Polaris Wiring Diagrams

2-stroke PWC
1992-2004
Use the bookmarks to find specific years and models
CDI jumper wire TSB for most domestic models that are hard or will not start when hot.

Service Bulletin # PWC-00-05

August 8, 2000

Subject: Add Jumper Wire to CDI

Model Affected: Serial Number Range:
2000 Virage (W005197D) ALL
2000 Virage TX (W005199D) ALL
2000 Pro 1200 (W004999D) ALL
2000 Genesis (W005099D) ALL

SCENARIO #1 MODELS WITH DUAL FUNCTION START/STOP BUTTON

Symptom: Engine will not turn over when engine is warm. After stopping the engine and trying to re-start
the engine when warm, the starter motor will not turn over.
In this scenario, the CDI remains powered up after the engine is shut off, causing the CDI to think the
engine is still running even though it is not.
After the engine and CDI cool, it will re-start normally. Install jumper
wire PN 2460928 to resolve this issue, following the instructions below.

SCENARIO #2 MODELS WITH SEPARATE START/STOP BUTTON

Symptom: Engine turns over but will not start when engine is warm. After stopping the engine and trying
to re-start the engine when warm, the engine will crank, but not start.
Again, in this scenario, the CDI remains powered up after the engine is shut off, causing the CDI to think
the engine is still running even though it is not.
After the engine and CDI cool, it will re-start normally.
Install jumper wire PN 2460928 to resolve this issue, following the instructions below.
Parts Required
Part No. Description
2460928 Harness, Jumper, PWC
(Orange to Red/Purple jumper)

Repair Procedure
Step 1
1. Disconnect the NEGATIVE (-) battery cable from the battery.
2. Open electrical box.
3. Disconnect RED/PURPLE wire from CDI box.
4. Clean the FEMALE end of the RED/PURPLE wire, disconnected in the previous step and apply electrical
tape to seal the open end. Tuck the FEMALE end of the RED/PURPLE wire under the CDI box.

Step 2
1. Install the RED/PURPLE end of the jumper wire,
PN2460928, on to RED/PURPLE MALE connector
from the CDI box.
2. Install the open ORANGE connector end to the open ORANGE spade on the terminal board.

Step 3
1. Once the jumper wire is connected, carefully pack the wires inside the electrical box cover, making sure
that wires are not kinked or damaged on any internal component.
Install the electrical box on the mounting plate and lock the latches.
2. Reconnect the NEGATIVE (-) battery cable to the NEGATIVE battery terminal.

Summary
Disconnect RED/PURPLE wire from CDI
Wrap Female end with electrical tape, tuck under CDI
Connect RED/PURPLE jumper wire to RED/PURPLE male connector from CDI box.
Connect open ORANGE end to the ORANGE spade connector on the terminal board.
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1997 / 1998 Polaris Pro 785 Wiring Diagram

d'
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WIRE END VIEW
:J OF CONNECTOR
W,
~
ENGINE GROUND
2 BLACK~ YELLOW
'\17 , ELECTRICAL BOX I RIPUR RNIW
~
en
V' GROUND

8 BLUIW 5 TAN

b
1 PINK 6 BLUE
:J - ---. IWHAIIDLE8ARI
~ ,,- "-
/ \
STATOR COilS RESISTANCE ±IOI I ~ ~uoil I
r::LTI-f",CTl~
liED/PURPLE TO HllOr .6 OHIIS STOP I"RUN "'''''''

L~ft- U

e
REO/PURPLE TO BLACK OPEN
~
GAUGE
STATOR )

~I~
IHIT(/T[llOf TO BLACK .210 OHMS

a,a",~
BLUE/REO TO REDIIHITE 22 OHMS IGNITION COil, EACH RESISTANCE

~-~
R[DIIHIT£ TO BLACk OPEN
REDIIHJ TE TO GREEN fliED 520 OHIilS
BLACK TO 8lA(I{IIHITE
BLACK TO SECONDARY L[AD
0.05 OHMS
510 011145
II CI

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RI UR ,.l-
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-- -- ----;- - - - - -- -- - r- - I- - r-- -
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-- --
- -- -- -- ---- - - - - ---- --
--~ "-----w L_ f-- f--- -- - - - - - f--- --- -- f----
~I
COlOR CODE _Il-
BLU , BLUE
BLK , BLACK
,
I.
I- - i- -l
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GRN GREEN
,
PUR
, PURPLE
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OR
P
R
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, PINK
, RED
SPARK PLUG
CAP 5000 OHNS ::=: fUEL
SENDER
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0- lOlL
SENDER _. r
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Y
, YELLOW
r I
::::::: lJ;;LJ
l~
W
, WH ITE SPAR.: SPARK SPARK ----L + BATTERY ~(')
T
LGN , TAN
LIGHT GREEN
PLUG PLUG PLUG
B K TEMPsENs'~~i (CLOSED WHEN I =::::: I fUEL AND OIL SENDERS: <0-1
c:D
TWO COLOR WI RES ARE SHOWN
WITH NAINITRACE COLORS.
EXA~PLE: RIW , RED WITH ~ ~ ~
HOTI
I =::::: 33 OHNS fULL
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 ELECTRICAL
1999 Pro 785 Wiring Diagram
Polaris Sales Inc. 7.51 2/99
ELECTRICAL
1999 SLTX Wiring Schematic
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99 GENESIS DFI
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ELECTRICAL
1999 X-45 Wiring Diagram
5/99 7.42 Polaris Sales Inc.
SECONDARY BETWEEN SPARK
PLUG CAP 8110 OHMS
 YF I
WlRE EHO V I E * Of
CONHECTOR

WlRE END V I E W OF
8LU
COLOR CODE
: BLUE
CORNECTOR
BLK = BLliCK
6RN : GREEI
PUR : PURPLE
OR : ORANGE
6RY = ORAY
P =PINK

W z WHITE
k CGR Y f R E S ARE SHOWN
WITH YAlNlTRACE COLORS.
EXAMPLE: R I M r RED W I T H
WHITE TRACER
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00 G E N E S I S D F I
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 LEFT HANDLEBAR
E L K TO GRND 0 OHMS
E X C I T E R C O l L # I : E L K TO PUR 5 . 5 OHMS
E A T T CHARGING C O l L : Y TO R I P U R 0 . 7 5 OHMS
H A L L : RED, E L U , GRN, GRY TO GRND OPEN

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MOTOR

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B I L G E PUMP
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F b
--
B l LGE
E L U = BLUE
ELK = BLACK C O l L ASS'Y
GRN GREEN PRIMARY 0 . 3 5 OHMS
=

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PUR PURPLE
I I
1
OR ORANGE I N S I D E SPARK PLUG
I I I I I I
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RED
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WHITE
= TAN
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TWO COLOR Wl R E S ARE SHOWN I
W l T H MAINITRACE COLORS.
EXAMPLE R I W : RED W l T H
WHITE TRACER
I (CLOSED WHEN
FUEL AND O I L SENDERS:
33 OHMS FULL
240 OHMS EMPTY
SWITCHES CLOSED
BY MAGNET I N FLOAT
ELECTRICAL
2000 SLX Wiring Diagram
3/00 7.50 Polaris Sales Inc.
 9 OPEN-
7 - IT
8 OPEN
-
OF CONNECTOR
TO THE MFD
-10 OPEN
I I OPEN
1 2 YELLOW

BLK TO GRND 0 OHMS

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B L U = BLUE
B L K = BLACK
GRN = GREEN
PUR = PURPLE
OR = ORANGE
PK = PINK
R r RED
Y =YELLOW
W = WHITE
T = TAN
TWO COLOR WIRES ARE SHOWN
Wl TH HA I NITRACE COLORS.
EXAMPLE: RIW = RED WITH SOLENOID C O I L
WHITE TRACER RESISTANCE 4.9-6.05 OHMS
PULL I N VOLTAGE 8V MAX
DROP OUT VOLTAGE 4.2V MAX
18 GAUGE
- A L L WIRES
UNLESS DENOTED
 SUMO OLE a v 3 i I I I V ~ N O ~ ~ S01 Y)VIB SNHO 0 2 s 0 3 ~ 1 ~ 3 301~ 9~ I I H N I ~ I U
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SXHO 0 1 2 YJVlE 0 1 Y O l l I I I 3 I I H U
Y3VlB 0 1 31dUlldla3U
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LEFT HANDLEBAR

B L K T O GRND 0 OHMS
E X C I T E R C O l L # I : B L K T O PUR 5 . 5 OHMS --
B A T T CHARGING C O I L : Y T O R I P U R 0 . 7 5 OHMS
H A L L : RED, GRN, GRY TO GRND OPEN
-------------- -- T R I M SWITCH

T R I M STANDARD

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BLU BLUE
BLK = BLACK
GRN = GREEN
PUR = PURPLE
OR = ORANGE -- ----- --
P = PINK
R = RED
Y = YELLOW
W = WHITE
T = TAN
TWO COLOR W I R E S ARE SHOWN
W l T H M A I N I T R A C E COLORS.
EXAMPLE: R I W = RED W l T H
W H I T E TRACER

(CLOSED WHEN

SECONDARY BETWEEN SPARK

PLUG CAP 8170 OHMS
 T O THE MFD
9 OPEN- /-I0 OPEN
8 GRYIR I I OPEN
12 YELLOW

B L K T O GRND 0 OHMS
E X C I T E R C O l L # I : B L K T O PUR 5 . 5 OHMS
B A T T C H A R G I N G C O I L : Y T O R I P U R 0 . 7 5 OHMS
H A L L : RED, GRN T O GRND OPEN
-----
LEFT HANDLEBAR

v= ELECTRICAL BOX
GROUND

v= ENGINE GROUND
RlBLK ( 16 AWG)

cillauu
BLU = BLUE (MANUAL RESET)
BLK = BLACK
GRN = GREEN
PUR = P U R P L E -- -- ----
OR = ORANGE
PK = PINK
R = RED
Y = YELLOW
W = WHITE
T = TAN
TWO COLOR W I R E S ARE SHOWN
W l T H M A I N I T R A C E COLORS.
E X A M P L E : R / W = RED W I T H SOLENO I D CO l L
W H I T E TRACER RESISTANCE 4 . 9 - 6 . 0 5 OHMS
PULL I N VOLTAGE 8V MAX
DROP OUT VOLTAGE 4 . 2 V MAX
- A L L Wl RES 18 GAUGE
U N L E S S DENOTED

SECONDARY BETWEEN SPARK

PLUG CAPS: 8 1 7 0 OHMS
 -
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MULT I -FUNCTION
B L K T O GRND 0 OHMS
EXCITER C O l L # I : B L K T O PUR 5.5 OHMS
B A T T CHARGING C O I L : Y TO R l P U R 0.75 OHMS
HALL: RED, BLU, GRN, GRY T O GRND OPEN

cQLauQE
BLU BLUE
B L K = BLACK
GRN = GREEN PR 1 MARY 0.35 OHMS
PUR = PURPLE --
---- ---
- ---
OR = ORANGE IDE SPARK PLUG
P = PINK
R = RED
Y YELLOW
W = WHITE
T TAN
TWO COLOR W l RES ARE SHOWN
W l T H M A I N I T R A C E COLORS.
EXAMPLE: R I W = RED W l T H
WHITE TRACER
FUEL AND O I L SENDERS:

SW l TCHES CLOSED
- BY MAGNET I N FLOAT
2 0 0 1 GENESIS F F I
WO 1 5 0 9 8 D
PAGE I OF 2
1 1 /30/00
WIRES ARE REPRESENTED BY SOLID
OR DASHED LINES TO S IMPLIFY
TRACING I N DIAGRAM
- - - - - - - - - -ca-nna:
U
WIRES ARE REPRESENTED BY SOLID
OR DASHED LINES TO S IMPLIFY
TRACING I N DIAGRAM

- - -R ( B A M 8 -

7
44 ----
K ~ O X -- -

- - - - - -- - - - _ _-- - -
2001 GENESIS F F I
WO 150980
PAGE 2 OF 2
1 1 /30/00
WIRES ARE REPRESENTED BY SOL I D WI~LU nmL ncrnLuLnILu U I UI~LIU
I. 1 1
OR DASHED L l NES TO SlMPL l FY
TRACING I N DIAGRAM ---- OR DASHED L I N E S TO SIMPLIFY
TRACING I N DIAGRAM r-------k ------------
----

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44
I ,

K
-- --
1- ---
I l o b o I
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i
-
locb

BLUE
BLU- -
- - - - -ELK*- BLUlf

Dl AGNOSTICS
CAPAC lTOR
39,000 uF
 WIRING DIAGRAMS

Freedom
WIRING DIAGRAMS
Virage
 WIRING DIAGRAMS

Virage TX
WIRING DIAGRAMS
Virage i (1 of 2)
 WIRING DIAGRAMS

Virage i (2 of 2)
WIRING DIAGRAMS
Virage TXi (1 of 2)
 WIRING DIAGRAMS

Virage TXi (2 of 2)
WIRING DIAGRAMS
Genesis
 WIRING DIAGRAMS

Genesis i (1 of 2)
WIRING DIAGRAMS
Genesis i (2 of 2)
 WIRING DIAGRAMS

Freedom
WIRING DIAGRAMS
Virage
 WIRING DIAGRAMS

Virage i (1 of 2)
WIRING DIAGRAMS
Virage i (2 of 2)
 WIRING DIAGRAMS

Genesis i (1 of 2)
WIRING DIAGRAMS
Genesis i (2 of 2)
 WIRING DIAGRAMS

MSX 140 W035303CA and B