TECHNICAL SUPPORT GUIDE | For HicH PERFORMANCE COATINGSHow to Specity Blasting. AbrasivelProtle Compa Dew Point Calculation (Fahrenheit) ‘Dow Point Calculation (Centigrade)... Reduction in Solids Content by Adding Thinner. Volume of Thinner Raquired to Thin Percentage Shown, Wet Film Thickness Requirements {mils) ‘Wot Film Thickness Requirements (microns) Theoretical Coverage in Square Feet Per U.S. Gallons ‘Theoretical Coverage in Square Meters Per Liter. oating Coverage Calculations Examples of Waterblast Cleaning Rates ‘Abrasive Consumption Per Hour Examples of Abrasive Cleaning Rates Examples of Gleaning Production Rates, ‘Typical Average Area Coated Per Day Conventional vs. Airless Spray. Calculate Pressure Drop in Fluid Hose Surface Area Per Ton of Stee! Decimal & Metric Equivalents of Fractions Conversion Factors. Calculating Surface Area. Stool Shapes - Square Feo! Per Linear Foot ‘Area of Cylindrical Tanks ‘Area of Pipe Per Linear Foot ‘Recommended Ventilation for Various Sized Tanks. How to Ventlate Tanks... Heat Caloulation Chart Pressure Loss in Air Lines. Technical Support Guide - 2000HOW TO SPECIFY BLASTING ‘Your coating supplier wil alvays designato tne dagrea of surtaco| [reparation required for his materials. The three basic standards Used 19 describe suriace preparation are: Slee! Stucture Painting ‘Council (SS°C} ‘Surace Preparation Specticatons’, the National ‘Association of Corosion Engineers Standards (N.A.C.E,) and the ‘Swedish Pictorial Standards Basicaly hei definions are ‘SS°C___ NAGE SWEDISH __DESORIPTION SP,Soved NA NA Removal of ol, grease, dt sol Cleaning and cortaminrs ty cleaning th ‘ohh, vapor ala, emulsion or SP2.HardTeol NA St2_—_-Removal of loose rust loose mill Gisening ‘scale and loose pai by hand chipping, seeping, sancng and vie brushing. SP,PoworTool WA SL3.__ Removal loose rut, locke mil Caring Scale and loose pan by power too ehpoing, descaling, sencing, vir brushing ard grinding 'SP5,Whto Metal 1 “$83 Removal ol ll die rust, il Bist leering scale paint and foreign mater by test Searing. SP6,Commerial 3 $82 _—Blasclesning unt atoastwo- Blast Canng ties ofeach square inc is ree fal vibe rescues, SP7, Basho ©—Sat_lasclearing ofa except Blasi Clearing {igh adhered ese of il sale, rt and coatings. SP, Picking Complete removal frst and il szaloby a plcling,dizax ck ling or eto picking SP 10,Nesr nto 2 —-Sa2%4 Blas clearing unt zt ast 056 of ‘las Cleaning ach square inchs roe of al ws le rust il cae, paint and for gn mate. Ferevel of l vise rus rill ‘seal, pain and otgn mate ‘ing power ook ane proacing minimum proe of tm Heo SPOS ST Santard SPI1-STT, Power NANA “ool Gianing Bate Metal IVE / PI HART “Tho folowing chart should be usod only for approximating the abra- sive size required to obtain a spectiad anchor pattern. The standard Tefal used to obtain these results was et rolled steel with tightly ‘chering mil seala, The resulting depth of anchar pattern wil vary ‘withthe method used for measuring depths as well as ary ono of ‘humerous other variables (ype and hardness of steel, thickness of mil scale, degre of cleaning spectieg etc.) This information can be Used for contrlugal wheel as well as prossure basting, Pressure biasing shouls be done using 80-100 psi nozzle pressure. The dept ‘of anchor pattern usad in this charts an averege and nota minimum ‘rmaximur dopta ctainable. Consult local abrasive suppers for ‘pectic tachnical data 4.0 Profile {Sirf 20180 Mesh Slice Sand 1805 Mesh Siice Sand 40 Sia! Git 1650 Stow Git 5.110 Seo! Shot 5-170 Stoel Shot" Bo Mash Garnet 38 Mesh Garnet 100 aluminum Oxide 50 Grt Aluminum Oxide Ciertox na latex 3 flack Beauty 2000 Slack Beauty 3080 2 Profile 2SMiL Puce 18285 Mosh Siios Sand 1135 Mesh Sica Sane 40 Sioa! Git ‘G-40 Steo Gt 5.230 Stoel Shot" 5.280 Stoel Shot” ‘36 Mesh Garnet 16 Mesn Garnet 35 Git Alumina Oxide 24 Grit Aluminum Oxide Clomiax #3 Clrtex 12 Black Beauty 2040 Black Beauty 2040 on ‘820 Mesh Sica Sand (G25 Stoo Grit 5.990 oF $80 Ste! Shot sees Garrat 16 Aluminum Oxide Clrtax 42 lack Beauty 1240 Stel shat alone wi nat ie @ good angular anche pattern and shoud be usedin comnaton wth soe it ox best resus 2.DEW POINT CALCULATION CHART = | =—S——ODEW POINT GALCULATION CHART (FAHRENHEIT) (CENTIGRADE) AMBIENT AR. TEMPERATURE °F AMBIENT Am TENPERATURE *C no 0 ww a M8 110 100 we oe ms 0% o Tee a a ri, Wenig as 82 as Wea Ba wo wo we .e[t 2 8 6 6 6 ew sw [se 00 em ca We es, Re a ae Lia a 6 en ee eto os ie 185210 ese so we a 8 2 3 @ 82 @ 71 a0 9 100 106 dg 56 104 154 199 247 296 350 T 7) 19 22 ct 40 50 6 68 76 88 9 105 91 142 186 233 28.1 335 (S[2 9 3 2 7 7 6 ws 2 Ce) Eso] 1 19 27 98 45 55 64 73 89 92 101 87 119 162 26 25.3 305 nS) 8 17 2 8 4 59 61 70 00 oo 08 56 104 148 191 29 29 Velo w 2 i ow 9 9 7m (ee a4 4s 09 a} 8619 8 ma ot 4 54 95 140 182 290 ts [fis 2i as a7 as ae 7a 20 os m8 Y wo! 402 69 29 13 52 92 197 180 She SIRENS Occremne | DPR “Mrpaleral ta ecbleal tease hear face. No coatings should be applied uniees the surface face. No coatings should be applied urtess the suriace: temperature is a mira of °F above this point temperature is & minimums of 3°C above this pot. ‘Temperature must te maintained during curing. “Tempore rantt he eainaired eefing uring, Example: I ar terrperature is 70°F and relative hur 65%, the Example Ilr tomperalra is 20°C and relative hur ls 65%, tho {daw partis S7*F No coeting should be applied unless the ‘dew paints 13°C. No coating shouldbe applied uniess the ‘uae temperature is 62°F minima, suface temperature is 18°C minimum,ogee Bun hea @ Laoer 0 pou | aveRoye ON nN EF SamEN WN ns ‘doyle S60 G56 are 018 062 O82 OZ ZW ‘ey Ooh GUE Ose Gee OWe S12 052 SEO fa oo 8 a sen oF so mm mi, 05 ses 56seo wo 200 0 <0 oF iy Sle GSE “SCE O08 “SIE SESE SUN Oso GOI _GL_—OF BE (suoran) 3609 94 SsOUDNLL wy Ara pono, a6 * 19s ye 2 T {um 809 494 seOwIYL, wHLs Ma pannbow SOVEINOT TWOUSWOSHLDATING ATION: Toooretical Coverage {WUS.gal = 5 SBvio0 x 1604 Tor Smooth Suracey ce misy mit = % SaV/00 x 1000 ai (microns Sorsesrerpesooseosooessosoasoss Practica! Coverage = Theoretical Coverage ~ Theorelcal Coverage xt Loss, 709 HETTooosaresoooogouesnooeesosS ‘coat o¢ Consumption = Afea tor rr) RTC ~ Fraatcal Coverage (gallons or liters) PeoeeoreseooesoogrooreonornEs Fm Thickness wit SV Dry tower 8100 Wot 10 0 08 "SEV Horeoosemmaaereogsgemuagognes ‘% Solids by Volume and wot fm thickness adlustmenis due fo thinning z Ww adjusted WET required for thinned material adjusted % solids by volume due to thinning ‘original materials % sols by volume % tinner addeo required dry firm thickness Ais EXAMPLI :ANIN ‘Square Feet Per Hour 000. 10,000 SURFACE Water Only-W 2000.PS! 8000 PSI PSL CONDITION Sand njecton-S1_GSGPM _68GPM_10GPM Easy to dean, w 190 750,00 est setlemont st zo 45050 Alaky fat surtace, lightoll or grease ‘Average sty surace = W % (8D angis a piping st 1025380, Henly coroded w 0 7188 surface rst scale, st 5 10178 imoguar shape * Hydiobst surface comparate te SSPC-$P 6 codon, case ‘deanad surase comparable to SSPC:SP 10 conction Note: The speed af clearing is dependent upon te highest manage able working pressure and volume f water Dggandng on su= ‘ace conto, tycrobastng compares favorably wih yor wet sandblasting a12-ION PER jBIC FEET PER MINUTE Pressure at Nozzle Ofte —_ Se A 2 ee eee wo «MOOS CALC (onm 171198218238 Sand ne) 778 858800 we 8 6 7 8 Ar (nm 312 854 asad Sar 2 35 81S ee ee (enm) 58 eos gra 812 Sand Bs 35 280 SHR ee (tommy 764 ase O08 Sant me 2 % 5 4 HR cn (iim 105211781912 4d 15B4 Sane % 5485 sas SEHR, a ee er er (1rem) 1398 1512 1880582028 Sand 558 STS, a ne ne (1mm) 2140 24202802873 3250 Sand a tte, rr rr en a (19mm) 9056845840408 4808 Sand 2 ar 43 tH, “Ehcic motor horsepower required prod nccaed CFM. -13- ABRAS |ATES' Aovase ——_-Productlon Abie consimon| ‘Bale SlicaSand 2s /eqh 275 fF he 16/40 Mesh Crushed Finn Sloe /sqf 161 fhe 12130 Mesh Stauolte Stthe/eqt 291 fhe 50/109 Mesh Coal Slag 2lbe/ qt 280 ft /he 18/40 Mesh Copper Sieg «Ibs /aqit 262 fhe 38/40 Mesh ‘came a6Git “6 s/eqt 21848 “Aurinum Ode "31 bs/sqft 275 17h 36 Gi "GAD Stool Git “SS tbs/eqt 184 fhe “These abrasives are normaly reused Sormments 1 ml role osty Sits $i alproile smooth autace 29 il profile 2 mip 114 a pei very tle dust ‘emi proite very iia dust 28 profile fo dist ‘Newly fabeated eae using 84° LO once nozzo and 100 ps 108 ‘SSPC-SP 10 naar white condton EXAMPLES OF CLEANING PRODUCTION RATES’ Arvasio etna Production Rate Uses 1 88P0-8P 1 500 fF / hour 1 gals tour 2 S9P05P2 20300 hour ut day 3. $sPosPa 400 hour 2s ay 4 SSPC-SPS tooo tt» 10,000 bs. 5 SSFOSPS 2001 ‘8000s. 58 SsPCSPT s200 7000 7 SSPCSP 10 1500887 12500 bs. “Pera person crew dey on hy usted steel, using 30/40 mesh medium hatenessabreiv, rfcerozze at 80s. M4IVA loches wa Jrches__W Tee o1sea5 068s [are —_si58 1008688 ae _0ates vars [rita _s912 1340075, ‘ass on8srs 1.10069 | swiea 5468 15.60085 vie 055 160760 | one 5605 4.28750 Bibs 07e1951.s008__| alba 761146828 ‘30200575 a.set7s [tame sear 1508125; Tet 10076 2.77613 | sree 60081547819 e125 81780088 675 —_15:87500, ee 40625—s5ries | ded 6405 _——Yoz71e8, 6g2 8625 9.0687 | onze 62 _—1.65875; Wee _171e7S «.6565_|_asiea 6718 _17:08568, ‘ane _se7 4.76250 [168875 1746050, aes 209108 5.15998 | as'64 70017-85008 72 2107S s.ssea5 | asa Tier 1028605 156s 234075 s.assta | _a7i6e 734g 18.05010 ve _250 6.5000 [44 750 19.0600 Trish pes 6.74688 | dome res Yasases age gel 7.14s7s | asta yar 1S 84875, jae 2668 750003 [sites reeb 20.4005, wig sie 7aray_| ane #125 _a0.ea760 ues s061—8aseaa | Saba an 21.0008 tesa a7sis | arm maar. a aa 375 92500 | 7a __a7s_—(90.22800 Balsa 3008 ovis | 6716s 6006 22 82108, tase 4062 tosta7e | 29m2 e052 2.07875 erie 218 1071565 | Soles 9e18 29.4509, 76475 11.11250_| 156 975 2381250, alee 4831 __11.50008 | 66s 60124 2008 32968728 60825 Bes aga yasnoig | anes B45 95 0819, W809 1276000 | 10 1.0000 25.40000 “a7. CONVERSION FACTORS ‘Jo CONVERT LENGTH! "| TO CONVERT FILM THICKNESS fom ey | hom te euite foe canis “Es ‘contters inches 0.08 = = =aom. so” nme ate | Oy 0 Wh at ft “nus” “oe ar conmawe "eel Sth maiee fet 228 | ametoooneaie nO rr mm 4% Ga 70 CONVERT AREA ig 2 SS 2a ton oe “Sraoyey| 2 ier €1 Mm oes Ak sqacmein) oom | 3 te; @ 6? a et momame me” ame | tee 12 a ang To ConvERT VOLUME 30 8 my ms vet mime] Figs bo aT te ‘8 a Be Uset mot os | 2S Be oa oy = 22 81 We 353 me wpe oo | ne gin & Be ne ) a sty mot “Be 4 | oe Sk OS To cowerr arcavouwe | i “oo 3 ee & ose an RT ARN | fost Bus ow Mt snuso nite “ake | 1 ae ap & sr Rust mime one | fas Bie De trie nso om | 8 38 BH] ie ie far Sgtlnpsl, anas | 2 22 wo 433 sili. gal, iar | oor | 2 S7 ot 3s To convert wacwr | 2 3, 8 Sr i Be tome. imwpyy| 2 25 8 ts 1 eee, toe “| Bn ie He ra rme| 3 3) & tee i rer fume fone mam | 38 or tex a was sivits fare no | @ asm aso feo are Bout ie, hh |g Gt me ae ne * ae, B41 27 20 ataa convert pressure, | 3 3s fm ez 200 Noo \ ety USS Zoo Ta oa ato 1188 Bh tae aunt |S SE wa io tt Bot ms Ba Bo tea To convent reweenavune | = 17 fe as 10 Wee fon a "eae | 22 fr aa toad outs Faure agen | 7 28 fm aun ao pea #2) 2 Sf Bi so soa Fotvennet —casvs (f-a2xg)| 32 58 99 257 750 cB gra] Gk om aa wos? -18-APPROXIMATE SQUARE FEET PER LINEAR FOOT DIFFER! ER COMMONLY USED FORMULAS FOR sof som are eo CALCULATING SURFACE AREA SWE_WEKGHT UN.FT. PERTON SIZE WEIGHT LINFT. PER TON aawr 1 8810 at) us a8 871% Tw SSCA (gm) 7 85S B85 i ne 2aWe at 88 2 2 wt Season” pat MD aot |W sos gree | m 8 ww [tem Soe ® so Se sapere aaa oe - may fg Teemaaase ao @ 2 2 Bs om mt it ftw aw gs ap fs} 9988 mo 88S 3 BS 8D 388 ewe wg tt Ce en a) 78 ESTIMATING SQUARE FOOTAGE IN VARIOUS SHAPES awe 9585158 | sewerage mm 6s Ist (vig 35 ast Se awe 63 26 Riese i rr aa 2 2 om m7 wwe tama We 2872 oats 1571} fit) B78 ts me 18a i 79 @ sneimeem” a rs 786 (ae 3) TF ao 185 ss ww luwe ear & sew itm ter j on pee | Weg 55 is , Emecere= jl | (a7) 58 5S oe ote — Ss Ee ml ee ee en fee tint) BB 17g ES ep no ie 1 73 738k 7 73 eeAPPROXIMATE SQUARE FEET PER LINEAR FOOT APPROXIMATE SQUARE FEET PER LINEAR FOOT IN FOR Dil |EMBER PER TON FOR DIFFERENT (continue) (continued) Sar sort Sor sot SOFT) 80.Fr SOFT) $0.F1 ‘SZE_WEIGHT_UNFT_FERTON rn WeGT_UNAT_PERTON SUE WEIGHT _UNLET PERTON SE WEIGHT _LINFT_PERTON aie ig se ou : next} ® 63 V2 | (10x10) 400 53 108 a ie @ 1 were . oe 1 ow we ls as oe am om ow eo te fe 5s ie BORO & GF i low 2st we aw aw mle eg : 6 8 8 ue ew amy BSNS (fe to @ oe eon ow = os cuanvers eo Bm Som m me mee woe 48 20 lye a 4 & totem 4s Bn [Ie Ke mls 5s be 43 ie sou & s 8 a a 8 @ oa = mw Om ¥ wot fs fem i GR [ow oe aw ob i ooo is eu & B Be a) oe oa fs oe ao Ole a om 2 3 om |p 81 ae oe 2 (Me 8 ao ee o 8 on oR 88 ih aoe Sle 2 1 m Bo tw law 0 ao Roos om 2h hot imjes 8 2 & 3B mon ie Se os os we (8 ae B80 1 aye anos aw ae me su m nue sews ea Oe uo Be # va 88 Jae natn wo H @i/* 2 4M mw eu me lem Oa a ee) rr ¥ o ow ais | SF ca uM 28 153 oe aM |g 1875 22 = (x6) 20 30 er 1725 22 35 1275 24 305, ow 8 gos e SD an | ne Re (os 2 A [ewe ms as sim gw] Mtge (5x5), 6 25 38 0 18 60 12.25 19 nO rok oe 21s -22-APPROXIMATE SQUARE FEET PER LINEAR FOOT SQUARE FEET OF AREA AND GALLON CAPACITY MEMBER: PER FOOT OF DEPTH IN CYLINDRICAL TANKS ‘contues) sat) 80 sort sort Crain Coss Gators Sze weet LNT pesTON size weight _LWFT_PETON Dameler Sesion tet CHANNELS ANGLES UNEGUAL LEG ee) ‘ect Arse! of apt 6 abt wee |2umte 24k O87 Fry Oss aea8 10817 | iva tak 088 es nis ie 82 18 [mNe 167 os) at 60 mae Hist 5 ao 158 7 65 33.183 288.28 SS Line ek thea to Seuss are 7s “ip Bie s Lf B St FLAT 1 ~ Surface Only, 80 30.265 376.01 rae) 1 Foot der 85 fons aka 3 ae) aa Sev arse Sb & Wee! 8 Se Me er) 100 rsd wm Tet 05 fesco Bu 74 ANGLES EQUAL LEG w 5101.0 no 95.033 71080 — * = 78 10 2Bt ns 103.87 176.99 Gun 12520 102 101968 120 113.10 348.08 — v 0101S 128 922.78 918.00 feo 3813 ao 10 |e 130 1273 sozst gud ga 12 go 135 vie 10708 7 m9 10 55 14.0 153.94 11515 Bicone soy oe So io 8 Mas ers 12353 oo 1 8 ‘80 ve7 tsa18 awe Ss & 185 188-68 atts fateh 080575) | +z xtcs top abe a 80 210s sak avates unequal wea | emia meta is zoe sits pain 230 93 ao | coumnsal pt sist 7 ‘ Gon igs aaa |_fatrawalony asp. vs oss 003 tay fas tes mio tas Gate 0317 Saivte (GBB 130 zs) tate Some a7 ike es mess 2M Bao 6813 a 20 aah an! fink 6212588 6 san 5818 210 Beas 5010 Seok Gk te ats See B58 Sum tht we 20 wos 2 Soo 308s Bs gars) 2749 Qwe2ihe 275 O75 SMS 20 415.48 sD 23xcum: Gross Gatens SURFACE AREA OF PIPE AND Danwtr —feenee Seton fel R_LINEAR FOOT. ‘on ter Arar’ of Beth a a a a Dire uae ot por near Zs Tae sare Cea ato joe ease S22, Esta eral ete aS jon igs ease tees __inobes_nebes__ tra ral wo js) sane? Bera os os sanyo Bs Estee t Se oee ata a0 Ses Sangean a ‘oo Gms tae at me soe Sis ‘ tae noose ars ire oan Sask th apo hei ag aa as sa = Seoae aust 2 a hoor tact 20 ores sts ne tm Bes hw ar ee ose | ganas at 3 5500 «= 40m aise 0 cio pause : feo fost oss ms on ene : ss Guetta 00 une = Yonge ar 3 Ges = host Ea wa OS a oes fen ake br fo sore ana ate 2 famous ta To rea cheunreno x gh + ra of wo ods mtr) ae eared andr open toptouoy Moo owas 8D = Smo sae Sa EXAMPLES & foo fa0 ue | eo Tr Horan tank (ovr ark vt closed op mm = soon Shama 220 dane ed 20 ng Mah XANBLE Sra tuk = same x 120 7509900 8 Tpabsen + Saiaqtnz = Gaseeeh Pp scien o ameter nd 201 ng each ecto tbe cated nid and cusde TOTAL 106290808 Enersalareas = 0916 x 20 822 2. Wert abo & dame 12.01. Nh th pen to. Inomalanas = 0864 x 20 1608 Sioloftak = s2mex 20 = 180BagR Berom rk pares h Teta ea soon TOTAL 1068.14 99. 225+VENTILATE TANI \Vatious arangements ol ventilating fan designed to ensure prope cirslaon fa and revel of eombusable a toxic gases. 232. ade yor aunon ka x, yeu opasrbos Bure jo sun xp on8 WB R20 Jo vOREB ad ed un faye SENOS 1D! 2 AN) ‘Nowe yo aumon fa eyo Beco fae jo partes sae a Umea ey BamoDayoeds FU Rar HED aL. omnes an ar cae % snwwer ons of 0 ‘emt SOS = © 0 semuys bot a 8 oo fenowee — UDth oe ua wan ws ”w 6 smu Sue a oo wee id : a we rete One 5 5 oe poms orl t 5 es Tan Ginwetas— Samon enon arena BNsoWs LuNDuNN asGL NON ABS OL "MOTs “BNEOWKG INSEE aKwuls ANOS Clssunn "azo soMAOOL SNOT SHEN luo wvsnougNG oN We soni) oRRNNCEES SSL canons HAW LN ae)SS_IN Ht Luorication Only: at Tool No Line Lubricator SAR8g RR RSQSS3SSSR) S2NeSSsSese] FPASsIScy| 200 2 $ 2 3 6 3 4 geagnens| ongengenes| ezrennnecse| qenmccmse| @| saeasamg] anasomgy sanswoeagy esseeengg is Sssesred) RIIBSSS2ss] AasSsxkesiesl AsIeearss) 28) 29asgee | gagsesgeag | aasegessas aassnees 28/8S3he5 Sevoders Nagseesons: SsSesce eo 2 A 8 2 z 5 3 rs %: 3 2 2 3 7 5 ts Basa NSBR ASSES oes oF wwe aan 08 eo unia'ea1 onen 14-79 nL one ue unig woe ey UD woe 4. Owe 0 5) Th 4.08 9 mse es et #0 owoese oot «te i ner wt Po ou 4.26 erat ad nga ite ue pub ee scr ons stn ea Uy HED Ce ry Gor CE ez cli HOS SG Wee Or Ee a 08 a au Osie oes Oot On OGL cl wis WH Gey aD ae ON we rr (oar OOie oor) OL O60 Oo CGY Gm GH ta be on as vee OHol On Os tes ey a ete tke re a cl we ar (esi eh Ove Oey uO wt vee oO MR WM we Tae Cai Ove es cae ee nae wel Cl mu ewe ae a aan 00 00S xz ooh Of We WOW) OF ws @ 0 9 wassadppnauwog eee eo oso mena 3009 BRIER, ape anu stuesnodt THVHO NOLVINOTVO 1V3A 29+00. 150"_200 20. Line Pressure ~ psig 100. oo ESSURE Lubrication Only at Tool ~ No Line Lubricator 60 Hose Length cfm ae lide Diameter SO Feet Free Bs iar > ae saaranieiay NSISS85293| DESSaS5RS ai