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Abstract
Purpose – This paper aims to present the methodology to determine Archard’s wear coefficient. By applying this coefficient into the numerical
simulation of wear, it is possible to predict wear without long lasting and usually expensive experiments.
Design/methodology/approach – To determine necessary particles of Archard’s equation and calculate wear coefficient K, an experimental
investigation is proposed. Afterwards, the wear simulation is executed in FEM software ANSYS 18.1. Analytical method is offered to determine worn
volume for cylinder-in-cylinder contact, based on “inclination” of inner cylinder.
Findings – Comparing the value of Archard’s coefficient obtained by this experimental investigation with the values from the literature for the
similar materials, high correlation is noted. Furthermore, numerically calculated contact pressure is confirmed with analytical method. Trend of
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pressure decrease due to wearing process, as well as due to increase of contact surface is observed.
Practical implications – Since the prediction of the wear is closely related to the life cycle assessment of bearings, and the machines in general, it
has significant practical importance for designers.
Originality/value – Determination of Archard’s coefficient is usually performed by conventional pin-on-disk tribometers. This methodology offers a
different approach for the determination of Archard’s wear coefficient for cylinder-in-cylinder contact, which is convenient for shaft-sliding bearing
contact.
Keywords Determination of Archard’s coefficient, Simulation of wear, Sliding bearings, Tribology of polymers
Paper type Research paper
The radial load is determined based on the average pressure in Applying this thickness into the following analytical calculation,
contact p = 1 MPa. To obtain this pressure, the following radial it is possible to determine worn volume of the sample.
load on the sample’s surface A should be applied: In Figure 4, note R1 ¼ d21 ; and R2 ¼ d22 , where d1 stands for
the real diameter of the outer cylinder, and d2 is the real
F ¼ p A ¼ 1 20 20 ¼ 400 N diameter of the inner cylinder. Diameter d1 is obtained by
measuring five different samples, and calculating their average
For this radial load, the calculated mass of the weights hanged value, while d2 is measured on the same shaft, by varying the
on the input arm of the lever should be: angle and the position of the Vernier caliper along
F 1 400 the longitudinal axis of the shaft. The results are presented in
m¼ ¼ ¼ 4:079 kg the Table III.
g 10 9:81 10
In the experiment, the mass of the applied weights was m = Figure 4 Analytical determination of the worn volume
4.016 kg. The radial load which corresponds to this mass is:
F ¼ m g 10 ¼ 393:95 N
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Figure 3 Measuring the thickness of the sample’s wall before and after the wearing
The initial contact points, 6a, are determined by solving DVH 9:798 108 98:07 106
K¼ ¼ ¼ 1:2196 106
following system of equations: LF 20 103 393:95
x2 1 y2 ¼ R21
2 The values of H and K for some polymers in contact with tool
x2 1 i 1 R1 R2 ¼ R22 steel are given in literature (Bhushan, 2013). K values are in the
range 105 to 107. As the calculated wear coefficient belongs
Solution of the system is a = 69.54 mm. Applying these values to this range, it could be considered as a result verified by
as limits of the integral, the profile surface P and the worn literature.
volume DV are calculated. In the final equation, l is width of the
sample and equals 20 mm:
4. Numerical simulation of wear of the
ða qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi polymer-based composite sliding bearings
P1 ¼ R21 x2 dx ¼ 157:87145 mm2
As the most of the numerical solvers calculate wear based on
a
Archard’s equation, Archard’s wear coefficient is necessary as
ða qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi an input value for this wear simulation. Software ANSYS 18.1,
P2 ¼ R22 x2 dx ¼ 154:47065 mm2 module “Transient Analysis” (suitable for time dependent
a phenomena), is used for this simulation. Contact between the
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Figure 6 Contact pressure calculated by Ansys vs Herzian contact pressure for cylinder sliding over inner surface of other cylinder
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1 1 1 1 2 1 0:4 1 0:3
¼ 1 ¼ 1 ¼ 3:2 104
E E1 E2 2100 200000
1 N
E ¼ 4
¼ 3118
3:2 10 mm 2
maximum relative error of 16 per cent could be considered as Podra, P. and Andersson, S. (1997), “Wear simulation with the
acceptable. Winkler surface model”, Wear, Vol. 207 Nos 1/2, pp. 79-85.
The numerical prediction of the wear is limited to three Professional Plastics (2018), “Mechanical properties of
revolutions of the shaft, due to current lack of computer plastic materials”, available at: www.professionalplastics.
resources and model difficulty (frictional contact in tribo-pair com/professionalplastics/MechanicalPropertiesofPlastics.
and transient analysis). But simplifying the model from 3D to pdf (accessed 18 May 2018).
2D, and with further evolution of computer technology, this Sarkar, M., Ghosh, S.K. and Mukherjee, P.S. (2007),
limitation could be overcome and more revolutions could be “Determining the value of archard’s coefficient on the
simulated to get more comparable results with the bottom plate of excavator bucket: an experimental
experimental. approach”, Proceedings of the 1st International and 16th
Taking into account the shapes of tribo-pair, it is observed National Conference on Machines and Mechanisms
that they are initially in linear contact, and later on, this contact (iNaCoMM2013), IIT Roorkee, pp. 1083-1086.
becomes surface with tendency to increase in every next SKF Group (2010), “SKF bushings, thrust washers and
revolution. It causes the contact pressure in tribo-pair to strips”, publication number PUB BU/P2 06225/1 EN, p. 15.
decrease over time, and thus, the amount of wear is also
expected to decrease in every next revolution.
About the authors
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Božidar Rosi c is a full-time Professor at the Machine Design following fields: construction engineering, bearings testing,
Department, Faculty of Mechanical Engineering, University plant design project management, machine design, reliability
of Belgrade, Serbia. He was born in 1956. He graduated in of machine elements and systems, friction and vibration of
1981 on the Faculty of Mechanical Engineering, University of rolling bearing, rolling bearings manufacturing technology.
Belgrade. On the same faculty, he received his Mr.Sc in 1988, He made many reviews and expertise in field of bearings
and his PhD in 1992. His main research interests are in the testing, bearings life estimation, failure analysis, as well as
area of power transmission, planetary gear sets, methods of gearing and bearing design upgrading and improvement. He
design, optimization techniques, structural and multicriteria is also familiar with technical regulations and standards, EU
optimization and engineering of machine elements. directives and Management of engineering projects. He was
manager and/or participant of 66 national projects for
Radivoje Mitrovi c is a Full Professor at the Machine Serbian companies, as well as of 21 projects funded by
Design Department, and the Dean of Faculty of Mechanical Ministry of Education, Science and Technological
Engineering, University of Belgrade, Serbia. He was born in Development of Republic of Serbia. He is also a manager of
1957. He received his PhD in 1992. He is a specialist in the four projects funded by European Commission.
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