Professional Documents
Culture Documents
Best Practices Guidelines For SCC
Best Practices Guidelines For SCC
for
Self-Consolidating Concrete
TABLE OF CONTENTS
References ............................................................................................................................14
Bond to Reinforcement – Reinforced concrete The pre-qualification testing and acceptance process can
design is usually based upon the assumption of an include the following components:
effective bond between the rebar and the Submission of a performance based mix design
concrete. The effectiveness of this bond is which identifies all of the structural and
affected by the position of the reinforcing steel constructability properties of the concrete
and the quality of the concrete. While SCC bond Documentation of past SCC performance on
strength is typically assumed to be higher than completed projects
conventional concrete, this increase in bond is Any specified prequalification testing. This may
typically not considered in the design of the include:
structure. o Slump flow test results & Visual Stability
Index (VSI) evaluation
Durability – The durability of a concrete structure o T50cm Time
is closely associated to the permeability of the o V-Funnel test
surface layer of the concrete, with lower o J-Ring test
permeability resisting the inflow of CO2, chlorides, o L-Box test
sulphates, water, oxygen, etc. Improper o Column Segregation test
consolidation of conventional concrete results in
significant durability loss which is one of the
Site Control Tests As stated later in this document, placement technique and
formwork quality are the key factors that dramatically
A quality control procedure for SCC involves first affect the quality of the surface finish of the concrete
confirming that the correct concrete mix has been shipped element and while these skills can all be learned on the
to the project (via the delivery ticket) and then conducting jobsite, there are also opportunities to participate in
plastic concrete acceptance testing on the product. educational training sessions from the following Ontario
Associations:
Concrete acceptance testing usually involves: Ready Mixed Concrete Association of Ontario
Conducting slump flow testing and VSI evaluation Ontario General Contractors Association
on each load of concrete. This confirms that the Ontario Road Builders’ Association
minimum slump flow value has been achieved and
allows for a visual observation and rating of the Alternatively, your local RMCAO member concrete
material. producer may also offer product demonstrations and short
Conducting plastic air content testing for exterior training sessions on the use of this product.
concrete exposure conductions or when
compressive strength samples are cast. Formwork Design Considerations
Casting compressive strength test cylinders for
later hardened concrete testing. Cylinders are The first thing to remember when it comes to SCC is the
filled in one lift without any internal consolidation fact that the structural engineer completing the formwork
(rodding). design must design for a full liquid head condition. The
high flowability and rapid concrete placement properties of
The concrete forming crew In order to address the forming surface finish issues many
must also be aware of the contractors utilize high quality steel forms, resin
highly flowable nature of impregnated form ply or commercial form liners, to
the SCC and the fact that provide the architectural quality that the owner has
while minor gaps in the specified. Impermeable, smooth and clean forming
formwork may result in surfaces usually produce the best surface finish.
concrete fins with
conventional concrete, SCC Formwork Release Agents
can rapidly flow through
these gaps resulting in The proper selection of form release agents for SCC
significant material loss projects is a critical activity for the formwork contractor
and clean-up costs. Also, since they can have a dramatic effect on the quality of the
since this material rapidly formed concrete finish. Greater care must also be taken
seeks to level itself due to when applying these materials since excess form release
gravity, the entire agents can result in staining and retention of air bubbles at
formwork system must be the formed surface.
fully constructed and
SCC Discharging
For large vertical elements care should be taken not to fill The contractor must design an injection port in the
the formwork too rapidly. The placement rate should be formwork that is able to resist more than the total liquid
slowed to the point that there is sufficient time for the head force since concrete pumping pressures must also be
entrapped air to rise to the concrete surface. Since air accounted for. The injection port is typically located at the
movement can only take place when the SCC is itself centre point of the formwork from a plan view standpoint
moving into the formwork, slowing the placement rate may to equalize the horizontal movement requirements of the
assist in removing unwanted air pockets at the formed face SCC during the pumping process. Once the concrete
of the concrete. The placement process should also be placement is complete, the valve on the injection port is
smooth and continuous since this helps maintain uniform closed and the concrete is allowed to set. The port can then
SCC flow and reduces surface marks and colour variations. be cut off at the form face to allow for formwork removal.
For this reason SCC is often placed using concrete pumps
with multiple concrete trucks supplying the feed hopper of Placing Concrete Using Chutes
the pump.
While concrete pumping is the preferred method for SCC
Pumping SCC placement, concrete chutes can also be utilized. The basic
procedure is similar to conventional concrete placement
Placing SCC using a concrete pump is one of the most where chute placement takes place at the farthest location
common placement methods. Pumping places the concrete and the chutes are moved or removed during the concrete
as close as possible to its final position and provides an placement as the work proceeds to the other end of the
easily controlled rate of placement. formwork. Care should be taken to minimize vertical drops
to 1.5 metres or less and to minimize horizontal flow to 10
When placing SCC with a concrete pump the hose of the metres or less.
pump should be placed inside the formwork and under the
concrete surface whenever possible. This installation Since SCC has such
method both reduces the possibility of entrapping high flowability, con-
additional air within the SCC and eliminates the potential ventional concrete
for material segregation due to free-fall around the placement methods
reinforcing steel and form hardware. that involve the
temporary removal of
Pumping should provide a continuous even concrete rise formwork to allow for
rate within the formwork with as few breaks in product concrete truck access
delivery as possible. to the area (say on an
unreinforced
If, upon removal of the formwork, the concrete surface is The key architectural benefits that SCC mixes provide over
not as required, the contractor and concrete producer conventional concretes include:
should review the SCC specification requirements to see if More uniform colour.
mix design changes could improve the result or if the Provides very sharp edges with the use of the
difficulties are due to some other factor. correct formwork.
Significant reduction in the number of bugholes
The potential exceptions to the SCC “don’t touch it” rule with the use of proper form release agents and
may include: formwork quality.
In some structures the formwork shape may result Eliminates air pockets under horizontal formwork
in air being trapped at certain locations. This can elements when the concrete is properly placed.
be addressed by localized tapping or rodding of Higher quality of surface finish.
Surface Cracking of SCC and can be addressed by trowelling the concrete surface to
close them prior to the concrete setting.
SCC, like traditional concrete mixes, is susceptible to plastic
settlement cracks over the reinforcing steel. This effect can Because SCC has almost no bleed water, this product is also
be increased when high surface finishes are required more susceptible to plastic shrinkage cracking that is
because the mix design must be optimized to produce the caused when the top surface of the concrete rapidly losses
highest possible flow for this application (the mix will be surface moisture. Protective systems like fog spraying and
designed at the maximum aggregate segregation point to early concrete curing can be used to address this issue as
begin with). These cracks are normally wide but not deep, well.