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Comparison of Low Temp Processes For Oil & Coenzyme q10 Extraction From Mackerel & Herring
Comparison of Low Temp Processes For Oil & Coenzyme q10 Extraction From Mackerel & Herring
Research Paper
Comparison of low-temperature processes for oil and
coenzyme Q10 extraction from mackerel and herring
1
Département de Biologie, Chimie et Géographie, Université du Québec à Rimouski, Rimouski, Canada
2
Centre Technologique des Produits Aquatiques, Ministère de l’Agriculture des Pêcheries et de l’Alimentation
du Québec, Gaspé, Canada
Among the fat fish species available from Eastern Quebec (Canada), whole Atlantic mackerel (Scomber
scombrus) and herring (Clupea harengus) represent abundant fishery resources which are currently under-
utilized. They have relatively high contents of oil and coenzyme Q10 (CoQ10) in their tissues, which
could be valuable for nutraceutical applications. Therefore, two low-temperature extraction processes
were compared for the recovery of oil and CoQ10 from these resources, such as enzymatic hydrolysis
using Protamex and supercritical CO2 (SCO2) using fish lyophilizates. The results revealed that highest
yields of oil and CoQ10 were obtained using the enzymatic hydrolysis process with mackerel. Whatever
the process used, CoQ10 concentrations were higher in herring oil, due mainly to a more selective
extraction of CoQ10 over that of the oil. The highest CoQ10 recovery rates (extraction efficiencies) were
obtained using the enzymatic hydrolysis process with both types of fish, but also the SCO2 process with
herring under some conditions. For mackerel, the lower CoQ10 recovery rates obtained from the SCO2
process were explained by its more important matrix effect. An economic assessment of both processes
revealed that the enzymatic hydrolysis extraction process would be the most promising for up-scaling the
recovery of oil and CoQ10 from these resources.
oil extracts is important to consider, not only for heath bene- ed earlier [13]. The described procedure used homogeniza-
fits but also for protection of polyunsaturated fatty acids tion with sodium dodecyl sulfate and NaCl solutions followed
against oxidation. Therefore, the objective of this study was to by ethanol/hexane extraction for solid and aqueous samples,
compare the performances and production costs of two low- whereas oil samples were directly dissolved in isopropanol
temperature extraction processes (SCO2 vs. enzymatic solvent prior to HPLC analysis.
hydrolysis) for the recovery of oils and CoQ10 from mackerel
and herring. This will provide information about which pro-
2.4 Extraction by enzymatic hydrolysis process
cess to choose in view of an extraction on a larger scale.
For each experiment, 100 kg of fish was ground up in two
steps. In the first step, a crude grinding was done using a
2 Materials and methods Comitrol 3600 grinder (cutting head model 3-025040-U;
Urschel Laboratories Inc., Valparaiso, IN, USA), followed
2.1 Sources of fish by a finer grinding step with another cutting head (model 3-
K-030120; Urschel Laboratories Inc.), giving particles of
Whole Atlantic mackerel (Scomber scombrus) and herring approximately 1 mm in diameter. The enzymatic hydrolysis
(Clupea harengus) were the fishery resources (fish) used in this process used Protamex (Novozymes Ltd., Bagsvaerd,
study. They were caught in September 2005 and 2006 from Denmark) as the commercial source of protease, according
Baie-des-Chaleurs (Qc, Canada) and were obtained from to the following conditions (pH = 7.0, temperature = 45 7C,
Lelièvre, Lelièvre & Lemoignan Ltée., Ste-Thérèse-de-Gaspé 2.5 h hydrolysis, 1 g enzyme/kg fish, 1 kg water/kg fish),
(Qc, Canada). They were put on ice, immediately shipped to with sufficient agitation to keep mixture homogeneity. This
the laboratory and kept frozen at –40 7C under vacuum was followed by a heat treatment step in a plate heat
packing before use. They were then ground for the enzymatic exchanger system for inactivation of enzymes (90 7C,
hydrolysis process, and a part of the grinding was lyophilized 1 min). Most of the solids from the hydrolyzate were elimi-
for the SCO2 extraction process. The global composition and nated using a clarifying decanter (model CA 220-01-33;
CoQ10 content of the fish and their lyophilizates are summa- Westfalia Separator Inc., NJ, USA), and the oil fraction was
rized in Table 1. recovered by continuous centrifugation at 11,0006g (model
LAPX 404; Alfa Laval, Lund, Sweden). In order to remove
2.2 Global composition of fish and lyophilizates most of the residual aqueous phase (1–2 wt-% of total
composition), it was then clarified using batch centrifuga-
Total lipid content was determined using methanol/chloro- tion at 10,0006g during 15 min (model J2-HC; Beckman,
form extraction [33]. Protein content was determined by the CA, USA). The oil was weighed and kept frozen under
Kjeldahl method (% nitrogen66.25) [34]. Humidity was nitrogen atmosphere at –80 7C before analysis. Each treat-
determined after drying overnight at 105 7C, and ash content ment was repeated twice.
was determined after heating the samples overnight at 550 7C
[34]. 2.5 Supercritical extraction system
2.3 Determinations of CoQ10 in samples The SCO2 extractions were done at Centre d’Études des Pro-
cédés Chimiques du Québec (CEPROCQ), Montréal, Qc,
Determinations of CoQ10 in samples were done using an Canada. The extraction reactor was a high-pressure SS 304
HPLC procedure with photodiode array detection, as report- cylindrical vessel having an internal volume of approximately
Table 1. Composition of fish and lyophilizates used for the CoQ10 extraction processes.
Mackerel 64.58 6 0.04 16.00 6 0.25 15.32 6 0.57 1.98 6 0.02 18.62 6 0.43
Herring 71.41 6 0.32 10.41 6 0.60 15.69 6 0.08 2.05 6 0.14 9.89 6 0.50
Mackerel lyophilizate 1.49 6 0.05 42.60 6 0.30 49.42 6 0.14 6.44 6 0.04 88.41 6 0.37
Herring lyophilizate 1.48 6 0.07 39.31 6 0.16 51.34 6 0.20 7.81 6 0.07 50.93 6 0.72
500 cm3 (15.85 cm long, 12.70 cm o.d., 6.35 cm i.d.). The 3 Results and discussion
holder was a rotating device with two cylinders, where the
inner cylinder (13.40 cm long, 2.54 cm in diameter) held a 3.1 Composition of fish samples used for extraction
400-mesh screen, while the outer one (13.40 cm long, processes
5.10 cm in diameter) held a 50-mesh screen. During the
experiments, the agitator was not used and the reactor Table 1 shows that mackerel had higher lipid and CoQ10
ensemble was inside a heated oven. A high-pressure pump contents but lower humidity than herring. In lyophilizates,
(Thar Technology, model P-50) with a maximum capacity of lipid and humidity contents were practically the same for each
50 g/min pumped the liquid CO2 at the desired flow rate. The fish specie, whereas CoQ10 concentration remained higher
liquid cosolvent (ethanol) was pumped using a HPLC pump for mackerel. Protein and ash contents were comparable for
(Waters; Model 510A). The CO2 or fluid mixture (CO2 1 both fish species and for both lyophilizates. However, it is
cosolvent) was heated to the desired temperature in the pre- worth to mention differences of lipid-to-protein ratios
reactor located inside the oven before passing through the observed from each fish specie to its corresponding lyophili-
reactor containing the sample. The extraction was carried in a zate. For mackerel, the ratio decrease from 1.04 to 0.86 would
semi-batch mode: batch charging of the sample and con- be explained by a lower lipid extraction efficiency on the lyo-
tinuous flow of CO2 or fluid mixture. Thermocouples and philizate due to the matrix effect. Adversely, a slight ratio
Bourdon-tube test gauges measured temperature and pres- increase from 0.66 to 0.77 was observed for herring. The lipid
sure along the extraction apparatus, respectively. Pressure was extraction method would benefit from some improvements,
controlled by a backpressure regulator valve (BP-66; Go like the increase of solvent-residue contact time, the number
Regulator Inc.). At the end of the experiment, the entire sys- of solvent washes, and the incorporation of water and sonica-
tem was depressurized and the extract was cooled in a dry-ice tion prior to lipid extraction. Such modifications were report-
bath. ed to increase the lipid extraction efficiency on oyster lyophi-
lizates [36]. In spite of these ratio variations, lipid and protein
compositions from mackerel and herring were comparable to
2.6 Conditions of SCO2 extraction those reported earlier [37, 38], which indicates the reliability
of the methods used on fresh fish samples.
Each experiment was done using 60 g of ground lyophilizate
placed in the sample holder inside the reactor. Experiments 3.2 Comparison of various conditions of the SCO2
were performed at a temperature of 40 7C (313 7K) and a process on the extraction of oil and CoQ10
pressure of 300 bar (30 MPa). Such conditions above
25 MPa were shown to allow a good solubility of CoQ10 in Figure 1 shows the comparison of various SCO2 extraction
CO2 (.1.13610–4 mol fraction of CoQ10), which becomes conditions on parameters linked to the performance of the
independent of the effect of temperature [35]. For each fish process, such as the cumulative yield of oil, the concentration
specie, flow rates at 600 and 3000 g CO2/h were compared. of CoQ10 in oil, and the cumulative yield of CoQ10, which
The latter flow rate was the highest that could be delivered by was calculated from the two first parameters. With mackerel
the pumping system connected to the extractor. The flow rate lyophilizate (Fig. 1a–c), the increase of the CO2 flow rate from
at 600 g CO2/h was compared in the presence of 5 wt-% 600 to 3000 g/h increased the values of all those parameters
ethanol as cosolvent. Experiments were run during 8 h. Oil during the extraction. When adding 5% ethanol as cosolvent
extracts were collected after 1, 3, 5, and 8 h of extraction, (600 g CO2/h), each parameter was still increased, and at a
weighed, vacuum dried, reweighed and kept frozen at –80 7C quicker rate during the extraction, reaching a plateau with
under nitrogen atmosphere until analysis. Each treatment was maximal values after 5 h of extraction. After 8 h of extraction,
repeated twice. Results were presented as cumulative yields of the concentrations of CoQ10 in oil reached comparable values
oil and CoQ10, with corresponding concentrations of CoQ10 to those obtained without cosolvent. For herring lyophilizate
in oil, which were calculated from HPLC analysis of those (Fig. 1d–f), the increase of the CO2 flow rate from 600 to
extracts. 3000 g/h also increased the values of all the parameters during
the extraction. Adding 5% ethanol as cosolvent still increased
the cumulative yield of oil, but decreased the concentration of
2.7 Statistical analysis CoQ10 in oil, and the cumulative yield of CoQ10. Whatever
the conditions used, the results obtained with herring gen-
Comparison of the performance of enzymatic hydrolysis vs. erally showed lower cumulative yields of oil containing much
SCO2 processes with mackerel and herring was based on higher concentrations of CoQ10 and higher cumulative yields
yields and recovery rates of oil and CoQ10, and correspond- of CoQ10, compared with mackerel. Such results could be
ing concentrations of CoQ10 in oil. Analysis of variance explained by a higher selectivity of CoQ10 extraction over that
(ANOVA) and the least significant difference test (LSD) at of the oil, as the ratio of CoQ10 to lipid content was lower in
p = 0.05 were done on each of these parameters. herring lyophilizate (Table 1). The increase of yield of oil with
Figure 1. Effect of SCO2 flow rate conditions on cumulative yield of oil, concentration of CoQ10 in oil, and cumulative yield of CoQ10, with
mackerel (a–c) and herring (d–f) lyophilizates. Error bars represent standard deviations from duplicates (n = 2). The CO2 flow rate was
compared at (d) 600 g CO2/h; (m) 3000 g CO2/h; (n ) 600 g CO2/h 1 5% EtOH.
an increase of CO2 flow rate or cosolvent addition was in Highest yields of CoQ10 were obtained using the enzy-
agreement with earlier studies using various materials [19, 21, matic hydrolysis process with mackerel. Highest recovery
39–41]. Moreover, it is worth noting that yields of oil obtained rates of CoQ10 were obtained using this process with both fish
from mackerel lyophilizates were generally higher than those species, but comparable values were also observed from the
reported earlier using various moisture contents [42]. SCO2 process with herring at 3000 or 600 g CO2/h in the
presence of cosolvent (ethanol). A higher variability of yields
3.3 Comparison of enzymatic hydrolysis vs. SCO2 and recovery rates of CoQ10 was observed with herring,
processes for oil and CoQ10 extraction from mackerel especially with the SCO2 process at the flow rate of 3000 g
and herring CO2/h, where it explained the recovery rate overestimation
above 100%. The results revealed that yields and recovery
A comparison of the performances of the enzymatic hydro- rates of CoQ10 from herring were not much influenced by the
lysis process vs. the SCO2 process (after 8 h of extraction) is type of process. In contrast, for mackerel, the enzymatic
shown in Table 2. Parameters of comparison were the yield hydrolysis process was essential to significantly increase those
and recovery rate (extraction efficiencies) of oil and CoQ10, parameters. The higher improvements of oil and CoQ10
which were compared per gram of fish. The results clearly recovery rates obtained with mackerel would be explained by
showed higher yields and recovery rates of oil when using the the more important matrix effect in mackerel lyophilizate,
enzymatic hydrolysis process, with both fish species. The which limited the extraction during the SCO2 process.
highest values, obtained from mackerel, were comparable to The efficiency of oil extraction processes with different
those reported using Protamex or Alcalase on various sources types of fish species depends mainly on the composition, the
of fishery by-products [22, 30]. structure of the tissues and protein-lipid interactions, as
The concentrations of CoQ10 in oil could be easily cal- suggested by Slizyte et al. [30–32]. Lipid depots and muscle
culated from data of Table 2, using yield of CoQ10 on yield cells (containing CoQ10) in fish are known to be usually
of oil. The results showed that both types of processes pro- surrounded by a rather weak collagen network [43]. Differ-
duced higher concentrations of CoQ10 in herring oil, espe- ent fish species also contain varying amounts of collagen in
cially in the case of the SCO2 process, due to a higher selec- their body tissues [44–47]. It suggests that a higher collagen
tivity of CoQ10 extraction over that of the oil, as explained content in mackerel compared with herring would explain
previously. its higher matrix effect against CoQ10 extraction, as long as
Table 2. Comparison of the performances of the enzymatic hydrolysis vs. the SCO2 process for the extraction of oil and CoQ10 from
mackerel and herring.
{
Yields from SCO2 experiments were converted from dry weight basis (lyophilizate) to fresh weight basis (fish) for comparison with the
enzymatic process. This conversion was done using the obtained ratio of 4.7483 g fish/g lyophilizate for mackerel and 5.1493 g fish/g lyo-
philizate for herring. Results were cumulative values after 8 h of extraction.
{
Recovery rates were calculated from the corresponding yield/quantity of CoQ10 or oil available per gram of fish (Table 1).
Data are means 6 standard deviation from duplicates (n = 2). Significant differences between treatments are represented by different letters
(LSD test at p = 0.05).
the enzymatic hydrolysis process is not used. Moreover, some duction costs were lower for herring. This was explained by
structural and functional protein changes were reported to the previously shown higher yields of oil and CoQ10 obtained
occur during SCO2 extraction of mackerel oil, such as the de- from mackerel and herring, respectively. At 600 g/h CO2, the
crease of solubility and the increase of sarcoplasmic protein use of cosolvent slightly decreased the oil production costs for
aggregation [48]. Such protein changes would also contribute both fish species. It also decreased the CoQ10 production
to increase the matrix effect during the SCO2 process. costs for mackerel, which were increased for herring. Such
results would be another consequence of the higher matrix
3.4 Economic assessment of the processes effect in mackerel where the use of cosolvent would produce a
more favorable CoQ10 extraction compared to herring.
Table 3 presents estimations of the production costs per
gram of oil and CoQ10 extracted from each type of process
under the conditions presented in Table 2. To determine 4 Conclusions
which process is more economic in view of a higher-scale
production, materials (fish, enzyme, CO2, ethanol) and lyo- Using whole mackerel and herring, the enzymatic hydrolysis
philization were the inputs considered in those estimations. extraction process revealed comparable or better perfor-
The results clearly revealed that the enzymatic hydrolysis mance than the SCO2 process for oil and CoQ10 extraction.
process generated the lowest production costs for oil and Considering its lower production costs, this process would
CoQ10, which were comparable between both fish species. also be a better choice in view of up-scaling the recovery of
This clearly revealed that the enzymatic hydrolysis process is oil and CoQ10. Future work will be oriented towards the
the most promising for up-scaling the recovery of oil and up-scaling and the development of fractionation processes
CoQ10 from mackerel and herring. The larger scale of for enrichment of valuable lipids (polyunsaturated fatty
production with this process and the absence of many acids, CoQ10) found in oils extracted using the enzymatic
inputs (CO2, cosolvent, lyophilization) explained such hydrolysis process.
results. To determine which process is more economic in
view of an industrial-scale production, it is worth to mention
that many other important inputs (labor, energy, capital Acknowledgments
investment, etc.) cannot be evaluated adequately in the
actual study. It would be more convenient to consider them The financial support from Innovation and Technologies Directo-
from larger-scale experiments, especially for the SCO2 pro- rate (DIT-MAPAQ), the technical assistance from the Aquatic
cess. Products Technology Centre (CTPA), and the collaboration of Dr.
Comparing the various SCO2 process conditions, oil pro- Yacine Boumghar from Centre d’Études sur les Procédés Chimi-
duction costs were lower for mackerel, whereas CoQ10 pro- ques du Québec (CEPROCQ) are gratefully acknowledged.
Table 3. Comparison of the production costs of the oil and CoQ10 extracted using the enzymatic hydrolysis vs. the SCO2 process.
Source of Type of process and Cost of inputs used per production Production costs
fish conditions [US$]{ [US$]{
(a) Cost of fish for enzymatic hydrolysis process = 100 kg6(0.48 $/kg mackerel or 0.24 $/kg herring). Cost of fish for SCO2 process = 0.060 kg
lyophilizate64.7483 g mackerel/g lyophilizate60.48 $/kg mackerel or 0.060 kg lyophilizate65.1493 g herring/g lyophilizate60.24 $/kg
herring.
(b) Cost of enzyme (Protamex) = 0.100 g675.72 $/kg.
(c) Cost of CO2 consumed = flow rate (g/h)68 h60.15 $/kg CO2.
(d) Cost of anhydrous ethanol consumed = 0.056total CO2 consumed66.17 $/kg anhydrous EtOH.
(e) Cost of lyophilization = 0.060 kg69 $/kg material to lyophilize.
(f) Total cost per g oil = total cost of inputs used per production/[yield oil (g/g fish)6g fish used].
(g) Total cost per mg CoQ10 = total cost of inputs per production/[yield CoQ10 (g/g fish)6g fish used].
{
Based on costs available during summer 2008.
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