KG-99, KG-99 MINI
TEC-9, TEC-9 MINI
FULL AUTO
CONVERSION MANUALFULL AUTO
16-99, 16-99 INI TEC-0, TEC-9 MINI
FULL AUTO CONVERSION WARUAL
WARNING !
‘The egal construction and possession of
a fully automatic weapon ts centrolled by) the
Bureau of Alcohol, Tobecco, and Firearms division
or tne U.S. Treasury Depertient
Proper application to the B.A.T.F.» authori=
zation, and permission must be sacured betore
Constructing this or any other similar. dovses.
Local end state laws vary end may restrict onrer-
snip of this or similar type weapons
Severe penalties are authorized for viclators
of these laws. Minutemn. Publications offers
this information for. academic study of Firearas
design and disclatns any responsibtlity or Tab)
Sty “for the’ improper” ar iHiegal use of thle
or other similar devicesTable Of Contents
CONTENTS PAGE
Introsuct ion ra8)
Chapter 1
Backgrourd Information ..
1
chapter 2
ferEIon B DSASSABY oeesecesee eel?
coapeer 3
Soren Procedare sosceseseeseens
constr 4
(eo ee
Introduction
The purpose of this manual is to present
the necessary engineering data, manufacturing
procedures, and agchinist_ ravings. which are
see for. ‘conversion. of the 'KGL09" ‘Family “of
senicautonatic pistols Into ultra-compact, fully
automatic. submachireguns which fire fron an
‘open belt.
The inforsation provided in this manual
appliee. to conversion OF the. INTEROMUMIC 6-99,
Kees9 MINT, TWRATEC TEC-3, and TEC-3_ MINT
The feraruner of this series of weapons. 1s
the MCD, 0. aemi-wutonatie pistol which fires
‘fromthe’ open. bolt. "because of the. limited
unter cf KG-0's produced, full auto conversion
(Of these Will not be acdressed in this manual.
Under provisions of the GUN CONTROL ACT
‘of 1988, individuals owning seni-autonatic weapons
ay apply to. the BUREAU. OF ALCOHOL, TOBACCO.
IND FIVENINS divieion of the U.S. Tressury Depart”
fenton ATF FORK 1 for. authority to” convert
their weapon to fire fully autonstie. Those
persons rot able te do the actual conversion
may choose 0. purcnase a converted veapon tron
Blase II firearms mfg. or Class IIl machinogune
Gealer, These would” be" handled on” ATF Fora
a. “The transfer tax required. ror omership
of 4 mehinegun 's $200.00 por weapon registoredThis 1s 2 one time foe peta to the Treasury
tment’ allowing’ individual owersnip.” Hove
ever, state andor Tost] Tavs restrict private
Ovne*snip of machineguns tn” varlous parts. of
the country. requiring investigation by prospec-
Eve owners price to acquiriag er converting
a qun to Tire fully autoratic.
The ful auto conversion procedure in this
mmanua] tas been fully tested vith. excellent
results. Tho process “requires tho. skills. of
an experienced “nachinist, a requirenent often,
criticized. by persens who “simply want to. be
fable to "grind this part er that sear engegonont™
inegun". The Key factor’ in this
‘ity, "a principal consi¢eration
for those "persons whose’ Vives my depend. on
the function of their weapors. Much engineering
effort “went Into. the initial design” of. the
Semiveutomatic series of weapons, ard. similarly
extensive engineering was “required in producing
Si ipractical and. functlona’ full auta design
based on the semi-auto weapons.
Tha end result of these design efforts
‘amily of highly functional, rugged, and
ble submacnineguns of mogerete cost.” The
weapons Featured In this manual are. Tightnoighty
Compact, simple im design and nalntenence, inex:
pensive, and high in performance. They represent
hhory years. of submchinegun design ir_ which
effective and batzle proven concepts nave ‘been
Combined using modern manufacturing techniques
Background Information
into the specific detafls
wolvedy it is of interest to
ote the" developnent. of ‘this fantly of weapons.
‘The: Swectsh flvm Interdynamie AB Is ‘the parent
cconpany who designed the WG-8 pistol. "which
as’ sibsequently manufactured by INTERDMHAMICS,
ING. of Mant, Florida, ane distributed by F.1-€.
(Federat Inport and Export co.)
‘The XG-9 and the other versfons to follow
tt are a1! futuristic. looking, Teaturing computer
assisted designs utilizing the latast manufacture
fing technology. The basic machanisns of the
wespons. progicea are tot really” anyining nev
for revolutionary. One must realized. that’ most
ew Fireerns produced ‘use severe) individus!
component designs decages old. Tine, as. vel!
ae oxtandad poriode of Ficld use In’ confTicte
faround the world, have proven. several vasic
mechanical design’ which \are. then "borroved™
fané incorgorsted in later “newly designed" weaa-
It 1s not suprising thet the Syedes originat-
es the X65, oving. to. the fact thet. hey have
Seen “quite ‘succecetat in’ fivenrme design ‘and
fonufecture through modern history, ‘The fonass
art Guste? "K"3MS greatly SeFluenced ‘the dastge
OF the Kio.” By comparing. the mace!” wothe KG-9, it is oasy to soe various clenents ‘the overall cost per unit is greatly reduced,
of the "K' that were scelee down, stream! ined, a definite plus in this age of expersive weaponry,
ind mace sinpler "to manufactura, “The entire Uzi, Mke34y STERLING).
KG/TEC cories ac ol ac the model *K" are eonsie=
The tubular upper receiver features vertiTa~
fered secone generat cn weapons. It 1s. Inveresti
tion noles in. the barrel jacket. to disperse
fo" sep develognent. in. Enis area in
the “success of third generation weapons. such heat tuild_ up, and houses the barrel and soit
as the MAG and UII yeapon Tanilies. Thiré genere- assembly. This unit attaches to the lower receive
tion basically indicates wrap-around. bolts and er by “keying. the upper receiver onto @ rear
rnagazine housings ‘contained inthe grip easenbly ounted éfes" attachad to the lewor receivers
providing “hand meets nana" Yeading and. by aligning and assenbl ing the upper (0
Jower receivers, at" the front of” the. plastic,
housing using a single assembly pin.
‘taken fron "farl Gustaf",
Dernape designating the. caliber.” Uther The 669 uses an open bolt nectanisn incorpo-
Inftuenctas" weepotry used "in esigning tue. Ks rating’ the. use of a fised Firing pin. This
vere, the German MP-38/&D, Walther” WOR, ad the design was in production as a “semi-auto” pistol,
Je"Ma/MB-AL SMe.” The orfginsl Swed'sh pracused fut “ater “proaueing only approximately 2605
raion: of the iG-3 were. Feported to, have been aT these unlisy production wes, forced to ce
grad tor. spacial purposes due to a reclassification "cf the KG-8 asa
requirin poner in a Saell packages Srachinegun” duc. to the ease ‘and Frequency that
. packeas these models vere being. itegaTly modi ried to
‘The construction of the KE/TEC Family ineor= fire fully automatic. The serial ‘nunbers of
porates the use of a synthetic plastic. material the KG-9's were merely stanped into the
Which comprises the lever receiver. This part loner receiver, hich could be eas!ly
HE" an “integral unit whieh neuses| the” entire and renoved..” Current. production node
trigger/seer mechanisa a5 well as. the magez te a steel serial number plate molded i
th meckanisn. The ‘lower receiver is, very receiver.
The “unite is Arter the KG-9 was declared a. tmachin
boing. reinterced ty a) BLIF ‘ruling, 311 (Ged's produced” bef
Bt duress points, The use of high Inpect plastics anuary' 19, 1982 had” tobe regtstored. at. TH
in Tiveatms production” ts becoring wore commor= 2"rirearmsy vie sane as any subngchinegun a ho
place"ench years Using nateriale. of this type iney were’ Senscauto. This. led to the. design
is"orcen srubbeu_ by "purfata", but lows the ind’ introguction of the XG-95)_bastestly. the
ecient preductions of parts. wich would be Sane as the KG-3, except that the weapon fires
and exponsive to machine In a conven= fron ‘4 closed bolt. The bolt incorporates. a
urner. The bottow Tine here 1S that Mouting firing pin which fz carsied by. the0
121
iat
ia
os
135"
foe
2
5
mr
132+
as"
are
235
ae
or
8
om
of
aw
‘50
sae
INTERDYNAMIC
KG-9'
Barrel
Assembly catch
Seep bat
Shep soring
oar sight
sting catcres
Receiver tube
Upper receiver sub-assembly
bolt
Extractor
Extnetor serew
‘Operating handle
Operating handle epring
ering pan
Striker
‘Striker spring
‘Striker spring guide rod
Recoil spring
Reco spring guide rod
Eng
Frame (tower receiver!
Bott assembly ~ complete
ose
250,
158"
isi
460
161
62"
aro"
i
are
280
iat
86°
133"
oe
190
io
402
200"
20
30
Buffer
Befforoiate
Assembly pin
Disconneetor exis
Discornector spring
‘Seer spring
agezine catch
Magazine eaien axis
Magezine ca:ch spring
Ejector
‘Magezine assembly
dawault gre
Parts list and cross section of the KG-99 semt-auto pistol.
(NOTE ~ Me * designetes parts either not Identified by number
‘or not shawn tn ints view.)striker assembly. The striker is. spring loséed
by tenston exerted ‘ron the striker spring.
Each pull of ihe trigger allows the striker
ascenbly to. sTan_ forward the
having forced the disconnector dewward, 2 machin-
eo notch of the sane engaging and oiling the
fear” down simultaneously which disengagas. the
Striker,” providing force to be trenamitted to
the cartridge primer” through the firing pin.
The dotatted. deceription of this coquence’ in
Doth the semi-auto anc converted full auto weapon
will follow in a Tater chapter.
The XG-99 was introduced as a mocerately
priced weapon, the. current retail price running
Srourd ‘$280.00. This Tow price combines with
the dood availability fas mage 11 a very popular
ten With" shosters ranging fron plinters, -sur-
vivalists, and fone omers a: a igh volue
defense rireara. The
protection, being small encugh to. cerry in a
brettcase ‘without the veient’ factor connon 0
the MAC-10" The only ‘thing it Tacted mis a
Tull “auto ‘cepability which Interdynamfes, Tne.
(USA) “later “addressed” ine version Kron 25
the MP3, At this writing the fave of the MP9
is unknown. It was eagerly anticipated out
erly mdols ware plagued with quality problens
in the boTt eree, specifically the heat treatment
Of the sear engagement area of the dol.
This eree yes identified end presunably
corrected, but the proncticn of. the M?=3. SNG
hee bocn’ Yow. hoy. "The MP-9 ‘was produced as
aseTective fire SMG, the Selector’ located on
the right’ ice forwird of the trigger. The
2
Interdynamic
MP9 9mm
Cross-sectional lagram of theo
INTERDYNAMIC MP-0 Sm SMC.
yneretat
8selector did rot provide a “safe” position,
thie. being accoupl ished by rotating the bolt
handle upward Inte a Tockieg notch in the receiver
reminiscent of "the SIEN MKLL, W-38/40, or Karl
Gustaf "Ki. The MP9 also incorporated the
fat tion of a simple wire Torn retractable stock
Similar’ to. ‘the US. MO/MSAL. This. would have
been 2 worthy addition to the 1G-89 pistel but
unfortunately would have violated BATF regelat ions
regarding shoulder stocis attached to hend gins.
Probably tte most _notewortay comlatnt
against’ the production model K6-09's has. boon
tthe "Tong, rough trigger pull, as well) es the
fnability’ of stooters to comfortably hold. the
weapon with eno ‘or tho hands. The weapon, fully
Yoaded,"welghs 67 ounces "eking it. trom
when firing one nanded. when shooting two
There is" really we. peepar (conventional) — way
to place the eft hard. én optional foregrip
YE mace that attaches to the botton of the vent i=
lated barrel jecket, as seen {the photos. in
UMS manual, This solves the problem of holding
‘the weapen, ‘becoming ery important after conver
sien to fully autonatic. “The grip is positive
and controllability as well as user contidence
are improved greatly,
Tus in part to the success of the 16-89
and the conpleints regareing tancling difficul-
ties, a “enire. version evolved, Anown as the
Ke-03 MINI “The. HIN! shares. "the" same Tower
receiver asthe KG-99, the only difference being
‘Uhat the barrel and usper receiver are shortened.
The. barrel of ‘tho MIN iz 3.0" long ar opposee
to the 5.0" barrel of the KG-99. The vanti lates
Darrel jacket is eliminet2e on the MINI, the
Upper receiver ending just fonvard of the barrel
”
INTERDYNAMIC KG-99 semi-auto pistol wit 36 rowed
magazine end opticnal front arp.
INTRATEC TEC-9 MINI semi-auto pistol
magazine.
20 rowed
15bushing. This compact version cones with a
20 rourd magacine as oppesed to the standard
36 round magazine of the (G-99. A different.
recoil spring is used in. the MINI due to. the
Tower pressure generated in the 3.0" barrel.
Bots’ the KG-99 “anc. KG-99 cone standard
with threaded barrels for attacent of recall
Compensators, Flash suppressors, or sound
Suppressors (silencers). the NINE is. the pre
Ferred choice for silencing because of its over
te ‘Yetoctty. The” 5.0" barrel procuces
ctile velocity of 1200-1400 fos,
the “speed of sound and causing ¢ Vereck" as
the bullet breaks the ‘ound barrier, The retatl
price of tho MINI runt” about $40.00 Toss” than
the Ko-89,
Later, both of these models ware further
popularized by the Introduction. of stainless
Steal’ constriction, and. important develonment
in. firearms construction and ase, experielly.
nerine Use In a salt water environment,
At some tine during 1985 or pathaps Tate
‘tne name of the company | “Interdymanics,
Yat Changed to" “INTEATEC*. "The. reason
1S immaterial as no changes were noted in the
construction of their guns. The model destgna~
Plone’ did change, tho KE-99 boconing the "TEC
and. the 5-99" MINE. becoming. the. °TEC-9_ MINI
These “are the current profuction nodels. the
stainless versions also belng available.
16
2
Operation & Disassembly
The KG-9
Int are alt
by elementary
ports The ful
WATT” charge tho ode of operation te. open bolt
Tunctiontng, providing Tull autonettc. runt! ning
With aperator control of the length of burst.
This full auto conversion iz nat selective,
however, excelvent results can be achieved w!th
iniral™ traiving.. “Ths. type _macharisa [being
hon-selective) duplicates functioning of many
Subnachinecuns 1n production and use worlewide.
K-99 MINI, TEC-9, and TEC-9
OPERATION ~ SEMI AUTO PISTOL
A louded negazine is inserted with the
bolt in. the forvard (closed) position. The
Firer pulls the operating handle fully reanard,
then sharply releases owing it, to nove
Forward under tho precsure oxorted by the recoil
spring. This allows the bolt to strip and chamber
the "top. cartrioge. fron the magazine into. the
barrel chanber. The act of retracting the operat
ing (volt) hanéle. previously described "causes
the striker to engage the sear, the firing pin
being held ins cocked" position.
With the bolt forward the firer my place
the weapon en "safe" by pushing the bolt handle
7lew of KOO over rector deal
‘Ejector: ao
in towards the receiver. This blocks the firing
Fin Fron neving formard. "To fire” the. weapon
the boTt handle must te pulled out to. the "rire"
fosition. "At this. tine ‘the trigger {s pressed,
the movonenr of which Forces the dlaconnector
Gommard pulling the sear cowr sinultencously.
Agvthe sear disengages the base of the stri
the spring tension exerted. by the striker 3
forces the striker and ‘ring pin formard, ide
Sng the "primar and dotonsting. the cartridge
The forvard movement of the striker also pivots
the Giscomector Forwird out of engagement. with
tho soar.
The rapidly expanding gases generated in
‘the cartridge ease propel” the projectile into
the vitted lanes of ne barrel. The gases push
Feanard ageinst the now empty cise ana bo
‘the heavy” bass opening omly 1/16" atthe tine
‘tne bullet Teaves the Barrel. The bolt continues
Back," estracting_ and ‘ejecting ‘the empty cho
striler assenly ‘oves "rearwarg with the
holt. ‘bassiag over the sear ‘ose, The recall
Ts" fupported by a gulee rod,” and. the
mn exerted overcomes “the mass of "vie bo
ig it 10 ‘stop. and racipracate forwa
Ying and chanbering another Tive.eortr
‘The ‘trigger mst be released so Unat the nich
jn the ‘rete of tho ‘disconnector may rise. and
engage the sear. By pressing the trigger egainy
the tring sequence will then by repeated
1OPERATION - FULL AUTO SMG
The weapon Is loaded In the sane nanner
as the senicauto versions, To ready
Fer Firings retract the
vara.
nd.'3. sear
Bolt, the reco
the triggers
yr nose “dow
ring the
ie “retsed” reed
the base of the
rovenent strips
and. forces it forsare. again. At this point the
Firer may continue to hold the trigger down,
the discomnector being engeged with the seer
20
KG-89 open balt SUG being readied
fs to push bolt hendls inte the sof pos
Step one
Insert ¢ loaded mogesine upward into magazine housiig.
Push firniy until the magezine latch engages Ineking
locke on magazine,
aLe
be in the teocked™
‘weapon, pull the bolt handle
cout of the ‘he handle
‘Clase up view of the ejection port showing the bolt Comparitive view of the 20 round magazine Ceft),
inthe Mecoked” postion.
Place. Nove top curerage
22 23Dolt handle, retract the belt handle tothe
rear, ‘extracting and ejecting a Tive cartridge
Trove was. chanbered.” Work the hendie back
ang “forth. then visually check the chamber anc
Bote face fora Tive reuné. This practice shoule
al} automatic weapons. Reneaber
and, that Murphy vas. an optontst!
Too’ often he only allows you one mistake. Depress
the trigger al Towing the Striker to falT.
Press out the essembly
anc punch. “Pull the upper rece
Ward, ‘cut’ of assembly with the lover receiver,
Retract the bolt handle pulling the hendie out
of ‘the holt when aligned with the hole at the
ore of the slot. The bolt aszesbly will now
Slide cut the rear of tte upper recelver. The
ott. assenbly 15. stripped by wrenoving. the E-ring
fon the end of the resol spring guige red. The
bole wil slige off leaving she striker, Tiring
Bi spring, recall spring quide. rod,
Striker spring guide rody. striker spring, buffer
assenbly, and. tvo more E-rings at tre: butter
ere of "tho respective guide rods. Asserble
by reversing “thts "Ne disassenbly
DISASSEMBLY FULL AUTO SME
Unload tne veapon by removing tne magazine
fas decerined “in the above section. Pull the:
bolt hanéle fully rearwaré until the belt engages
‘the sear. Visually tnspect the cranber” ang
Bolt fac far a Tivo ravnd
checking the bolt face is to see if
has. been positioned in the recessed
and being Rela in place by the extractor).
After assuring an unloadee
the bolt to close on an enpty chanber by” a
ina safe direction and pressing. the trigger
Press out the assenbly pin securing the two
recetver components, itt tne upper recetver
‘e forsard off of tho dice at tho Year
recetver, At this time pull the
“lly retvward to. the enlarged tol
out of ‘the The bolt essenbly will
ut the rear of the receiver at ths tine
the recoil spring, rece! 3p
ang recoil. buffer” assenbly
$9: the bolt. Removal of the front Fering) fron
the recotl ipring guide roe. Mill” allow reneva!
of the bolt body. Reverse tre procedure to reas-
Sone
Before disassembly, unload the woepon and place the
Dott tthe closed positon.
27Uso 2 punch and press the asvembly pi out
of the ower recerver.
Slide the bolt assembly reerward out of the upper
and puted forward out of the lover receiver receiver body
26 29The 6-99 SMG fiew-stripped io ts major
components
1. Upper receiver asembly with optiont verticet faregrp.
z heraie
Assembly at.
‘Semi -auto ports rerioved forthe ull auto conversion:
4 striker Spring
5. Firing Pin
30
3
Conversion Procedure
The conversion procedure outlined inthis
chaptar falls under federal regulations regarding
necessary,
aimachinegun itself by definition, irregardless
of the prescence of 2 firearm, ibe conversion
Geserited pave requires | the manuf
Snstallation of anew bolt. This bolt 13 the
only” component required. to produce full auto
fire, henceforth tho bolt bacones the registarad
eleven: conprising a "nachinegan™. 00. NOT BEGIN
COuSTRUCTION OFTHE “BOLT GNTIL ATE "APPROVAL
ire and
TS RECEIVED. FAILURE TO-DO SO WAY. SUBJECT. THE
BUILDER 70 A FINE OF UP To $10,000.00 410/08
INCARCERATION OF UP TO TEN YEARS.
As described in the previous chapter, the
fully automatic, KG-99,"KO-09. MINE, TEC, and
TEG-3 MIND eI operate’ fron the open bolt. The
original semi-auto bolt, striker, striker spring,
Striker spring. guide," Eoring, ard firing pin
fre not used ond my be. saved for spare components
iF the weappor were tobe later converted to
semi-auto, (an oxample boing to move. to another
State In’ which machineguns are not. permitted).
he extractor and. extractor” screw are removed
ind Used. with ‘the ‘new bolt. Te 1s advisable
to simply orcer a replacement extractor end
akerow_in the event the original ever becomes
demuced:
The SHG open belt is detziled in the accom
penying. drawings. and photos. The bolt reteins
fost of the Same profiles and. dinensions. of
the original soni-auto belt. ATL dizenetone
are provided to Tetricaze anew bolt. fron the
Tesvective drawings. but it will be helpful
to the mchinist to. compare the old bolt acting
the Simtlarities to the drewings tor reference
during construction. The areas” of difference
between the two ere Gescribed as follows:
1. Elimination of the complex rear cavity housing
the strlier assembly” end” rirtng pir. The
‘open bolt ‘does away with all of these ‘camo=
rents, allowing” the rear Botton section
Of the OIL. te renin’ "sorte". Also, the
firing pin hole through the ‘center of the
bolts deleted. Additionally, the striker
ing guide red mole through’ the bolt 15,
Geleted. The photos clearly show. bottom
Viens of both sem and full auto bolts.
2. Utilization of a Fixed Firing pin. As noted
above, the floating firing pin hes
beer delezed.” A fixed firing pin ts machined
inte the boit faco to the preseribed dimen
sions. "Also of critica? tnportance in assur
Broper feed in open bolt MG's. isthe
ralsed "feed Np" on the bolt Fece. This
is 2 ricge the sane height as the major
bolt" faco, and is the part of the belt which
contacts the base of the cartridges as they
are striped fi magazine. The. inpor-
Rance oF thie iguthat it keeps the
bate of the cartridge amay from the protruding
a2
Compartinve view of te bottom of the semi-auto
pistol bolt (top, on SMG open’ bolt ower). Note
‘bvence of cavity in rear af SMG bolt. Alse note sear
engagement "step" on SMG belt.
Front views of semt-asto ott (eft end SMC dott
(igre) Note fed firing pin and reised feed lip on
SME ote
232
tiring pin located in the bolt face recess.
As" the 'eartirdge ts fed up the barrel ramp
the rount it properly. posttionad in. the
chanber, at which time the extractor. springs
ver the shell vim and the tiring pin ete
fates the primer. tho tomi-auto.delts will
have bade relief cut willed inte the bolt
face to the depen ef the recess. TMs 1s
2 Connon practice for all" weapon manufactur=
ers. If, for instance, a bolt with a fixed
Firing pin. but witheut “a raised feed Tsp
if used; the cartridge base wi'l slide up
the recessed bolt ‘face curing chumpering
nts1" the rim oF the case contacts ané Jane
against tre protruding firing pins
Establishent of 2 "soar ongagonant cto!
fon the bese of the full auto bolt. As
escrited previously open bolt. weapons are
Neosked". ty. retracting the bolt assembly
until) it Ys ‘Tecked in plece by engaging
She sear nose. To enable ‘the sear to inter=
cept the Fall auto "bolt, it ie. necocsary
to Incorporate a 90" shoulder on the base
of the bolt. “This shoulder 1s machined
to the prescribed ginensions and iz te remain
‘snarp's lo burrs nay renain, l1kewise
the, thoulder should. ‘net be" chamfersé. or
rediused. The beat "treatment procedure
Will provige proper wear resistance to prevent
oat thie point. Te. is this area in
which Interdynantes” USA had._problens wish
terlier "Wed SMG polts being. "soft" “anc
wearing oxcessively.
OPTIONAL MODIFICATION = A slot exists in
the base of both the semi and SHG belts,
34
Close up view of front of SNC bolt. Note extractor,
Taxed firng pir, raised feed lip, recoil spring guide
rd hole, ond clearance netones for magazine feed
Tipe ara ejestor
Detait of sear engagement step on bottom of SMG
35Extractor
centertine tron bott & D
FULL-AUTO BOLT
36
7identical indepth. The purpose of the
slot 1S. t' provide clearance between the
bolt which reciprocates over the ajector
‘extending above the trigger and sear necha-
isms, "In alignnent with the ejector ts
the, discomectar. if “the discomectar 1s
bent or off center in its alignment with
the ejector, te sides of the slot. in the
full auto bolt may cause friction and tripping
the discomector out of engagement with
the Seer” resulting in an uneanticipated
stoppage. As 8 prectutiorary measure, machine
the width of the slot ta. .12s" rather ol
the Standard 093". Use the sane center!
Ginension of the slot for reference. Extra
Side" clearance 1s then achieved without
affecting tarteidgo stripping or positioning
in the bolt face. Also check "the sides
ff the discomector for any burrs which
ay interfere in the slot area of the bolt.
This completes description of the full auto
bolt aifferences
MEAT TREATMENT OF THE BOLT
The bolt must be manufactured of a suitable
heat-treatable steel, and tien heat treated
after all machining 1S campieted. The particular
Stoel ised in fabricating the bolt 3n this nan
wes. 1-3/6" dianeter drill rod, which isan off
hardening variety know as 0-1.
Below are sone of the more comon neat
treatable. steels which my be encountered for
se. in fabricating tne ‘bolt, as well os. heat
Greatnent data, The first. Cares ‘Tistings ere
The extracior is held in place by o socket head set
screw thrown the side of the bolt, intersecting the
extractor hole,
Tre belt hendic hole t& drilled into the bolt bedy and
grooved excera’
Fees tn"
{mao places to retan the bolt
"safe" positions.
30for comen aircraft alloys. hile the last three
are for typiesl too) steel alloyes
room orcse roca.
‘Tre eRPEIATRE ENO TOPEMATIRE HESS
weoesssorr on aotearoa
losis ok tae
Mist me oes800'r ae oe
iste m-ne6 a sea
Asta USG-I8OF ott sv
If propor heat treating facilities are
rot avaitable, tt 1s advisable to have It comer-
Ciatly_ processed, \araferably ina vacuum oven,
fr {nert ges injection oven to. prevent. scaling.
Check with local machine shops" or the yellow
pages for roferoncoe.
4
Assembly & Testing
The various parts to be deleted have been
Listed” in previous chapters. These part are
removed a5 10) lows:
1. The reco! spring guide ts removed fram
‘the original bolt’ by’ supporting “the buffer
agninst ve secure cbject and with one. hand
ust” the boTt downward toward the burver
HTightly so. that. the E-ring’ can be. reached
near the end of the guide red. Using a
bait of small pliers, grip the micdle edge
of the Ering and pull st aut of tho machined
(groove in the guide rod. The boTt nay sow
Fenoved tron the guide rod,
Ince: the reco!l spring fe exerting
tension against the bolt.
2. The striker spring guide will sti11 be post
tioned in the buffer plate as the original
bolt ts renoved fron the recoil spring gutde.
After the bolt is removed, the firing pin,
striker, an¢. striker spring 111 de~ Tree.
Tate these off of the striker spring guide
and set them aside. The striker »sprin
(uide can now be pressed rearward out
the. buffer (plate. The rear E-ring on. tho
guice does not ave to ‘be renoved. Place
the ‘striter soring guide along with the
other renevoe partes
a—~ ‘
Note. the "striter” engagements, one which ‘engages
{he sear and one that trips he discomector.
Spring Guide Rod w/E-Ring (rear)
: Serng
3. Striker Spring Guide w/B-Ring (rear)
To strip the bolt assembly, push the belt down on
guide rods and remove
the reeott sort guide red.extractor "screw into the
‘of tho. new bolt,
Check the
Exploded view of the KG-39 open-bolt SMG.
aa 45,SMG Bolt Asserbly fled stripped: NOTE ems § Q
4.9 arp now deleted ent not necetsary for the SMG i
‘conversion.
4. Open Bott & Recoit Spring guide
2 puffer ona buffer Plate ‘od with rear S-Rirg
6, Recoil Sing
2 BRing
round into the nageziney Tedd the megazine
SMC Ope-telt exsemoiy easy for mat azsembty
in upper receiver.
46 aKG-99, KG-99 MINI
TEC-9, TEC-9 MINI
3002385 rounds pe eles : FULL AUTO
Neapons nt CONVERSION MANUAL
for a variety
48