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INSTAUATION AND OPERATING INSTRUCTION MANUAL CONTENTS: 1 Generel Constiuetion, Mads! Designetions 4 Dimensions 11 Insialling the Equipment Vv Ductwork Vo Condensate Draine YI Electrical Gennections Vil Room Thermostats Yili Water Connections 2 StartUp Instructions X Maintenance Procedures XI General Service Guide Xi Typical Witing Diagrams xin Parts List Models Coveroc: SIZE4 802 041 SIZE5 802 054 SIZE? 802 O74 SIZES 802 092 SIZE 12 802 122 SIZE 14 802 142 SIZE22 802 222 SIZE 28 802 262 WATER-TO-AIR DOWN FLOW ROOFTOP UNITS 802 SERIES | GENERAL CONSTRUCTION, MODEL DESIGNATION. Aoottop units covered by this manual are heat pumps, wwith er without supplementary electric iesistaroe nating, Allunits include a condensing unit section Icompressars, wates-io-rafrigerant heat exchanger, and gantrois) anid an air nenclina section fevesoratc, liters, bloware, op‘onal resistance Resters) mounted ‘an an integral base Allunits sre factory charged with refrigerant, lactory-tested to insure propar aperaiion and performance, anc factory wired le slagic poi: power Jeemination points, he entire tttors of the unit is coveted by 49" thick foarrad plastic insulation, whieh pravides water tight seal nii2n the ual ls Uropped of ite factory-oullt steei curb, The insulation alec pzovides sound attenuation ans thermal msufation Standard snd oftianal components include those Hslec below. Some mode's Include onty those listed as standard: others may have one of mors options Nelused. as daterminadlby the specifications covering sive spect job. A. COMPRESSOR SECTION 2 +. Standard Components Campresaor itwo in some modets) Rerigarantta-water heat axchanger(s) ‘water piping sleeves thru base Crantcaco heater for each comoreasor High ang Low pressure satety canirals for ech compressor Refrigerant Drisr Reftigerst Reversing vaive Suction Accumulator ign ang Low Pressure Servige Gauge Ports end Vaives 1 3B. ELEGTRICAL CONTROL PANEL 1. Btengard Components Compressor contacier of eaniactors 2 volt transformer to furnish contrat voltage Evaporator biower contactor oF starter located on bulkheze wal in isommenciosure fon larger model) On some models. the setrigerant pressure contials may be located in the electrics! box enclosure Low voltage termina boars Heating ralay Singispoint" connection terminal hozrd far dual compressor moce's or models wiih; resistance hearers. Eptional Gomporents Fle-tinute entiecycling relay (assures at least five-minute olf period any Une compressor &9p6) * Sure-t7io” phase manttor (stops the unit any time one phase is fost on three-phase modsss} Exhaus! tan interlock ralay Resistance neaterlockout thermasta: on heat pumps te lock cut resistance heat above a Predetermined embiant temperature) ©. AIR RANDLING secTON Standard Components Evaporator colt [etal circuit on some models) ‘Thermal expansion valves Evaportor eendensate Grain pan Biower (zo on mary models). ..blowers ave ball-bearing type Evaporator blower ‘ator (ball-bearing type on most models) Air Fters Options: Components Electite resistance nesters wirecuited eoniaciors, protectors and fusing Parmanant fitare Cutdoor air damper, either manuel or motorized Firestat mounted Economizer System DIMENSIONS 802 O41 802 054 B02 O71 STEEL ROOF cus 503 CURB euzate seee omnes. pai: ao le Ok HOLESIA Fy) Re a IS 2a eS ‘pent TMB ss er ae T os as Shaded Ares Indicate 3" Clearance must be left for access to Compressor and Electrical Panel, 3 DIMENSIONS re 802 0e2 802 122 802 142 ‘200 4 wes 10 HAT HEN See woroa use, i ne fi seme | Pau ms ? vaoritsece) res. one cons 512 CURB ue perry rea ags nyse amon a7 Re OER SR SERS FE Toe, aU RA, etn grensanste S68 ree ses Shaded Area Indicate $’ Clearance must be left tor access to Compressor and Electrical Panol. DIMENSIONS 802 222 02 262 Fat awn ‘es —= Weal DEMT Fem 156 es ICN ws ‘Coating OU ALL ENOGEED 4 TRERTED Pe SUPP SD wl Bio ae AO SAS oy a= REE Renta cat snr SGU FLacHNG A GANT pr Trica poor ogcx ye oA wes em I Bee GTS URE STALL TON 505 CURB ee va Lp tis a, oe ae ae Shaded Area Indicate 3" Clearance must be left for access lo Compressor and Electrical Panel, * HY INSTALLING THE EQUIPMENT | 1. Inspect unit for shipping damage. Report any damage to the delivering trucking company at 2. Unit is chipped on wood ekide to protest t fram accidental damage. and to parmit easy handing send meving, ALWAYS move and ft units In the UPRIGHT HORIZONTAL position. 4, Spreader bars mus be used fo protect the eabinet from damage. These are furrishec: by the Bigger. 3 Do not attach slings through the esting any iging or panels. 8. Lower unit en to curb gently, and make sure it IS centered so thet the base rails i down cvar curb and gasket seals evenly. Be sure unit is positioned correctly end for end, eo the supply and fenurn alr openings maten with tose in ine ure, 7 Allow unit to set in place 24 his. after rigging before starting, orto FAN PERFORMANCE DATA EXTERNAL STATIC PRESSURE, INCHES W.G. oa" os RPM. | BHP. 2.0 00) s+ |g | 38 | 920 ove Patras witwa Evetie Heatetiraaled, Ale O20"o Dux St a Arve Te 5 Wy DUCTWORK Dust connections may be nado to the Zasiory fabricated Steel roof curs even aatore the unk if set, Return 2nd supply connections are shown en the dimensional drandngs in Seetion fl Typleat dimensions for singleretucr alt concentric duct diffusers aro showa in Sootion il, Steel curee are huily insulates wih 1” thick, 1 In chneiy, neaprens uated insulation. but 2" ig Iell uninsuieled for making guer epanessians. Drill dirsealy into the side of the cur ‘p make conmwztions, in the petiom 2 uninsulstea strip, This ponien of the ourb is Selow the rooting and no savage wil es Standard bower ab fated unit sillow ue to appr have been selected to provide mately O6 te 0.7 inches ¥ CONDENSATE DRAINS... MIPORTANT: Alvays insiell digin tree 3a shown on slicker on sige of und. Alweys plug te uaused drain Sparing Failure te follow thesa instructions may result in improper drsinage, 20 7 and largor wnite have condonesto drain openings (on both sides of the unit, Since the unit may no" sit pxactly leve, always use the loxest orain (check unit cpemtare lavel to determina ‘owest drain) M1 ELECTRICAL CONNECTIONS . Sractie power openings are iocated adiacont te the wet electrical contial Bex On some mates, cannec- tions rey be located in water-tight enclosure or side of the unit; this Soe may in soma cases inoiuda = dis conaecl swhich ane oF a leoninel Beard. Line vartage: forminsls may Eo iggated on the oentastor is. some sade's, a Senarie terminal Aoare an some mosis, oF nthe extainal box an giher models, Check tse wising Glagram in the control Sox cover of the writ you have w locatie the terminals Typical ampacity ang fusing requirements are included Ir the lollowing tates. However, tnay are tygleal. and you should always check the rating plate of ihe ualt you hava to ceterming ampaakias and fusing roquired fer your unt Most codes requlze a disconnect suitsh within signt at the unit. Foslaw codse eppbeable in your ares, 4 your wait inclu clrig resistence heeters, they eve hens separately hised If $0 raqulited by the Nationa: Emcire Goce, fexiornel sigcig pressure. Unless othorwie specified. drives are factory set to furnish cated air at 6" stare Gontace Fectory if any urusual stalic pressure conditions Prevaiwhich mould require corsidertion ot other drives, All ductwork must be Installed aecaraing to local coaes, practioss and requirements, Ducts passing through unconditioned spares must be wal nsvlated, with vapor Derrier 10 prevess! condensation. Heat pumps are very sansitive to reduced airflow an the eating cycle. Feducee alttiow results In nigh com pressor heed pressures, ineffisiont operation and Possible nuisance inps cf the high presse contral ‘Always vasicn for full airflow an heat pumas, £nc Ings fon Frequea: tier cleaning INSTALL CONDENSATE DRAIN TRAP (CONNECT ED TO PIPE OUTLET) Ag SHOWN B6.0W. DO NOT OPERATE UNIT WITHOUT FRAP, UNIT MUST SE. LEVEL OR SLIGHTLY IRICLINED TOWARDS DRAIRE 2 MIN oni feast 7 FLEXIBLE TuBhsG- nose Oe PPE ao A POSTIVE LIQUID SEAL i REQUIRED HERE Note: All unis connections ore for copper wire only. DO NOT USE £LUMINUIA WIRES ON THE -RMINALS OF THIS UNIT. Noto: Many units have throo phaso blower motors, which wilt en backward % ane phases are net correct. Aiways cneck for Ecrrect blower rotation, and it ts wrong, interchange any wo of 22 main power leacs to the anit Rote 17 units equipped with “Sure-Trip" phase monitor, system will nol operate unless phases aro correct votrae Leveis Abrarmaily igh or low voltage can reautt m camegs to equipment. Aiweys chack 1e see tat vollage is wine Be of hemeplate rating during aornal operation. Unit should’ function at voltages within 10% of nameplaca Fating, BUT IT the voltece consistensty runs 10%e ign or low, consust your power commpary and insist on bet voltage leval Sr reguiaion ELECTRICAL DATA *For Units without Electric heat only ‘SNiTS WITH STANDARD FAN MOTOR [ [sey Toss [ony nee tae eae Te vn. creur— [a0s60 [29 | ano [ard | ors | a2? | +67 | ea | wae anpRoTy goss | ao | as | aro | at | ar | usr | aos | i010 asogeo | oz | 106 i sa7 | 155 | 2es | a7 | ova | zs wax Fusesze [208360 | 00 | se | ss | a) sc | ef t10 | ‘as (ue Bomont Furey] 230960 | 99 | co | as | 4 | ge | go | tio | tas asso lis | 5s | 2 to | a io tse | eg “For Unis with Elette neat see nameplate GRITS WITH UPBIZED FAN MOTOR wnorcut — [20esen [19s [ 225 | me | a1 | as?) saa | a3 | ane awPaairy 20360 fac | 25 | aso | 331 | aay | sig | ass | 1090 sc3e0 |g | tip | as | iss | mos | 23 | so6 | sis vox FUse sme [208360 [20 [a5 | 5 [eo | m | ao | a2 (bua etement ruses] 230-380 | a0 | 95 6 | 4 | a f wm | a0 | x25 soegy tas | 5 jo | 9 fs | os | | oo oF Unis with Siecine neat see namepiate cOMPACSSOR Fooesso [ier ] iss | wy |e | 165 | ar | ait) es ma 2ang80 fizz | 13s fF wsr f 2 | aes | ier | nt | ges sesso | si | zo | 95 | ai | ora | 93 | tea | ize zoazee | 720 | oa0 | 1950 | 720 | 1030 | iano | e090 | v9.0 uaa zoae | 720 | 0 | 1280 | 720 | ta | t260 | i980 | cee ager | sso | arg | 520 | sso | sug) ego | og | ise SUPPLY FAN MOTORS ——— 708-580 750-580 T asso | we HA RA HA es ia Me 42 258 43 25 14 68 % 37 sa Bi aa 46 os i 40 242 38 21.0 18 ior 1 56 Bo 56 30.4 2s 182 2 38 20.0 56 wz ag 182 3 iis aig 38 542 as 576 5 18.6 404.0 14.4, 82.0 [72 446 ‘VIL ROOM THERMOSTATS... Special contiol citcults, systems and pangs are often Uibed wath chesa commercial models. Spocitiod cba wl Uisualy nave thale awn control circuitry sanerately Uesighed, and diagrams must 92 consulted far contol ginng and trermartsts Spectal Note: When so2cial contro! cvvcus are used that may incorporate time-clocks to start and atop the unit, be sure that they do 7of inierrupt line voltage to the’ unit, This woule result in devenergiziag. the compressor crankcase heater, and reeult in éamage to tne comaressor upanstarup. Suchtime lacks should nly interrupt ine control xollage, ‘TYPICAL FIELD WIRING CONNECTIONS B02 041, 067 AND 07! mone OFT Fal Zo tte ing Race or ih et Hod seta meas dot Wing Roque, Sa 1 TYPICAL FIELD WIRING CONNECTIONS 802 002, 122, 142, 22 AND 262 Lae "OFT Fi Law eugene el win St Mes ‘VM WATER CONNECTIONS ........:cececcereees \Wistor connections ers inaide the unit, in tho tompreasor compartment. There are two pipe sieaves in the bottom an oF the uni, end the water lines must be Erought up fe the roof through the curb. Dimenalore locating the sleeve cenierlines are shown on the dimensional drawiras. Water connections are ILD. Copper Sweat, ae fellows: SieCsi— % Se 01H Sue 22-25 Size OSI % Size 122— TH} Size 202—2% Sz0071 1% Size 14224 ‘Where Ine twa condensers are used, they are mariiolced al the fastory, 30 only two connections are required in the tela, Follow ail locet plumbing codes in connecting water fines, and insuiate against eeezing Most of these units will be instelled on closed leap systems if well water is used, an adocuate supply of geod water must De avaliable, If it's igh in mineral Fontent, it may need to bs Weated to kesp the heat exchanger from “liming up". # high in suitur content, an optionel GuproNickel condenser may need to Be ‘apscifisd. Cerault focal wieter treatmant companica {Or advice on the. conakion oF the water you Intend to Use. ‘The table below shows condenser water pressure drop at cifferent water low rates ler each modal CONDENSER WATER PRESSURE DROP i ra THE ae rn | FF re] Par ara | Fai a 3 f 30 73 _Let ze [is we [se 27 ‘= feo : ssh en =p 2m 72 [ee a az | at 12 | 7s ae oe | 58 14 | 8s at as Da 13 | 190 48 = | #3 14 NOTE—PbS aes Win ew Gen crcerser TEE TO MEASURE WATER FLOW: Pressure tas are Er0- vided or oach wator connection, in order to meaaure water pressure at the inlet and outiet. This will allow the pressure drop actoss the uril lo be deterrained, and the labie above will indicate water flow in GPH. Rated flow in accordance with applicable ARI stan- aide is tha: rate which gives a 10 degree F. water temperature 12 on the odoling cycta, at rated CEM, 307d bulb ander F, wer bulbalracicss tne evaporator Size 041 12 gpm Size 064 44 opm ‘Size 122— 92 gpm ‘Size 142— 36 gpm Size O71 18 gpm Size 222— 50 gom Size 092— 28 gem ‘Size 262— 69 49m Homever, for most closed loop applications, the zecom- mendsd ‘flow rate will vary according 10 inlet water temperature, a oeTER FLOVI-CLOSED D LOOP APPLICATION (GPM) TET aE OE WATER TEMP. 92 252 8 3 2 70 = = a 6 2 @ a 2 35 2, 2 20 2 a DC START-UP INSTRUCTIONS. The following steps are olfered as 2 general guide to start-ups 4 With a voltmeter, check to 690 that thevoltage toe appliedto ihe unitis correct. Its lowbymarathan £095, consult the ower comaany beforestarting Ihe univ IV it is high, waten carefurly to eee tat # does Apt seniain more than 20% high during full !oea sunning eercitions >. ALLUNITS ARE EGUIPPED WITH.GOMPRESSOR, QRANKCASE HEATERS, WHICH MYST. Se ENERGIZED AT LEAST 12 HOURS PRIOR TO START-UP, re turning pewer an 9 the unit, e6@ Ural the thgimostat siiich is in the OFF poston. Then win power on. Ailow it to remain on at least 12 hours Brier to starting the sn Fool the comproteer crarkeaas. Itshovie be wom, since ihe nesters nave bean on at leas? 22 hours This will assure that no rerrigetant liguid is present in ths crankeses. if the crankoseo ip eligwod to contain Nquleé refrigerant. compressor darmage oF lure ean ceaer on atsrt-ap, .tnstall suction and discherge gauge set on to read suction and diccharge or ©. Turn the tharmartat Fan Switeh to tha ON position, The supaly air Blower sneuld operate. Osavvetrat cid low ip present, Measure thet airflow in order to Setormina Hit 'S as soacified for the particu: application. Normal rsethogs of meesurement shoud 86 used, 26 with ary commercial iniallation Since blower macoris three-ahase, check to he sure "is nal running backwards, ITs, interchange =n tbo cf the fares pomor leads to the unt, after fiet stouring the unit and opering the disconnect to remove power from the unit. © Be sure that water flow 70 the unliis correct, Section Ulli gives correct pressure drom readings across 12 sondencer, Sahrader fitiage are prowded 20 reas chal presspie drop. Waler flow should be as peeilie for te jon Aller baing salisties thar airflow ane ater flow are porract, turn the terporsture solting on the thermos as t-ahastwez go. Then tun ine system anton 19 COOL. The unit campreasor should ret ne on yet. Then, slowly ture the tarmperature selling down until ihe thermostat conzacis make, calling for cooling. The compressor should now core on. Check t0 56 thatit is operating correct'y, Weompressor is equipped ith an ol level sight class. chack for proper sil teva. With a voltmeter, check to ther the unit ie receiving rated voltage while running, H it remains more than 10% low or high daring full load ranning ‘onditions, consult the power company With an ammeter, check to ace that the unit is drawing anpreximately rated current in amps. Check pressure readings on the suction and iscitarge gauges. While these wil very WiKAStart-Up conditfons, sustion proceura will uauelly he fram 85 fo 60 psig.anothe discharge pressur8 wil usualy ba from 210% 280 p8ig. Notuntilthe room temperature coniitions have been brought 19 normal ean you Coneck pressures cioser ‘Check supernest at the suction ling just before the Gompressor. .. kshauld be about 13deqrees during Formal operation, Alter chesking the cooling operation, eurn tne thermostat to the OFF position, and listen tor the unit reversing vaive to shit Then, tim the temperature setting as low as itwallgo, Switch tothe HEAT position Thea, gradually raise the ‘eteperalure selling unl the compressor coms on, Soo thet the unit ie provicing heat, The urit eennat be properly checked for pressuras, eit, on the healing oycle unlil vie healing season hea saree and :oom retarn conditions are in tha normal range 1 70 degrees ary bulb. However, since the uni was factory operated in bath cooling anc heating, if you have correct oparation i cooling, the heating ‘operation should be satisfactory, Doiot runthe unit 19 long in heating, with high eurrmer-time zetam ar temperatures, Heturn at the beginning 2 the heating season 10 check the operation, ‘with room return air ot 70 degrees dry Bula, om the nesting cycle, compressor operating pressures should be: suction pressure fromm 60 to TO prig, ana discharge pressure trom 280 to 828 pala. Check to sae that fers ar2 properly positioned and thet iney ere ream Finally, check to see chat all panels are on ang corecily positioned, arc frat the unl seems ko be aperating nermslly, and that the owner e representative 18 instructed in unit operation anc precautions. X MAINTENANCE PROCEDURES Praper, regulamy scheguied maintenance is important to insure the most affisient operation and Jongest ie foryour aquipment. Thatailowing points era io serve ze Baeneral guide. Almays consultwiil ycur maintenance contractor with regare to the spacttie requirements of your bin installation fa Filters — Check the air filters at least once each mortn, Wash OF replace as required, B, Bearings — Only sealed bearings ave used in the evaporator blower motors. Therefore, bearing ols je not required. 1 aint Finish Unit is primed and painted giving a durable finish. If paint iting oF peoling accure, Sorapa ard sand the affected area and touch up with paint ebtsined irom the factory for this ourgase. . Waret system — The pump should be checkes whenever filters are sleaned, to agoure thal It is onerating normally. Clogged colts lead to high pressures and inefficient operation. Abnormal .yscures may Indicate timing or soeling. It 99 Cleaning is necessary. Condenser covis should ba Checked yearly for Jieting or clogging, Mi.“ GENERAL SERVICE GUIDE ..... A. SYMPTOM: Compressor will aot run — no hum. Possible Causes: 41. Disconnect suiteh open 2, Blown fuse(s) £ Thermostat not celiing. 4. Oper contre! contacts — defective control 5, High oF fow pressure control opan o° defective. 8, Oi proseure control open or defective (larcer Linite with semi-hermetis compressors) 7. Overload protecier tripped or 2, Defactive wiring, tive. B. SYMPTOM: Comprastor will not start — hums Eut eyctas cn overload Possible causes: 4, Low voltage 2 tiring incorrect or loose connections. 3. Blown fuse. @ Comprestor motor defective. 5. Bearings or pistons lant — Jow lt charge. & Defective compressor motor controller. ©. SYMPTOM: Compressor starts and runs but eyales. ton overload protecter. Possible rauses 4. Low voltage. 2. Detective overload protector, 3. Defective Tigh pressure contro! or lock-out leew 4. Compresser motor partiaily grounded. 5 Beariigs or pistons lant — [aw cil pressure, 6. Improper rafrigarant charge, D. SYMPTOM. Hasd presaure too high. Possible causes 4, Refrigerant overcharge. 2 2, Retrigerant Pressute— Check at any time unit dos ot seer to be performing at top efficiency, Thase shquld be checked ply by a competent service contractor, + Contacicr Points — Chack contactor points twice a year, to de sure they are not badly burned or pitted a 9 result of tow voltege, Tghtning atrikes, of athor electrical difficulties, 4g. Condansaie Drains — Always check to ese that condensate % Craining properly irom the unit whenever you check the filers, 1. Bvaporator Fens ~ Beeler for any aoe thet would indizate blower whesls loose, motors or bearings railing 1. Condenaste Drain Pan — Esch € months, clean and flush evaporator condensate drain pan j. Bele and Pulleys — Check whenever filers are changee. tornake suretbelts are igen and oulleysare not loose, .. Trouble Diagnosis 2 Air or othar non-condeneabie gases in ayatem 3. Dirty or clogged condenser (cost cysie). 4. Detective fan motor (heat oycte). 5 Restrction in straner or drier € Restriction in discharge or Hauld line, 7. Cloggas ai fitar in unit (reat ayela) 8 insuricient water flow (coo! cycle) 8. Loose blewers, pulleys or belis [heat 2ycle}, 10. Resiricted sir flow theat oye}, 11, Detective exoansion valve. 42, Indoor blower{s} running backwarcs (heat cycle), E SYMPTOM: Head pressure 29 Iw 1. Insufftciant refrigerant charge Felrigerant leak in system. Defective compressor, Ingutticient watar ‘low thest cycie). Dirty 0” cleagad water coil (hawt cycte) Leaking check valves. logged att riter In unit (cov! evele) Defective or improperly adjusted expansion valve. Detective reversing vaive eoxmonon #. SYMPTOM: Suction pressure too high Possible causes: Refrigerant overcharge. Detective compressor diesherge waives, Leaking check valve. Bofective expansion valve. ‘pension vzlve dub not securad to suction line. System averlac — too much alt or excesswe temperatures (co) sycle} — too much water or ex Dessive temperatisies (nast cyclo} 7. Defective reversing valve ML GENERAL SERVICE GUIDE 8. SYMPTOM: Suction pressure iso low. Possible causes: 1 Refrigerant undercharge, Rostriation in euotion or liquid ine, Dateciive of improperly adjusted expansion vatve Cheek valve not fully opening, System underlozd — tom litte air or low enterng temperature (60oF oycle) — 109 BIlle Wales oF IO entoring temperature theat oyeie), Clogged ai fiter in unt.(cacl cvele} Loose tlower(s), pulley{s) or bells (cool cycle) Blower(s] running beckwards [cool cycle} SYMPTOM: Compressor snort cycies. Posaible causes: 1. Room thermosiat malfunction ar improper lecation, Improper heat anticipator setting Refrigarant undercharge or overcharge and defec tive Pigh or sow pressure control ortack-out circall, Gyoling onoverlozd protector cvets tight bearings, stuck piston, high head pressure, or leaking cis charge rates Defostve expansion valve. Insuftiane wate’ low (00th eycles) Defective reversing valve Poor air distrisution cat a 1g short siroutting, |. SYMPTOM: Running eycle tee Jeng er unit operates. ominuously, Feasible causes: 1 Refrigerant undarcharge — posaiale teak, 2 Dirty o° restricted air cov (obo eyele) Seaied or otherwise clogged waver cai! (heal cycle), Contra! centacis stuck. Air or othe! non-condensabie gases in system. Restriction in suetion ar Aquid line. Unit ta9 small for applieation Defective compressor, Inauficient water flow heat cycle) or mauificient air flow (ceo! cycie Room themmastat metiunetion a+ improper iocetion, Neortect eat antisipatcr setting XU TYPICAL WIRING DIAGRAMS ‘The wiring ategrams on the toHowing pages are typical of those ‘urnished with each unit, mounted on the inside a! the unit cantrai panel For wiring diagreme of epesific unite not coverec by these typical ciagrams, corsutt aur enginastiag dapartment - Trouble Diegnosis SYMCTOU, Supply sr tempera He oo Hash Pogeate aauses Shortage af rerigerantor lea i syttem (coo! ryt) Reine Aaa oar Soe ey) i puunged vita ce ord GniaPtvecorprossne Restate a Row (52tereio Rasirctea aster flow (sce ost) Silzeustes ov astachve expansion vawe causing Noh ation suportoat nd lon sucker orsstora (eso! Soke Detective favering salve fooal eye) a . SYMDTOM, Supply a acai causes verereey F Compressor not rugning (ast oyete 2B Ketuperara undercherae (neat cvels) 4. Irina lw treat cat gaa 4 Hattunovening or catestve expansion valve (at cyete. 5: Betenve (or Sus) reversing wave (Feat vce 5 hoster aru 09 Sea 7, Dra ters (coo! eye 5, Betim er eempersture fod ow. snperatura #96 low SrmeTOM:Netey unt | Detective compresaor. 2 Blower(s) geet batarce. © Pan mctarhesringe worn. 1 3. Loose pers (bets, puleys tc) SURE leat) SO Bgh. SYMPTON: Lift line 109 hot Possibie causes Retr gerant uncercharge olaak in eyoten 2, Excessive head prenaure SYMPTON: Lcuie fine frosted Poosinle cause. [i Resticien upsire2r of point of wasting. nN EYMPTOM: Suotion tine frostod Pogsigie onutes 3 Melturationsig or detective excansion valve 2 Rlegersst onsercharge E Reatiaton im suction or liquid tne. 4 Insults! evaporator az fower ‘emo ature ‘cool cycle 5 Insutfecen! water few or tomperstane {neat oye) SYMETON: Blower motor nor Henning Pessiole cacsee 4 maroc wiring 2 Beleclive motor or oontraber & Estate thermortal or contot circuit 2 Motor off on cvsrinad peatnotve device Standard unit diagram numbers are alsa listed inthe sert isi, Section XII Pp agvueng Lvs PPP _¢. eee waz zoe aez zo XU, PARTS LIST — INDEX Note: The pads lists inthis section ars typical, forstancard uns a5 shown. Many units, nowewer, ara equinned ‘alt special options and sontrols. Therefore, alaays heck with the Tactory, furnishing complete mocal number, voltage, and 10 igi ssrial numser it you sig in deubl azoul specific part members. Goce S = Standerd Slower Mole Goce AI = Seasinn Slows iar MOTORS AND DRIVE FOR CODE “Mt" UNITS inrwossisee on | mt [on [om | | m | m@ [m_| Tarai rennte T] T TENT nd t Ye at LOWER PLE “See rea | raw t Wan t a WEIR YOTAS He i oar re WT t Toa Sea sa ia me me ROW TaHF. con DOR Pa ABH WHORSRP 4607 Steg Re, a REPLACEMENT PARTS — ROOFTOP WATER TO AIR HEAT PUMPS. 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DRT MOSEL Eze 7 Le TET GAPRESEOR gear] moms [aan | aban ase | aii Tao _| Baar ‘euneeasese2TE9 asic | woone Tf owtamy | sean {tong | tom, | ooo ftom onrsesia #2 = = =" | sense | Siege | tenave | Seease | Sone xawease eaten = 690, witare_| wero. _| store (REFAWATER HEAT ExH. #1 si2s34 | 52a S166 s1Ztet 31210 812070, peravwrenicarea aa | oS [aaa | a 2 ne ene | Taser | aie | ane aaa eis] eae | sings mem. | wean | wey | seesna | ssanan | satesp: | oreo | wits Erpasagu vai #1 seasr | sees | sao | “stacy | “usess | seuss | Seneo Soese Eypueau valve #2 = =| seasy | Ssess | Sets | Sees | terse ARVERSAG VALVE seat_| Se Seay] seed sense Set EVERONG VALE 2 - sear | sse00 pene su FUEESNG AOE OL aes | aes Rew gree i aria ite suse] aos eeeeay | —eereey weeamay | eorzea; 16H BLASS ses | uns | susp, | S65.) seag, | sea: sceusuiaren mee | sa sas) | 3273 sag) | #210) aoimessicommo — | gan | ster duce | axenta | sesame | ese28ia LOW PRESSURE CONTAOL Beers 84823 aiasaa, | aeteary 7 Cun: DUAL an Bar| a16a nisvaa SS ap Paes | ase MANE ort uaeae | aces nen | 218 ‘ane Hawen ans, settee | setae seem, | stay | sense savas OWEA FEE [soa] sasha woo | Soe | bso sas OTR Des. F anas ain | ane | ite ag anton Ls ‘esa or | st a1 fare ar as a. sswoo | ssrioa_|_atsey. sare, ALIERa caeas 7 ibs mii | aaa | asia 1 sas | 30858) sane vaLe-2 cavasy | soeass | seers | sone seis | sivas) sees | east {RACER vaLvt—¢ aoucet | a6t2e1 asi | seer za) apaee | she za | near SLVE £035 [3002 Ca 032 5032 coe? ‘3092 5932 20a CGR. PAL RTE H CREATE Sv wae ae) a Pe | nas | ne foracrn2 one, ~ ~ wat | ane | asa | anes | bie Sresransen 240 esse {acess | osesn | ams: | sess: | atess | saat | aeset TRARS-ORER 7908 = * * sey | Sear | sear | ager | see owrncronaionensto. | san | sear | neem | estar | tar | oon fo aear | aur covnscronstonen worizo | eters | asizr | sents | eet | naar / strat | amar | ganar LonouTFeLAY sein | anit | aaease | apetcagy | acttsasy ] sentiagy | aartsda | seeniaay SANERLAY gine) vary | seve | eas | one | Cwrae | “aera | aves fer neeY ~ * wese | tat | arse | aaa | areas WWEESLOUA RELAY Poe - - BD Be tae an, 21s artad ‘COMPRESSOR OVERLOAD - bo- - - = | Bat1012) | 81 A565 NDE % 2 P.O, Box 25768 Oklahoma City, OK 73125 Phone: 405-745-6000 FAX: 405-745-6058 ag 88337600 “£1989 CLIMATE MASTER

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