Seth 8] BIC saPe esis Od KERAJAAN MALAYSIA JABATAN KERJA RAYA MALAYSIA STANDARD SPECIFICATION FOR ROAD WORKS enue aioe ~)_ KETUA PENGARAIIKERIA RAYA JABATAN KERJA RAYA MALAYSIA JALAN SULTAN SALAHUDDIN, 0982 KUALA LUMPUR.FOREWORD As practices in road construction change over time, it is imperative for Jabatan Kerja Raya Malaysia (JKR) to continuously update and improve their standard specifications. These new specifications are not only aimed at keeping abreast with current technologies but also helping in improving the quality of constructed product. In unison, these new specifications have a significant positive Impact on the construction industry especially with the incorporation of new products and technologies. Standard Specification for Road Works is an essential component in the road infrastructure construction industry. This specification provides an improved guidance in the material selection and the production of good quality workmanship and products, based on current best practices. The purpose of this standard specification is to establish uniformity in road works to be used by road designers, road authorities, manufacturers and suppliers of road related products. This document “Standard Specification for Road Works - Section 3: Drainage Works" is a part of a series of improved specifications in the Standard Specification for Road Works. The compilation of this document was carried out through many discussions by the technical committee members. Additionally it has been presented at a technical workshop held on 16" July 2008. Feedbacks and comments received were carefully considered and incorporated in the specification where appropriate. This Specification had also been presented in the Mesyuarat Jawatankuasa Spesifikasi Piawai JKR bagi Kerja-kerja Jalan Bil. 3/2012 on 11" July 2012 and finally approved in the Mesyuarat Jawatankuasa Pemandu Pengurusan Bil. 18/2013 on 3° September 2013. This document will be reviewed and updated from time to time to cater for any changes on policies and current requirements. In this respect, any comments and feedback regarding this specification should be forwarded to Unit Standard & Spesifikasi, Cawangan Kejuruteraan Jalan & Geoteknik. ed by: = Cawangan Kejuruteraan Jalan & Geoteknik Ibu Pejabat Jabatan Kerja Raya Tingkat 26, Menara PJD, No. 50, Jalan Tun Razak, 50400 Kuala Lumpur. Email: USSJ@ikr.gov.my February 2014ACKNOWLEDGEMENT This Standard Specification for Road Works - Section 3: Drainage Works has been prepared by a technical committee comprised of the following members: Committee Members Dang Anum Binti Md Zin (Ex-Chairman) Retired Sujatiah Binti Tamrin (Chairman) Caw. Kej. Jalan & Geoteknik Ir. Othman Bin Ibrahim Caw. Pengurusan Korporat Asniyati Binti Ali Retired Kamalaidin Bin Abd Latif Pasukan Projek Lebuhraya Pantai Timur Fasa 2 Badrul Hisham Bin Abdullah Caw, Jalan Mat Rodi Bin Junoh Caw. Kej. Jalan & Geoteknik Ir, Amir Hamzah Bin Mustapha Caw. Jalan Wan Zuhaimie Bin Wan Salleh Caw. Kej. Jalan & Geoteknik Hamdan Bin Mat Noh JKR PERLIS Mohd Sharip Bin Wahijan Caw. Kej. Jalan & Geoteknik Caw, Jalan Munira Akhmal Binti Hashim Caw. Jalan Mohd Kamal Bin Ismail@Omar Caw. Jalan Syariful Anuar Bin Mohamed Nasir Caw. Kej. Jalan & Geoteknik Special thanks and appreciation to the following proof reader: - En. Anwar bin Ahmad Caw. Kej. Jalan & Geoteknik Finally, the publisher would like to express its gratitude to the above committee members for their substantial contributions towards the successful completion of this document. S31SECTION 3 - DRAINAGE WORKS 3.4 GENERAL 3.2 EXCAVATION AND BACKFILLING FOR DRAINAGE WORKS 3.2.1 Description 3.2.2 Materials 3.2.2.1. Excavation 3.2.2.2 Granular Bedding Material 3.2.2.3 Conerete Bedding 3.2.2.4 Ordinary Backfill Material 3.2.2.5 Granular Backfill Material 3.2.2.6 Concrete Backfill 3.2.3 Excavation 3.2.4 Backfilling with Ordinary or Granular Backfill Materials 3.3 CHANNEL EXCAVATION 3.3.1 Description 3.3.2 Materials 3.3.3 Construction Methods 3.4 SURFACE DRAINAGE 3.4.1 Description 3.4.2. Surface Drain Construction 3.4.2.1. Unlined Drains 3.4.2.2 Cast In Situ Concrete Drains 3.4.2.3. Precast Concrete Drain Sections 3.4.2.4 Stone Pitching Drains 3.4.25 Sumps 3.4.2.6 Half Round Glazed Earthenware Drains 3.5 STONE PITCHING 3.5.1 Description 3.5.2 Materials 3.5.2.1. Stones 3.5.2.2. Cement Mortar 3.5.3 Construction Methods 3.5.3.1. Grouted Stone Pitching s3.i (JKR/SPUI2013-$3) PAGE s3-t s3t S341 S3-1 $31 s3-1 S3-1 S3-1 83-2 83-3 83-3 S34 $3.5 83-5 83-5 83-5 83-6 S36 83-6 83-6 S37 S37 $3.8 S38 83-8 83-8 S38 $3.9 83-9 $3.9 83-9 $3.93.5.3.2 Ungrouted Stone 3.6 BRICKWORK 3.6.1. Description 3.6.2 Materials 3.6.2.1 Cement 3.6.2.2 Sand 3.6.2.3 Cement Mortar 3.6.2.4 Clay Bricks 3.6.2.5 Cement Sand Bricks 3.6.3 Construction Methods 3.6.3.1 Brick Laying 3.6.3.2 Plastering Brickwork 3.7 SUBSOIL DRAINS 3.7.1 Description 3.7.2 Materials 3.7.21 Pipes 3.7.2.2 Filter Material 3.7.2.3 Filter Cloth 3.7.2.4 Cement Mortar 3.7.2.5 Construction Methods 3.7.3 Weep holes 3.8 R.C. PIPE CULVERTS 3.8.1 Description 3.8.2 Materials 3.8.2.1 Pipes 3.8.2.2 Cement Mortar 3.8.2.3. Bedding Material 3.8.3. Excavation and Backfiling for R.C. Pipe Culverts 3.8.3.1. Excavation 3.8.3.2. Backfilling 3.8.4 Installation of R.C Pipe Culverts 3.8.4.1 General 3.8.4.2 Butt Ended Pipe Culverts with Precast Concrete Collars 3.8.4.3 Rebated Pipe Culverts S3iv (JKR/SPJ/2013-S3) PAGE 83-10 $3-10 $3-10 83-10 $3-10 83-10 83-10 S3-11 S311 S311 $311 S311 83-12 83-12 83-12 83-12 83-12 $3-13 83-14 83-14 83-15 83-15 83-15 83-15 83-15 83-15 83-15 83-16 $3-16 83-17 83-17 83-17 $3-18 $3-18jot and Socket Pipe Culverts 3.9 PRECAST BOX CULVERTS 3.9.1 Description 3.9.2 Materials 3.9.2.1 Precast Box Culverts 3.9.2.2 Cement Mortar 3.9.2.3 Bedding Material 3.9.3 Excavation and Backfilling 3.9.3.1. Excavation for Precast Box Culverts 3.9.3.2 Backfilling 3.9.4 Installation of Precast Box Culverts 3.10 EXTENSION OF CULVERTS 3.10.1 Extension of Pipe Culverts 3.10.2 Extension of Box Culverts S3-v (JKRISPU/2013-$3) PAGE 83-19 83-19 83-19 83-19 83-19 $3-20 83-20 83-20 $3-20 83-20 83-20 83-21 $3-21 83-21LIST OF TABLE TABLE 3.1: Grading Limits for Sand Backfill TABLE 3,2: Grading Limits for Granular Backfill other than Sand TABLE 3,3; Nominal Sizes of Cement Sand Bricks TABLE 3.4: Grading Limits for Filter Material TABLE 3.5: Physical Property Requirements for Filter Cloth S3vi (JKRISPU/2013-S3) PAGE 83-2 83-2 83-11 83-12 83-13SECTION 3 : DRAINAGE WORKS34 32 (JKRISPJ/2013-S3) ‘SECTION 3 - DRAINAGE WORKS. GENERAL This work shall consist of the construction of surface drains, subsoil drains, pipe culverts, box culverts, sumps and other drainage structures in accordance with this Specification or as directed by the S.O.. Drainage works shall be constructed to the lines, levels, grades and cross-sections shown on the Drawings or as directed by the S.0. EXCAVATION AND BACKFILLING FOR DRAINAGE WORKS 3.2.1 Description This work shall consist of excavation for the construction of surface drains, ‘subsoil drains, cast in site box culverts, and other drainage structures, pipe culverts, unless otherwise provided in the relevant works Specification, and shall include furnishing, placing, compacting and shaping foundation bedding materials, backfilling excavations against completed structures with suitable material or granular backfill where specified, and the removal ‘and disposal of all excess excavated material, in accordance with this Specification and as shown on the Drawings and as required by the S.O. 3.2.2. Materials 3.2.2.1 Excavation Material excavated shall be classified as common excavation, hard material or rock as defined in Section 2-Earthworks of this Specification. 3.2.2.2 Granular Bedding Material Granular bedding material for the foundations of structures shalll be suitably graded broken rubble, crushed stone, crushed gravel, sand or other material as specified on the Drawings or as required by the S.O. 3.2.2.3 Concrete Bedding Concrete bedding or blinding for the foundations of structures shall conform to the requirements of Section 9-Concrete of this Specification for the class of concrete specified on the Drawings or required by the S.O. 3.2.2.4 Ordinary Backfill Material Ordinary backfill material shall be suitable material as defined in Section 2- Earthworks of this Specification. S34