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ELSEVIER
N. G a t t e s c o a & E. Giuriani b
aDipartirnento di Ingegneria Civile, Universit~ di Udine, via delle Scienze n. 208, 33100
Udine, Italy
bDipartime,nto di Ingegneria Civile, Universit~ di Brescia, via Branze n. 38, 25100 Brescia,
Italy
ABSTRACT
NOTATION
n Number of cycles
s Slip at interface between steel and concrete
Stui Recovered slip passing from the maximum to the minimum
shear load
As i Slip increment at the end of each cycle
Monotonic curve dimensional coefficients [Eqn (1)]
Oi Average slope of unloading shear force-slip curves
1. INTRODUCTION
The behavior of the stud connectors has been broadly investigated by many
researchers both to determine the bearing capacity under monotonic loads as
well as to study the response under repeated loads.l-7 The cyclic loading tests
were mainly focused on the problem of elastic fatigue. 1-3,5-7 In this case the
fatigue resistance does not significantly depend on the peak of the shear force
but it is strictly related to its range. Hence, tests are normally made with
unidirectional cyclic loading so that the classical push-out test can be adopted.
The behavior of stud connectors under reverse cyclic loading is of interest
in the study of some specific problems, like those concerning low-cycle fatigue
in structures subjected to repeated loads and having a connection which
deforms beyond the elastic range. In such cases some connectors yield [path
OA in Fig. 1(c)] during the loading of the structure while the steel beam is
still in the elastic range. When the load is removed the structure tends to go
back towards its initial undeformed configuration with no slip at the steel-
concrete interface so that the yielded connectors are forced to recover part of
their inelastic deformation. Hence a shear force of opposite sign occurs due
to the steepness of the unloading branch [path AB in Fig. 1(c)] according to
the results of Refs 8 and 9.
Few research papers are available concerning cyclic tests on stud connectors
subjected to reverse shear loads) '5,8 In Ref. 1 no information on the shear
load-slip relationship is given because tests were focused on the evaluation
of the life to failure of the connection for a constant loading range (high-cycle
fatigue approach). Research papers 5"8 discuss the results of some tests carried
out using the classical push-out method which was adapted to allow the rever-
sal of the load. A limited number of cycles was performed due to the onerous
test procedure, but these early results provided useful information on the ana-
lytical modeling of the stud behavior.
In Refs 9-11 the problem of both the structural and the connector behavior
have been studied in detail on small-scale specimens under repeated loads.
For cyclic loading of the stud connectors a special direct shear test was set
up in order to remove some limitations of the push-out test which were put
in evidence in Ref. 8 and herein discussed in the next section.
Stud shear connectors 3
Loading phase
Total sup !
Total slip .L
4,
A
(a)
Unloading phase
IR~idual slip ip
.... ~ ~. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i ,S
0
!I
i
'
o
Resldua slip,. Recovered sllp.
T T
! i (c)
(b)
Fig. 1. Behaviour of a composite beam: (a) loading phase; (b) unloading phase; (c) connector
shear load-slip relationship.
This idea of a special test based on a direct shear loading for the study of
full-scale stud connectors is proposed in the present paper. The specimen has
been specifically engineered to allow the use of dynamic test machines, so
that a large number of cycles can be easily performed.
The present research work aims to reach the following objectives:
• presentation of a direct shear test for cyclic loading of stud connectors;
• discussion on the features of the proposed test compared to normalized
push--out tests;
• achievement of experimental shear load-slip curves with adequate load
histo~des which describe the actual stud behavior in a composite beam
unde~r repeated loads;
• to provide a detailed experimental support for the analytical modeling of
cyclic behavior of stud connectors which is needed for numerical analyses
and computer simulation studies of composite beams under repeated
loads.
F,::--i
II i
F, !
It I
l 1
Fv"~F. t TF, t
(o) (b)
Fig. 2. Equilibrium forces in push-out test (a) with or (b) without friction with the plate of
the testing machine.
Stud shear connectors 5
• i ,
i ~ i:-:.~...~ ~ ~ ,:
oi El o i ~ •1
I I
i i
I I
J i
Ca)
(b)
i ~ ~ i
,q o RI=R2= -.M
hl~t,i!::~:::~::!]lV,=,,, M i::::::::::. "::::::::::::::::i 0
2i o
Co) Cd)
Fig. 3. StudLbehavior simulation: (a) element in the beam; (b) element in assonometricview;
(c) forces acting on the element; (d) forces acting on the specimen.
Steel
Steel Steel / element Steel
Q
/element /bar /I.....~ ........
~/bar
1_
Screwed
bars Steel Stirrups
.... o . . . . . .
Con~'crete Concrete
struts struts
(c) (d)
Fig. 4. Schematic specimen details: (a) longitudinal section; (b) plan; (c) struts and ties in
specimen in tension; (d) struts and ties in specimen in compression.
Slob
element
Concrete Concrete
ribs block
(a) (b)
~ 1 Slab
Q/2 element
Concrete
ribs
(c)
Fig. 5. Shear flow in test specimen: (a) transversal view; (b) plan; (c) assonometfic view.
[Fig. 6(c,d)]. However, the contribution to the stud resistance due to both hori-
zontal and vertical ties is always less than 0.5%. The maximum tensile force
of vertical ties has been estimated not greater than 10% of stud resistance so
that its effect on local concrete deformation around the stud can be neglected.
Steel element (b) is obtained from a steel rod of 70 mm diameter by machin-
ing the middle part along its axis to provide a plane surface corresponding to
the connec,tion interface [Fig. 6(d)]. At one end the rod has a reduced diameter
(35 mm), ~Loallow clamping into the grips of the testing machine. The other
end is coupled with bar (g) and disk (h) by means of an assembling bolt (k)
which assures the alignment between the steel elements (b) and (g) during
casting. A steel rib has been welded to element (b) to increase its stiffness.
Steel washer (j), which is put between steel element (b) and disk (h), and
assembling bolt (k) have to be removed before testing to avoid contact
between them during the reverse loading. Expanded polystyrene layers (1)
covering l~he outer parts of steel element (b) are arranged to avoid other con-
tacts with concrete besides that of the stud connector. Moreover, a thin layer
of paraffin wax is interposed along the steel-concrete interface in order to
avoid bond and to reduce friction.
N. Gattesco, E. Giuriani
T T T
i 240 1
T T
c) LONGITUDINAL SECTION
(~ S~ud connector
(~) Steel element
(~ Concrete block
(~ Vertical steel tie=
(~ Horizontal =reel tie=
(~) Longitudinal =crewed bars
"I" V
(~ Hollow M~el bar
(~ Pull reactant disk
,L 400 200
T T T (~ Push reactant disk
÷ 600 + (~) Steel washer
(~ Auembling bar
~) Polystyrona layer
End ateel plotee
d) EXPLODED VIEW OF SPECIMEN
Stiffener
Sec. A - A
Sec. B-B
'""""""""-[------'
Fig. 6. Specimen details: (a) plan of specimen; (b) transversal section; (c) longitudinal section;
(d) exnlnd~d vie,w
Stud shear connectors 9
3 TEST PROCEDURE
Different blocks of cycles have been carried out simulating various levels
of the maximum load of the beam. Each block of cycles was performed vary-
ing the shear load between two constant values and the damage accumulated
at each cycle, expressed in terms of slip increment As at the end of the cycles,
was evaluated. The minimum value of the cyclic load was chosen as a percent-
age of the peak cycle value. In particular, values ranging between 30% and
-10% of the peak load were considered. Each block of cycles was concluded
when the slip increment As reached either a null value (shakedown) or at
most a constant value.
The loading rate was kept constant and equal to about 500 N/s so that, for
a load range of 50 kN, one cycle every 200 s (0.005 Hz) was performed.
A dynamic hydraulic system (Instron 8500) was used for loading and for
data acquisition both for monotonic and cyclic tests. A global view of the
experimental apparatus is shown in Fig. 8.
4 RESULTS
The experimental results concern four specimens with the features discussed
in Section 2 (Fig. 6). The concrete was made using Portland Cement and river
aggregates of 20 m m maximum size. The compressive strength of concrete
was determined from cubes (150 mm) which were cured under the same con-
ditions with specimens. The details of mix proportion and compressive
strength of concrete are given in Table 1. Headed stud connectors were used
with the geometrical and mechanical characteristics reported in Table 2.
Two specimens have been tested with monotonically increasing load
(Table 3) to check the reliability of the proposed direct shear test by comparing
the results with those obtained using the common 'push-out method' available
in literature. 1-3"8'14 The other two specimens have been tested under cyclic
loads with the number of cycles for each load range indicated in Table 3.
The number of tested specimens is quite limited and the results are signifi-
cant only for the concrete grade and stud characteristics investigated. How-
ever, the limited scatter of the results of the two couples of specimens as well
as the special care taken to follow step by step the test progress allow the
experimental results obtained to be considered as reliable sources for the ana-
lytical modeling.
The results concerning the monotonically increasing loads are presented in
Fig. 9. The curves represent the relationship between the shear load Q and
the slip s at the steel-concrete interface. Specimen M1 [Fig. 9(a)] was loaded
up to connection yielding (3 m m slip) while specimen M2 was loaded up to
connection failure. The rupture of specimen M2 occurred with the shearing
of the stud shank preceded by a limited softening branch. The main results
are also summarized in Table 4.
Stud shear connectors 11
In the test proposed here one single connector is adopted in order to obtain
detailed information about the actual behavior of the connector under numer-
ous loading cycles as discussed in a previous section. For this_purpose the
adoption of more than one connector may hide the relevance of some
important local phenomena. On the other hand, in the determination of the
maximum static resistance of the connectors the use of four or more studs
per each specimen, as in push-out test, is preferable because the average value
so obtained reduces the scatter between different specimens. However, the
comparison among the monotonic curves obtained with 'direct shear speci-
men' M1, M2 and some curves available in the literature,3'~4 obtained as aver-
age result:~ of many push-out tests, shows a very similar behavior [Fig. 9(b)].
12 N. Gattesco, E. Giuriani
TABLE 1
Mix Proportions and Compressive Strength of Concrete
TABLE 2
Geometrical and Mechanical Characteristics of Stud Connectors
Shank diameter 19 mm
Overall height 125 mm
Head diameter 31 mm
Head height 9 mm
Weld collar diameter 23 mm
Weld collar height 6 mm
Yielding tensile stress fy = 350 MPa
Ultimate tensile strength fu = 480 MPa
TABLE 3
Test Specimen Loading Pattern
M1 Monotonic Reaching of --
plastic branch
M2 Monotonic Connector failure --
C1 Cyclic 30 11.8 10 a
40 11.8 11 b
50 9.4 28 c
60 7.2 54 d
70 4.2 330 e
80 -1.2 650 f
80 -9.0 140 g
C2 Cyclic 50 2.25 25 a
70 -2.0 500 b
80 -9.0 100 c
Q ~ /3.s
= c~. 1 - e-~- + y.s, (1)
where a = 0.97, /3 = 1.3 mrn -1, ~/= 0.0045 mn] -1, as shown by the curve in
Fig. 9(b). Equation (1) is a refinement of analytical models proposed in the
literature.l 1,14,~5
Figure IL0 shows the shear load of the connection along half a beam corre-
sponding to loading and unloading phases. 9"11 The connectors near to the sup-
port are subjected to high values of the shear load, during loading, and to
negative shear load, during unloading, while those close to midspan have low
values of the shear load, at beam loading, and do not have negative shear
loads at beam unloading.
The shear load-slip curves (Q-s) for cyclic loading tests C1 and C2 are
plotted in Figs 11 and 16. The m a x i m u m and m i n i m u m load of each block
of cycles as well as the number of cycles n are reported in Table 3. The load
ranges of each block of cycles were assumed on the bases of some experimen-
tal and numerical results of beams subjected to repeated loads which were
studied in previous research works. 9'11'13
Each block of cycles of specimen C1 (Fig. 11) shows that the increment
of slip Asi (Fig. 12) at the end of each cycle tends to decrease in the first few
cycles and then to settle to a constant value as shown in Fig. 13(a,f). This
14 N. Gattesco, E. Giuriani
120
100- ~ Specimen M2
°
imen MI
°
~8o-
"40-
t/)
°
20"
0 10
Slip (mm)
Ca)
~ '°l
0.8
!°61
--g0.4
~o. in/ i
Slip (ram)
(b)
Fig. 9. Monotonically increasing load tests: (a) shear load versus interface slip for tested speci-
mens; (b) comparison of test results with results in the literature (Refs 3 and 14).
Stud shear connectors 15
TABLE 4
Test Results
beam loaded ,~
J=
e-
_e
.4J
/
/ ~
-'"--<'' /x i Lx¢
°--
C
:3
Q.
"0
_o
0
0 0.5
abscissa x/~
Fig. 10. Shear force per unit length along beam axis both at loading and unloading of the
beam.
80
.- It=m,== - - .+]
z---•60
o, 4 0 ¸
tn
20
0
" " ~ ~ " ~ ~ S p e c i r n e n C1
-20 i i i i i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 !
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Slip (ram)
Fig. 11. She~ load-slip curves r e ~ e d to cyclic test C1.
Q
TT
.//.//
1 Sul J
T ~r S~l
Fig. 12. Notation for increment of slip at the end of each cycle and average cycle slope.
After the block of cycles (g) the residual monotonic strength was evaluated
as well as the ultimate slip and their values are reported in Table 4. The
accumulated damage during cycles reduced the monotonic strength by almost
10% and the ultimate slip by about 30%.
Another parameter characterizing the cyclic curves (Q-s) is the average
slope of the unloading branch defined as 0i = AQIs'ui (Fig. 12). In Fig. 15 the
ratio between the average slope (9,. at i-th cycle and that of the first one is
plotted against the number of cycles. For each group of cycles this ratio tends
to a nearly constant value ranging between 15% and 25% lower than the
initial value.
Stud shear connectors 17
~,o.ooe.I Specimen
Cyclm groupClo o.~e; Specimen C1 I
t CI~ group •
E 0.o04
O.O/
0
. .
2
. .
4
.
6 Q - 1 8 . 2 i~i
. .
6
Cycles
. . .
iS I0
I ~
II
~,t0 . ~ '8.0: 100
~~100: ::~ ::"--'
200
---..
~10
-'. ' ......
300
I
o.ooej Specimen C1 o.olz]. Specimen Cl ]
"~ ] Cyckm group b
I 1 c~. gro.p f I
~*'**'1 a~-o1., ~ I
cb) t I('>
0
~ " ~ . ~ . S p e c i __
m e Cl
n~ _ ~
O.O2O
-~ Cyckm group c Specimen C1
.o.oo4 ~ & Q - 4 0 . 6 kN Oyekm group g
0.0111
o.o/ .... ,. ~ . ~ . . v ~..v.~/..~..
0 5 10 15 :n 25
Cycles '~0.012
(g)
, o.ooej Specimen C1 I
E 1 Cy:lee group d I
< \
i(o) O,OO4
o.ot
0
. . . .
tO 20 30 40 50 ¢10
0,0
40 80 80 100 120 140
Cycles Cycle-.
Fig. 13. Increment of slip at the end of each cycle for various load ranges of specimen C1.
For specimen C2 a different load history was adopted with three blocks of
cycles (Fig. 16). Similar results as for test C1 were obtained both for the
accumulated damage, as shown by curves of Fig. 17(a,b,c) and for the average
cycle slope ratio 0/01 (Fig. 18).
5 CONCLUSIONS
The proposed experimental test based on a direct shear load applied on the
connection and the results obtained allow the following conclusions to be
drawn:
(1) For long span composite beams with deformable connection submitted
to repeated loads some connectors can be subjected to reverse cyclic
shear load. In these cases the standard 'push-out' test presents some
limits and modeling inaccuracies which may influence the value of the
fatigue life. Most of them can be removed with the proposed direct
shear test.
(2) The direct shear test proposed here was also used for monotonically
18 N. Gattesco, E. Giuriani
a)
b)
Fig. 14. Failure of stud connector: (a) concrete face; (b) steel element face.
~1.4 ,
Specimen C1
~1.2]
/
~-0.8
M
0.6
100 C y c l u ,group c
C y c l u group b "; p. _ 8 " ~
..8o .,_____ = ,, ~ 8 8
"0 Y
,2o
0
,----- , - - - , , ~ _ - ~ ~ ~ ~ 7 Specimen C2
-20 -I ., . l l l , l l l l . . . , W . . . . | . . . . l . . l l | , . . !
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Slip (mm)
Fig. 16. She~ load-slip cu~es r e ~ e d to cyclic test C2.
Fig. 17. Increment of slip at the end of each cycle for various load ranges of specimen C2.
1.4.
O
~1.0
_:O o..i
~' 0.4.
qP
o o.2.
'~ o.o .... ~0''" "100. . . . 1do" "" "zOo''' "2dm' '" "~ o
N u m b e r of c y c l e s
Fig. 18. Average cycle slope ratio versus number of cycles for specimen C2.
ACKNOWLEDGEMENT
The financial support of the Italian Ministry of the University and the Scien-
tific Research (M.U.R.S.T. 60%) is gratefully acknowledged.
REFERENCES
9. Gattesco, N., Giuriani, E. & Pittolo, A., Theoretical and Experimental Investi-
gation on the Behavior of Steel-Concrete Composite Beams Subjected to
Repeai;ed Loads (in Italian). Technical Report, Istituto di Meccanica Teorica ed
Applicata, Universi~ di Udine, Italy, June 1987.
10. Gattesco, N. & Pittolo, A., The Influence of Connection Deformability on the
Behawior of Steel-Concrete Composite Beams Subjected to Repeated Loads (in
Italian). Studi e Ricerche, Corso di Perfezionamento per le Costruzioni in
Cemento Armato Fratelli Pesenti, Politecnico di Milano, Vol. 9, 1987, pp. 343-
364.
11. Gattesco, N. & Giuriani, E., Experimental Study on a Steel-Concrete Composite
Beam Under Repeated Loads (in Italian). Studi e Ricerche, Corso di Perfeziona-
mento per le Costruzioni in Cemento Armato Fratelli Pesenti, Politecnico di Mil-
ano, Vol. 10, 1988, pp. 299-326.
12. Oehlers, D. J., The Derivation of the Fatigue Endurance of Stud Shear Connec-
tions in Composite Steel and Concrete Bridge Beams. Technical Report, Univer-
sity of Adelaide, Australia, No. R81, Nov. 1988.
13. Gattesco, N. & Giuriani, E., Analysis of Steel and Concrete Composite Beams
Under Repeated Loads. IMTA 075, Istituto di Meccanica Teorica ed Applicata,
Universith di Udine, Italy, Dec. 1990.
14. Johnson, R. P. & Molenstra, N., Partial shear connection in composite beams
for buildings. Proc. Institution of Civil Engineers, Part 2, No. 91, Dec. 1991,
pp. 679-704.
15. Aribert, J. M., Dimensionnement de Poutres Mixtes en Connection Partielle.
Mixed Structures including New Materials, IABSE Symposium, Brussels, Sep.
1990, pp. 215-220.