sarsra0at How to Control the Welding Distortion of Wind Turbine Tower Flanges? - CNBM Wind Turbine Tower
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How to Control the Welding Distortion of
Wind Turbine Tower Flanges?
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edn Distortion of Wine Turbine Tower Flanges?
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Wind turbine tower is the key supporting part for the wind turbine Comparison |
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bending moment, and vibration of the electrical machine. wind Explained
turbine tower is composed of 3 or 4 section of straight cylinder or
conic cylinder which are connected together with the flanges at > Wind Turbine
each ends though the high-strength bolts. So the quality of ovality, Foundation: 5
wn seelwindtower comiwind-urine-tower-langes-welding-delormations-contol! 4arsra02t How to Conta the Welding Distortion of Wind Turbine Tower Flanges? - CNBM Wind Turbine Tower
planeness, and angular distortion of flanges will directly affect the Foundation
operation and working life of wind turbine. Types Explained
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The reasons of welding deformations of the Wind Turbine
flanges > 2030 India Wind
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When weld wind turbine tower flanges and the circular seam of Analysis
cylinders, the groove type is internal groove. By the conventional
welding sequence, firstly weld the inner side, then the outer side. > Wind Power
Because of the high temperature in weld zone and flanges neck, Cost Analysis
under the unrestrained state flanges will be heated and expanded Report
rapidly. The temperature of heat-affect zone of flange cooled
slowly, so the shrinkage stress in the weld zone during cooling can
not be counteracted. If the heat-affect zone is heated, wind tower Hot Selling Product
flanges will be affected and produce an expansion stress, thus the
inside of flange which is far away the weld zone will form valgus
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Tower
angular distortion. If the end of cylinder is not parallel and the
flange places uneven, the flange will appears wave deformation > Wind Turbine
easily in the welding process, and the flatness of flange will very Parts and
poor after weld. Internals
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Processing measures for controlling
deformation of flange
wn seelwindtower comiwind-urine-tower-langes-welding-delormations-contol! 2sist How to Control the Weling Distortion of Wind Turbine Tower Flanges? - CNBM Wind Turbine Tower
Method of rigid immobility. Connect two flanges which have the
same diameter with fastening bolts at intervals of 4 to 5 bolt holes,
and the gap between inside of the two should use sheet iron to
stuff up.
Welding sequence of flange circular seam. When connect flange,
the flange should slant at inside but plane at outside, and it could
give the high-strength bolts homologous pretension force. So in the
process of welding it can't appear that inside is valgus. In addition,
to avoid the phenomenon that inside is valgus, it must have a
reasonable welding sequence. The inside should divide into two
layers to weld, firstly weld the inner circular seam, at the same
time, used carbon arc gouging for outside circular seam, after that
weld twice weld joint directly. Then, weld the second layer at
inside, when welding, it is required that this weld joint should be
completed at once, and keep the heating evenly. In the process of
welding should pay attention to control the technological
parameter of welding, like the effect of welding current, welding
voltage, welding speed on flange deformation, use small weld heat
input as much as possible.
What should be attention in the process of
welding
Appears cold crack after welding, Flange is forge piece, if the
welding process parameters are not chosen properly, that will easy
to cause the cold crack in the Longitudinal direction of the weld
seam near the weld joint and along the flange neck, and such the
cold crack has the tendency to continue to expand along the place
where has great rigidity. This delayed crack is lethal to the quality
of the tower, and the flange crack can not be repaired, so must pay
high attention to that.
Attention should be paid to the cracks in the heat affected zone of
flange welding. prevent cold crack in welding heat-affect zone,
minimize the amount of hydrogen diffused in the cold wind. Reduce
welding stress and cooling speed, preheat the welding tongs and
control the layer temperature. In addition, 48 hours after welding,
the weld surface should be detected by MT, and the main
inspection is that if there is the occurrence of cracks.
wn seelwindtower comiwind-urine-tower-langes-welding-delormations-contol! aisarsr2021 How to Control the Welding Distortion of Wind Turbine Tower Flanges? - CNBM Wind Turbine Tower
June 2nd, 2017 | Wind turbine tower
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