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Pantalla anterior
Bienvenido: cr461cc
Producto: NO SE HA ESCOGIDO NINGUN EQUIPO
Modelo: NO SE HA ESCOGIDO NINGUN EQUIPO
Configuración: NO SE HA ESCOGIDO NINGUN EQUIPO

Operación de Sistemas
993K Wheel Loader
Número de medio -KENR5566-05 Fecha de publicación -01/04/2015 Fecha de actualización -04/10/2018

i04913683

Main Control Valve


SMCS - 5051-MV

Main Control Valve (Implement)

Illustration 1 g03103596
Main control valve schematic

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(1) Dump right solenoid
(2) Lower right solenoid
(3) Rack right solenoid
(4) Raise right solenoid
(5) Left tilt cylinder head end relief valve
(6) Left lift cylinder head end relief valve
(7) Implement main relief right valve
(8) Left lift cylinder rod end relief valve
(9) Implement main relief left valve
(10) Rack left solenoid
(11) Lower left solenoid
(12) Right tilt cylinder rod end relief valve
(13) Right lift cylinder rod end relief valve
(14) Right tilt cylinder head end relief valve
(15) Pressure reducing valve
(16) Lift cylinder head end relief valve
(17) Dump left solenoid
(18) Raise left solenoid
(19) Pilot ON/OFF solenoid
(20) Line to lift cylinder rod end
(21) Line to lift cylinder head end
(22) Line to tilt cylinder head end
(23) Line to tilt cylinder rod end
(24) Line to tilt cylinder rod end
(25) Line to tilt cylinder head end
(26) Line to lift cylinder head end
(27) Line to lift cylinder rod end
(28) Pilot pressure
(29) Main control valve
(30) Left control valve
(31) Float return (Left)
(32) Implement pump flow left
(33) Implement pump flow right
(34) Float return (Right)
(35) Right control valve

Illustration 2 g03083657
Right control valve
(1) Dump right solenoid
(2) Lower right solenoid
(3) Rack right solenoid
(4) Raise right solenoid
(5) Tilt cylinder head end relief valve
(6) Lift cylinder head end relief valve
(7) Right pump relief valve
(8) Tilt cylinder rod end relief valve
(9) Lift cylinder rod end relief valve

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Illustration 3 g03083659
(10) Left pump relief valve
(11) Rack left solenoid
(12) Lower left solenoid
(13) Tilt cylinder rod end relief valve
(14) Lift cylinder rod end relief valve
(15) Tilt cylinder head end relief valve
(16) Pressure reducing valve
(17) Lift cylinder head end relief valve
(18) Dump left solenoid
(19) Raise left solenoid

The implement control valve is located in the front frame below the boom. The following components are contained in the implement control valve:

Pressure reducing valve

Left lift cylinder rod end relief valve

Left lift cylinder head end relief valve

Right tilt cylinder rod end relief valve

Right tilt cylinder head end relief valve

Raise right solenoid

Lower right solenoid

Rack right solenoid

Dump right solenoid

Left pump relief valve

Dump left solenoid

Rack left solenoid

Lower left solenoid

Raise left solenoid

Main relief

When an implement is activated, oil from the implement control valve is directed to the lift cylinders and/or tilt cylinders.

Tilt Control Valve HOLD Operation

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Illustration 4 g03087536
(1) Tilt back solenoid
(2) Line relief valve
(3) Line relief makeup valve
(4) Dump solenoid
(5) Pilot oil chamber
(6) Tilt spool
(7) Tank port
(8) Valve passage
(9) Supply oil passage
(10) Internal passage

In the HOLD position, pilot oil pressure is present at both ends of the control valve tilt spool. The pilot oil and the centering springs keep the lift spool in the
centered position. The control valve lift spool blocks oil flow to the tilt cylinder, and oil from the tilt cylinder is blocked by the tilt spool. The oil is trapped and the
cylinder will remain in the HOLD position.

Oil from the implement pump enters the supply passage, flows around the tilt spool, and flows to the lift spool. The flow of oil through the lift control valve is
similar to the flow of oil through the tilt control valve. However, the tilt control valve has priority over the lift control valve.

The head end and rod end line relief valves limit the oil pressure in the head end and rod end of the tilt cylinder.

Tilt Control Valve DUMP Operation

Illustration 5 g03087896
(1) Tilt back solenoid
(2) Line relief valve

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(3) Line relief makeup valve
(4) Dump solenoid
(5) Pilot oil chamber
(6) Tilt spool
(7) Tank port
(8) Valve passage
(9) Supply oil passage
(10) Internal passage

When the operator moves the implement control lever to the DUMP position, the tilt lever position sensor sends a PWM signal to the Implement ECM. Then the
Implement ECM sends current that energizes the dump pilot hydraulic actuator solenoid.

The solenoid moves the spool for the pilot hydraulic actuator and the pilot oil at the right end of the tilt spool is drained to the tank. The pilot oil pressure on the
left end of the tilt spool moves the tilt spool right to the DUMP position.

The tilt spool directs oil from the implement pump to the load check valve. Oil flows through the load check valve and through the tilt spool to the rod end of the
tilt cylinder. The tilt spool also opens the tank passages to allow the oil from the head end of the tilt cylinder to return to the tank.

Lift Control Valve HOLD Operation

Illustration 6 g03087942
(1) Lower solenoid
(2) Line relief makeup valve
(3) Line relief valve
(4) Raise solenoid
(5) Pilot oil chamber
(6) Tilt spool
(7) Tank port
(8) Valve passage
(9) Supply oil passage
(10) Internal passage

In the HOLD position, pilot oil pressure is present at both ends of the control valve lift spool. The pilot oil and the centering springs keep the lift spool in the
centered position. The control valve lift spool blocks oil flow to the lift cylinders, and oil from the lift cylinders is blocked by the lift spool. The oil is trapped and
the cylinders will remain in the HOLD position.

Oil from the implement pump enters the supply passage, flows around the lift spool, and flows to the tank.

The head end and rod end line relief valves limit the oil pressure in the head end and rod end of the lift cylinders.

Lift Control Valve LOWER Operation

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Illustration 7 g03088957

When the operator moves the implement control lever to the LOWER position, the lift lever position sensor sends a PWM signal to the Implement ECM. Then the
Implement ECM sends current that energizes the lower pilot control actuator solenoid.

The solenoid moves the spool for the pilot hydraulic actuator and the pilot oil at the left end of the lift spool is drained to the tank. The pilot oil pressure on the
right end of the lift spool moves the lift spool left to the LOWER position.

The lift spool directs oil from the implement pump to the load check valve. Oil flows through the load check valve and through the lift spool to the rod end of the
lift cylinders. The lift spool also opens the tank passages to allow the oil from the head end of the lift cylinders to return to the tank.

Copyright 1993 - 2019 Caterpillar Inc. Thu Aug 08 2019 20:06:48 GMT-0500 (Colombia Standard Time)
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cr461cc
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