SCHNEIDER ‘Schneider-Werk GmbH Walkmihlenweg 1-3 D-2400 Libeck 1 ‘Telephone 0451/53008-0 Telex sneidw d 26760 Telefax 0451/5300828, Operating Instruction Senator 76 sc Senator 76 s Serial number: SENATOR KG Schneider-Senator Verkauts-GmbH & Co, Luetkensalles 60, 0-200 Hamburg 70 Telephone 040/6566061 Telex sughh d 214491 Toletax 040/6560462 ____ SCHNEIDER SENATOR ~oo COCsCSSCHNNESIDERR SGEENSATOOR, ___ Table of Contents tem 14 16, 16. 17. 18. 19. 20, 21 2, 23. 24, 25, 26. 27. 28, 29, 30. 31 32. 33, 34, 36, 36. oT. Machine Layout Applications Construction Details Machine Erection Before Starting Up Switching on the Machine Switching on the Blower ‘Switching off the Machine Safety Devices Mechanical Cut Indicator Optical Gut Indicator Clamping Pressure Setting Function of the Four-Side ‘Automatic Trimmer = Clamping and Cutting Knife Changing Knife Alignment Knife Stop Changing the Cutting Stick Cutting with the Cover Plate Operating the 76s Moving up to the Reference Point Dimensional System Dimension Setting by Hand ‘Automatic Backgauge Positioning by Numerical Input Selecting a Program Selecting a Program Step Clearing a Cutting Program Clearing a Required Dimension Programming an Actual Value (Storing & Cutting Dimension According to the Print Format) Starting the Automatic System Program Interruption to move to a desired setting which has not been stored Display of unoccupied Storage Spaces Programming the Preclamping Time ‘Switching on the Air Supply ‘Computing by Pocket Calculator Programming the Supplementary Function Difference Measurement Display of a 6-Position Cutting Counter Page 4 12 12 13 13. 14 14 14 14 15 15 16 18 18 tem 38, 30, 40, 4a 42, 43, 44, sc76 6/1990 1 Page Display of a 6-Position Service Counter 18 Practice Examples: 1. Four-Side Trimming with ,Paper Eject" as supplementary function 19 2. Four-Side Trimming with Separating Cuts via ,Repeat" supplementary function programmed by means of the numerical keyboard 20 2a, Four-Side Trimming with Separating Cuts via ,Repeat” supplementary function programmed with cut indicator 24 3. Four-Side Trimming with Separating Cuts programmed via numerical keyboard 22 Ga. Four-Side Trimming with Sepai Cuts via programmed via cut indicator 23 3b. Four-Side Trimming with Separating Cut programmed via numerical keyboard with the aid af a pocket, calculator 24 Lubrication Instructions 25 Diagrammatic lilustration of Inter- relationship between Cut and Clamping Knife Grinding Angle Faultfinging Operating Field of the 76 se 27 238 atSCHNEIDER SENATOR sc76 sii 6-2 Technical Data: Technical Specifications for SENATOR 76 ," and ,sc” Cutting Length 760 mm Operating Height (infeed) 110 mm infeed Depth 780 mm Residual Trim 20 mm Connected Loading 3 kW Weight, net, approx. 980 kg Machine Width with Delivery Tables 1600 mm Machine Depth 1637 mm, Machine Height 1436 mm, Front Table Length 500 mm, Table Height 900 mm, Clamping Pressure, min. 100 daN Clamping Pressure, max. 2500 daN Floor Loading 650 daN/m? Specific Surface Pressure 1,5 daN/em? Rights reserved to adopt technical modifications in the course of improvement and further deve- lopment, 1. Machine Layout 1 Emergency Off (lockable) 2 Optical Cut Indicator/Table Lighting Switch 3 Operation Selector Switch (Operation/Knife Change) 4 Master Switch 5 Cut Buttons (Two-Hand Actuation) 6 One-Hand Operation (Handwheel) 7 Clamping Pressure Control 8 Footpedal 9 Knife 40 Knife Carrier 11 Clamping Beam 12 Safety Barrier” 13 Operation Field for se 14 Operation Field for s 15 Left-Hand Side Table 16 Right-Hand Side Table 17 Electrical Control Box 18 Finger Gauge 19 Knife change adjustment * Special Accessories2. Applications. The Schneider Senator 76 is a four-side trimming cutter designed specifically for smaller print shops, in-house print shops and bookbinders for trimming paper, plastics, rubber blocks/plates, board, veneers, card, film, foil, ete. 3. Construction. The clamping and cutting functions of the four- side trimming cutter are operated hydraulically, with the knife and clamping beam being moved by hydraulic rams via a coupling linkage. These com- ponents are mounted on the column frame, the geometry of which has been designed to absorb the forces generated during clamping and cutting. The machine is carried on its base structure, in which the hydraulic block is also suspended. The grooveless worktable with integrated back- gauge is located in the column frame to form one integral unit, The machine is covered by dyed, fibreglass-reintorced protective hoods. The ope- rating keyboard compiete with electronics system fits neatly into position under the hood. To one side at the front, convenient for servicing access, is the electrical switchbox, containing both the ‘operating electrics and electronic modules, 4. Machine Erection. Erection of the machine should be left to one of our after-sales service technicians 4.1. Corrosion-protected parts must be cleaned off using a suitable cleaning agent and greased or lubricated as required 4.2. The worktable is bolted into position on the machine frame on the installation site, using the accompanying bolts. 4.3. The machine is aligned with the aid of a spirit, level, ensuring precise levelling in both longitudi- nal and transverse planes. This levelling is carried out with the aid of the adjustable pedestal bolts and worktable base. 4.4. Footpedal (8) is pressed down under foot pressure, thus moving the clamping beam down into bottom working position. When the foot is removed from the pedal the clamping beam should return smoothly to rest position. If this does not happen the pedestal foot screws should be adjusted accordingly. When the final adjust- ments have been made to the feet the locknuts must be tightened home. 4.5. When table installation has been completed the electrical lines must be connected to their appropriate terminals. _SCHNEIDER SENATOR S076 6/1990 3 46. The backgauge with the finger gauge is moved from back position up to the front by tur- ning handwheel (6), which should turn easily to indicate that the table is not distorted. 4.7, Adjusting the Angle Cut. Slacken off the bolts under the table. The table can be swivelled in the desired direction by means of the adjusting bolt, setting to a right angle between the clamping beam and sidelay, after which the adjusting bolt is locked in position by locknut and the connecting bolt tightened home. 4.8. Electrical Connection. The machine is connected to mains supply sepa- rately and in compliance with the regulations of the power supply authority. The machine body (mass) must always be earthed! The rotational sense of the hydraulic unit drive motor must be checked. (The documenta- tion accompaying the machine includes the electrical wiring diagram and connection dia- gram), 5. Before Starting Up. 5.1. The machine is to be lubricated in accor- dance with the lubrication chart. 5.2. Hydraulic System. Using the filer aperture, fil the hydraulic reservoir up to the relevant mark on the dipstick, using 55 litres of hydraulic fluid (HLP) SO VG 6861-75 mm*/sec. (est}/40° C. 5.3. Bleeding the Hydraulic System. Alter the hydraulic pump has been switched on and the cut buttons have been actuated several times the hydraulic system is bled with the hydrau- lic rams. Ifthe cut knife remains sticking in the stock during the first cut, the relevant bleed screws on therams, should be opened slightly, after which the cutting sequence is repeated several times without using cutting stock. Initially an air/oll_ mixture will emerge from the aperture, but as soon as pure oil emerges tighten down the bleed screw. The rear guard covers must be removed for the purpose of bleeding6. Switching on the Machine. 1 4 3 Unlock the Emergency Off safety lock (1). Press in the master switch (4). Press the motor protec- tion switch (rear side of switchbox). Revolve operation mode selector switch (3) to way __ SCHNEIDER SENATOR sc7e sie The motor will start up and after a brief waiting period turn the switch to ,, 174" position, 7. Switching on the Blower. Press the motor protection switch (rear side of switchbox). The blower supplies compressed air to the nozzles fitted in the machine worktable Alter it has been loaded into position the batch of, cutting stock should move easily on the resultant air cushion. 8. Switching off the Machine. When the operating sequence has been comple- ted the cut knife and clamping beam have returned to rest position and the backgauge is stationary. Only then should the machine be switched off in reverse sequence. 9. Safety Devices. 9.1. Emergency Off (1). The machine operating cycle is interrupted and the machine brought to an instantaneous halt by pressing the mushroom switch (1) 9.2, Light Barrier (12). The light barrier is an optional extra. If the light beam is disrupted during cutting, the clamping beam and cut knife come to an immediate halt Cutting can be resumed by releasing the cut but- tons (5) and pressing them again. 9.3. Cut Buttons. Two-hand operation with simultaneous switching (i.e, both cut buttons must be depressed within a half-second period)10. Mechanical Cut Indicator. SCHNEIDER SENATOR sc76 6900 = § 12. Clamping Pressure Setting. ‘The foot pedal (8) is pressed to lower the clamping beam (11) onto the cutting stock. The cut edge is defined by the leading edge of the clamping beam. The clamping beam is held floating over the cut- ting stock by foot pressure on the pedal, thus allo- wing the cutting dimensions to be corrected by hand or motor power. 11. Optical Cut Indicator. Reversing switch (2) switches over from work- place lighting to the optical cut indicator. A fine light beam indicates the cutting line on the surface of the cutting stock The required clamping pressure can be adjusted by turning the handwheel (7). The degree of pres- sure is indicated on the graduated scale The clamping period canbe programmed up to 4,5 seconds in the operating sector according to the bulk of the cutting stock, 13. Function of the Four-Side Automatic Trimmer. — Clamping and Cutting — ‘Two-hand actuation (5) with simultaneous swit- ching requires simultaneous actuation of the cut buttons. The clamping beam (11) descends onto the cut: ting stock and compresses it according to the pre: set pre-clamping period. The cut knife (9) then descends. The cut buttons must be held down until the cut knife resumes its upward motion. If ‘one of the cut buttons is released as the cut knife is descending, both knife and clamping beam will stop. The cutting cycle Is resumed by pressing the cut buttons again After the cut has been completed the knife auto: matically returns to rest position. The clamping beam follows after an interval if it is not held in clamping position by operation of the foot pedal (8)___ SCHNEIDER SENATOR sc76 6/100 6 14. Knife Changing. 14.2. Taking out the Knife. 14.1. Switching on the Machine. ] a I / pe Unscrew the right-hand knife fastening screw, Operating mode selector switch (3) is turned to the right to ,, 1Y"“for knife changing. The motor will start up and after a brief wait the switch is turned to, 1a The knife is oowered by pressing the cut buttons (8) With the knife in its lowest position the other faste- 14.1.1. Knife change adjustment ning screws are slackened off with the aid of a The knife change knob — located beside the clamp _socket key. The tool — the magnetic plate — is pressure regulator — has to be turned to the left __ positioned on the right-hand side bracket so that lien it clamps the knife in place.___ SCHNEIDER SENATOR sc76 619907 14.3. Fitting the Knife. The clamping beam is pressed down onto the worktable by depressing the footpedal, after which the slackened-off knife screws are re- moved Switch operating mode selector switch (3) to 1B" position (Operate), causing the knife car- rier to rise and clear the knife. Screw the knife holder grips into the knife and hold firmly. Lift foot pressure to allow the clam- ping beam to rise back to top position. Raise the knife out of the four-side automatic trimmer and deposit it in the knife box. Make sure that the knife. is secured against falling out of the knife box! Sot the eccentric cam on the rear of the machine to neutral. Lay a piece of thin card on the cutter stick and then lay the ready-ground knife on the front area of the worktable with the aid of the holding grips. Turn the operating mode selector switch (3) to 18" (knife change). Depress footpedal (8) to bring the clamping beam into lowest position. Lay the kitife up against the clamping beam so that the markings coincide. Push the magnetic plate up against the knife blade, so that the knife is held between the clamping beam and the plate, Press the cut buttons (5), causing the clamping beam to descend into lowest position and pushing the magnetic plate downward, Screw the fastening screws home. Remove foot pressure from the footpedal so that the clamping beam moves back up to its top position. Carefully tighten the fastening screws from lett to right. Turn the operating mode selector switch (3) to 4" (Operate). The knife will rise into top posi- tion. Screw in the right-hand fastening screw on. the knife blade and use a socket key to tighten down with the required torque. The knife change knob has to be turned to the right limitThe knife must cut through the full width of the bot- tom sheet of paper. If this does not happen it will be necessary to adjust the eccentric lever setting. For this purpose the respective lever is drawn back to release it, after which it can be turned slightly to the right. Then allow the lever to engage and pro- coed with cutting, Repeat this procedure if neces- sary. The fine setting levers do not necessarily have to be ina parallel position. 16. Knife Stop. If the knife remains sticking in the cutting stook during the cutting process (e.g. owing to a blunt ‘edge or for some other reason), itis merely neces- sary to turn the operating mode selector switch (3) to. TY", followed by ,, 278". The knife will then return to start position SCHNEIDER SENATOR __ ~ SC76 6/1990 8 47. Changing the Cutting Stick. Alter the blade has been changed there should be no grooves in the cutting stick. Norma) 17.1. Taking out the Cutting Stick. The protruding end of the sinusoidal cutting stick is levered up with the aid of a screwdriver, which Js then slid along to the right to lift the stick clear. The slot must be cleaned out before a new stick is inserted, 17.2. Inserting the Cutting Stick. Without the aid of any tools the stick is stid into the slot up against the right-hand limit stop.20. Moving up to the Reference Point. (Initialising the machine). After the machine has been switched on only a0" appears at the lowest decimal position in the ‘Actual Value“ and ,Desired Value" display. | LTT | n uu After switch-on. __ SCHNEIDER SENATOR __ sc76 6/1990 10 includes the program number used before cutout, the step no. 1” and the relevant desired value {obviously in the preset dimensional system, i.e. metric or imperial). 21. Dimensional System. a Display in the metric system. After initialising The machine must be calibrated in order to achieve storage readiness and functional accu- racy of the four-side automatic trimmer. The backgauge is run under power using the ,For- ward" (7) or ,Backward [A] and ,Fast” WA) buttons‘or by hand — depending on the back- gauge position — via calibration setting 393,35 mim (13,123"), Manual advance shuts off when rea- ching the calibration setting, The four-side auto- matic trimmer is now ready for operation The dimension for the distance between cutting line and the paper stop on the finger gauge appears in the ,Actual Value" display. The display also Display in the imperial system The machine is to be switched over alternately from metric to imperial systems. [> Hold down the Code" {}] button, then press code digit 1". Release the Code" | >) button. Execution appears in the ,Desired Value” display_ SCHNEIDER SENATOR _ sc76 6/1990 44 22. Dimension Setting by Hand. 24, Selecting a Program. 22.1. The desired cutting dimension is approached by turning handwheel (6) to the right or left. 22.2. Longer travel distances are covered under motor power by pressing the .Forward" [7| or Reverse" [A] button. The backgauge and finger gauge travel at slow speed while the button remains pressed 22,3, If the .Fast’/\\AJbutton is pressed simultaneously the backgauge will run at fast speed (The backgauge comes to an automatic stop on reaching front or rear end position). The cut line can be denoted by the print image (dead line), the leading edge of the clamping beam or by the opti- cal cut indicator. Program number not occupied. ‘8 display flashing. 23. Automatic Backgauge Positioning by Numerical Dimension Input. | quired dimension the ,Automatic Backgauge Start 11 __1__1 L [7] button ts preceed and the procedure fol- ISws automatically Ag : 23.2, It the operator has inadvertenly keyed Ina Oo i dimension which excoads the loading depth of 760 C J mm (range of travel) or is smaller than the residual cut, the backgauge will travel automatically to end Position and be shut off by the limit switch. Ce eee 23.3. Dimensions below 10,00 mm cannot be processed. 8||8 Hold down the Program No." [6] button. Then use the keyboard to key in the required program (1-99). Release the ,Program No." | | button, Execution then appears in the ,Program No." dis- play. The ,,1", or first step, appears in the Step No." display and the relevant desired value in the Desired Value" display. If the selected program no. is not occupied the Program No." [ag dis- play flashes and the 0" appears in the ,Desired Value" display. The flashing ceases as soon as a desired value is keyed in25. Selecting a Program Step (Programming Off). Sel SCHNEIDER SENATOR __ 8c 76 6/1990 42 26, Clearing a Cutting Program. oad [> (J [5] 9] Hold down the ,Step No." [9] button, after which the required stop (1-40) carrbe Keyed In. Release the Step No.” [] button. The step no. will appear in the diSplay and the relevant desired value in the ,Desired Value" display. ifthe program does not have the selected lonath or number of steps the maximum number of steps will be displayed The step number increases by one step ata time and the relevant step number is displayod by pres- Sing the -Step No." |B. button and then reloasing it without keying in a step number Step no. ,1" is displayed after reaching the last (highest) stored stop number (end of program) by again pressing the ,Step No." [ B] button To select the cutting program to be cleared press the ,Programming On-Off" [5] button, where- upon the LED dsplay wil ight up. Press the .Pro- ram Clear" [p] button and, as a warning, the will fash in the , Desired Value" display. itis nov also possible to abort the clearing proce- dure. If another button is pressed the || play will extinguish and the old desired value will be displayed _ After about 1 second the ,Program Clear" [8] is pressed a second time, thus clearing the program. The ,0" appears in the ,Desired Value” display, stop number ,1" appears in the ,Step No." display and the ,Program No." flashes.SCHNEIDER SENATOR 27. Clearing a Required Dimension Wa desired value is to be replaced by another, select Program [} , followed by the Step [| of the desired dimaision to be cleared Press the Programming On-ott" [}] button thus initiating the programming process. Key in the new desired value. Press the ,input" |] bu ton and the desired dimensions stored. Press the “Programming On-Off" [51 button and. switch programming oft It is thus possible to over-write existing desired values. A desired value cannot be interposed or cleared during the procedure. 8c 76 6/1990 13, 28. Programming an Actual Value. (Storing a desired value after the printimage/ format). If the desired value (backgauge position) is to be transferred into the memory or a program is to be compiled which is processed by the leading edge of the clamping beam or optical cut indication through manual approach according to the print format (dead line marking), the step sequence is. as follows: Select free program. Press the ,Programming On- 5) button and the relevant LED display will light Up. Move up to the cutting line, The cutting dimension (backgauge setting) will appear in the Actual Valyo" display. Press the ,Backgauge Set- ting Input" |-8 | button and while this button is, held down the actual value will appear in the .Desired Value" display and supplementary func- tions can be added. By releasing the ,Backgauge Setting Input" [+8 $] button the actual value is transferred into the memory The next step in the sequence appearsin the ,Step No." display Move up to the next cutting line and the program- ming procedure is repeated. When the operating sequences have ended the Programming On- otf [5] button is pressed, whereupon the rele vant LED display will extinguish and the ,Step No. display will skip to 1" The program is now stored. If further steps are to be programmed additionally at a later stage the highest step number is to be selected and the ,Programming On-Off" |] but- ton and .Input" [B) button is pressed, The step ‘number Counts one step on to the next free step. Move up to the cutting line and program as out- lined above.29. Starting the Automatic System. Select the program and where appropriate the correct program step. Press the Automatic Backgauge Start* 47) button and the backgauge will move up to the appropriate setting. The program moves to the next step after the cut has been completed or b again pressing the ,,Automatic Backgauge Start’ eV | button. 29.1. Positioning accuracy is monitored. Any deviations is excess of > +1%q)mm result in blocking the cut and cause the Desired Value" display to flash. Positioning is repeated by pres- sing the ,Automatic Backgauge Start* but- ton [av 29.2. The automatic process is interrupted by pressing any button in the operating control field with the exception of the Automatic Backgauge Start" and ,,Air On-Off" buttons. 30. Program Interruption to move to a desired setting which has not been stored. Every program can be interrupted by keying ina desired value or setting, This setting is reached by pressing the Automatic Backgauge Start” (<7 | button. There is no increaso in the program steps. after cutting, The process moves to the program step valid prior to the interruption. The process reverts to the program after pressing the ,Step No." (] and Automatic Backgauge Start" | [4] 2] SCHNEIDER SENATOR Sc 76 6/1990 44 Display of free storage spaces. recall of the desired value, 31.1. Automatic search of a empty program Use Code 5) (5 [E] Keep the button ,Code"| >| depressed and push the button [5]. When both buttons are released, the next empty program will be indicated on the display. This function counts up only. YI 32. Programming the Pre-Clamping Time. The pro-clamping period is to be changed from 0-9 in an 0,5 second raster pattern, The keyed-in digit * 0,5 seconds equals the pre-clamping period, which thus amounts to a maximum of 4,5, seconds,While the ,Pre-Clamping Period" [@.24] button is pressed, the decimal point in the , Desired Value display is extinguished and the existing pre-clam- ping digit appears. Key in the required digit (0-9) Con the keyboard and that digit will replace the exi- sting digit in the ,Desired Value" display After the ,Pre-Clamping Period” [3] button has been released the desired value will re-ap- pear. The pre-clamping period is to be determined by trial and error according to the stock being cutand programmed accordingly. 34. Computing by Pocket Calculator. Computing operations in the four basic arthmeti- cal functions ae to bo performed with the pocket Salevlator"using\a fined decimal point, Cutting dimensions and/or cutting programe can be com, puted va the numerical Keyboard ‘The computed valuein the, Desired Value" display can be absorbed into the program after press the -Programming On-Off" [>| and «Step No: 15) buttons On selecting the computing operation the LED Gieplay ofthe vequal” symbol ghts up. _ SCHNEIDER SENATOR S076 6/1990 45 33. Switching on the Air Suppl (Without using the supplementary Air’ Function}. Unprogrammed switching on of the air supply is achieved by pressing the Air On-Off | but- ton in the control panel, Theairsupply willthen be shut off only during the clamping and cutting pro- cesses, The LED display signals that air has been switched on, The ,Air On-Off" |=) button is pressed again to shut off both the air supply and the LED display, Multiply 1| Divide 1 | aad 1 Ph] |p] |p | rm + PM} | Mm] {| rm] |p subtract 1 {An unwanted value keyed-n on the keyboard can be cleared with the ,C” [| button and substitu- ted accordingly. = 2| (+) [4 ‘The calculating mode can be corrected, the last arithmetical mode keyed in being valid. 2) [+] |xSCHNEIDER SENATOR __ Sc76 6/1990 4g Input of a constant takes place after a calculation has been carried out. The value keyed-in after the arithmetical symbol is stored as a constant after, pressing the ,- key. X| [+] [x ll O}} a) |] | o) |p 9||- — Arithmetical results are displayed up to 2999,09 mm of 899,999 inches in the ,Desired Value" dis~ play. Larger results are shown by the overflow message é|-|-|-|[-]and are thus not implemented. ‘The last arithmetical resultis stored. itis thus pos sible to carry out chain calculations. After further programming or intermediate steps the ,-" =] button Is pressed to recall the last result in {Re ,Desired Value" display for use in further calcula- ting procedures. 35, Programming Supplementary Functions. 35.1. To round off automation of the cutting pro- cess it is possible to integrate further operating sequences in the program sequence by use of supplementary functions Repetition Ejection 8 & § A i ir $ 8 ExternalDuring operation of the Input" [ ) or .Back- gauge Setting Input" /-8 5 buttons the required supplementary functions are to be keyed into the program by actuating the relevant code numbers. The relevant LED display acknowledges by ligh- ting up. After the Input" |] button or .Back- gauge Setting Input"|-§] button is released these functions are stored. Input of the supple- mentary Repeat" function is not possible with step number 1". One or more supplementary functions can be added to a program step. The supplementary functions ,Air* and ,Eject" are programmed into the step. 35.2. Use of the Supplementary Functions Repeat setting: Operating with this function per- mits repetition to be programmed a8 required of dimensionally identical program steps by pres- sing the Step No." | | button, Repeat settings do not constitute genuine backgauge settings, but rather dimensional discrepancies from the previous reference set- ting This produces the following ad- vantage: possible subsequent dimensional deviations within a useful format may require, for example, a correction of the exi- sting step in the relevant pro- gram. If a program is compiled mainly with repeat settings it will normally be necessary to correct only this one program step. All other dimensions or settings are again computed automatically. In programming individual dimen- sions this type of correction fre- quently results ina complete pro- gram update By programming this supple- mentary function itis thus possi- ble to achieve subsequent cor- rection of the step and all associated dimensional displace- ments in the subsequent steps Simply run up to the programmed (ejection) dimension. This is fol- lowed by an automatic run-up to the next program step Ejection: SCHNEIDER SENATOR __ sc 76 61090 47, Air The air is switched in only with the programmed dimension, or setting, up to the next program step. Selecting external devices via a relay with programmed dimen- sion up to the next program step. External 35.2.1. Repeat Dimension via the Numerical Keyboard, After pressing the ,.nput’ [8] button the keyed- in value or desired value is adopted as repeat dimension or setting relative to the preceding dimension. input is via the numerical keyboard >| [5] [0] [0] >| [5] [1 95.2.2. Repeat Dimension on input via the ~Backgauge Setting Input" Button “fj > (Moving up to the next cutting line). Tho atorence mansion or satng !skeyedn vi the ,Backgauge Setting Input" button -B > Alter the Backgauge Setting Input bution has boon pressed the dicropancy ofthe curfently ee ee ene ee repeat seting. Ghein Inputs besed on this proce: dure are possible. Already existing repeat settings ate taken into account in the calouiation, ifthe current actual valvo is greater than the rete- rence sting the sZestod Valuo™dslay shows an error reper ELLE fs) [5] [0] e.g. actual value addressed 449,00 mm, [8d [>>>] 9) a eae T*95.2.2. Repeat Ifa repeat setting is keyed-in by the Input” [8 button or .Backgauge Setting Input (8 5] Dut ton at the end of a program, the repeat setting re- appears in the ,Desired Value" display. This set- ting canbe tepeated as required with the ninput” |) button i's repeat setting is keyed into an existing pro- gram (a setting overwritten, input is followed By the desires value present inthe next step number (no automatic repeat). Keying in of repeat settings via the numerical Key- board or ,,Backgauge Setting Input® button are. interchangeable 36. Difference Measurement. This is for manual distribution of a sheet or for simple strip cutting without first having to calcu- late the actual setting to be selected from the cur- rent backgauge position less the useful format size. Pressing the Difference Setting” [4] button (programming off) stores the current backgauge position as start setting and a minus(-[ || jap pears in the ,Desired Value" display (allkeys are blocked apart from Advance). After backgauge movement by hand or by the ,Forward" |J) , Back" [A] and ,Fast“|\\A\| buttons the diffe fence from the start setting is displayed in the »Desired Value" display. This difference display is cleared by again pressing the ,Difference Setting” button. Ifthe backgauge is run back, ie. ifthe cur- rent actual value is greater than the start value, the [J display remains. Difference settings of up 6 999,99 mm or 99.999 inches are possible SCHNEIDER SENATOR __ SC76 6/1900 18, 37. Display of the 6-Position Cut Counter. Selection via Code 2. Clearing via Code 22. By simultaneous pressing of the ,Code" | | but- ton and [2] button the number of cuts appears in the ,Desired Value" display after the ,Code" | button has been released. The number of cuts is not lost after the machine has been switched off (end of work). The cut counter can be cleared via code number ,22" in the same sequence of opera- tion. The Desired Value" display is restored by pres- sing the Code" | 5] button or Step No." [9] button: 38, Display of the 6-Position Service Counter. Selection via Code 3. [> [3] 2] By simultaneous pressing of the ,Code" [9] but- ton and [3 } button the number of all cuts on the machine appears in the ,Desired Value" display after releasing the ,Code" | | button. This dis- play is for service purposes and gives information on any measures which may be required, such as, preventive maintenance and servicing tasks. Clea- ring is carried out by service personnel. Pressing the Code" | >] button or ,Step No." | 8] button restores the Desired Value" display. —Example 1 - Program 48 Four-Side Trimming with supplementary SCHNEIDER SENATOR ~ sc 76 61990 © 49 Following Inputs: (Program = 8 steps) Format 43) S101 40 #50 [® [a] [B] 9) [2 - te | 6 5) | — coy Sees ele a = ' | 4} (0 [0 >| il : Va 4|\2)|0 5] Loe 2} [0] [o 5| ‘ 5] (9) 14) 3||0||o >) 5 For Repetitions Customer: Example 1 eereon SENATOR 76 si Job No Program No.: 48 [8] | Dimension/setting [>>> |[Lo 1| [al2[s] | ; [2| [2folo * [3] [elolo a Pal a{ afoot | Pe s| [al2io [xe | 6| [20/0] [Lx | 7| [slel4 Tel] (s8| [3[olo * 9 Cor L_] 10 | ace ab} | Press button ress button and nold down - “| Release buttonExample 2 - Program 19 Four-side trimming with separating cuts longitudinal and transverse, to useful format 105 x 148 mm (programming with repeat cuts) Format: 430 x 610 , 3 2 sf 8 8 8 a ae = 420 oi -a—|—| 915 20-105) e 210/815-105) wf Fon a 5 105(210-105) 41H 25 SCHNEIDER SENATOR sc76 6/1990 99 Following Inputs: (Program = 11 steps) rrr] 8] a) [5] For Repetitions SCHNEIDER SENATOR 76 sc Customer: Example vob No, Program No. 19 Pre 5] | Dimension/Setting [>>> }}[Ls] 1 eel 5|. [2 60/0 [ 3| | vals a| | ia lea 5 1| 6 \a «| | a 4 * | pt < ie 4 be -+- 4 += |_4 | einV ] Backgauge runs on fst setting 425 Press button Press button and hold down ©] Release buton malSeana SCHNEIDER SENATOR sc 7s 61990 © 24 Example 2a Generating the same program with cut indicator G) (9 Position cut indicator on cutting ine Actual Value" display, e.g. 425,00 Position cut indicator on cutting line a> [=] ad Position cut indicator on cutting line Actual Value display, e.g. 452,00 ‘Actual Value” display, e.g, 600,00 Bd [>| [5] oon vae-aupayon won BD | .vesired vaiue” display, 0.9. 148,00 BD [ror Desired Value" sepay. 0.9. 10500. = > Desired Value” dlepay, 9, 105,00 @ > Ont Ve Say, 9.10500 Position cut indicator on cutting line Actual Value” display 0 [Lo] [S] 0s e.g. 25,00 a V | Backgauge runs on tst setting 425.Example 3 - Program 19 Four-side trimming with separating cuts longitudinal and transverse to useful format size 105 x 148 mm Single cut programming (i.e. without repetition) Format: 430 x 610 For Repetitions I SCHNEIDER SENATOR 76 sc I - Customer: Example 3 bl 2 Ee Position cut indicator on cutting line Actual Value" display, e.g. 425,00 a> 85 6> [=] 89) Ee 09] Position eut indicator on cutting line 315,00 ad Position cut indicator on cutting line -Actual Value” display, e.9. 210,00 8d Actual Value" display, ¢.g. 25,00 BV | sackoruge runs on te sting 425SCHNEIDER SENATOR - sc76 6/1990 24 Example 3b Generating the same program with pocket calculator. 9 Input into the pocket calculator (actuate any arithmetic mode) Input into the program and recall of the pocket calculator input Desired Value” display 600,00 11600 — 148 = 452 Desired Valu splay 452,00 Input into the program and recall of the pocket calculator sult Desired Value” display 482,00 W482 — 148 = 908 Desired Value’ (148 = constant) isplay 304,00 Input into the program and recall of the pocket calculator result Desired Value" isplay 204,00 It 308 — 148 ~ 156 De (148 = constant) Value” display 156,00 Input into the program Input into the pocket calculator (actuate any arithmetic mode) Input into the program and recall of the Docket calculator input Desired Value” display 420,00 1-420 — 105 = 315 Desired Value display 315,00 Input into the program and recall of th pocket calculator result Desired Value” display 315,00, It 915 — 108 ~ 210 Desired Value" display 210,00 (105 = constant) Input into the program and recall of the pocket calculator result Desired Value" display 210,00, It 210 — 108 = 105 Desired Valuo” display 105,00 (105 = constant) Input into the program,SCHNEIDER SENATOR SC 76 61990 © 25 40. Lubrication Instructions. Lthiumvesoites (CHEVRON tees EP orane UsEp2 SPHEEROL EPL2 | CHEVRON oO soiree | up HLP2 BP Energrease CASTROL Dura-tith Grease EP 2, Polyurea EP Grease 2 taccura ] ral ee Meccee et eat CASTROL CHEVRON BP Energol HP-C 68 Degant 8 68 ( eae Sosigms | Deoent 8.8 060) | Be Enel cage [MAGNA 8D 68 | Wy OF 6B on [Art ~feasTaOL oO EEO" | Vitam GF 66 (iso, | Bp EnerGe! HEP 6S. | FiyspiN AWS 68, | CHEVRON Boyes | Aral BE eet race | CASTROL EP Hydraulic Oi 68 feaivSS°E | Viam DE 68 180) Z HYSPIN VG 68 thiumvereitee eeemetie | Mutter EP 2 ee = | | way T — | aap — | way wuoicant 68, | TOTAL | Sauce, | Feats k sa Mobil Vaca OW NO.2 lair Oi Hu88 | Drosera MF 68 | teste | Hydraute-O | oO [5%o ee |NUTOH 68 Mobil OTE. 26 | Rando Oi HD 6-68 | TOTAL Azolla 68 Roses ah/S"8 | 0 2 geometric symbol den @ (2) © The data relate to @ working time of Bhours dally. lhe machine is subject, to less use the lubrication intervals are extended accordingly. Grease every months [8 strokes tom he stease gun) (9) Grease dally (2-3 strokes per nipple {rom the grease gun)} Olt dally (5 drops trom the oilcan) (lean and oil weekly, —— (Oil change every ive years, aT41, Diagrammatic Illustration of Interrelationship between Cut and Clamping Pressure. 1. Cutting with inadequate clamping pressure. RSS ‘As a consequence of inadequate clamping pres- sure the knife continues to press down on the cut- ting stock before actually cutting through it. oa Vil, After cutting is completed the top layers, which have been crimped over during the preceding cut, rise up again to form a ,mushroom' or undercut profile. 2. Cutting procedure with properly selected or adequate clamping pressure. Lie Selection of the correct clamping pressure pre- vents further compression of the top layers as the knife blade enters the pile. SCHNEIDER SENATOR Sc 7 6/1900 26 A clean, straight cut is the result. 3. Cutting with excessive clamping pressure. Excessive clamping pressure with hard, compact cutting stock deflects the knife outward. This results in the familiar ,overcut" profile,42. Knife Grinding Angles. Grinding angle ° Cutting Stock Paper Bible 22 Double wax paper 22 Magazine paper 22 Duplex paper 22 Manifold paper 19 Label paper 22 Felt Paper 22 Photographic paper 24 Gummed paper 22.24 Carbon paper 19 Art paper 22-24 Blotting paper 19 Parchment 2 Duplicator paper 19 Writing paper 22 Tissue paper 19 Transparent paper (tracing paper) 24 Board Bristol board a Chromolux (coated board) 22 Index card 22 Manila card 24 Posteard 22 Finnboard 19 Felt board 22 Grey pasteboard 2 Hardboard, fibreboard 25 Wood pulp board, soft 22 Boxboard 22 Leatherboard 22 Multiply board 22 Straw board 22 Triplex board 22 TSC SCHNEIDER SENATOR 8076 6/1990 27 Grinding Cutting Stock angle ° Plastics/Rubber/Textiles Astralon see-through film 24 Acetate film 25 Cellophane 24 Cellulose film 24 Celtulose-acetate film 25 Cellulose hydrate film 24 Polyethylene film 25 Pvc 22 Hydrated cellulose (cellophane) 26 Celluloid 22 Hard rubber 22 Raw rubber (caoutchouc) 7 Sof rubber 7 Emery cloth 22 Textile fabrics 19 Timber/Metal and other materials Veneers 19 Pressboard/Chipboard 24 ‘Aluminium foil 19 Lead foil/tin foil 19 Zinc foil 19 Asbestes 22 Felt 19 Sandpaper 22 Cork 19 Leather 23 Linoleum 22 Cellulose wadding 19 ~_. SCHNEIDER SENATOR __ 43. Fault Diagnosis sc7 61990 8©—.28 LED-Diagnosis SC 30-3010 0 oxenSee eireeenr SCHNEIDER SENATOR ~ sc7e 6/1990 29 LED-Diagnosis and Components SC 30-4010 rae ~ : 3 5 ‘ 3 | 8 8 : g z = i é 3 yyoe SCSSCHINNEFIDERR SENATOR __ SC 30-5010 sc7s 6/1990 © 30 + z Bl |e 3ie ug jonuog Buneredg ‘yy owti8 sc05