Installation, Operating and Paes Maintenance Instructions ae22-20 ‘uit DECEMBER, 2007 CFP2 EExde IMMERSION HEATER CERTIFIED TO ATEX BS EN 60079-0:2006, IEC 60079-0:2006(Ed 5.0); BS EN 60079-1:2004, IEC 60079-1:2007(Ed 6.0) AND BS EN 6079-7: 2007, IEC 60079-7:2007 (Ed 4.0) {ano a89-2040 107 Grromalon, neTable of Contents Section Topic Page Section 1 Health and Safety. Section2 General Information Section3 _Pre-Installation Checks. Section 4 Installation Section5 _Electrical Checks. Section6 Commissioning. Section? General Section8 Fault Finding.. Section Safety. Section 10 _Inspection.. Section 11 Element Replacement. Section 12 Replaceable Element. Section 13 Cartridge Elements. Section 14 Element Drying. Section 15 In Situ Heating.. Section 16 Oven Drying. Section 17 Element Sealing. “© 2007 Chromalor, ne "800-449-2640,Health and Safety ‘Attention is drawn to the Health and Safety at Work Act 1874 and all its subsequent ‘amendments, the regulations made under these Acts and also any other appropriate statu- tory requirerrents or by-laws, These place responsibilty for complying with specific safety requirements on the manufacturer and user. Hazardous Environments ‘The heater must be wstale by sutably tained personnal in fl accordance wth BS EN 60079-14:2008, ‘This stndara defines the code of practic for he safe nealaton of elctcal equipment im hazardous areas ‘ther than mins, ‘Any parsons bout to perform maintanance procedures in connection with any electric heater shoul frat ‘tly themsees as othe nature and extant of potential hazards thal may be encountered [No WORK SHOULD BE UNDERTAKEN UNTIL ALL HAZARDS ARE REMOVED OR REDUCED TO AN ‘ACCEPTABLE LEVEL. "No operation ining tho use of an open fame or other source of igniton shouldbe attempt unt the ‘conelton hasten mado cto (gas ea) by the conto! the amable material that may ge He othe "ik: Electra est equipment can constitute a hazard and shou not be uted inthe presence ota fam ‘able material unless specfcally designed forthe purpose and stab criod. Electric Shock “Tho electrical ppl tothe equipment must be sitched off before removing overs rom any unit where lethaty high vatages may be preset. General Safety Precautions Ensure thatthe area sally supervcor and others inthe vty ae are thet works being undertaken ane post weming notices. Ensure thal the appropriate safely equipment and clothing f worn Beware of Wet or Sippery ladder rungs and working areas werking alot. 1-800-448-2640 ‘© 2007 Chromalow, ho 7General Information CFP2 immersion Healers re constructed in accordance withthe requirements and specications of Ca tieateITSOZATEXT121X. The equipment may be used with farmable geses and vapours with apparatus ‘9009 I, eatogory 25, T1- T6 or E01 or 00°C. The standarécortifled ambient temperture range is ~S0'C {1 40. an extended range of 50° to» 60 i avaable with tho creasod terial box stand-of ds tances shown n ttle below (The values given are Ettons standard stand-off stances which nl cases fexceed the mininu cietances requred for each temperature case, Ful etalls ao given nthe cetfeate ‘rawings) Totess 401C Ambient Stand-off Tolass __ 60°C Amblont Stand-of wos SCO —SSCSCSC~CwSSSCS*~*~«a 5600 2romm 607 2am Tt 240mm Tt 240mm @ {90mm R {90mm % ‘25mm a om u ‘Som ™ ‘on 6 ‘0mm 8 Sonn 16 ‘0mm 16 om act heaters manstactured with gest care fom the highest qualty materials and thorough inspected be- ‘ove lv our woes. They must Be Ranied with care ad stored In dy condone a belts sn electical lapparatus and not exposed to wet or damp atmospheres. Before instalation and commissioning ft advis- {ble that the elemert be checked o ensure tat the insulation readings are above 2 ME per elt t S00 ‘ots de ther san unacceptabe lw reading on any of he ements, t wil Be necessary To ary them ou. For the deal precedur, please reer othe Mainenance section. 2 “© 2007 Chromalon, “an0-489-2640‘The certification of this equipment relies on the fllowing materials used in its construction: © Castiron + Carbon stot * Stahios soo! + Copper + Brace + Neoprene O-ing seats ‘The performance of ese materas with regard to attack by aggrescvesubetances shal be taken into ‘account when staling inthe hazarcous are, PED STATEMENT ‘This inmersior heater has been manufactured, tested and inspected in accordance withthe Pressure Equip ‘ment Diective PED) 87/23/EC and cisco in accordance wth Sound Engineering Prac (SEP) For etal ofthe Fu Category, Maximum Allowable Pressure, Maximum Working Temporture, and the Hyceo- Stati Test Pressure, please relr fo the Check List Fr The Essential Safty asqurements OF The Pressure Equipment Diets proceed fortis heater (or heater and vessel assembly) where applicable, ‘The heater should NOT be mountod outdoors where exposed tthe weather, or wher it ky to stor severe shoci/vbration or explosivalazardous atmaephees or cortosive/dust ladon envtonents, ears hha bean specicaly designed forthe application, ‘When istaling heaters, sufcient clearance must be alowed for access to the erminal enclosure and to enable the heater bundle fo bo withrawn rm te tank or preste vesse the heater fs be mounted nthe ede ofa tan, should be nea othe bottom but with suficent eles {ance to preven any chance of sudge or sediment onthe tank base frm coming Ino contact wih the heating elements. the mmerseo length othe eater exceeds ane mete t wil be naccssry to provide & ‘means of support to prevent the laments sagging or mposing excessive load on the tank wal. Where te heaters vertically mounted, tho ens ofthe ements shoud bs sufi clear o the tank to avoid any ‘deposits of sige ar seaiment Encure that the mains supply avalable conesponds with the supply voltage on the heater nameplate ans ‘ensure thal the size of supply cables, fuses and contactors are ada for tho olla ond they cay. ‘The CFP2 ange of hates i cored cr al ful eating anpleatons; to distinguish between the dieent ‘apolicatons, tye number suffes are added othe enclosure deserstion. or lea heating applications, the sufi fora or gas heating where the lon hazards ot present inthe Mestad mad, the suf 16162, Where the hazard can have contact wath the Rested surface of he elements, te sulle 6 ‘Control System Specification for Heaters Located in Hazardous Arca ner the elacticheatoris instal in a Zone + hazardous area itis necessary, inorder to satis there quirements of EN 954-1 8 EN 60947-1485, to contol it using a singe ful tolerant contol syst. tthe instar and/or users responsibilty to ensure thatthe folowing safely requirements sre complod with fil 8) In addon to the usual process temperature conto, al ype G2 and Limnerson heaters shal be fted wih, or controled by, an over temperature cut-out vies to ensure tha the process tempera "ure and therefore the surface temperature of te flange doesnot exceed the values given in Tale 1 )Alltype G1 nesters shat ether be rated by design for continuous operation without need fora cut ‘out (convector or ant-condonsationhestr) or asin the case ofa heater, be fited wih sable tomperstize sensors clipped tothe element sheath. Such sensors shal be attached athe hottest Pint thin the heater, sual onthe arf sie atthe top of he unt with a manimum of one filed Perphese on two ofthe phases othe ft-o, last-of stage, The ip temperate of he sensors 'shalbe set no higher than the values given in Table Ye00a45-2640 (© 2007 Grromaloe, neG28 Classitiod Heaters 1 Classified Hoators ie 76 eg Not Perittod 6 o5c B 150. u 1300 u noe na 1950 B 8c n 2006 2 2r0G u aoe nm ‘eae S800 S500 src AOC. 000 5900 orc S70. ‘When seting thet temperatures important to establish beforehand, the eng term relay ofthe [oneor being used and any gree of set-pomnt drift which may occur over te, This must hen be deducted ftom the vate given fable tt encure that the Iiting temperature appropriate tothe relevant T Cassis fol reached ar exceeded under any foreseeable creumstances. Mechanical temperature kiting devioes (cut-outs) and temperature controling devices thermostats) may be fitted inside the hectr terminal encosxe, nan alacant auxlary junio box forming part of the eater or ‘Separately within he process environment. Over temperature sensors such a thermocouples or RTDs ae ously iad via te proses ange and terminated ina separate ferminal Rousing. Sensor, eter mechan= Calor elctcal, mat be ofan ecabised proven design and comply with te quirements of EN 954 6) tis recommended that earth faut protection, sutable fer the Fring method) be incorporated nthe contol system. When using contactor conto itis necessary to provide a ‘back-up’ contactor ene for cont the ‘thar not nemaly operating for trp purposes {9 Where SCR/ SSR devices are used for ower regulation, a common tip relay shal be used 1 iter lock powor supply 0 SCR diver ntrament or primary to Wgger card crcuy, 1 Where the cont systems employing aPC, over temperature sensors must act recty onthe heater power supply and net aly nthe ntrumant for safe shut dwn {The over temperature system for EExd hestere must operate a al abnormal conditions an sre ued inaction fo, and be ecependen from, any con! sytem that may be necessary fr the ‘ormal operation ofthe equpment 1) The potetive systems of EExd certied equipment shoud de-enrgie the hoater either direct oF inet, Toy must be ofthe manual e-setfype and re-ettng must any be pose wih the ald of ‘ol when the uit has returned oa normal eperating condition nthe event ofa sensor fling, the ‘contol instumen must respond by d6-enorgiing the heater, |) The ene conto system incding al over temperature cutouts must be inspected periodical to Stem tunclonaty and ncouracy. The requoncy of such inepoctons wil be determined by expe ‘Shoe and by manufacturers ebay data felting tothe syst components. z 1 2007 Giromalow, ne 1-800-448-2640Pre-Installation Checks Check that the neater cetiostion category of 2G fs appropriate othe area clasication of the intended 2p platen (Chock hat he srtace temperate clas ie comet. The heater temperature cats i stamped onthe terminal box abe Check hat the apparatus caries the correct ecu dentication, The electrical and certification deta of the heater ar stamped on the terminal bax nameplate, ‘Chock thatthe sondton ofl enclosures, seas ane oints ae satstactony. Water and ater corrosive Huss ‘must not get no fameproct box tweads. These shouldbe light lubes wth an approved copper based [nti-soze compound. Ensure that screwed connections anal fastonor are compte an ht. {Check that ho slctrcal cuts agre wih he heater wiring chagram and a elsctcal connections ae tight 200-445-2640 (© 2007 Givomaion, he‘Te lca gol desiccant, which placed nec the terminal box tthe factory, should not be removed nt ust prior 1 instalation ‘Connect he electrical supply and earthing cable, ensuring they are outed so as not to impose undue stress fn the connections 5 press against ther termini. Suit eectial clearance must exist between a Concucting components of dering potential .e. phaeo fo phase or phase to eat). Sma, connect con- trl wiring encuring that compensating cables Mave the comect paar, (Le. postive to postive). Care shoul be exercised tense thal the intemationl lou coding Tor compensating cables aro ful understood by Instaltion personnal, and thor requrements flowed Incoming cables me be connected othe terminations by means of cable gs and secured from loosening ‘or twating, 20 that he contac pressure le permanently mantanod ‘Check that a sutfcienty god earth connection f made to the heater by means ofthe earth fact provided inthe termina enclesure, Eating fs to compy wih tho requroments of BS EN 60078-14:2008, ‘Supply cables mustbe suitable fora maximum teminal enclosure of 70. neue tha the electrical protections ststactory. Cables and suitablo cert glands should show no Sis of damage and shoud be adequate for bath the stat elocrcal duty and he required standard of ingress protection “Te overheat cut-out device must be wed into the contol system n series wih the col ofthe main contac- {or such that compete shut dvin ofthe heater ensued tha event of overeating and the supply eannot be re-energd unt the system fe esa, Hrmorethan ne cut-out devin i ied, these must be wred in “Tho apparatus shoud be adequately protected against mechanical damage, extrome temperatures and cote averse condtions, WARNING: The ar gap (standoff between the CFP2 lameproot terminal box ad the healer flange must hot be lagged! or closed ot. The purpose of he stana-ot to engure thatthe tomperature side the ter Irina! box does notexceed 70°C under normal design and operating conditions. This area requires fee ar Coulton ata ies Ging 6 (© 2007 Ghromalow, ne. "B00-480-2640Electrical Checks Electrical Checks Prior To Start Up Insulation Res stance (Megger) Te meggershauid be appsedbetwoen phase and earth, with any control supplies disconnected from the power supply, te insulation resistance shall be meesured witha voltage of not les than SODV de and shoul be above'2 Mlvied by tho number af heating elements. Should the insulation resistance be below his value thon the slits should be indcualy checked for newton reistance to identity those that wil heed crying out For the detaled procedure, pleave rete othe Maintenance ‘Continuity ‘Check tha the ahs reading pr phase are appresimatly equal and corect. 1-800-445-2640 ‘© 2007 Cvomalon, heEnsure that the opting conditions fr which the heater was designe are prevailing, se the temperature is upscale and the process controler othe required operating temperature. Apply power to the heater vi the conto pan, ‘Once the heaters cperating in a steady concton, the temperate ep device shouldbe wound down unt the heater tripe out Te lemperature should be noted as being the actual safe unning temperature ano the contl deve tamed up by approximately 2000 to allow for process fctuatins. This sting must be locked and willbe te op temperate. Ploase rote that te temperature setting othe cut-out must never be st to exceed the valies given below forthe Temperature Class marked on te equipment abe 62.41 Classified Heaters 61 Classified Heaters 7 are. 7 Not Permitted a 95. % 7c u 10 ™ noe a 195 8 786 @ 2006 mR 2rac r Moc nm “0c 560 S00 sero sa00 00 S00 coro s70C 7 (© 2007 Grromaloe, ho 1-200-448-2640General Ensure thatthe systems filed with fi, oxen ha he hated portion of he lament fly n= rmatsed before power Is siled on. I ths requirements ot maintained twill premature fadure of the heater ans nt the rasponsibiy of te supa or te manacturer. [Al foreign mater must be removed from the system belore ial use of he heater system. Faire to remove such matter may cause a potential hazard an eal in serious damage i cared tough the sytem othe heating olomerts. aon a89-2040 {© 2007 Chromalow, hoFault Finding the control syste cycles or tres curing il start up there may be insuicint fw Inthe event ofa ‘hutoown caused by verhesting the MAIN ISOLATOR MUST BE SWITCHED OFF BEFORE any chocks are ‘made. The pipe work shouldbe ehacke for obervcone of the lw, any iea/trainer ted) checkes {rblockage andthe conto system inapacted to determine the cause ofthe overheating BEFORE the unt is ‘ut back into operation, Do not forget to re-set the thermal cut-out within the teinal encioaure by pushing Inthe r-eot buon n the device where such aunt sited To '© 2007 Givomaloe, ne 7-800-448-2640Health and Safety Healt and Salty e002 ‘© 2007 Gromalow, hoInspection +idicaly inspectal termina connections and visible insulation for damage looseness ayng and de fects os applicable Ptighten any tose termina lig and replace orepa damaged or deterorated insis- tion Temperature sansore shouldbe checked fr operation and replaced i necessary. Check al cabing fer vile damage and check ghness of termination nuts fitegs and glands. Check the ‘onan ofthe flaneproof terminal box and apply ight coating ofan approved copper based ant-size Compound teal famepats treads, Thermal device housings and junction boxes should also be inspected where ite, ‘bung annual shutdown periods ar whenever convenint, unbolt heater rom ts mating ange and check. 1 oration of toheating element, Discoloration de to overeating shoud be reported and any product bull up onthe surface of he stent should be cleaned of using high-pessie steam, water ets or su able sovent as appropriate. ‘Check that he obs per phase are approximately equal and conct they are not, check Indviual to estabien those with unacoeptabl readings which wl need replacing. ch element It the hesterhas bean shutdown for any langth of ime, the healing elements should be examined toeneure thatthe insulation ena continu readings ar satisfactory. there is an unacceptably low insuation reading on any ofthe laments, wi be necessary to hy them out {sing the flloning procedure or by returning the compete hoater bundle 1a Elan Cremalox fr dying out atthe Croyoon fac Te "900-445-2640Element Replacement tron heating ements are designed and manufactured to provide long trouble-free fe andl rarely fl ‘hy are operatng nthe cenations for which they were designed. Some hear designs have welded or brazed elements and the elements cannot be replaced, However, other designs have replaceable elements and shoul repacement be nacesciry, tis simple snd straight forsard operation, Frstly slate heater from elevica supply, together wth the ancy suppiosto contol devies, ‘Slacken of the socket head cap screws, which wil unlock the id ofthe fameproof enclosure and enable the id fo be unirewed and removed Dicconnect al cabin from the heater trina box. LUnbolt and dlenantle the busbar, then unscrew the lament ameproot glands frm te fameproct box ace, e00-4i5-260 ~18-Replaceable Elements ‘Replaceable °V'Bend Elements LUnbot the stand nus holeng the teinal box the Nange or screwed head and then remove the temi= nabs Having drained the anor vesel remove the heat taking care not to damage the bfls or heating ele- Remove te lop nuts fram the two welded fitings or coupingsluseg special tool Extended Rech Socket Spanner securing the element needing eplacomont. This wil enable the eement tobe pushed through the flange enough ta expose the two bts oles, Cut through the element between each ove andthe flange, enabing the element tobe withdrawn back through te flange an bale assembly. ‘The new element sould be checked eleticaly efor fiting using two new olves and folowing the reverse procedure, Not that he temal sharp edge inte ove shoud go on fit and ensure ha the ends ofthe new element prot Urough the flange by the same amount a the oer element, “The top nuts shoul be ightened down finger tight lus one and a quarter uns, which fs equivalent to 8 ‘torque of 35 foot peunds fore (47 SNM “The heater should te refitted using a new gasket. For fange heaters, the stadbot nue must then be tight nad unformly andin 8 damelealy staggered pater, Refit th terminal box, fameproot sland and busbars using the reverse proce. The brass nuts holding ‘he busbars tothe sleet terminations shouldbe tightened to 18 oot pounes force (2 SN). Al lamepath ‘treads chou be bested uth copper ant-seze compound Ref the supply cating tothe heater teinal box and reconnect the thermal contol devices where ited Lubricate the min lameroof box tread with copper based ant-seize compound and screw onthe i (t ted with ts ong gieket then lock wth the Ma socket head cap scrows. These should also be brated fan ited with heiro-ng sess to maintln te standard of ingrese protection, Tae '© 2007 Gheomslor, ne 700-445-2640Cartridge Elements \itndrawable Cartridge Elements {efor the teminal box canbe removed, itmay be necessary to squeeze together the element terminals so ‘hat they wil pase through the element oles inthe base of the enclosure. LUnbot te stard-off nuts lang he terminal box to the lange, and then remove the terminal box. “The Sted Hareproof bush fit othe end of the special too, sent pocket must be unscrewed using the necessary By oping the sheath ofthe cartige elament palit tom the pocket, Some fores may be required to do ‘his andi canbe advantageous 1ovtate the elament ack and forth wht effacing tne witha ‘The replacement elements shouldbe checked sectcly before fiting. ach element should be pushed int its pocket so ast potnade bythe same amount as the others fitted to {he heater, Theis clearance at the bottom and of he pocket o allow for expansion othe element Be se {hat the terminals are correcty aligned or ting the tubers, The slotted ameoroot bush shoud now be replaced using Loctite 222 thread locking adhesive on te thread on tho nd of he pocket. Fett the terminal tox andthe element famgproot glands belo caretuily bending the terial pins back to shape o thal the busbars can be reftd. Tho bass nus holding the Buebars tothe werent terminetons shouldbe Uohtened to 0.1 fot pounds force (1.0 Nm. Al famapaththeeds shoud be hired with cop per antreeize compound, ‘efit the suppl cabling tothe heater terminal bex and recenneetthe thermal contol devices where fitted, Lubricate the rain ameproot box tread with copper bated at-size compound and sere onthe id ( ted with ts o-ring gasket) ten lock wih tho Ma socket head cap screws, These shou also be bvicate! and fted with Pei o-rng seals to maintain he standard of ingress protection ‘900-449-2640 1© 2007 Gheomalor, no m5Chromalox’ PRECISION HEAT AND CONTROL. Installation, Operating and — Maintenance Instructions 191-049207-201 be JANUARY, 2008, EExd CFP2 THERMOSTAT JUNCTION BOX CERTIFIED TO ATEX BS EN 60079-0:2006, IEC 60079-0:2006(Ed 5.0); BS EN 60079-1:2004, IEC 60079-1:2007(Ed 6.0) AND BS EN 6079-7: 2007, IEC 60079-7:2007 (Ed 4.0) 5-000-449-2640 (© 2008 Giromsior, nection ‘Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 of Contents Tor Health and Satety.. General Information Pre-Installation Checks. Installation. Operation Health and Safety nnn Maintenance. “© 2008 Chromalox, ne 7-800-449-2640Health and Safety ‘Attention is drawn to the Health and Safety at Work Act 1974 and all ts subsequent ‘amendments, the regulations made under these Acts and also any other appropriate statu- ‘ory requirements or by-laws. These place responsibilty for complying with specific safety requirements on the manufacturer and user. Hazardous Environments ‘The junction box must be installed by suitably trained personnel in full accordance with BS EN 60079- 14:2003. This standard defines the code of practice for the safe installation of electrical equipment in hazardous areas other than mines. ‘Any persons about to perform maintenance procedures in connection with any electric heater or it's associated control sensor junction box(es) should first satisfy themselves as to the nature and extent of potential hazards that may be encountered. NO WORK SHOULD BE UNDERTAKEN UNTIL ALL HAZARDS ARE REMOVED OR, REDUCED TO AN ACCEPTABLE LEVEL 'No operation involving the use of an open flame or other source of ignition should be at- tempted unt the condition has been made safe (gas free) by the control of the flammable ‘material that may give rise to the risk. Electrical test equipment can constitute a hazard ‘and should not be used in the presence of a flammable material, unless specifically de- signed for the purpose and suitably certified. Electric Shock ‘Where approsriate, the electrical supply to the equipment must be switched off before removing covers from any unit where lethally high voltages may be present, General Sefety Precautions Ensure thatthe area safety supervisor and others in the vicinity are aware that work is be- ing undertaken and post warning notices, Ensure that the appropriate safety equipment and clothing s worn. Beware of wet or slippery ladder rungs and working areas if working aloft "© 2008 Givomalon®, me. 7‘CFP2 Thermostat Junction Boxes are constructed in accordance with the requirements and specications of Ceriicate TSUOKTEXIO2'X. The equipment may be used wit flammable gases and vapours with eppare- {us group Il category 2G. Cetfied ambient tomperatire range -S00C to + 696C ony, Each uns manufac tured with great care om the ghest quality materi and thorough inspected botore leaving our works. “They must be handled wit) care ad stored in dry conditions a bef any eectcl apparatus and not exposed io wet or damp almosphweres “Th certfeation of is equipment rees upon the following materls used ints construction: Cast ron Carbon ston Stainless stot Copper raze Neoprene O-ring see ‘Te perfomance of these materiale wth rege o attack by aggressive substances thal be taken Ito sc Count when ssa inthe hazardous ara, The Unit sutabe fr mounting outdoors and is protected to IP @ “When instaling the uncon box, suticient clearance must be alowed for access to the ein enclosure ‘cover and the staulory 4Omm ai gap around the fae 2 (© 2008 Crromalon®, ne "800-443-2640,‘Check that he quipment certication category of 26 8 anproprat o the area classifcation ofthe intended appication. Check nat the surface temporture clas is comet. The equioment temperature class is stamped onthe terminal box ate. Check hat the apparatus cate the correct crutidentfcaton. The elactcal and vertfcation details of the heater ae stamped onthe teninal bax nameplate fied tote enclosure cove Ensure thatthe caplary bub ofthe thermostats inserted right to he bottom ofthe pocket tbe and that the ‘capil propery instted ftom te base the davie tothe point where lentes the pocket to prevent ‘aceigental contact wth ive pars ‘Ensure tht the range othe thermostat is corect forthe appliaton an est othe quired seting. Ensure thatthe ower supply avalabe correspond withthe supply voltage acceptable tothe thermostat ‘nd thal the sies of supp cables and contactors are adequate fo the ett oad they cary. Cables “should be onoc the folowing types: Mineralnszated metal sheathed, thermoplastic shethed, thermoset ting sheathed o: elastomeric sheathed CCetted taneproot cable lands suitabe for he intended aoa clasiication and ingress protection requive- ment for rect entry type glands must be used, The internal volume of the CFP® enclosure loss han one Check hat the condtion of lie enclosure taepaths, sels and joins are sastactory. Water and oer corrosive fis rust nt get nto amoproot box treads. Thess shouldbe ih hibrcated with an ap. proved copper based ant-seze compound. [Ensure that screwed connections and fasteners are complete and tight. Partculay check that the termina ‘nelosure covers correct fitted and tha the id lockng screws located ether side ofthe encloure ody are tightened {200-448-2640 '© 2008 Givomalor, neConnect the incomirg and earthing cables, ensuing they are routed so as not to impose undue ares onthe connactons or press agains ther terminals. (Check that suicinty good earth connection ia made othe thermostat by means af the earth fact pro ‘ced nthe terminal enclosure arhing to comply with the requirements of BS EN 60079-14:2002 Incoming wing mut be suitable fora maximum teminal enclosure of 70, “Te themostat andor over temperature cut-out must be cortecty wired to ensure complete shutdown of ‘he heater, in seres with the col ofthe main contactor. Ifthe thermostat is being used asa safety cut- ‘out then the eu-ou controler r manual veel must be located in a nor hazardous area of housed inside a ‘amaproo or ai puged contol cabinet. Ensure thatthe elec! protection is satisfactory. Cables and glands shoul show no sgn of damage and Should be adequate for both the stated eiectrca duly and the required standard of ingress protection “The apparatus, parteulaty the temperature sensor, shouldbe adequately protected against mechanical damage, exteme temperatures and other adverse conditions 4 “© 2008 Chremalor, re 1-800-449-2640f Operation For details on commissioning and operation, pease refer tothe applicable instnctions suppl with the a sociated elt: heater or contol syetern ‘The temperature setting eelcted may faqute adjustment ater the st un-up pid. For hazardous aroa ‘equipment, the power Supply must be swrched of belore unecewing the lia iacang screws ae mong the enclose cover to gain access to the thermostat After adjusting the sting to the new valve required, replace the cover in the reverse order 0 removal When the thomostat feds a manual reset device and has bean tipped then the cause shouldbe found and cleared bebe re-setng. The procedure above must be folowed to alow access to reset ne device, ‘800-448-264 (© 2008 Ghvomaion, ne. “5Health and Safety [Attention is drawn to the Health and Safety at Work Act 1974 and all its subsequent ‘amendments, the regulations made under these Acts and also any other appropriate statu- tory requirements or by-laws, These place responsibilly for complying with specific safety requirements on the manufacturer and user. Hazardous Environments ‘The junction box must be installed by suitably tained personne! in full accordance with BS. EN 60079- 14:2008. This standard defines the code of practice for the safe installation of flectrical equiprrent in hazardous areas other than mines. ‘Any persons about to perform maintenance procedures in connection with any electric heater or it's associated control sensor junction box(es) should fist satisfy themselves as tothe nature anc extent of potential hazards that may be encountered, NO WORK SHOULD BE UNDERTAKEN UNTIL ALL HAZARDS ARE REMOVED OR REDUCED TO AN ACCEPTABLE LEVEL, 'No operation involving the use of an open flame or other source of ignition should be at ‘tempted until the condition has been made safe (gas tree) by the control ofthe flammable material that may give rise to the risk. Electrical test equipment can constitute a hazard land should not te used in the presence of a flammable material, unless specifically de- signed for the purpose and sultably certified. Electric Shock Where appropriate, the electrical supply to the equipment must be switched off before removing covers from any unit where lethally high voltages may be present. neral Safety Precauti Ensure that the area safety supervisor and others in the vicinity are aware that work is be- ing undertaken end post warning notices. Ensure that the appropriate safety equipment and clothing is worn. Beware of wet or slippery ladder rungs and working areas if working alot : (© 2008 Chromalons, ne. "800-443-2640Maintenance Feriodcaly inspect al erinal connections and vibe insulation for damage, looseness, fraying and de- fects as applicable. Retighen any loose ernals and replace ay damaged or Geterorated aviation. ‘The themostat cut-out devices ahould be checked for operation and replaced i necessary. Check alincoting cabng for vble damage and check ightness of terminal, tings and glands. Check the condton of he amepreef terminal box and apply a ight coating ofan approved copper based amiseze ‘compound to a famopath thosds. ‘-00-445-2640 1© 2008 Ghromalor, ncChromalox PRECISION HEAT AND! Prne!t anes 2 wmcnonanccom