the hole of the ADF BASE.
4. Attach the CLUTCH FIX PLATE to the ADF BASE matching the positioning
hole of the CLUTCH FIX PLATE with the guide pin of the ADF BASE, and
CLUTCH FIX PLATE Positioning Hole and Guide Pin
secure the CLUTCH FIX PLATE with the two screws (M3 x 8 mm, P-type, A-
head). See Figure 4-188.
5. Secure the harnesses of the MAGNETIC CLUTCH into the notch of the ADF
BASE. See Figure 4-186.
6. Attach the GEAR 20T to the TRANSFER SHAFT. See Figure 4-185.
7. Attach the ADF BASE ASSY. (p498)
8. Attach the ADF COVER C. (p496)
9. Attach the ADF COVER R. (p492)
10. Attach the ADF Unit. (p481)
11. Install the Scanner. (p306)
REMOVAL
10)-1
REINSTALLATION C H E C K Before attaching the ADF Roller FIX PLATE, make sure that the
P O IN T flat surface of the ADF SHAFT faces upward.
1. Insert the right shaft of the PICK UP ASSY into the bearing of the ADF BASE,
and insert the left shaft of the PICK UP ASSY into the bearing of the ADF BASE. OK NG
2. Place the left ADF SHAFT with its flat surface facing upward, and attach the ADF
ROLLER FIX PLATE matching the positioning hole of the ADF ROLLER FIX
PLATE with the guide pin on the ADF BASE.
3. Secure the ADF ROLLER FIX PLATE to the ADF BASE with the screw (M3 x 8
mm, P-type, A-head).
ADF SHAFT
4. Hitch the both ends of the TENSION SPRING to the hook of PICK UP ASSY and
the hook of ADF ROLLER FIX PLATE respectively.
5. Attach the E CLUTCH UNIT. (p501)
6. Attach the ADF BASE ASSY. (p498)
Positioning Hole
7. Attach the ADF COVER C. (p496) and Guide Pin
4.4.2.4 AS SENSOR
REMOVAL
REINSTALLATION
1. Attach the AS SENSOR to the ADF BASE inserting the two tabs of the AS
SENSOR into holes on the ADF BASE. See Figure 4-192.
2. Route the harnesses of the AS SENSOR as shown in the figure, and secure them
with three hooks and three notches of the ADF BASE. See Figure 4-191.
3. Attach the ADF BASE ASSY. (p498)
4. Attach the ADF COVER C. (p496)
5. Attach the PAPER GUIDE ASSY. (p526)
6. Attach the ADF COVER R. (p492)
7. Attach the ADF Unit. (p481)
8)
8. Install the Scanner. (p306)
REMOVAL
REINSTALLATION
1. Insert the right shaft of the SENSOR LEVER into the right bearing of the ADF
BASE, and push the other shaft into the left bearing of the ADF BASE. See Figure
4-193.
2. Attach the ADF BASE ASSY. (p498)
3. Attach the ADF COVER C. (p496)
4. Attach the ADF COVER R. (p492)
5. Attach the ADF Unit. (p481)
6. Install the Scanner. (p306)
REMOVAL
9)
1. Remove the Scanner. (p306)
2. Remove the ADF Unit. (p481)
3. Remove the ADF COVER R. (p492)
4. Remove the PAPER GUIDE ASSY. (p526)
10)
5. Remove the ADF COVER C. (p496)
6. Remove the ADF BASE ASSY. (p498)
7. Remove the E CLUTCH UNIT. (p501)
8. Remove the SENSOR LEVER. (p507)
9. Release the harnesses of the CONNECTOR UNIT ACEMU from the notch of the
ADF BASE. CONNECTOR UNIT ACEMU ADF BASE
10. Release the CONNECTOR UNIT ACEMU from the tab of the ADF BASE to
remove the CONNECTOR UNIT ACEMU. Figure 4-194. Removal of CONNECTOR UNIT ACEMU
REINSTALLATION
1. Push the CONNECTOR UNIT ACEMU into the place on the ADF BASE and
secure it with the tab of the ADF BASE.
2. Route the harnesses of the CONNECTOR UNIT ACEMU as shown in the figure,
and secure them with the notch on the ADF BASE.
3. Attach the SENSOR LEVER. (p507)
4. Attach the E CLUTCH UNIT. (p501)
5. Attach the ADF BASE ASSY. (p498)
6. Attach the ADF COVER C. (p496)
7. Attach the PAPER GUIDE ASSY. (p526)
8. Attach the ADF COVER R. (p492)
9. Attach the ADF Unit. (p481)
Harnesses
Relief Hole
Grounding Wire
Ferrite Core
MOTOR
REINSTALLATION
1. Secure the MOTOR to the MOTOR CUSHION with the two screws (M3 x 6 mm,
G-type, C-head, W/spring washer, W/Φ5 flat washer).
2. Secure the MOTOR CUSHION to the ADF FRAME ASSY with the two screws
(M3 x 6 mm, S-type, A-head).
3. Wind the harnesses of the MOTOR around the ferrite core once, and secure the
ferrite core to the harness with a tie wrap.
4. Bundle the harnesses and the grounding wire of the MOTOR with a tie wrap.
5. Attach the ADF BASE ASSY. (p498)
6. Attach the ADF COVER C. (p496)
7. Attach the PAPER GUIDE ASSY. (p526)
8. Attach the ADF COVER R. (p492)
9. Attach the ADF Unit. (p481)
10. Install the Scanner. (p306)
REMOVAL
7. Remove the MOTOR. (p509) Figure 4-198. Removal of GUIDE FRONT ASSY (1)
8. Remove the screw (M3 x 6 mm, S-type, A-head) that secures the grounding wire
of the CABLE to the MOTOR FIX PLATE, and remove the grounding wire of the
CABLE. FIX PLATE R
GEAR 60T 18T
9. Remove the three screws (M3 x 6 mm, S-type, A-head) that secure the MOTOR
FIX PLATE to the FIX PLATE R, and remove the two LOCKING CABLE
CLIPs, and then remove the MOTOR FIX PLATE from the ADF BASE ASSY. GEAR 33T M0.5
10. Remove the five gears attached on the FIX PLATE R in the order shown below.
1. GEAR 60T 18T
2. GEAR 48T
3. GEAR 40T 18T
4. GEAR 30T
5. GEAR 33T M0.5
GEAR 48T GEAR 40T 18T GEAR 30T
C H E C K GEAR 33T M0.5 is secured with a hook. When removing GEAR Figure 4-199. Removal of GUIDE FRONT ASSY (2)
P O IN T 33T M0.5, release it from the hook with a pair of tweezers or
similar tool.
11. Remove the two screws (M3 x 8 mm, P-type, A-head) that secure the FIX PLATE
R to the ADF FRAME UNIT, and remove the FIX PLATE R from the ADF
FRAME UNIT.
12. Remove BUSH D6 from the shaft of the TURNING ROLLER and the shaft of the 11)
EXIT ROLL ASSY respectively.
FIX PLATE R
12)
13. Remove the two screws (M3 x 8 mm, P-type, A-head) that secure the FIX PLATE
ASSY to the ADF FRAME UNIT, and remove the FIX PLATE ASSY. 14)
14. Remove BUSH D6 from the shaft of the TURNING ROLLER and the shaft of the
EXIT ROLL ASSY respectively.
15. Remove the two screws (M3 x 8 mm, P-type, A-head) that secure the GUIDE
FRONT ASSY to the ADF FRAME UNIT, and remove the GUIDE FRONT
ASSY.
13)
15)
Figure 4-202. Removal of GUIDE FRONT ASSY (5) Figure 4-204. Removal of GUIDE FRONT ASSY (7)
REINSTALLATION 7. Secure the grounding wire of the CABLE to the MOTOR FIX PLATE with the
screw (M3 x 6 mm, S-type, A-head). See Figure 4-198.
8. Attach the MOTOR. (p509)
A D J U S T M E N T Be sure to lubricate the specified locations after reinstalling GEAR
R E Q U IR E D 40T 18T, GEAR 48T, GEAR 60T 18T. 9. Attach the ADF BASE ASSY. (p498)
Refer to Section “6.3.2.2 Lublication” (p551).
10. Attach the ADF COVER C. (p496)
11. Attach the PAPER GUIDE ASSY. (p526)
1. Secure the GUIDE FRONT ASSY to the ADF FRAME ASSY with the two
screws (M3 x 8 mm, P-type, A-head). See Figure 4-204. 12. Attach the ADF COVER R. (p492)
2. Attach BUSH D6 to the both ends of the TURNING ROLLER and the EXIT 13. Attach the ADF Unit. (p481)
ROLL ASSY respectively. See Figure 4-201 and Figure 4-203. 14. Install the Scanner. (p306)
C H E C K When attaching BUSH D6, match it with the groove of the ADF
P O IN T FRAME UNIT, and insert it until it clicks.
3. Secure the FIX PLATE ASSY to the ADF FRAME UNIT with the two screws
(M3 x 8 mm, P-type, A-head). See Figure 4-204.
4. Secure the FIX PLATE R to the ADF FRAME UNIT with the two screws (M3 x 8
mm, P-type, A-head). See Figure 4-200.
5. Attach the five gears to the FIX PLATE R in the order shown below. See Figure
4-199.
1. GEAR 33T M0.5
2. GEAR 30T
3. GEAR 40T 18T
4. GEAR 48T
5. GEAR 60T 18T
6. Secure the MOTOR FIX PLATE and the two LOCKING CABLE CLIPS to the
FIX PLATE with the three screws (M3 x 6 mm, S-type, A-head). See Figure
4-198.
REMOVAL 9)
9. Remove the two screws (M3 x 8 mm, P-type, A-head) that secure the PAPER
GUIDE R to the ADF FRAME UNIT, and remove the PAPER GUIDE R from the
ADF FRAME UNIT.
REINSTALLATION
1. Secure the PAPER GUIDE R to the ADF FRAME UNIT with the two screws (M3
x 8 mm, P-type, A-head).
2. Attach the GUIDE FRONT ASSY. (p511)
3. Attach the MOTOR. (p509)
4. Attach the ADF BASE ASSY. (p498)
5. Attach the ADF COVER C. (p496)
6. Attach the PAPER GUIDE ASSY. (p526)
7. Attach the ADF COVER R. (p492)
8. Attach the ADF Unit. (p481)
9. Install the Scanner. (p306)
REMOVAL
7. Remove the MOTOR. (p509) Figure 4-206. Removal of FRAME COVER ASSY (1)
11)
NEUTRALIZING BRUSH
REINSTALLATION
1. Couple the FRAME COVER ASSY (NEUTRALIZING BRUSH attached side) to NEUTRALIZING BRUSH Side
the ADF FRAME UNIT positioning them as shown in Figure 4-208.
2. Insert the two STOPPER UPs of the EXIT ROLL ASSY into the holes of the
FRAME COVER ASSY as shown in Figure 4-208. Figure 4-208. Reinstallation of FRAME COVER ASSY (1)
3. Secure the FRAME COVER ASSY to the ADF FRAME UNIT by inserting six
tabs of the FRAME COVER ASSY in the order shown in Figure 4-209. D-shaped Cross-section of
TURNING ROLLER Shaft
4. Secure the FRAME COVER ASSY to the ADF FRAME UNIT with the two
screws (M3 x 8 mm, P-type, A-head). See Figure 4-206.
5. Attach the PAPER GUIDE R. (p515)
6. Attach the GUIDE FRONT ASSY. (p511)
7. Attach the MOTOR. (p509)
2)
8. Attach the ADF BASE ASSY. (p498) TURNING ROLLER
4
6
5
3
EXIT ROLL ASSY
1
FRAME COVER ASSY
C H E C K When sliding the EXIT ROLL ASSY rightward, lift it upward so 9. Attach the ADF COVER R. (p492)
P O IN T that its roller does not hit the ADF FRAME UNIT.
10. Attach the ADF Unit. (p481)
11. Install the Scanner. (p306)
ADF FRAME UNIT The cut surface is longer than the other end
8. Remove the GUIDE FRONT ASSY. (p511) Figure 4-211. Removal of TURNING ROLLER
9. Remove the PAPER GUIDE R. (p515)
10. Remove the FRAME COVER ASSY. (p516)
11. Slide the TURNING ROLLER rightward to pull out its left shaft, and then pull out
its right shaft from the ADF FRAME UNIT to remove the TURNING ROLLER.
REINSTALLATION
1. First insert the one end of the TURNING ROLLER shaft with longer cut surface
into the shaft hole of the ADF FRAME UNIT, and then insert the other end into
the shaft hole of the ADF FRAME UNIT.
2. Attach the FRAME COVER ASSY. (p516)
3. Attach the PAPER GUIDE R. (p515)
4. Attach the GUIDE FRONT ASSY. (p511)
5. Attach the MOTOR. (p509)
6. Attach the ADF BASE ASSY. (p498)
7. Attach the ADF COVER C. (p496)
8. Attach the PAPER GUIDE ASSY. (p526)
9. Attach the ADF COVER R. (p492)
REMOVAL
7. Remove the MOTOR. (p509) Figure 4-212. Removal of COVER SENSOR (1)
8. Remove the screw (M3 x 6 mm, S-type, A-head) that secures the grounding wire
of the CABLE to the MOTOR FIX PLATE, and remove the grounding wire of the
CABLE. FIX PLATE R
9. Remove the three screws (M3 x 6 mm, S-type, A-head) that secure the MOTOR
FIX PLATE to the FIX PLATE R, and remove the two LOCKING CABLE
CLIPs, and then remove the MOTOR FIX PLATE from the ADF BASE ASSY.
10. Remove the three gears attached on the FIX PLATE R in the order shown below.
1. GEAR 60T 18T
2. GEAR 48T
3. GEAR 40T 18T
11. Release the COVER SENSOR from the two clamps of the FIX PLATE R.
COVER SENSOR
12. Remove the screw (M2 x 10 mm, G-type, P-head) that secure the COVER
SENSOR to the FIX PLATE R, and remove the COVER SENSOR from the FIX
PLATE R.
12)
REINSTALLATION
1. Secure the COVER SENSOR to the FIX PLATE R with the screw (M2 x 10 mm,
G-type, P-head). See Figure 4-214.
2. Secure the harnesses of the COVER SENSOR with the two clamps of the FIX
PLATE R.
3. Secure the three gears to the FIX PLATE R in the order given below. See Figure
4-213.
1. GEAR 40T 18T
2. GEAR 48T
3. GEAR 60T 18T
4. Secure the MOTOR FIX PLATE and the two LOCKING CABLE CLIPS to the
FIX PLATE with the three screws (M3 x 6 mm, S-type, A-head). See Figure
4-212.
5. Secure the grounding wire of the CABLE to the MOTOR FIX PLATE with the
screw (M3 x 6 mm, S-type, A-head). See Figure 4-212.
6. Attach the MOTOR. (p509)
7. Attach the ADF BASE ASSY. (p498)
8. Attach the ADF COVER C. (p496)
9. Attach the PAPER GUIDE ASSY. (p526)
10. Attach the ADF COVER R. (p492)
11. Attach the ADF Unit. (p481)
12. Install the Scanner. (p306)
REINSTALLATION
1. Insert the CONNECTOR UNIT ACEMU into the place on the ADF FRAME
ASSY and secure the CONNECTOR UNIT ACEMU with the hook of the ADF
FRAME ASSY.
2. Attach the ADF BASE ASSY. (p498)
3. Attach the ADF COVER C. (p496)
4. Attach the PAPER GUIDE ASSY. (p526)
5. Attach the ADF COVER R. (p492)
6. Attach the ADF Unit. (p481)
7. Install the Scanner. (p306)
REINSTALLATION
Figure 4-216. Removal of SENSOR ARM
1. Insert the shaft of the SENSOR ARM into the bearing of the PAPER GUIDE F.
See Figure 4-216.
C H E C K A spring is attached to the SENSOR ARM.If the spring falls off the
P O IN T SENSOR ARM, reattach it referring to the figure below.
SENSOR ARM
Spring
REMOVAL
1. Secure the ADF PCB ASSY to the SDH COVER with the screw (M3 x 8 mm, P-
type, A-head).
P305
2. Connect the all harnesses to the nine connectors on the ADF PCB ASSY. See COVER SENSOR P309
PAPER GUIDE
Figure 4-218. P306 ASSY
P308
AS SENSOR
3. Attach the PCB COVER. (p495) P301 P307
P302
CONNECTOR UNIT ACEMU
CABLE MAGNETIC CLUTCH
4. Attach the ADF COVER R. (p492) (ADF BASE)
P303 P301
5. Attach the ADF Unit. (p481) MOTOR CONNECTOR UNIT ACEMU
(ADF FRAME ASSY)
6. Install the Scanner. (p306)
REINSTALLATION
1. Attach the PAPER GUIDE ASSY to the SDH COVER matching the protrusion on
the PAPER GUIDE ASSY with the hole on the SDH COVER, and secure the
PAPER GUIDE ASSY with its hook.
C H E C K When attaching the PAPER GUIDE ASSY, match the rib on the
P O IN T PAPER GUIDE ASSY with the hole on the SDH COVER.
Hook
Rib
KNOB 5) PAPER GUIDE ASSY
PAPER GUIDE ASSY
SDH COVER ASSY
2. Open the ADF COVER and attach the KNOB to the ADF FRAME ASSY.
3. Attach the ADF COVER R. (p492)
4)
4. Attach the ADF Unit. (p481)
5. Install the Scanner. (p306) Figure 4-219. Removal of the PAPER GUIDE ASSY
4.4.5.2 GEAR PLATE, TRAY GEAR 24T, DOC. ADJUST L/R TRAY GEAR 24T GEAR PLATE
REMOVAL
DOC. ADJUST R
TRAY COVER
5)
Figure 4-222. Removal of GEAR PLATE, TRAY GEAR 24T, DOC.ADJUST L/R
(3)
Figure 4-220. Removal of GEAR PLATE, TRAY GEAR 24T, DOC.ADJUST L/R
(1)
REINSTALLATION
REINSTALLATION
1. Pull the two harnesses for the PAPER SENSOR SWITCH L and PAPER
SENSOR SWITCH R outward through the hole of the DOC. PAPER GUIDE.
2. Secure the PAPER SENSOR SWITCH L and the PAPER SENSOR SWITCH R to
the DOC. PAPER GUIDE with the screw (M2 x 8 mm, B-type, P-head)
respectively.
3. Secure the TRAY COVER to the DOC. PAPER GUIDE with the two screws (M3
x 8 mm, P-type, A-head).
4. Attach the PAPER GUIDE ASSY. (p526)
5. Attach the ADF COVER R. (p492)
6. Attach the ADF Unit. (p481)
7. Install the Scanner. (p306)
5
ADJUSTMENT
EPSON AcuLaser CX11/CX11F Revision B
5.1 Overview
This chapter describes the adjustment procedures required after repairing or replacing certain parts in the AcuLaser CX11/CX11F.
There is no required adjustment for the Scanner/ADF.
5.1.1 Precautions
Be sure to observe the following precautions before starting adjustments.
C A U T IO N Refer to “ 5.1.2 Part/Unit-based Adjustment Items” (p531), always confirm the adjustment items and the orders for the replaced/removed parts and
units in advance.
Start adjustment after fully checking the Caution given in the explanation area of each adjustment item. Incorrect work may interfere with the product
operations and/or functions.
1. Copy all the “Main Board Initialization Tool” files in a folder onto a computer.
5.2.1 Writing USB ID
AcuLaser CX11/CX11F are equipped with a USB interface as a standard feature. The All the files of “Main Board Initialization Tool” should be copied in
C A U T IO N
PC connected to the product via the USB interface identifies the product by referring to one folder.
the USB ID information specific to each product. AS the USB ID information is stored
in the EEPROM on the main board, writing the USB ID on the new main board is
required after replacing the board.
The following shows the name of the program to write the ID, and the operating 3. Select the port used to connect the printer at the [Interface].
environment.
C H E C K If you select “Auto”, connected products are detected and
Program P O IN T communication with the first detected one start automatically.
Main Board Initialization Tool When connecting with 2 or more products, specify the target port to
Operating Environment avoid unexpected connection since the auto detection varies
depending on the connection state.
(OS)
Windows95/OSR2.0 or later, Windows98, Windows Me, Windows 2000/XP
Port
LPT, USB
WRITING METHOD
The method of writing USB ID differs, according to the condition of the main board. Referring to the following table, figure out what to do depending on the conditions.
Follow the instructions shown in the program to do the writings.
Figure 5-2. “Store optional ID” Screen Figure 5-3. “OLD ID Retrieval/Restore” Screen Figure 5-4. “Auto-generated NEW ID” Screen
When completed to write USB-ID, print a status sheet to confirm that the serial number printed on the sheet is identical to that on the label attached on the product. (Refer to “ 1.4
Status Sheet” (p71))
Updating Method
Unit Data Format
Panel Operation Tool
Controller (p535) RCC NR Required
CRB Required Required
MCU (p537) BIN Required Required
Color table (p540) RCC NR Required
REQUIRED TOOL
The firmware for the AcuLaser CX11/CX11F can be updated by transferring the
program update data from the PC to the product via USB using a dedicated tool. The
dedicated tool is shown below.
Name
Firmware Update Tool
Start up the Firmware Update Tool.Specify the port and the Start up the Firmware Update Tool.Specify the port and the
5 Prepare to send the data. program update file on the selection window of the tool. ---
program update file on the selection window of the tool.
Click [Send] on the Firmware Update Tool screen. Click [Send] on the Firmware Update Tool screen.
Program Device
Version XX.XX
OLD: XXXX NEW: XXXX
6 Transmit the data.
Program Device
Version XX.XX
PRG XXXXXXXX
After confirming that the data LED of the printer is turned Pressing the [Right ] button on the control panel reboots
9 Reboot the product. off and the LCD panel displays "Ready", turn the printer the product. ---
power off and turn back on again.
10 Print the status sheet. Prints the status sheet. Prints the status sheet. ---
Confirm that the program firmware version has been Confirm that the program firmware version has been
Check the version on the updated correctly by comparing the status sheet with that updated correctly by comparing the status sheet with that
11 ---
status sheet.
printed in step 1. Refer to “ 1.4 Status Sheet” (p71) printed in step 1. Refer to “ 1.4 Status Sheet” (p71)
3 Prepare the update data. Turn the computer on and copy the program update file (the extension is MOT) onto the computer. ---
Turn the product ON while holding down the [Color Start], [Reset], [Up], and [Down] buttons. The product will start
up in “Engine Firmware Update” mode. Engine Firmware Update
SENT SIZE=XXX
Writing: Size=XXX
When the program update is finished, the checksum will be indicated on the LCD panel.
TYPE: XXX SUM: XXX
Confirm the checksum.
WAIT RESET
9 Reboot the Printer. Turn the printer off and back on. ---
10 Print the status sheet. Prints the status sheet or engien status sheet. ---
11 Check the version on the status Confirm that the program firmware version has been updated correctly by comparing the status or engine status sheet
---
sheet. with that printed in step 1. (Refer to “ 1.4 Status Sheet” (p71) , “ 6.4.2.1 Engine Status Sheet” (p555))
3 Prepare the update data. Turn the computer on and copy the program update file (the extension is RCC) onto the computer.
4 Start up the Printer. Start up the product in normal mode.
5 Prepare to send the data. Start up the Firmware Update Tool. Specify the port and the program update file on the selection window of the tool.
Click the [Send] on the Firmware Update Tool screen.
“Completion” pop-up window will be displayed when the data transfer is finished. Click on the [OK].
Program
5.3.1 Fax unit Firmware Update EPSON MFP Maintenance Utility
The procedure to update the Fax unit firmware is the same with that of the color table. Operating Environment
(Refer to “ 5.2.2.3 Color Table Update” (p540)) OS Windows 98, Windows 98 Second Edition,
Windows Me, Windows 2000 Professional,
Windows XP Professional/Home Edition
5.3.2 Retrieving/Writing User Data PC/AT compatible machine with a USB port (USB 1.1)
The Fax Maintenance Tool is an application that operates under Windows. Retrieving/ CPU Intel Pentium II 233 MHz or higher
writing the user-established data, retrieving received fax jobs and backup data (for Memory: 128 MB or more
collecting information on fax troubles) can be made by connecting the product with the
Display Resolution: 800 x 600 dots or moreColor number:
computer on which the tool is installed with a USB cable. 256 colors or more
It is not necessary to install AcuLaser CX11/CX11F printer driver Printer driver Driver for AcuLaser CX/CX11F
C H E C K
P O IN T to run or execute this utility. USB Cable
Install
Execute the “Setup.EXE”.
Start up
Start up the “MFP Maintenance Utility” from the Windows menu.
With this function, the user-established data stored in the fax unit can be retrieved and
stored onto the computer by information type specifying the folders to save them. Stored name and fax number Stored name and fax number
XXH (77 bytes) XXH (77 bytes)
File Name File Name Description
BackUpDataYY-MM-DD SysParam.Txt System Parameter Information
Speed-dial code (1 through 60) (1 byte)
G3-ID.Bin G3-ID information
TxHeader.Bin Information in the fax header
SpeedDial.Bin Speed Dial information
Group Dial Information
GroupDial.Bin Group Dial information
OneTuch.Bin One-Touch button information
Information assigned to the Information assigned
XXH group-dial code (65 bytes) XXH
group-dial code (65 b
System Parameter Information
Relative addresses and the corresponding parameter settings are written in hexadecimal Group-dial code (1 through 20) (1 byte)
onto the computer as shown below.
0x013E = 01
0x013F = 00
C A U T IO N Do not shuffle the order or delete the settings. Only changing the
setting values is allowed.
RETRIEVING METHOD
Procedure Method
After turning the power off for both the printer and computer, connect them with a USB cable.
C A U T IO N Before connecting the USB cable, make sure to disconnect other interface cables from the product.
1 Connect the printer with the computer.
2 Start up the computer and the product. Turn the power ON for both the computer and the product.
3 Start up the tool Start up the Fax Maintenance Tool.
Click on the “User Data” tab, and select the “Read user data”, then click the [Start] button.
Select the destination to save the user data in the selection window, and click the [OK] button.
4-1
4-3
4 Retrieve the user data
4-4
4-2
C A U T IO N Once the communication and the transaction are started when the MFP Maintenance Tool is executed, the message "Using Fax
Tool" is displayed on the LCD panel.
Note : When the folder already exists in the selected destination, a confirmation message about whether or not to overwrite will appear.
When retrieving the user data is finished, a completion message will appear.
WRITING METHOD
Procedure Method
After turning the power off for both the printer and computer, connect them with a USB cable.
C A U T IO N Before connecting the USB cable, make sure to disconnect other interface cables from the product.
1 Connect the printer with the computer.
2 Start up the computer and the product. Turn the power ON for both the computer and the product.
3 Start up the tool Start up the Fax Maintenance Tool.
Click on the “User Data” tab, and select the “Write user data”, then click the [Start] button.
Select the folder in which the user data is stored in the selection window, and click the [OK] button.
4-1
4 4-3
Write the user data
4-4
4-2
Note : When the [OK] is clicked, the tool searches the files in the folder and starts writing them to the fax unit upon finding them. If the
corresponding files cannot be found, the writing is not performed.
When writing the user data is finished, a completion message will appear.
6
MAINTENANCE
EPSON AcuLaser CX11/CX11F Revision B
6.1 Overview Take extra care not to let the laser beam get into your eye, or it
W A R N IN G
could cause loss of sight.
This chapter provides information necessary for maintaining the AcuLaser CX/CX11F
While servicing the laser printer, never open any cover on
in its optimum condition.
which a Warning Label for Laser beam is attached.
Before starting the work, be sure to observe the following precautions.
Understand hazardous nature of the laser beam, use extreme
caution to avoid injury of yourself and anyone around you.
W A R N IN G To prevent an electric shock, burn, injury, etc., always turn the When you need to work on the hot part or unit (Fuser Assy, for
product off and unplug it from power outlet before starting example), make sure to unplug the product from power outlet
maintenance work. in advance, and do not start the work basically until the part or
When the power supply cable must be connected to measure unit cool down sufficiently to avoid burn injury.
voltage or for any other task, use extreme caution in working This printer produces a laser beam when the following
on electronic components. conditions are all satisfied.
While the product is operating, never inspect the drive areas • The printer is in ready status.
such as the motor, sprockets and gears.
• The interlock switches are OFF (TOP COVER and FRONT
Since the product is heavy in weight (approx. 25 kg, COVER are closed).
consumables not included), two or more personnel are required
Do not use a general vacuum cleaner to clean spilt toner. To do
to transfer the product. On this occasion, make sure to lay
so may cause the sucked toner particles to catch fire by sparks
hands on the specified places.
of the electric contacts. If the toner has spilt on the floor, etc.,
Special care must be taken to maintain safety devices such as clean it with a broom or wipe it with a cloth moistened with
fuse, INTERLOCK S/W, which are provided to prevent the neutral detergent. If it is necessary to clean a lot of spilt toner
product from malfunction and accidents, and also carefully with a cleaner, use a cleaner exclusively designed for toner.
check the parts such as panel, covers, which are directly
operated by the user. Always wear gloves when servicing to avoid injury from sharp
C A U T IO N
Do not touch the FUSER ASSY immediately after using the metal edges.
product, or you may burn your hand. Allow the assy to cool Do not disassemble the Toner Cartridge.
enough to work with it. Do not expose the Photoconductor Unit to direct sunlight.
Pay attention to the following when turning the product back Do not disassemble the ROS ASSY.
on after servicing. Do not touch the onboard components with bare hands to
• Be careful not to get your hands and clothes caught up in the prevent the ICs and other electrical components from being
rotating parts (various rollers and cooling fans) of the damaged by static electricity. (When necessary, wear a wrist
product. strap.)
• Never touch the electrical terminals and high-voltage To ensure safety and workability, use the specified tools.
components such as the HVPS and LVPS unit. Do not turn the product off until all motors stop completely.
To avoid dust explosion or ignition, never bring the Should the printer be transported, use the special packing
consumables close to flame or throw them into fire. material, pallet, etc.
Do not use alcohol, paint thinner, or any other such solvents.
This section describes about on-site servicing procedures.To prevent possible accidents
during servicing, strictly observe the warnings and cautions given in this section and What to Do First
Section 6.1.Never perform dangerous operations. 1. Ask the user about the printer conditions.
C A U T IO N When it is necessary to transport the main unit, use the special 2. Ensure safety.
packing material, pallet, etc. 3. Grasp the printer conditions from the status sheet.
Be sure to bring back trash created during the work and old
parts or consumables that are replaced, and not to leave them 4. Grasp how the printer has been used from the engine status sheet.
on the site.
Before starting your work, spread a sheet of cloth or paper
over the working place to prevent the site from getting dirt with Trouble Repeatability Check Which is the Purpose of Visit?
spilt toner. Perform troubleshooting according
to the procedure given in Chapter 3. Repair Maintenance
Cleaning
Preventive maintenance
What to Do Last
1. Refer to Section “3.4.3 FIP” (p145) and confirm the trouble conditions and
execute troubleshooting.
2. If a fatal image quality problem (all white, all black, etc.) has occurred due to
engine failure, perform troubleshooting with reference to Section 3.4 Image
Quality-related Troubles “3.4.5 Printing Quality-related Trouble” (p248).
1. Open the cleaner cover on the right side of the product, and open Cover A.
There is no part to be cleaned regularly in the AcuLaser CX11/CX11F. The following
describes the procedure to clean certain parts which should be cleaned on an as-needed 2. Pull the lever placed right inner side of the product in the direction of the arrow.
basis.
Feed Roller
Actuator
Cleaner
Figure 6-2. Cleaning the Pick Up Roller Figure 6-4. Cleaning the Exposure Window (2)
4. Push the lever back to its original position.
5. Close Cover A and then close the cleaner cover. PREVENTIVE MAINTENANCE (CONSUMABLES/COMPONENTS
Cleaning the Document Table NEEDING PERIODIC REPLACEMENT)
If scanned image quality trouble occurs, clean the document table with a clean dry soft Do preventive maintenance work to maintain the product performance and prevent
cloth wiping off any dirt on it. failures from occurring.
1. After completion of repair or maintenance, print several status sheets and make
sure that there are no problems.
Cleaning the ADF Pick Up Roller
2. After completion of repair or maintenance, print the engine status sheet.
If the ADF has troubles to feed paper, open the ADF and clean the ADF Pick Up Roller
with a clean dry soft cloth and remove paper dust. Note: The judgement whether to replace components needing periodic
replacement can be done by the cumulative numbers of printed
sheets. Replace the components as the occasion arises.
After completion of servicing, make general operation checks. Print a status sheet and
perform several printjobs from the host computer testing both one-side printing and
duplex printing (if an optional unit for dupulexing is installed).
Simplex printing
Feed paper from the MP Tray
Figure 6-5. Cleaning the ADF Pick Up Roller Feed paper from the 500-sheet Cassette
WHAT TO DO LAST
There is no relevant glueing part for this unit. Parts Name FIX PLATE R
Lubrication Part Shaft of the [FIX PLATE R]
6.3.1.2 Lublication Types of oil Parts Name : GREASE G-45
applied Parts Number : 1033657
The part requires lubrication for this unit is as below
Amount of A little modest amount
Parts Name lublicate
CHUTE ASSY FSR
Lubrication Part Spring attached on the [CHUTE ASSY FSR]
FIX PLATE R
Types of oil Parts Name : GREASE G-76
applied Parts Number :1304691
Amount of About 5mm
lublicate
Note Lubrication is required when CHUTE ASSY FSR and FRAME ASSY 2ND
are replaced at the same time. When replacing only one of them, lubrication
is not necessary as the grease is remaining on the other one.
Lubrication Part
Lubrication Part
Parts Name DOC. PAPER GUIDE Parts Name TRAY GEAR 24T
Lubrication Part Parts of the [DOC. PAPER GUIDE] indicated in the figure Lubrication Part Parts of the [TRAY GEAR 24T] indicated in the figure
Types of oil Parts Name : GREASE G-31 Types of oil Parts Name : GREASE G-31
applied Parts Number : 1080618 applied Parts Number : 1080618
Amount of A little modest amount Amount of A little modest amount
lublicate lublicate
Lubrication Part
DOC. PAPER GUIDE
Lubrication Part
C A U T IO N Executing “MCU DATA BackUp” and ,“MCU DATA Restore” MCU DATA Restore
is not possible when the product in the following statuses: [Right ] button
[Right ] button
• In sleep mode
Maintenance Menu Engine Status Sheet Print execution
• During warming-up
[Up ] button [Down ] button
• During printing
• During adjusting the printer
Information Menu Print Log Report Print execution
Do not turn the power OFF until the engine completely stops
[Up ] button
after executing “MCU DATA BackUp” and “MCU DATA
Restore”.
Ready Reset 2ndBTRCounter Clear execution
Error LogDisplays the latest 20 errors with the following information; panel Jam Code
message, EJL status code, the number of pages, jam code, paper size, paper type, The location of the jam is indicated by 8-digit hexadecimal strings as bit data.
and date/time.The 20 errors are listed in the order of number of pages form largest
to smallest. Service call errors which occurred after the Ready mode and jam Table 6-1. Jam code
errors are listed. The errors with total pages which are the same as previously Bit Location of jam
recorded errors are not included. 31-24 ---
23 At Exit sensor
22 At Fuser In sensor
21 At Regi sensor
20 At OHP sensor
19 At Tray Path1 sensor
18 At Tray Path2 sensor
17 At Dup In sensor
16 At Dup Out sensor
15 After Exit sensor turns off, Dup In sensor does not turn off
14 After Dup In sensor turns on, Dup Out sensor stays off
13 After Duplex loading signal, Regi sensor stays off
12 After Regi sensor turns on, Exit sensor stays off.
11 After Regi Roll turns on, Exit Fuser In sensor is stays off.
10 ---
The setting is for transparency, but media other than transparencies
9 was fed. The setting is for other than transparency, but transparencies
were fed.
8 ---
7 After Regi Roll turns on, Exit sensor stays off, Fuser In sensor off.
6 After Regi Roll turns on, Exit sensor is stays off, Fuser In sensor on.
5 After Regi Roll turns on, Regi sensor stays on.
4 Regi sensor signal from cassette 1 or 2 is not received.
3 Regi sensor signal from MP tray is not received.
2 Tray Path1 sensor signal from cassette 1 is not received.
1 (Tray Path1 sensor signal from cassette 2 is not received.)
0 (Tray Path2 sensor signal from cassette 2) is not received.
Paper Size
Indicated same as the panel display.
Paper type:
Indicated as the specified value set for each media to control the engine.
C A U T IO N The print page-based service life values of the Consumables and Periodical Replacement Parts are guidelines. The number of printable pages varies
depending on how they are printed. The number of printable pages decreases depending on the intermittent printing (where a few pages, one to several
pages, are printed each time), paper size, paper orientation, thick paper printing, printed document, frequent power-on/off, etc. Hence, the number of
printable pages of the consumables and periodical replacement parts may become less than a half depending on the operating conditions and environment
of the user.
6.5.1 Consumables
Table 6-5. Information on Consumables
Part Name Part Code Life (Pages) Service life indication Remarks
Toner Cartridge LPCA4ETC4Y 1500*1 Replace Toner C (1500 pages by the K toner is the figure for the packaged cartridge only.)
Yellow
LPCA4ETC5Y 4000*1
LPCA4ETC4M 1500*1 Replace Toner M
Magenta
LPCA4ETC5M 4000*1
LPCA4ETC4C 1500*1 Replace Toner Y
Cyan
LPCA4ETC5C 4000*1
--- --- Replace Toner K
Black
LPCA4ETC5K 4000*1
Photoconductor Unit Replace Photocondctr When the error LED is flashing, the product shifts to eco-mode by pressing the
LPCA4KUT3 14000*2 [Start] button.(Printing can be continued)
However, the print quality is not guaranteed.
Note *1: A4, Print ratio=5 %
*2: Monochrome : Color = 1:2, 2P/J, A4, Print ratio is 5%
7
APPENDIX
EPSON AcuLaser CX11/CX11F Revision B
Control Panel
CN601 CN602
Engine I/F Viedo I/F
CN405
(16Pin) (2Pin)
Panel I/F
(30Pin)
CN701
CCD_A I/F
(14Pin)
CN300 ROM/RAM DIMM P (90Pin) P CN501
Power (5V, 3.3V)
CN702 (2Pin)
CCD_B I/F
(13Pin) CN201 RAM DIMM A (90Pin) S0
CN703 CN407
Motor I/F CN202 RAM DIMM B (90Pin) S1 Cobalt I/F
(4Pin) (30Pin)
CN704
ADF I/F*1
(12Pin)
CN705
Sensor I/F*2
(2Pin)
P/J Location Remarks 109 108 117 114 614 125 115 T4 (IBT)
101
119 E-307 Connects SENSOR NO PAPER and HARNESS ASSY FEED3
120 D-307 Connects SENSOR T/R (P120) and HARNESS ASSY FEED3 102
T2
CN2 D-308 Connects PWBA MOT and MOTOR ASSY FEEDER (2BTR)
CN1
106
608 D-307 Connects HARNESS ASSY MAIN and HARNESS-ASSY FEED1 512
609 C-309 Connects CLUTCH ASSY FEED and HARNESS-ASSY FEED MAIN (1BTR)
107
610 C-308 Connects SOLENOID FEED and HARNESS-ASSY FEED MAIN 513
(IBT)
Connects HARNESS ASSY FEED MAIN and HARNESS ASSY
618 D-307 108
514
FEED3 105 (BCR)
4358 D-309 Not Connects 109 510
(DEVE)
204
110 106
429
111
112
113
433 432 430 H G 516 F 104 116
114
115
Leg_04_001RB
A B C D E F G H I J K L A B C D E F G H I J K L
117 132
118 133
119 134
100
120 135
121 136
621
203
122 137
102
602
125 140
126 141
127 142
128 143
103 605 603 604 617 607
129 144
130 145
Leg_04_002RA Leg_04_003RB
Figure 7-3. Plug and Jack Layout for IOT (2) Figure 7-4. Plug and Jack Layout for IOT (3)
A B C D E F G H I J K L A B C D E F G H I J K L
146 301
417 418 422 414 416
510
153 308
600 500
D
154 309
128
CN405 503
155 CN702 CN601 310
CN704
CN602
156
CN502 311
A
C 609 610 4358 436 435 437
CN705
157 312
CN701 608
CN703
158 313
CN410
159 1 2 3 CN501 314
160 315
Leg_04_004RC Leg_Sec04_006EB
Figure 7-5. Plug and Jack Layout for IOT (4) Figure 7-6. Plug and Jack Layout for 500 FEEDER
CN405 CN1
EPSON AcuLaser CX11/CX11F
SWITCH-INLK
P/J115 FRONT P/J115
PL1.1.27 6 PWBA HVPS
SWITCH-INLK SWITCH PL12.1.9
FUSER P/J114 P/J403 P/J116 ASSY TOP P/J116 P/J515 P/J516
PL1.1.34 PL1.1.7
D H
5 SWITCH-INLK
P/J201 # P/J117 FUSER P/J117 C F
MOT ASSY P/R PL1.1.34
PL11.1.6
P/J200 P/J401 P/J500 A G
P/J503
9-2
7.2.2.2 Overall Wiring Connection Diagrams
&
P/J3 P/J614
P/J4
P/J432 $
CLUTCH ASSY PRE REGI
P/J408 P/J603 P/J202
PL5.2.22
8
SENSOR FUSER IN CLUTCH ASSY REGI
P/J111 P/J620 P/J418 P/J203
PL6.1.3 PL5.2.2
Leg_007_001RA
572
Revision B
EPSON AcuLaser CX11/CX11F Revision B
7.2.3 Wiring Connection Diagram between Parts Table 7-4. List of the Symbols
Symbol Explanation
7.2.3.1 Symbols used in the Wiring Connection Diagram between Indicates a connection between parts with a
Parts harness or wire, and its signal name/details.An
DEVE_A
The table below shows how to interpret the Wiring Connection Diagram between Parts arrow indicates the direction of the signal.
given on the following pages.
Indicates the logical value (Low: L, High: H) of
Commonly used symbols are omitted here. REGI CLUTCH ON (L) +24VDC the signal for enabling the function. The voltage is
the value when the signal is High.An arrow
Table 7-4. List of the Symbols indicates the direction of the signal.
Symbol Explanation
Indicates the logical value (Low: L, High: H) of
Indicates a plug. EXIT PAPER SENSED (L) +3.3VDC the signal when the function is detected. The
voltage is the value when the signal is High. An
arrow indicates the direction of the signal.
Indicates cable-to-cable connection.
Indicates a jack.
7.2.3.2 Composition of the Wiring Connection Diagram between Parts 3. FEEDER (500) (p578)
The Overall Wiring Connection Diagram is divided into 11 sections as shown below to Connection between PWBA MCU and PWBA TRAY 500
indicate the detailed connection between parts. Connection between PWBA TRAY 500 and CLUTCH ASSY FEED
Connection between PWBA TRAY 500 and SWITCH FEEDER
Connection between PWBA TRAY 500 and SENSOR NO PAPER
1. DC POWER SUPPLY (p576)
Connection between PWBA TRAY 500 and SENSOR T/R
Connection between PWBA MCU and LV/HVPS
Connection between PWBA TRAY 500 and SOLENOID FEED
Connection between LV/HVPS and PWBA FUSER CONTROL
Connection between PWBA TRAY 500 and PWBA MOT
Connection between LV/HVPS and MOT ASSY P/R
Connection between PWBA MOT and MOTOR ASSY FEEDER
Connection between LV/HVPS and PWB ASSY ROT
Connection between LV/HVPS and SWITCH-INLK FRONT
Connection between the SWITCH-INLK FRONT and SWITCH ASSY TOP 4. ROS (p579)
Connection between the SWITCH ASSY TOP and SWITCH-INLK FUSER Connection between PWBA MCU and ROS ASSY
Connection between SWITCH-INLK FUSER and LV/HVPS Connection between ROS ASSY and PWBA ESS
9. FUSER (p584)
Connection between PWBA MCU and MOT ASSY FUSER
Connection between PWBA MCU and FUSER ASSY
Connection between PWBA MCU and SWITCH-FUSER DOOR
Connection between PWBA MCU and FUSER LOCK SWITCH
Connection between LV/HVPS and PWBA FUSER CONT
Connection between PWBA FUSER CONT and FUSER ASSY
Connection between PWBA FUSER CONT and PWBA MCU
Connection between PWBA FUSER CONT and FUSER LOCK SWITCH
Connection between LV/HVPS and PWBA MCU
1. DC POWER SUPPLY
LV/HVPS PWBA MCU
PL12.2.3 P/J500 P/J401 PL12.2.1
Overcurrent Protection Power 3
POWER SAVE
20
Save 4 19
All outputs (+24VDC, +5VDC, +3.3VDC) from LV/HVPS are stopped when
short-circuiting on the way to the earth or ground. Each output is restored by SWITCH- SWITCH
INLK ASSY
eliminating the cause of the short-circuit, and turning the printer OFF and then FRONT TOP
P/J502 P/J115 PL.1.1.27 P/J115 P/J116 PL.1.1.7 P/J116
back ON at specified time interval. The overcurrent protection circuit is activated 13
+5VDC
13 13 13 13
The I/L +5VDC signal that arrives via Front Interlock Switch, Upper PWB ASSY
ROT
Interlock Switch and Fuser Interlock Switch becomes the power source of the I/L +24VDC
P/J432
PL12.1.10
Interlock
11 1 +24VDC
LV/HVPS internal Relay coil. This signal opens/closes Relay contacts, and 12
SG
3
Leg_Sec007_002FB
2. MSI®I
PWBA MCU
Name of Signal Line Remarks PL12.2.1 P/J409 P/J604
MOTOR-PH
P/H MOT ON (H) +3.3VDC PL5.2.20
1 6 1
PAPER EMPTY SENSED (H) +5VDC Paper detection signal for MSI generated by 2
P/H MOT PWM +3.3VDC
5 2
P/H MOT TG +3.3VDC
Sensor Photo (No Paper Sensor) INTERLOCK 3
P/H MOT ON CW/CCW
4 3
M
+24VDC 4 3 4
P/H MOTER ON (H) +3.3VDC P/H MOTOR drive control signal 5
SG
2 5
I/L +24VDC
6 1 6
P/H MOTER PWM
P/H MOTER FG P/J409 P/J605
I/L +24VDC SOLENOID
P/H MOTER CW/CCW 7
FEED SOL ON (L) +24VDC
2 1
PICK UP
8 1 2 PL4.1.23
FEED SOL ON (L) +24VDC Solenoid Feed ON/OFF signal INTERLOCK
+24VDC P/J408 P/J603 P/J202
PREREGI CL ON (L) +24VDC Pre-Regi Clutch ON/OFF signal 1
PRE REGI CL ON (L) +24VDC
12 1 2 1 CLUTCH ASSY
I/L +24VDC PRE REGI
2 11 2 1 2
REGI CL ON (L) +24VDC Regi Clutch ON/OFF signal PL5.2.22
P/H DOOR SW OPEND (H) +3.3VDC CHTE ASSY REATR open/close detection REGI CL ON (L) +24VDC
P/J203
CLUTCH ASSY
3 10 3 2 1
signal generated by P/H Door Switch 4
I/L +24VDC
9 4 1 2
REGI
PL5.2.2
OHP SENSED (H) +5VDC OHP media detection signal generated by Sensor P/J100
SG
Photo (OHP Sensor) 5 8 5 2 SWITCH-PH
P/H POOR SW OPENED (H) +3.3VDC DOOR
6 7 6 1 PL5.2.23
REGI SENSED (H) +5VDC Paper detection signal at REGI section generated
by Sensor Photo (REGI Sensor) +5VDC
SG
P/J101
7 6 7 3
OHP SENSED (H) +5VDC SENSOR OHP
8 5 8 2
+5VDC PL5.2.16
9 4 9 1
P/J102
PULL UP +5VDC
10 3 10 3
SG SENSOR REGI
11 2 11 2
+5VDC REGI SENSED (H) +5VDC PL5.2.19
12 1 12 1
P/J103
PULL UP +5VDC
13 3 SENSOR PAPER
SG
14 2 EMPTY
PAPER EMPTY SENSED (H) +5VDC PL4.1.24
15 1
Leg_Sec007_003FB
3. FEEDER (500)
PWBA MCU PWBA TRAY 500
Tray Interface
PL12.2.1 PL14.3.3
Connector INTERLOCK
+24VDC
P/J421 P/J608 P/J435 P/J436 J4358
TRAY +5VDC
N.C. 10 1 10 1 N.C. 1 10
SENSOR +5VDC
9 2 9 2 2 9
Name of Signal Line Remarks RXD
8 3 8 3 3 8
+5VDC TXD
7 4 7 4 4 7
TRAY SENSOR PWBA TRAY CONT. control signal SG N.C.
6 5 6 5 5 6
RXD 5
+5VDC
6 5 6 6 5
SG INTERLOCK
TXD INTERLOCK
+24VDC
4
SG
7 4 7 +24VDC 7 4
3 8 3 8 8 3
I/L +24VDC
FEED MOTOR ON (H) + FUSER MOTOR control signal 2 9 2 9 9 2
I/L +24VDC
1 10 1 10
FEED CL ON (L) +24VDC Feed Clutch ON/OFF signal
DOOR SW OPEND (H) +5VDC Rear Cover open/close detection signal generated
PWBA TRAY
PWBA MOT MOTOR ASSY
by Door Rear Cover Switch 500
PL14.3.4 FEEDER
PL.14.3.3
PL14.3.9
NO PAPER SENSED (H) +5VDC Paper detection signal for Paper Tray generated INTERLOCK P/J437 CN1 CN2
FEED MOT ON (H) INTERLOCK
by Sensor Photo (No Paper Sensor) +24VDC 1 5 +24VDC 1
2 4 2
I/L +24VDC
PAPER PASS SENSED (L) +5VDC Paper feed starting signal generated by Sensor 4
SG
2 3
M
5 1 4
Photo (Paper Pass Sensor)
5
INTERLOCK
+24VDC
P/J609
I/L +24VDC CLUTCH ASSY FEED
6 2 1
FEED CL ON (L) +24VDC PL14.3.12
7 1 2
P/J121
DOOR SW OPENED (H) +5VDC SWITCH FEEDER
8 2
+5VDC SG DOOR
9 1 PL14.3.18
P/J618 P/J119
PULL UP +5VDC
10 6 1 3
SG SENSOR NO PAPER
11 5 2 2
NO PAPER SENSED (H) +5VDC PL14.4.3
12 4 3 1
P/J120
PULL UP +5VDC
13 3 4 3
SG SENSOR T/R (P120)
14 2 5 2
PAPER PASS SENSED (L) +5VDC PL14.4.7
15 1 6 1
INTERLOCK
+24VDC
P/J610
I/L +24VDC SOLENOID FEED
16 2 1
FEED SOL ON (L) +24VDC PL14.3.8
17 1 2
Leg_Sec007_004FB
4. ROS
INTERLOCK
+24VDC SCANNER PWB
P/J425 SCANNER MOTOR
I/L +24VDC
10 7 10 5
SG
11 6 11 4
SCAN MOT ON(L) +5VDC M
12 5 12 3
Leg_007_005RA
5. XEROGRAPHIC
PWBA MCU DRIVE ASSY PRO
PL12.2.1 PL11.1.2
P/J411 IBT BRUSH MOTOR
IBT BRUSH MOT ON
1
IBT BRUSH MOT PWM
2
IBT BRUSH MOT TG
3
Name of Signal Line Remarks INTERLOCK
+24VDC 4
IBT BRUSH MOT CW/CCW M
SG
5
IBT BRUSH MOT ON IBT Brush Motor drive control signal 6
I/L +24VDC
+5VDC
ANTENNA OUT Crum XERO Antenna control signal P/J416
+5VDC
P/J108
1 3
ANTENNA IN 2
TRO SENSED (H) +5VDC
2
SENSOR TR-0
PL7.1.2
SG
3 1
P/R MOT GAIN P/R MOTOR drive control signal
P/R MOT CLK ANTENNA OUT
P/J109
ANTENNA
4 2
P/R MOT LD 5
ANTENNA IN
1
ASSY
PL7.1.10
P/R MOT FG MOT ASSY P/R
P/J403 P/J200 PL11.1.6
P/R MOT ON (L) + 4
P/R MOT GAIN
7
P/R MOT CLK
5 6
P/R MOT LD
6 5
P/R MOT FG
+5VDC 7 4 M
P/R MOT ON (L) +
8 3
+5VDC
9 2
SG
10 1
LV/HVPS
PL12.2.3
INTERLOCK INTERLOCK
+24VDC +24VDC
P/J502 P/J201
I/L +24VDC
9 1
SG
10 2
Leg_Sec007_006FC
6. HIGH VOLTAGE
LV/HVPS PWBA MCU
12.2.3 P/J500 P/J401 PL12.2.1
1st BTR CONT
22 1
IBT CLEANER H/L
21 2
SG
20 3
SG
Name of Signal Line Remarks 19
BCR CONT
4
18 5
DE-TONER CONT
17 6
1st BTR CONT 1st BTR Bias voltage control signal 16
DEVE BIAS ON
7
15 8
IBT CLEANER H/L IBT CLEANER Bias voltage control signal 14
DEVE BIAS CONT
9
IBT CLEANER ON
13 10
BCR CONT BCR Bias voltage control signal 12
1st BTR REV ON
11
2nd BTR REV ON
11 12
DE-TONER CONT DE-TONER Bias voltage control signal 10
1st BTR ON
13
2nd BTR ON
9 14
DEVE BIAS ON DEVE Bias ON/OFF signal 8
DEVE BIAS CLK
15
2nd BTR CONT
7 16
DEVE BIAS CONT DEVE Bias voltage control signal 6
BCR CLK
17
2nd
BTR
2ND BTR
ASSY
PL6.1.12
HOUSING ASSY-DEVE
PL9.2.5㨪8
7. DEVELOPER
PWBA SWITCH-FRONT
MCU DOOR
PL12.2.1 P/J415 P/J125 PL1.1.26
SG
10 2
FRONT DOOR OPENED (H) +3.3VDC
11 1
FRONT DOOR OPEN (H) +3.3VDC Front Door open/close detection signal PWB ASSY ROT
PL12.1.10
P/J415 P/J430
SG
6 4 MOT
HOLD ASSY ROT
7 3
CLOCK Interlock PL11.1.5
8 2
ON (H) +5VDC +24VDC P/J433 P/J204
9 1 DEVE ROT A
1 1
I/L +24VDC
2 3
LV/HVPS DEVE ROT XA
3 5
PL12.2.3 DEVE ROT B M
Interlock 4 7
+24VDC I/L +24VDC
5 9
DEVE ROT XB
P/J502 P/J432 6 11
I/L +24VDC
11 1
SG
12 3
Leg_Sec007_008FB
8. 2ND BTR
diffuse light) 2 1 2
1 2 1
ADC LED COLOR ON (L) +5VDC Lighting signal of LED for detection of Sensor
ADC internal color toner patch Interlock
SENSOR ASSY ADC
+24VDC
PL6.1.20
ADC LED BLACK ON (L) +5VDC Lighting signal of LED for detection of Sensor P/J422
ADC SOL RELEASE ON (L) +24VDC
P/J431
1 8
ADC internal black toner patch 2
I/L +24VDC
7
ADC SOL NIP ON (L ) +24VDC
3 6
ADC SENSOR Toner patch density data measured by the sensor 4
SG
5
ADC LED COLOR ON (L) +5VDC
(analog value) +5VDC
5 4
ADC LED BLACK ON (L) +5VDC
6 3
RETRACT MOT ON (H) +3.3VDC 2nd BTR Retract Motor control signal 7
ADC SENSOR
2
+5VDC
RETRACT MOT PWM 8 1
Leg_Sec007_009FB
9. FUSER
MOT ASSY FSR
PWBA MCU P/J404
FUSER MOT ON (H) +3.3VDC PL11.1.3
PL12.2.1 1
+5VDC FUSER MOT PWM
2
Interlock FUSER MOT TG
3
+24VDC +5VDC M
4
SG
Name of Signal Line Remarks 5
I/L +24VDC
6
FUSER MOT ON (H) +3.3VDC Fuser Motor drive control signal
FUSER ASSY
FUSER MOT PWM PL10.1.1
Heater
FUSER DOOR SW OPEND (H) +3.3VDC Cover Fuser open/close detection signal Interlock
+24VDC 6
100/115V
P/J410 P/J1
I/L +24VDC P/J3 P/J614 Thermostat
10 1
2 3
9 3
RELAY ON (L) +24VDC 1 1
Leg_Sec007_010FB
10. CONTROLLER
LV/HVPS
PL12.2.3
+3.3VDC
CN501 P/J501
1 1
2 2
+5VDC
3 3
4 4
5 5
6 6
CN502 P/J510
1 1
2 2
OP PANEL
PL1.1.17
CN405 CN1
Leg_007_011FA
Fax Model
C A U T IO N Carrying the product should be done by two or more people
keeping it in a horizontal position. 1) Main Unit
Since the rear side of the product is heavier than its front side, 2) Toner Cartridge (YMCK)
3) POWER CORD
be aware of the difference when carrying the product. 4) Anticounterfeit Label (15 countries)
Use extreme care during the installation to avoid an accident Note: Photoconductor unit is packed
and injury. separately.
1. After unpacking, make sure that there is no missing component, and check the 3)
appearance.
2. Then remove all tapes and protection materials.
2)
1)
4)
4)
1)
5) 3)
2)
6)
1)
PAPER_GUIDE_ASSY ADF_BASE_ASSY
01-01-04
01-01-02
01-01-19
01-01-03
01-01-21
01-01-23
01-01-20
01-01-24
01-01-07
01-01-22
01-01-05 01-01-06
01-01-36
01-01-34
01-01-26
01-01-27
01-01-33
01-01-18
A
01-01-17
01-01-12
01-01-12
01-01-32
01-01-100
01-01-15
01-01-99
01-01-10
A
01-01-28
12-02-01
12-02-02
Front A
12-02-03
12-02-04
A 12-02-05
B
12-02-07
12-02-08
C
12-02-12
12-02-09
12-02-13
12-02-10
C
Leg_Sec005_013EB
04-01-09
04-01-02
04-01-08
04-01-15
04-01-11
04-01-12
04-01-13
A
04-01-26
04-01-24
04-01-25
04-01-16
04-01-23
04-01-17
04-01-20
04-01-22
Front
Leg_Sec005_002EB
05-01-01
05-01-02
[Ref PL5.2.1]
Front
Leg_Sec005_003EB
05-02-02
05-02-06
05-02-24 05-02-23
05-02-08
B
05-02-06
05-02-25 05-02-22
05-02-11
D
05-02-19
05-02-18 05-02-17 05-02-16
B 05-02-20 E
A
E
05-02-21 C
05-02-12
Front Leg_Sec005_004EB
06-01-03 06-01-01
06-01-04
C
06-01-06
06-01-07
06-01-08
B
06-01-12
06-01-13
06-01-30
06-01-15
06-01-18
06-01-16
E C
06-01-20
D
06-01-26
06-01-21
06-01-22 06-01-27
A
E
06-01-29 Leg_Sec005_005EA
Front
07-01-04
C
07-01-02
07-01-13
07-01-15
07-01-16
C
07-01-12
B
B
07-01-33 D E A
D E F
07-01-31
07-01-30
F
07-01-20
07-01-24
07-01-32
07-01-27
07-01-27
Front Leg_Sec005_006EB
08-01-01
08-01-02
Front
08-01-05
Leg_Sec005_007EB
09-01-01
09-01-04
09-01-10
09-01-15
09-01-17
09-01-18
09-01-20
Front Leg_Sec005_008EB
09-02-10 09-02-10
09-02-11
09-02-11
09-02-09
09-02-13
09-02-10
09-02-10
09-02-11
09-02-11
09-02-07(with 11)
Front Leg_Sec005_009EB
10-01-01
10-01-02
10-01-06
Front Leg_Sec005_010EB
11-01-02
11-01-03
Front
11-01-09
11-01-01
11-01-04
11-01-05
11-01-06
11-01-07
Leg_Sec005_011EA
12-01-11
12-01-10
12-01-06
12-01-09
Front Leg_Sec005_012EB
01-01-06
[Ref PL1.2.1]
Front
01-01-02
01-01-03
01-01-04 Leg_Sec005_014EB
01-02-01
Front
01-02-05
01-02-07
01-02-08
01-02-09
01-02-04
A 01-02-10
01-02-03
B
01-02-15
01-02-16
A
01-02-17
01-02-18
01-02-20
01-02-28 01-02-21
C
01-02-23
01-02-29 01-02-22
01-02-29
01-02-23
Leg_Sec005_015EA
01-03-01
Front
01-03-32
01-03-07
01-03-03 01-03-09
01-03-99 (with RING KL)
C 01-03-10
01-03-11
01-03-12
01-03-99 (with RING KL)
B
01-03-30 A
01-03-30
[Ref PL1.4]
01-03-25
01-03-25
01-03-22
C
01-03-23
01-03-24 Leg_Sec005_016EB
Front
01-04-01
01-04-06
01-04-07
01-04-07
01-04-08
01-04-09
01-04-13
01-04-08
01-04-07
01-04-07
01-04-14
01-04-10
01-04-17 Leg_Sec005_017EA
01-01-02
01-01-04
01-01-05 01-01-06
01-01-10
01-01-14
01-01-10
01-01-09
01-01-12
Front Leg_Sec005_018EA
01-02-01
01-02-10
[Ref PL1.3.1]
[Ref PL1.1.1]
Front Leg_Sec005_019EA
01-03-12
01-03-08
01-03-09 01-03-10
D
E
01-03-11 01-03-14
01-03-16
01-03-18
F
C
01-03-04
D E
01-03-03
F
01-03-02
A
01-03-21
B
01-03-20
01-03-20
01-03-21 01-03-20
C 01-03-22
01-03-20 01-03-23
01-03-26
01-03-24
[Ref PL1.4.1]
01-03-29
01-03-34
Front B
01-03-32
Leg_Sec005_020EA
01-04-15
01-04-14
01-04-03
01-04-04
01-04-05
01-04-06
01-04-07
01-04-11
Front
Leg_Sec005_021EB
3
4
01-2
DOC COVER
13
13
2
11 5
15 6
11
1
7
20
21
11
16
12 8 17
18
14 19
10
22 11
3 33 26 27 16
21
23 2 32
34
11 24 30
1 21
25
8 28 14
29
10
4 12 21
23 31
17 20
13 8
12
5 21 19
7 20
9
13 6 18
23
23
4-7
6-1 6 4-9
6-2
4-6
6-3 6-5 7
6-4 7-3
6-6
7-5
6-5 6-7
7-1
7-3
7-4
7-2
7-6
1
02-5
02-7 02-4 6 11 3
02-3 15 01-3
02-6 02-2 14
5 4 7 01-1
01-7
01-5
01-8
12
2 13
01-4
8 10 01-6
9 01-2
See the pages given below for information on how to check and overwrite the system
parameter.
“3.3.2.3 Parameter Check” (p140)
“3.6.4.3 System Parameter Settings” (p298)
SYSTEM
SCAN
PHONE LINE
COMMUNICATION CONTROL
COM_V34_ENABLE 310 020 --- 0B1 Enables or disables the V.34 ability 0 = Disable Enable ---
Set whether enables or disables V.34 performance regarding the 1 = Enable (1)
modulation method.
COM_ANSAM_TX_TIME 310 021 --- 0B2 ANSam signal maximum transmitting time 0.1 to 25.5 sec (1 step = 100 ms) 4.0 seconds ---
(40)
COM_ANSAM_START_DELAY 310 022 --- 0B3 Time interval until ANSam signal is transmitted 0.1 to 25.5 sec (1 step = 100 ms) 2.2 seconds ---
Set the time interval to start transmitting ANSam signal after the (22)
line gets disconnected.
COM_V34_FRAME_SIZE 310 023 --- 0B4 Frame size when transmitting V.34 0 = 256 octets 256 octets ---
1 = 64 octets (0)
COM_ECM_ENABLE 310 024 --- 0B5 Enables or disables the ECM performance (auto resending 0 = Disable Enable ---
function) 1 = Enable (1)
When line fault occurs in the middle of sending a fax, the function
allows the fax to be resend automatically immediately after the line
is restored.
COM_RTN_TX_RATE 310 034 --- 0B6 RTN command transmitting criterion (percentage) 0 to 100 % (1 step = 1%) 5% ---
RTN: Indicates that training is required because messages are not (5)
received correctly.
COM_RTN_TX_LINE 310 035 --- 0B7 RTN command transmitting criterion (number of continuous lines) 0 to 255 lines (1 step = 1 line) 5 lines ---
(5)
COM_T1_TIME_CALL 310 036 --- 0B8 T1 timer immediately after dialing 0 to 255 sec (1 step = 1 sec) 50 seconds ---
(50)
COM_T1_TIME_TX 310 037 --- 0B9 T1 timer when transmitting a fax 0 to 255 sec (1 step = 1 sec) 36 seconds ---
(36)
COM_T1_TIME_RX 310 038 --- 0BA T1 timer when receiving a fax 0 to 255 sec (1 step = 1 sec) 39 seconds ---
(39)
COM_T2_TIME 310 039 --- 0BB T2 timer 0 to 25.5 sec (1 step = 100 ms) 6 seconds ---
(60)
COM_T3_TIME 310 040 --- 0BC T3 timer 0 to 25.5 sec (1 step = 100 ms) 15 seconds ---
(150)
REPORT
C A U T IO N The code is displayed on the list only when the operating mode is
set to "Maintenance Mode" by the corresponding system
parameter setting.
The code is displayed as "XXX-XXX" on the "Error Code" column in the "Error History".
(Example) "300-048"= DCN reception (During faxing, something went wrong with the other end machine and the fax could not be completed)