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Keywords: This paper studied the process optimization of reactive extraction of clorprenaline enantiomers (CP) by ex-
Enantioselective liquid-liquid extraction periment and simulation. An efficient extraction system was obtained through single stage extraction experi-
Clorprenaline enantiomer ments, where boric acid (BA) in aqueous phase and D-isobutyl tartrate (DT) in organic phase were selected as
Tartrate-boric acid system extractant and 1,2-dichlorethane was selected as organic solvent. The best enantioselectivity (α) with 2.012 was
Equilibrium model
obtained. The extraction mechanism was proposed and thermodynamic constants such as physical partition
Simulation
coefficient and reactive equilibrium constants were obtained. Based on single stage extraction, phase and re-
active equilibrium as well as the law of mass conservation, a model describing the fractional extraction process
was acquired. The process of symmetrical separation of CP was optimized by the model. The optimal conditions
including flow rate ratio (O/W) of 1.5, pH of 5.0, CH3COONa/CH3COOH solution of 0.1 mol/L, clorprenaline
concentration of 5 mmol/L, BA concentration of 0.10 mol/L and DT concentration of 0.075 mol/L were obtained.
Under this case, equal enantiomeric excess (eeeq) could reach up to 67% by 10 stages. The simulated results
revealed that the minimum series for eeeq > 97% and eeeq > 99% were 26 and 33, respectively. The results will
provide guides for scale up and design.
⁎
Corresponding author.
E-mail address: tangkewen@sina.com (K. Tang).
https://doi.org/10.1016/j.cep.2018.10.021
Received 19 September 2018; Received in revised form 21 October 2018; Accepted 30 October 2018
Available online 05 November 2018
0255-2701/ © 2018 Elsevier B.V. All rights reserved.
W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
are more widely applied, relatively. Metal complexes and metalloids as Centrifugal contactor separator (CCS), which was a device that in-
reactive extractant are generally applied in the interfacial reaction tegrated mixing, reaction and separation of liquid-liquid systems and as
system [33–35]. Moreover, Yoshihiro et al. [36] reported the extraction such was an interesting example of process intensification [39,40].
separation of β-blockers using tartrate derivatives in the organic phase Recently, the studies providing the approaches for application of ELLE
with boric acid in the aqueous phase in 1994, and the selectivity of in multistage processes have drawn more and more attention from re-
propranolol was improved to 2.71 with this system. There also are searchers. Factors affecting the multistage processes are numerous and
many examples of the improved separation results of enantiomers with complicated, it will be a high consumption for studying the relationship
tartrate-boric acid system [37,38]. of these factors on the separation performance in multistage extraction
In the past, sulfobutylether-β-cyclodextrin (SBE-β-CD) was used as process. Therefore, establishing a mathematical model to simplify the
chiral selector in ELLE, the optimized enantioselectivity was 1.25 [19]. research fascinates researchers [41–43]. The established model can be a
However, it will need many stages to separate clorprenaline en- useful means for predicting the extraction performance and optimizing
antiomers. Recently, kinetic study on extraction of clorprenaline en- the separation process and will provide theoretical guidance and sup-
antiomers was performed with isobutyl (D)-tartrate (DT) and boric acid port for separation of enantiomers in industrial production.
(BA) as chiral selector [20]. With chiral selector, the enantioselectivity In this paper, reactive extraction equilibrium was further studied to
can reach up to 2.012. The rate constants had been found to be achieve the thermodynamic constants such as physical partition coef-
2.476 × 10−4 L1.53/(mol1.2 s) for (R)-CP and 1.349 × 10−4 L1.53/ ficient and reactive equilibrium constants, and ELLE in CCS was utilized
(mol1.2 s) for (S)-CP. The reaction order was evaluated as 0.6, 0.8 and for full separation of clorprenaline enantiomers by experiment and si-
0.8 separately with respect to BA, CP and DT, and the reaction was “fast mulation. The extraction system was screened firstly to obtain the
reaction” [20], which indicates that the explored extraction is pro- suitable organic solvent, tartrate derivative, concentrations of tartrate
mising to be scale-up in industry. and boric acid, pH value of aqueous phase and other operational con-
ditions. Organic solvent was an fundamentally important factor in the
extraction process. The suitable organic solvent should meet following
requirements: (1) suitable disstribution ratios (D) and high enantios-
electivity (α) can be obtained; (2) it can be applied to ELLE in multi-
stage process with a relative high boiling point; (3) two phases should
be nearly immiscible, and the viscosity and interfacial tension of two
phases should be low, which would be beneficial to the phase disper-
sion and separation, etc.
According to the chemical and physical equilibrium of single stage,
and mass balance, a multistage equilibrium model of ELLE was estab-
lished. Multistage extraction experiments were carried out to verify the
model. The verified model was applied to simulate and optimize the
separation process, which could provide theoretical direction for in-
dustrial production.
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W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
Fig. 2. Flow diagram of the multistage centrifugal counter-current extraction of clorprenaline enantiomers.
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W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
3.1. The construction of the model Eq. (4) can be transformed into
1 ⎛ [H+] 1 1 [H+] ⎞
In this work, the clorprenaline enantiomers are extracted by a chiral + 1⎞ = + ⎛ ⎜ ⎟
Papp ⎝ Ka ⎠ P0 Pi ⎝ Ka ⎠ (5)
selector of DT and BA. Several papers have reported the research on
mechanism of enantioselective extraction of some β-blockers with boric Secondly, the supramolecular interactions between CP enantiomers
acid and tartrate as chiral selector, which offer important references for and DT can take place in organic phase in the absence of BA and this
this paper to understand the mechanism of reactive extraction of CP interesting phenomenon has been observed by lots of researchers
enantiomers by DT and BA [45–47]. Herein we describe our assumption [47,48]. Assuming a 1:1 supramolecular complex is formed between CP
on extraction mechanism. Experiments were performed to validate enantiomers and DT, the complexation constants are expressed by the
these assumptions. following equations for (R)-CP and (S)-CP, respectively:
Distribution of CP enantiomers in the organic phase may be through
[AR -DT]org
the following three approaches (depicted in Fig. 3): KDR =
Firstly, for the molecular CP, even without the formation of a [AR]org [DT]org (6)
complex with the extractant, the physical partitioning of the neutral
[AS-DT]org
form of CP between the organic and aqueous phases may take place, KDS =
which is characterized by the physical partition coefficient, P0: [AS ]org [DT]org (7)
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W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
The acid-base equilibrium of CP in the aqueous phase is char- Distribution ratio (D) and enantioselectivity (α) are defined by the
acterized by the acid-base dissociation constant: following Eqs. (14) to (16):
[AR]aq [H+]aq [AS]aq [H+]aq [AR]all
org
forms
K a,C = = DR =
[AR H+]aq [ASH+]aq (8) [AR]all forms
aq (14)
+ +
where, [ARH ]aq and [ASH ]aq are the equilibrium concentration of
the protonated (R)-CP and (S)-CP in the aqueous phase, respectively; [AS]all
org
forms
DS =
[H+]aq is the equilibrium concentration of hydrogen ion in the aqueous [AS]all
aq
forms
(15)
phase; the acid-base dissociation constant Ka,C is the same for both of
where [AR]org and [AS]org are the total concentrations of (R)-CP and (S)-
the enantiomers.
CP in the organic phase, respectively; [AR]aq and [AS]aq are the total
The acid-base equilibrium of BA in the aqueous phase:
concentrations of (R)-CP and (S)-CP in the aqueous phase, respectively.
[BA−]aq [H+]aq When the R-clorprenaline is preferentially extracted, enantioselec-
K a,B =
[BA]aq (9) tivity (α) is defined as follows:
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W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
Table 1 Table 2
Influence of organic solvents. Influence of different tartrate derivatives.
Solvent system DR DS α Extractant DR DS α
Ethyl acetate/aqueous solution (1:1, v/v) 0.065 0.057 1.156 D- cyclohexyl tartrate 0.405 0.241 1.685
Butyl acetate/aqueous solution (1:1, v/v) – – – L- 0.246 0.413 1.676
Isobutyl acetate/aqueous solution (1:1, v/v) – – – D- n-octyl tartrate 0.705 0.384 1.834
Methyl tert-butyl ether/aqueous solution (1:1, v/v) 0.033 0.031 1.059 L- 0.394 0.718 1.823
n-Octanol/aqueous solution (1:1, v/v) 0.111 0.109 1.019 D- isobutyl tartrate 0.308 0.153 2.012
Dichloromethane/aqueous solution (1:1, v/v) 0.549 0.271 2.025 L- 0.286 0.570 1.989
1,2-dechlorethane/aqueous solution (1:1, v/v) 0.308 0.153 2.012 D- n-hexyl tartrate 0.518 0.715 1.380
n-Hexane/aqueous solution (1:1, v/v) – – – L- 0.344 0.621 1.802
Cyclohexane//aqueous solution (1:1, v/v) – – – D- n-butyl tartrate 0.657 0.368 1.787
L- 0.492 0.970 1.972
Aqueous phase: [BA] = 0.10 mol/L, [clorprenaline] = 2 mmol/L,
[CH3COONa] = 0.10 mol/L, pH = 5.0. Organic phase: 0.10 mol/L D-isobutyl Aqueous phase: [BA] = 0.10 mol/L, [clorprenaline] = 2 mmol/L,
tartrate. Equilibration temperature: T = 278.15 K. “–” distribution ratio was too [CH3COONa] = 0.10 mol/L, pH = 5.0. Organic phase: 1,2-dichlorethane
little. (0.1 mol/L TD). Equilibration temperature: T = 278.15 K.
For the feed stage, the component balance for Ai is defined as:
[AS]all
aq
forms
− [AR]all
aq
forms
eeaq =
[AS]all
aq
forms
+ [AR]all
aq
forms
(23)
[AR]all
org
forms
− [AS]all
org
forms
eeorg =
[AR]all
org
forms
+ [AS]all
org
forms
(24)
Besides the ee, another important parameter is the yield (Y). The
yield of R- and S- clorprenaline are, respectively, defined as:
totalAS,aq [mol]
Yaq =
totalAS,feed [mol] (25)
totalAR,org [mol] Fig. 6. Influence of pH on D (a) and α (b). Aqueous phase: [BA] = 0.10 mol/L,
Yorg =
totalAR,feed [mol] (26) [CH3COONa] = 0.10 mol/L. Organic phase: 1,2-dichlorethane (0.1 mol/L D-
isobutyl tartrate), [clorprenaline] = 2 mmol/L. Equilibration temperature:
The multistage extraction model was programmed on Matlab T = 278.15 K.
(MathWorks, Natick, MA). Influence of some important process para-
meters including flow ratio (O/W, F/W), the extractant concentration,
equilibrium constants for the supramolecular interactions between CP
and how many stages used were modeled.
enantiomers and DT (KDR and KDS) was 168 and 151, respectively;
equilibrium constants for the reaction producing ternary complex from
3.2. Thermodynamics constants DT, BA and MT enantiomers (KR and KS) was 7.11 × 10−4 and
3.59 × 10-4, respectively.
According to the methods described in previous work of Zhang et al.
[28], Physical partition coefficient (P0) was 12.05 and Pi was 0;
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W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
4. Results and discussions solvent, the physical distribution of CP will increase, and the solubility
of ternary complexes will be enhanced, which will lead to the increase
4.1. The construction of liquid-liquid extraction system of distribution ratios of CP; among the tested organic solvents, the
polarities of dichloromethane and 1,2-dichlorethane are relatively
In order to construct an efficient extraction system, we explored the strong. Considering the low boiling point of dichloromethane, it could
influence of organic solvents, tartaric acid derivatives, pH of aqueous not be used in CCSs, so we would choose 1,2-dichlorethane as the best
phase and tartaric acid derivatives concentration and boric acid con- suitable organic solvent. 1,2-Dichlorethane was also applied to the ki-
centration on the extraction efficiency in single-stage extraction ex- netic study of chlorpenaline [20].
periments. The extraction efficiency was evaluated by distribution ratio
(D) and enantioselectivity (α). 4.1.2. Influence of tartaric acid derivatives
Here, the distribution behavior and extracting efficiency for clor-
4.1.1. Influence of organic solvents prenaline enantiomers were measured in different extraction systems
Table 1 shows the influence of different organic solvent on dis- containing 0.10 mol/L BA in the aqueous phase and 0.1 mol/L TD in
tribution behavior. As Table 1 shows, distribution ratio and enantios- 1,2-dichlorethane (Table 2). As shown in Table 2, it follows an inter-
electivity are affected obviously by the type of the organic solvent. esting rule as follows: D-tartarte derivatives show strong recognition
Results indicate that the distribution ratios are low and the extractant abilities toward R-clorprenaline enantiomer, while L-tartarte derivatives
nearly has no recognition ability toward CP enantiomers when ethyl show strong recognition abilities toward S-clorprenaline enantiomer. R-
acetate, butyl acetate, isobutyl acetate, methyl tert-butyl ether, n-oc- clorprenaline enantiomer is the desired enantiomer. Comparing with
tanol, n-hexane and cyclohexane are selected as organic solvent. other tartrate derivatives, suitable distribution ratios and the highest
Compared with other organic solvent, when dichloromethane and 1,2- enantioselectivity (α) of 2.012 could be obtained when D-isobutyl tar-
dichlorethane were chosen, the effects of extraction separation were trate (DT) was used. Therefore, D-isobutyl tartrate was selected to be the
better. When dichloromethane was selected, the largest α (α = 2.025) best additive.
was obtained with suitable distribution ratios. And α (α = 2.012) was
obtained with suitable distribution ratios when 1,2-dichlorethane was 4.1.3. Influence of pH of aqueous phase
selected. The reasons for these are as follows: CP and the ternary Enantioselective extraction of CP enantiomers are realized through
complexes have strong polarities; increasing the polarity of organic formation of the ternary complex. According to classical work on
Fig. 7. Influence of different concentration of BA and D-isobutyl tartrate on D and α. Aqueous phase: [CH3COONa] = 0.10 mol/L, pH = 5.0. BA is dissolved into
aqueous phase. Organic phase: 1,2-dichlorethane (D-isobutyl tartrate), [clorprenaline] = 2 mmol/L. Equilibration temperature: T = 278.15 K.
147
W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
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W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
Fig. 9. Influence of the location of feed stage on eeeq and Yeq for separation of clorprenaline enantiomers. Rectangle: represents Yeq; represents eeeq. O/W = 1.5, F/
W = 0.16, N = 10.
Fig. 10. Influence of BA and DT concentration on ee and Y for separation of clorprenaline enantiomers. Condition: O/W = (0.01, 10), F/W = 0.16, [clorprena-
line] = 5 mmol/L, T = 278.15 K, feed in the middle stage, N = 10.
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W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
Fig. 11. Influence of BA and DT concentration on eeeq for separation of clorprenaline enantiomers at different F/W. Condition: O/W = (0.01, 10), [clorprena-
line] = 5 mmol/L, T = 278.15 K, feed in the middle stage, N = 10.
Fig. 12. Influence of number of stage on eeeq for separation of clorprenaline enantiomers at different F/W ratio. Condition: O/W = (0.01, 10), [clorprenaline] =
5 mmol/L, T = 278.15 K, feed in the middle stage.
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W. Wang et al. Chemical Engineering & Processing: Process Intensification 134 (2018) 141–152
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