ape METAL AND SOFT SEATED BALL VALVES SERIES P ‘A FULL BORE VALVE FAMILY FOR + PULP AND PAPER STOCK PN 40 AND 25 + LIQUIDS, GASES, SLURRIES AND SOLIDS DN 25...600 * FOR THROTTLING AND SHUT-OFF SERVICE © FOR SEVERE SERVICE CONDITIONSUNIVERSAL BALL VALVE FOR PROCESS CONTROL DN25...600 PN10 and PN25 ‘The Neles-Jamesbury P series valve is a flanged full bore valve. The trim is full bali and itis supported against metal @R of PTFE seals, Valve design and some seat allernatives are shown in Figs 4... 4 P series valves are applicable for: — Pulp and paper stock = Liquids, gases, vapours, steam, slurries ‘and solids = Throitling and shut-off service The P series basic design allows a versatile range of construction versions required by different processes Construction Alternatives Parts and Materials (standard) T TEM | PART MATERIAL ALTERNATIVES 12 | oay Os ype als 345 s 05 Nps ABI 317 T Standard PTFE seat “| A Max, operating 3 Ball OSS type Als! 346 IN| 0.2 temperature 230°. (with PFE seats) 088 type AIS 916 D L hard chrome pated 7 o SS type Ais 346 Stelle coated R D 4 Seat O NELALLOY™ or special tnetol aerate 0 Carbon reinforced PIFE NEALON™ metal Big.8) gear 5 Gland OSS type AIS! 346 6.8 [Screws and [OSS ype AB 346 sks scraping tockes up special stellite 9...41| Hexagonal | OSS type Alsi 346 Seat fr low pH nr Spplcations.The seatedges sre | / 42 |key © Special stains ste! a Sescaing bulc-ue ca ‘on the ball surface. 13 Back-up seal | © PTFE (max, 230°C, 440°F) ‘S| Reinforced ball for sulphate batch digester blow: ® | sence, 5 pee ag | nay gaeat [0 PTFE rmx 280°C, 440°) | Bait ow opening tined with pipe i 16 [Siena or max 28076, 4007 Balan flow openings selited packing tCONSTRUCTION FEATURES ‘STEM-BALL: Design ‘The ball and oversized stem are one piece, which ‘ensures hysteresis-free operation. The inside of the bball is normally hollowed. If required, the flow bore: can be furnished with a cylinarical lining to provide a.smooth flow passage. The ball surface in a metal: seated valve is hard chrome plated and siellitec on abrasive service. Rigid Body The spherical flanged bosy is highly robust to resist pipeline forces. Body halves are symmetrical and Genre joined maxing for eosy field servicing, For abrasive media inie! and outlet bores can be lined by silife sleeves, Wide-Faced Metal Seats The wide seating face of the metal seats guarantees good tightness under the most aggressive service Conaitions. Well Protected PTFE Seats The wide carbon reinforced PTFE seals are encap- sulaled in body grooves and protected against foreign matler. The metal lip of the body acts as fire safe seat. The special protile of the seal ensures ‘good tightness even at low pressure aitferentials, Gland Packing The glond packing can bbe tightened when the valve is under pressure. I can aso be tepacked without removing the actuator. Tight in Both Directions ‘Owing fo ils symmetrical constuction, the valve is fightin bolh directions, which often means double sStvice lite when reversed in the pipsline. Ready-to-Install Valve Units NelesJamesbury ball valves are furnished with actuators and specified accessories such as posi- fioners, limit switches, solenoid valves eic. as re quired. THROTTLING CONTROL PROPERTIES ‘The flow characteristic is equal percentage over a wide range, giving a rangeabilly between 100:1 ‘and 300: depending upon valve size. No Dead-Band - No Hysteresis ‘The STEMBALL” design ensures accurate positioning of the valve trim even under the most severe operat ing conditions Ap Two-Stage Throttling Fig. 6 The total pressure drop is generated in two stages. With c certain capacity the flow opening is larger Cond the flow velocity is lower than a single restrichon valve. This feature reduces the tendencies for Cavitation, erosion, dewatering, ete. Minimum Risk of Blocking The full bore opening of the valve minimizes the risk of clogging when handling solids and sluries. Full Bore - High Capacity When the vaive is fully open, its flow resistance ie minimal equalling that of'a siraight pipe the same length as the valve. Tightness Rates Every Neles-Jamesbury ball valve Is hycrostatically tested. In the seat fest, no visible leakage is allowed tor a PIFEseated valve In case of a metal seated valve a minor non-tight- Ness is accepted. Our factory standard specifies a maximum allowed leckage ct full fest pressure of "4 cu.cms of fest medium per hour per mm of the diameter of the vaive's nominal size”. Alternatively, higher shut off fest feria cre offered when re quired.THEN SR. Pi 1P 12-1 =) BALL VALVES GROUPS PandR TYPE MARKING EXAMPLE PJ100AS-AC10 -NP411-SM-SEM Auxiliary equipment code Electric limit switches, open-closed position. Auxillary equipment code Solenoid valve. Positioner code = Double-acting positioner NP4, signal pressure 0.2=1,0 kp/em? stem dia 3.5 mm, Actuator code Pneumatic cylinder actuator AC, size 10. Valve code Bali valve, series PJ, pressure rating NPIO, flanges DIN 2632, fulkport, size 100 mm, valve material AISI 316, VALVE CODE siellite seats, PL J200A8 Seat material code | s = Siellite T = Carbon-graphite filled PTFE Material combination code Boy Ball Screws A = AIS! 316 AIS! 316 AIsl 316 AISI 317 AISI 317 AISI 317 wes AISI 316 AISL 316 wes wes’ AISL 316 hard chrome plated WCB = carbon steel (according to ASTM A-216) Valve size = NP series given in millimetres — ANSI series given in inches Special construction code (leave out for standard products) J = “Block and bleed” seats Digester capping valve Heated jacket Ball bore with cylindrical lining Special flanges Body flow opening and ball stellited Other non-standard products, NP series K L Pp R Ss Y W = Other non-standard products, ANSI series Valve series code Pressure rating Connection Valve bore NP series NP1O flanges DIN 2632 _full-bore NPI6 vw DIN 2543 PL = NP25 DIN 2544 PM = NP4O DIN 2545 PS = NP6S between flanges full or reduced bore PT = NP4o thread connection full-bore PY = Special NP design series RM = NP25 flanges S-way valve, . tull-bore RN = NP40-100 between flanges reduced bore ANSI series PA = ANGI 150 Ibs flanges ANSI150 Ibs reduced bore PO = ANSIAEO Ihe ANISLI5O tba fullsbore PO = ANSI300Ibs 4. AVS! Su Ib: j PW = Special ANSI design seriesOTHER NELES-JAMESBURY CONTROL UNITS © Reduced bore, flanged ball valves © Metal: and soft'seated NELDISC* valves = Sizes up to ON 500 (20") = Sizes up fo DN 1400 (66") — Rating DN 16 (ANSI 450) = Pressure ratings PN 10...40 and class ‘© Water type control valves 450....300 = DN 25—250 (1"— 10") = PN 25 (Class 150) © Flanged full bore ball valves: — Sizes up to DN 900 (36") Pneumatic positioners — Pressure ratings PN 40.... 100 (Class 450. .. 600) Electro-pneumatic positioners *# Capping vaives for pulp cigestors © Limit switch units = DN 450, 500, 600, 750 (18 — 30°) = Pressure ratings PN 16 and Class 150 Pneumatic cvlinder actuators Neipac® actuators Manual operators Control unit, series RAL. Capping vaives on pulp batch digesters. STEM-BALL® and NELDISC® control and shut-off val- ves in A. Ahlstrom paper mill Subject fo change without prior notice. NELESJAMESBURY products are available NELESJAMESBURY OY Lewtie6, PO.Box6 SF-00801 Helsinki Finland through sales offices in Australia, “Austra, “el, +358-0-75 999 Telex 12211 Tetefax +358-0-7599 8418 Belgium, Brazl, Canada, China, Denmark, France, “Germany, italy, japan, Mexico, The Netherlands, Norway, Porzigal, Saudi Arabia, Singapore, "South Korea, "Spain, Sweden, pn ee eee NELES-JAMESBURY