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Best Practices Guidelines

for
Self-Consolidating Concrete

Prepared by Ready Mixed Concrete Association of Ontario – January 2009


Best Practices Guidelines for
Self-Consolidating Concrete

TABLE OF CONTENTS

What is Self-Consolidating Concrete? ....................................................................................3

How to Utilize SCC Effectively on Your Projects .....................................................................3

Selection Process for SCC Applications ...................................................................................3

Engineering Properties of SCC ................................................................................................3

Test Methods for Evaluating SCC............................................................................................4

SCC Production Requirements ................................................................................................6

Site Preparation Requirements for SCC ..................................................................................7

SCC Placing & Finishing ...........................................................................................................9

SCC Appearance and Surface Finish .....................................................................................11

Sustainable Construction Considerations ............................................................................14

References ............................................................................................................................14

Appendix A – Full Size VSI Pictures .......................................................................................15

Ready Mixed Concrete Association of Ontario


365 Brunel Road, Unit 3, Mississauga, ON L4Z 1Z5
905-507-1122 Fax 905-890-8122
info@rmcao.org www.rmcao.org

Best Practices Guidelines for Self-Consolidating Concrete 2


WHAT IS SELF-CONSOLIDATING CONCRETE? contractor due to the dramatically increased performance
and production efficiencies that can be achieved.
Self-Consolidating Concrete (SCC), also referred to as self-
compacting concrete, is able to flow and consolidate on its From a constructability standpoint SCC offers the following
own. At the same time it is cohesive enough to fill spaces of key benefits:
almost any size and shape without segregation or bleeding. Elimination of the need for internal vibration of
This makes SCC particularly useful wherever placing is the concrete
difficult, such as in heavily reinforced concrete members or Extreme ease of placement and flowability
in complicated formwork. Ability to fully encapsulate heavily congested
reinforcing steel applications
This technology, developed in Japan in the 1980s, is based Rapid rate of concrete placement
on increasing the amount of fine material without changing Significant reduction in concrete placement crew
the water content compared to conventional concrete. This sizes
changes the rheological behaviour of the concrete and Dramatically improved concrete surface finish
produces the outstanding flow characteristics that are Excellent durability properties with a low W/CM
required for production. ratio and potential for high early strength
development
SCC is highly flowable, non-segregating concrete that can Reduction of on-site noise to address local by-laws
spread into place under its own weight to fill formwork and or community concerns
encapsulate extremely congested reinforcing steel, with
little or no mechanical vibration. SCC’s unique properties
give it significant economic, constructability and aesthetic
performance on conventional construction projects. SCC
allows for rapid concrete placement with significantly
reduced labour requirements, consolidation and finishing.
The outstanding flow characteristics of SCC can also result
in dramatically improved surface finishes. Its use for
architectural applications is increasing significantly.

HOW TO UTILIZE SCC EFFECTIVELY ON YOUR


PROJECTS
These significant performance improvements with SCC also
While SCC has been commercially available for over 10 create some new constructability issues for both specifiers
years in the Ontario marketplace, some owners, and contractors that must be considered and planned, for a
consultants and contractors have yet to utilize this product smooth transition into this product’s use. The remainder of
on their own projects. Since SCC has such dramatically this guide attempts to address these new constructability
improved placement and finishing properties, there is a issues and to provide general guidance for the effective use
need for new users to spend some time becoming familiar of SCC on projects.
with the product prior to concrete placement.
ENGINEERING PROPERTIES OF SCC
Some key areas that will be addressed by this document
include: Self-Consolidating Concrete and conventional concrete that
Selection Process for SCC Applications is vibrated to properly consolidate have similar
Engineering Properties of SCC compressive strength and performance properties. While
Test Methods for Evaluating SCC compressive strength is the most common property used in
SCC Production Requirements concrete evaluations, there are other important material
Site Preparation Requirements for SCC properties that need to be considered. The typical
SCC Placing & Finishing performance properties include:
SCC Appearance and Surface Finish
Compressive Strength – SCC will typically have a
SELECTION PROCESS FOR SCC APPLICATIONS slightly higher compressive strength when
compared to a conventional concrete of similar
While it is possible for Consultants and Owners to specify w/cm ratio. This is due to the improved interface
the use of SCC directly in their tender documents, this between the aggregate and the hardened paste.
product has also often been selected for use by the

Best Practices Guidelines for Self-Consolidating Concrete 3


Tensile Strength – For a given concrete strength primary advantages of SCC (hence its original
and maturity the tensile strength can normally be development in Japan). For this reason, the
assumed to be the same as conventional concrete. durability of SCC is expected to be equal to or
This is due to the fact that the paste volume has greater than conventional concrete.
no significant impact on tensile strength.
TEST METHODS FOR EVALUATING SCC
Modulus of Elasticity – The modulus of elasticity is
often the controlling parameter in slab design and The majority of concrete produced in Ontario has
post tensioned concrete elements. Since the bulk specification requirements that are governed by the
of the concrete is aggregate, the aggregate Ontario Building Code and CSA A23.1/.2 Concrete Materials
modulus of elasticity has the most impact on this and Methods of Concrete Construction/Methods of Test
value. However, the increased volume of paste in and Standard Practices for Concrete. The CSA A23.1/.2
SCC can decrease this value slightly. standard includes the basic and advanced test methods
that can be used for evaluation and acceptance of SCC on
Creep – Is the gradual increase in deformation construction projects. The only exceptions to the existing
with time under a constant applied stress. Creep CSA A23.1/.2 testing requirements relate to the
takes place in the cement paste and is influenced preparation of concrete samples. SCC, unlike conventional
by porosity, w/cm ratio, type of cement, and concrete, does not require internal consolidation (rodding)
volume of aggregate available to restrain the when preparing samples since the primary purpose of this
creep. Due to the higher volume of cement paste consolidation is to remove entrapped air from the samples.
in SCC, creep is expected to be higher than In fact the rodding of SCC is more likely to result in
conventional concrete. segregation of the concrete, rather than providing a
properly consolidated concrete sample for testing
Shrinkage – Shrinkage is the sum of autogenous purposes. For this reason the standard concrete
(during hydration) and drying shrinkage (loss of consolidation methods do not apply to SCC (i.e. cylinder
moisture over time). SCC mixes typically exhibit moulds are filled in one lift rather than three without any
similar shrinkage characteristics to conventional rodding, plastic air tests are conducted by filling the air
concrete mixes. meter bucket in one lift without any consolidation, etc.).
Coefficient of Thermal Expansion – Coefficient of
thermal expansion of concrete varies with its The SCC evaluation and acceptance process is typically
composition, age and moisture content. SCC broken down into the following two phases: pre-
typically exhibits similar properties to qualification testing acceptance (if necessary) and jobsite
conventional concrete. product evaluation.

Bond to Reinforcement – Reinforced concrete The pre-qualification testing and acceptance process can
design is usually based upon the assumption of an include the following components:
effective bond between the rebar and the Submission of a performance based mix design
concrete. The effectiveness of this bond is which identifies all of the structural and
affected by the position of the reinforcing steel constructability properties of the concrete
and the quality of the concrete. While SCC bond Documentation of past SCC performance on
strength is typically assumed to be higher than completed projects
conventional concrete, this increase in bond is Any specified prequalification testing. This may
typically not considered in the design of the include:
structure. o Slump flow test results & Visual Stability
Index (VSI) evaluation
Durability – The durability of a concrete structure o T50cm Time
is closely associated to the permeability of the o V-Funnel test
surface layer of the concrete, with lower o J-Ring test
permeability resisting the inflow of CO2, chlorides, o L-Box test
sulphates, water, oxygen, etc. Improper o Column Segregation test
consolidation of conventional concrete results in
significant durability loss which is one of the

Best Practices Guidelines for Self-Consolidating Concrete 4


Jobsite product evaluation typically consists of:
Conducting slump-flow tests to confirm the plastic
properties of the product.
Conducting Visual Stability Index (VSI) evaluations
of the product.
Conducting typical hardened property testing
(strength evaluation, permeability, etc.).

The various SCC test methods that can be used to evaluate


the product during the prequalification and jobsite
acceptance periods are:

Slump Flow – This test method evaluates the


ability of the SCC to flow under its own weight in
an unconfined condition. This test method
involves filling an inverted slump cone full of SCC
without consolidating the material on a non-
absorbent rigid surface, lifting the slump cone and
measuring the diameter of the resulting “SCC
patty” that is formed. This is usually the primary
acceptance test method used on the jobsite and
CSA A23.1/.2 requires a slump flow value between
500 – 800 mm. This test method is used for jobsite
acceptance.
VSI values of 0 or 1 indicate acceptable SCC. VSI
values of 3 clearly indicate SCC that should be
rejected. VSI values of 2 indicate that the concrete
is unstable and the mix design should be
immediately modified to obtain a VSI value of 0 or
1 (i.e. site addition of viscosity modifying
admixtures, etc.). See Appendix A for full size VSI
pictures.

T50cm Value – The T50cm value is recorded during


the slump flow test by pre-marking a 50 cm
Visual Stability Index (VSI) – The stability of self-
diameter circle on the non-absorbent rigid surface
consolidating concrete can be assessed by visually
and using a stopwatch to record the amount of
evaluating the distribution of the coarse aggregate
time that is required for the concrete to reach this
within the concrete mass after the spreading of
diameter. This test method provides additional
the concrete has stopped. Typically once the
information regarding the segregation resistance
slump flow test has been completed, a visual
and uniformity of the SCC. This test method also
stability index value is assigned to the concrete.
provides information on the viscosity of the
The VSI values range from 0 to 3 and are defined
product. This test method can be used for jobsite
as follows:
acceptance.
o 0 = Highly Stable – No evidence of
segregation or bleeding.
V-Funnel Test – This test method is used to
o 1 = Stable – No evidence of segregation
measure the flowability and dynamic stability of
and slight bleeding observed as a sheen
the SCC mixture. The test consists of a V-shaped
on the concrete mass.
funnel capable of
o 2 = Unstable – A slight mortar halo (≤ 10
holding 12 litres of SCC
mm) and/or aggregate pile in the centre
and equipped with a
of the concrete mass.
gate on the bottom of
o 3 = Highly Unstable – Clearly segregated
the device. The funnel is
by evidence of a large mortar halo (≥ 10
filled with SCC and the
mm) and/or a large aggregate pile in the
time required for the
centre of the concrete mass.

Best Practices Guidelines for Self-Consolidating Concrete 5


material to follow out is recorded. The test can very important that all aspects of the production and
also be completed with a second sample held in placement process are carefully supervised.
the funnel for 5 minutes and the result V- funnel
time can be compared to the initial reading. This From a concrete production standpoint, the following steps
test method evaluates the viscosity of the SCC and should be taken:
its ability to flow through a restricted opening The concrete plant and mixing/delivery equipment
without segregation. This test method is typically shall all be RMCAO certified.
used for product prequalification. The concrete producer shall submit to the
contractor, for review by the owner, the
J-Ring Test – The same test procedure used in the performance based mix design submission which
slump flow test is followed with the exception that clearly indicates the performance properties of
a J-ring device is placed at the base of the slump the concrete.
cone. When the slump cone is then raised the SCC The concrete producer will conduct any trial batch
must flow around the bars of the J-ring as gravity testing and prequalification that is specified in the
consolidates the material. The J-ring simulates the contract or submit test results from a previous SCC
presence of reinforcing steel in the structure. This placement conducted within the last 12 months.
test method is typically used for product The concrete producer should designate, for each
3
prequalification but may also be used for jobsite placement over 50 m , a quality control technician
acceptance. to monitor and evaluate the SCC product at the
plant or jobsite to confirm its suitability for use.
L-Box Test – This test method is used to evaluate
the flow properties and passing ability of SCC The next critical production issue is determining the
when confined by formwork and forced to flow method of site acceptance at the project and the
around reinforcing steel. The test method consists associated acceptance criteria. This standard acceptance
of placing SCC inside the upper portion of an L- process is for the contractor to inspect the delivery tickets
shaped box and measuring the height of the for each load of concrete to confirm the correct material
concrete once the gate is opened and the SCC has been shipped to the project and then to conduct
flows around the rebar and 800 mm down the concrete acceptance testing as per CSA A23.1/.2
bottom of the L-box. This test method is only used requirements.
for product prequalification.
All concrete Field testing must be completed by a CSA or
ACI certified field technician as per CSA A23.1
requirements: all laboratory testing shall be completed by a
CSA Certified Concrete Laboratory. The standard
acceptance test method for SCC is the slump flow test and
VSI evaluation. The performance based mix design
submission will indicate the minimum and maximum slump
flow or the acceptable slump flow range for jobsite product
acceptance and the acceptable VSI values for concrete
placement (typically 0 & 1). This test method provides a
good indication of the uniformity of concrete supply and
The typical remaining evaluation properties of SCC are
maximum w/cm ratio and compressive strength. The
maximum w/cm ratio requirements are met by the
concrete producer during the mix design development
stage and the compressive strength is evaluated using
standard CSA A23.1/.2 testing protocols (with the
exception of not consolidating the concrete sample during
casting).

SCC PRODUCTION REQUIREMENTS

Self-Consolidating Concrete is less tolerant to changes in


properties and volumes of the raw materials used to
produce the mix than conventional concrete. It is therefore

Best Practices Guidelines for Self-Consolidating Concrete 6


allows for a visual assessment of potential mortar/paste Mix Design Adjustments
separation around the outside circumference of the
sample. In general, the site adjustment of SCC mix designs is
undesirable. SCC mixtures require a very high level of raw
All CSA A23.1/.2 testing requirements must be followed to material testing and batching accuracy at the concrete
ensure that the jobsite acceptance testing is properly plant and typically shouldn’t require any jobsite
evaluating the performance of the SCC mixture. adjustments. If special circumstances exist or if the mix
design requires unanticipated optimization to meet the
SITE PREPARATION REQUIREMENTS FOR SCC actual jobsite placement requirements then these
modifications should only be made by the concrete
One of the key advantages to SCC is the fact that its high producer. All site modifications made to the SCC mix must
flowability allows for rapid discharge on the jobsite with be hand written on the concrete delivery tickets.
minimal concrete placement labour required. The keys
ensuring proper concrete placement from a contractor Site Supervision
standpoint are:
Confirming that the proposed SCC mix design is It is critical that the site personnel receiving and placing the
appropriate for the actual project site conditions SCC be properly trained and educated in the unique
prior to ordering. requirements of this concrete product. In particular, the
Selecting an appropriate delivery rate and time placement crew should be aware of:
with the concrete producer. Formwork design considerations
Clearly documenting the jobsite acceptance test The effects of vibration on the SCC mixture
methods and ensuring that the owner, concrete The effects of stoppage during the concrete
producer, contractor and testing company, are all placement
aware of the acceptance procedures (typically The maximum rate of concrete placement to
slump flow testing). ensure that the formwork system isn’t overloaded
Ensuring that the concrete placement crew is Visual checks should be made of the concrete to
aware of the significant differences between SCC ensure segregation is not occurring inside the
and conventional concrete prior to first working formwork
with the material. The requirements for placing SCC via a chute, a
Ensuring that the formwork is properly designed bucket or a concrete pump
and constructed to both support the weight of the How to properly finish the surface of the SCC
concrete and to provide the necessary concrete What are the minimum curing requirements of
surface finish the Owner requires. SCC

Site Control Tests As stated later in this document, placement technique and
formwork quality are the key factors that dramatically
A quality control procedure for SCC involves first affect the quality of the surface finish of the concrete
confirming that the correct concrete mix has been shipped element and while these skills can all be learned on the
to the project (via the delivery ticket) and then conducting jobsite, there are also opportunities to participate in
plastic concrete acceptance testing on the product. educational training sessions from the following Ontario
Associations:
Concrete acceptance testing usually involves: Ready Mixed Concrete Association of Ontario
Conducting slump flow testing and VSI evaluation Ontario General Contractors Association
on each load of concrete. This confirms that the Ontario Road Builders’ Association
minimum slump flow value has been achieved and
allows for a visual observation and rating of the Alternatively, your local RMCAO member concrete
material. producer may also offer product demonstrations and short
Conducting plastic air content testing for exterior training sessions on the use of this product.
concrete exposure conductions or when
compressive strength samples are cast. Formwork Design Considerations
Casting compressive strength test cylinders for
later hardened concrete testing. Cylinders are The first thing to remember when it comes to SCC is the
filled in one lift without any internal consolidation fact that the structural engineer completing the formwork
(rodding). design must design for a full liquid head condition. The
high flowability and rapid concrete placement properties of

Best Practices Guidelines for Self-Consolidating Concrete 7


SCC allow for exceptional concrete placement rates, inspected prior to SCC placement. Failure to initially
however the formwork has to be able to take the resulting recognize the flowing properties of SCC has resulted in
pressures that are generated. Because of this fact, a unnecessary concrete placement problems (forgetting to
controlled rate of pour formwork design is not typically seal around formwork penetrations or thinking that the
used and failing to recognize this fact prior to concrete concrete placement is so far away that you still have time
placement can result in serious formwork safety issues. to finish the formwork are common first time mistakes).

Secondly, it is possible Surface Quality of the Formwork Material


for formwork pressures
to exceed the full liquid One of the major benefits to SCC is the fact that it
head condition in some produces an outstanding concrete surface finish. The
applications. For forming contractor must, however, remember that SCC
example, concrete perfectly mirrors the quality of the formwork that it is cast
placement by pump against and the owner’s architectural expectations are
from the bottom of the often much higher for this product. Minor imperfections in
formwork is often concrete formwork might be hardly noticeable with
performed because of conventional concrete, but can stand out significantly
the reduced chance of when SCC is used. If the primary purpose for using SCC is
air bubble being trapped up against the formwork. to aid in proper concrete placement, and the concrete is
However, when placing the concrete using this method it is not visible in the completed project, this isn’t an issue. If,
possible for the formwork pressure to exceed the full liquid however, the concrete is exposed to view, things like
head of the concrete at the location of the injection port at residual concrete on reused formwork, grain patterns in
the bottom of the formwork. the forming material, and gaps in the formwork suddenly
stand out significantly when surrounded by a high quality
The concrete placement crew must also be aware that concrete surface finish.
since the SCC has such great flowing capabilities, it is
possible for buoyant forces to be placed on components of For commercial projects,
the formwork or embedded items that are located within it is best that any
the formwork. For applications where the
example, large size conduit SCC concrete is exposed
will exhibit buoyant forces to view be treated as
when the SCC is placed in architectural concrete
the formwork and must be elements in the contract
securely tied in place specifications. This allows
(envision a beach ball the concrete forming
riding on the surface of the contractor to account for the necessary quality of the
liquid SCC). formwork that will be used for these elements.

The concrete forming crew In order to address the forming surface finish issues many
must also be aware of the contractors utilize high quality steel forms, resin
highly flowable nature of impregnated form ply or commercial form liners, to
the SCC and the fact that provide the architectural quality that the owner has
while minor gaps in the specified. Impermeable, smooth and clean forming
formwork may result in surfaces usually produce the best surface finish.
concrete fins with
conventional concrete, SCC Formwork Release Agents
can rapidly flow through
these gaps resulting in The proper selection of form release agents for SCC
significant material loss projects is a critical activity for the formwork contractor
and clean-up costs. Also, since they can have a dramatic effect on the quality of the
since this material rapidly formed concrete finish. Greater care must also be taken
seeks to level itself due to when applying these materials since excess form release
gravity, the entire agents can result in staining and retention of air bubbles at
formwork system must be the formed surface.
fully constructed and

Best Practices Guidelines for Self-Consolidating Concrete 8


Vegetable, mineral or water based form release agents Architectural form liners are also available if the owner
need to be applied as thinly as possible and are often just requires a high quality architectural pattern.
wiped on with a cloth rather than by using a hand sprayer.
Modification or cutting of the form release agents to SCC PLACING & FINISHING
increase their coverage can also have very dramatic
negative consequences to the surface finish of the SCC is designed to provide both high cohesion and high
concrete. flowability under its own weight. This allows for rapid
concrete placement and flow characteristics without the
In applications where high concrete sections are being larger coarse aggregate segregating out of the mix. Because
formed, such as columns and bridge piers, the form release of this, standard internal or external vibration is not
agent not only has to be applied thinly but it must also typically required to properly consolidate this material.
have a strong bonding ability to prevent it from being Failure to recognize this fact will result in the potential for
pulled off the formwork due to the force of gravity. The dramatic segregation of the material if the workers
forming contractor not only must select the correct form continue to utilize conventional concrete consolidation
release agent for SCC, but they must also ensure that the techniques. In short, don’t touch it! If it has been designed
product adheres well to the formwork they are using and placed properly it will flow on its own. If minor rodding
(wood, steel, plastic, fibre, etc.). is required to ensure complete flow this issue should be
raised directly with the concrete producer at the time of
SCC mixtures are typically designed to allow entrapped air placement.
to escape between the contact surface of the formwork
and the concrete itself. For this reason the form release With this said, it is still necessary for the concrete finisher
agent must be of a type that will allow air to migrate along to continue to visually assess the quality of the SCC as it is
this surface and to be expelled at the top of the formwork. being placed in the formwork. The worker in this instance is
When first utilizing SCC the contractor should contact the looking for potential segregation issues and wants to see
form release agent supplier and confirm which of their coarse aggregate uniformly spread throughout the entire
products works best with SCC. Trial placements and mock- concrete placement and “floating” on the surface.
ups on larger projects can also be very useful for evaluating
the performance of the form release agent with the SCC Once the concrete placement is complete, the concrete
mixture. finishers should examine the quality of the hardened
concrete looking for instances of surface laitance, a non-
Uncoated Wooden Formwork uniform surface colour, specific areas where air bubbles
are being trapped on the formed surfaces and any other
Unless the owner is requesting “rough wood grain pattern” unwanted defects. Addressing these issues that do arise
for their SCC project, the formwork contractor should avoid will involve reviewing the mix design performance, quality
using dry uncoated wooden formwork that is strongly of the formwork surfaces, ability of the form release agents
absorbing and may result in discolouration, staining or to work effectively and the placement method utilized for
retarding of the concrete surface. Surface defects will also the element.
often result during the formwork removal process where
the rough grain texture of the wood bonds to the concrete High quality surface finishes are a significant architectural
or becomes trapped in the concrete and breaks off during benefit for the use of SCC, however they can only be
formwork removal. achieved when highly effective mix designs, concrete
formwork, and placement methods are utilized. If
everyone involved in the construction process does not
realize the importance of all these factors, the final product
will never meet its ultimate potential.

SCC Discharging

SCC can be placed utilizing most standard concrete


placement methods including: chute, buckets and concrete
pumps. While other placement methods like buggies and
conveyor belts may be used, the contractor must ensure
that the material is not vibrated to the point that the
coarse aggregate begins to separate out.

Best Practices Guidelines for Self-Consolidating Concrete 9


SCC shall be discharged within the 120-minute time Pumping SCC from the Bottom
requirement of CSA A23.1 unless the concrete producer Upwards
has taken the necessary steps to properly retard the
mixture. The excellent flow characteristics of SCC typically SCC’s performance properties
result in rapid truck unloading, and agitation action of the allow for unique concrete
concrete truck drum ensures uniformity and prevents placement methods. One of the
material segregation. most common special placement
methods is to install a fill port on
Placing Procedures and Rates the bottom of the formwork and
utilize a conventional concrete
Due to the rapid placement rate of SCC, it is extremely pump to place the concrete from
critical that all formwork, reinforcing steel and embedded the bottom up.
items be properly secured prior to the start of the
unloading process. The concrete must also be placed in This unique placement technique
such a manner that there is sufficient distance for the offers a number of technical
concrete to flow so that entrapped air can be removed advantages over vertical drop
from the material, but not so far as to risk material placement, since it reduces both
segregation. Generally, flow lengths of 10 metres or less the potential for material
are preferred to avoid these issues (this doesn’t mean that segregation and the amount of
longer lengths can’t be achieved, they just require entrapped air that must be
additional efforts and care). expelled from the concrete.

For large vertical elements care should be taken not to fill The contractor must design an injection port in the
the formwork too rapidly. The placement rate should be formwork that is able to resist more than the total liquid
slowed to the point that there is sufficient time for the head force since concrete pumping pressures must also be
entrapped air to rise to the concrete surface. Since air accounted for. The injection port is typically located at the
movement can only take place when the SCC is itself centre point of the formwork from a plan view standpoint
moving into the formwork, slowing the placement rate may to equalize the horizontal movement requirements of the
assist in removing unwanted air pockets at the formed face SCC during the pumping process. Once the concrete
of the concrete. The placement process should also be placement is complete, the valve on the injection port is
smooth and continuous since this helps maintain uniform closed and the concrete is allowed to set. The port can then
SCC flow and reduces surface marks and colour variations. be cut off at the form face to allow for formwork removal.
For this reason SCC is often placed using concrete pumps
with multiple concrete trucks supplying the feed hopper of Placing Concrete Using Chutes
the pump.
While concrete pumping is the preferred method for SCC
Pumping SCC placement, concrete chutes can also be utilized. The basic
procedure is similar to conventional concrete placement
Placing SCC using a concrete pump is one of the most where chute placement takes place at the farthest location
common placement methods. Pumping places the concrete and the chutes are moved or removed during the concrete
as close as possible to its final position and provides an placement as the work proceeds to the other end of the
easily controlled rate of placement. formwork. Care should be taken to minimize vertical drops
to 1.5 metres or less and to minimize horizontal flow to 10
When placing SCC with a concrete pump the hose of the metres or less.
pump should be placed inside the formwork and under the
concrete surface whenever possible. This installation Since SCC has such
method both reduces the possibility of entrapping high flowability, con-
additional air within the SCC and eliminates the potential ventional concrete
for material segregation due to free-fall around the placement methods
reinforcing steel and form hardware. that involve the
temporary removal of
Pumping should provide a continuous even concrete rise formwork to allow for
rate within the formwork with as few breaks in product concrete truck access
delivery as possible. to the area (say on an
unreinforced

Best Practices Guidelines for Self-Consolidating Concrete 10


industrial floor slab cast on grade) cannot be used since the the area or potentially venting the area and
concrete is so highly flowable. discarding the “vent concrete” later.
Slabs may require light tamping or vibration using
Concrete Placement by Crane & Bucket a screed bar to produce a level finish that does
not include protruding coarse aggregate. The
SCC placement has also been successfully completed using screed bar is therefore the only surface finishing
concrete buckets on high rise construction projects. Some performed on the concrete.
of the key considerations for this placement method are If there is a break in the supply of SCC to the
the following: project, surface crusting may occur. In this
The bucket method significantly reduces the instance, slight rodding can be used to remove
potential placement rate of the product and is the potential for the formation of a cold joint or
typically only used for smaller volume placements surface discolouration.
(concrete columns rather than suspended floor
slabs). Curing Requirements for SCC
The slow placement rate can result in prolonged
periods of stagnation of the SCC within the While curing is obviously critical for all concrete
formwork. This can result in surface crusting and construction, this is especially true for the top surface of
can lead to visible horizontal marks between lifts. SCC. Because of the increased quantity of paste, low
The bucket must be in excellent condition and be water/fines ratio and lack of bleed water at the surface,
“water tight” or the SCC paste will easily flow SCC is highly susceptible to surface drying. This can result in
through the openings in the discharge gates. shrinkage cracks caused by early age moisture loss or
The concrete bucket must not be shaken surface crusting.
excessively during the lifting process. Once the
concrete is discharged from the truck mixer there Initial concrete curing shall conform to the requirements of
is no way to properly agitate the concrete in the CSA A23.1 and should commence a soon as practically
bucket and over-vibration of the bucket has the possible. Initial protection period treatments such as fog
same effect as over-vibration of the formwork. misting and evaporation retardants may also be useful in
When SCC is placed in high thin elements, the addressing surface curing issues.
concrete should be placed with the use of an
elephant trunk or hose using a tremie placement SCC APPEARANCE AND SURFACE FINISH
method. This significantly reduces the amount of
entrapped air that must be removed from the High quality concrete surfaces are what many owners
concrete and leads to a higher quality surface expect when SCC is used on their projects, but as this
finish. document has identified, there are multiple factors that
affect the final surface quality of the concrete element.
Vibration of SCC
The quality of the SCC surface depends on:
Did we mention, “don’t vibrate SCC? Step away from the The mix composition of the product.
concrete with that internal vibrator!” Vibration should The quality of the formwork surfaces.
generally be avoided since it is likely to result in material The quality of the formwork release agent and its
segregation, where the coarse aggregate sinks to the interaction with the SCC mixture.
bottom of the mix. The placing methods and procedures utilized.

If, upon removal of the formwork, the concrete surface is The key architectural benefits that SCC mixes provide over
not as required, the contractor and concrete producer conventional concretes include:
should review the SCC specification requirements to see if More uniform colour.
mix design changes could improve the result or if the Provides very sharp edges with the use of the
difficulties are due to some other factor. correct formwork.
Significant reduction in the number of bugholes
The potential exceptions to the SCC “don’t touch it” rule with the use of proper form release agents and
may include: formwork quality.
In some structures the formwork shape may result Eliminates air pockets under horizontal formwork
in air being trapped at certain locations. This can elements when the concrete is properly placed.
be addressed by localized tapping or rodding of Higher quality of surface finish.

Best Practices Guidelines for Self-Consolidating Concrete 11


The following list of defects can be found in all concrete low viscosity make it easier for the entrapped air to be
products, however with the proper amount of care and removed and provide the best surface finish.
consideration, can be significantly reduced with SCC.
Bugholes are also formed on concrete surfaces when air is
Bugholes trapped between the formwork and the concrete. The
qualities of the formwork surface and the formwork
Bugholes are small, regular or irregular cavities, usually not release agent therefore also have a significant impact on
exceeding 15 mm in diameter, resulting from the their formation.
entrapment of air bubbles in the surface of formed Entrapped air is also most easily removed if the SCC
concrete during placement and consolidation. mixture is slowly placed into the formwork and if it is
allowed to move laterally for two metres or more. For
Entrapped air is introduced into all concrete during the these reasons pumping of the concrete from the bottom of
mixing, transportation and placement processes. The the formwork, as described previously, generally produces
extent to which the entrapped air can be removed or the best surface finish. If this is not possible, tremie
stabilized within the SCC depends on the cohesion of the concrete placement from the top of the formwork is your
mixture. In general, SCC mixtures with high slump flow and next best option.

Troubleshooting Tips for Bugholes


Primary Causes Practical Reasons Preventative Measures
Heavy or uneven application of form release Minimal application evenly applied
agent
Rough formwork surface Clean formwork or install a geotextile form
Entrapped air liner to absorb air
Entrapped water Rapid placement rate Ensure slower and steady discharge
Entrapped form oil Too long a flow length Limit flow distance to < 5 metres
Low slump flow Too short a flow length Extend flow distance to > 1 metre
Interrupted delivery of concrete Plan for required delivery rate
Viscosity too high Reduce viscosity modifying admixture dosage
Slump flow too low (<600 mm) Increase slump flow

Honeycombing These issues in SCC are usually due to:


Utilizing too low of a slump flow.
Honeycombing is voids left in the concrete due to the The viscosity of the SCC mixture being too high.
failure of the mortar to effectively fill the spaces among the Using too large of a maximum coarse aggregate in
coarse aggregate particles. the mix.
Insufficient paste with the SCC mixture.
In SCC projects, honeycombing can also be caused by
leakage in the formwork at the joints, aggregate bridging,
and voids being left behind the reinforcing steel or form
hardware.

Troubleshooting Tips for Honeycombing


Primary Causes Practical Reasons Preventative Measures
Low paste/fines content Increase fines content
Add air entrainment
Insufficient paste or fines Unsuitable aggregate gradation Use continuous aggregate gradation
Concrete segregation due to too Aggregate size too large relative to free Utilize a smaller maximum aggregate size
low plastic viscosity space within the formwork
Concrete not able to fill that part of Leakage of paste through the formwork Inspect all formwork prior to concrete
the formwork placement and seal gaps at joints
Placing SCC through an un-primed pump Prime all surfaces whenever possible
hose or elephant trunk

Best Practices Guidelines for Self-Consolidating Concrete 12


Colour Changes Other reasons for colour variation can include:
Uneven drying of the concrete surface (even
Vertical stripes at the SCC surface are rare and usually within the formed face of elements).
caused by bleed water accumulating at the vertical mould Over application of form release agents.
surface. As the bleed water flows upwards it causes wash- Use of form release agents that are incompatible
out of the aggregate or flotation of the form oil which with SCC mixtures.
leaves a visible stripe in the concrete. Variations it the raw materials used to produce
the SCC.
The potential causes for SCC bleeding include:
Utilizing too low of a viscosity in the mix.
Low concrete temperatures during placing.
Retarded set times.

Troubleshooting Tips for Colour Changes


Primary Causes Practical Reasons Preventative Measures
Concrete temperature too low Maintain concrete and in-form
temperatures during winter months
Too high slump flow and too low viscosity Increase viscosity via either increased fines
Colour variations along the surface content or viscosity modifying admixture
Differences between SCC loads Retarding effect of admixture or form Reduce retarder usage
Vertical stripes release agent Reduce water content
Consider using an accelerator
Use geotextile form liner
Changes in rate of pour Ensure continuous rate of pour throughout
placement
Utilizing plastic as curing method Ensure uniform plastic contact with the
entire surface
Wooden formwork is absorbing paste Use coated formwork materials or pre-wet
wood before placement
Viscosity too low or water content too high Utilize viscosity modifying admixture
Increase viscosity via fine material addition
Consider the use of air entrainment

Surface Cracking of SCC and can be addressed by trowelling the concrete surface to
close them prior to the concrete setting.
SCC, like traditional concrete mixes, is susceptible to plastic
settlement cracks over the reinforcing steel. This effect can Because SCC has almost no bleed water, this product is also
be increased when high surface finishes are required more susceptible to plastic shrinkage cracking that is
because the mix design must be optimized to produce the caused when the top surface of the concrete rapidly losses
highest possible flow for this application (the mix will be surface moisture. Protective systems like fog spraying and
designed at the maximum aggregate segregation point to early concrete curing can be used to address this issue as
begin with). These cracks are normally wide but not deep, well.

Troubleshooting Tips for Surface Cracking


Primary Causes Practical Reasons Preventative Measures
Poor curing practices during initial Start curing immediately
protection period Consider fog spraying
Rapid surface drying SCC segregation and bleeding Close cracks prior to concrete setting
Sedimentation Utilize a viscosity modifying admixture
Reinforcing steel positioning Consider air entrainment
Extreme ambient placement conditions Consider rescheduling placement
Minimize extreme temperatures, low
relative humidity or high wind conditions
Deep formwork with reinforcement close to Consider repositioning the reinforcing steel
the surface

Best Practices Guidelines for Self-Consolidating Concrete 13


SUSTAINABLE CONSTRUCTION CONSIDERATIONS practices and protocols support their choice of Responsible
Material Procurement. It identifies Environmental and
In addition to the construction based reason to use SCC in Sustainable Development stewardship and responsibility of
your project, there are a number of Sustainable the facility’s processes following LEED rating system and
Construction items that should be strongly considered: categories to minimize the environmental footprint.
1. Noise reduction on-site for community and
local by-law issues. REFERENCES
2. Reduced R/M truck delivery time with faster
unloading. The following documents have been utilized in the creation
3. Reduced overall R/M truck turnaround time. of this publication:
4. Reduced truck traffic emissions. CSA A23.1-04 – Concrete Materials and Methods
5. Reduced R/M truck fuel consumption overall. of Concrete Construction, CSA A23.2-04 - Methods
6. Reduced time for traffic control, street control of Test and Standard Practices for Concrete –
or enforcement and backup signallers. Canadian Standards Association.
7. Reduced project completion time with faster The European Guidelines for Self Compacting
construction. Concrete – European Precast Concrete
Organisation, European Cement Association,
Procurement – RMCAO ECO CERTIFIED Concrete Facility European Ready-Mix Concrete Organisation,
Certification European Federation of Concrete Admixture
This program is designed to provide owners and customers Associations and European Federation of Specialist
with the highest degree of assurance that the concrete Construction Chemicals and Concrete Systems.
facility, company and products they have selected to Self-Consolidating Concrete – Concrete Delivers –
supply their project, address sound and responsible National Ready Mixed Concrete Association.
Environmental and Sustainable Development Facilities
management and operations, and that manufacturing
APPENDIX A

Visual Stability Index (VSI) – O – Highly Stable

Best Practices Guidelines for Self-Consolidating Concrete 15


Visual Stability Index (VSI) – 1 – Stable

Best Practices Guidelines for Self-Consolidating Concrete 16


Visual Stability Index (VSI) – 2 – Unstable

Best Practices Guidelines for Self-Consolidating Concrete 17


Visual Stability Index (VSI) – 3 – Highly Unstable

Best Practices Guidelines for Self-Consolidating Concrete 18

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