INPUT OUTPUT (METER?ELECTRICAL SYSTEM 13-23 Ignition System Ignition Coil Primary Peak Voltage Inspection NOTE © Be sure the battery is fully charged. © Remove the electric case (see Electric Case Removal) and open the case (see Electric Case Disassembly). Pull all the spark plug caps from the spark plugs and push. the caps [A] fully onto the spark plug cap holder. NOTE (© Maintain the correct value of compression pressure for the cylinder ( Be sure to measure the voltage with the spark plug installed to the cylinder head). ¢ Install a commercially available peak voltage adapter [B] to the hand tester [C] and needle adapter set [D]. © Connect the adapter between the BK/W and R leads in © the ignition coil primary lead connector. [E] Ignition Coil <{ IF] CDI Igniter Be Recommended Tool: Peak Voltage Adapter KEK-549-8 KOWA SEIKI stn Special Tools - Hand Tester: 57001-1394 Needle Adapter Set: 57001-1457 Hand Tester Range: 250 V DC Primary Lead Connections: Ignition Coil Adapter Tester BKW oO R oO s) OR “ BK pane oO PRIS To avoid extremely high voltage shocks, do not touch the spark plugs or tester connection: © Push the lanyard key under the stop switch and position the starter interlock switch to the right. © Pushing the starter switch, crank the engine 4 ~ 5 seconds to measure the primary peak voltage. ©Do not operate the starter for longer than 5 seconds. Wait 15 seconds before using it again. © Repeat the measurements 5 or more times. Ignition Coil Primary Peak Voltage Standard: 150 V or more If the reading is less than the specified value, check the following. Ignition Coil (see Ignition Coil Inspection) Crankshaft Sensor (see Crankshaft Sensor Inspection) Ifthe ignition coil and crankshaft sensor are good condi- n, replace the CDI igniter.13-24 ELECTRICAL SYSTEM Ignition System Crankshaft Sensor Peak Voltage Inspection NOTE © Be sure the battery is fully charged. ‘* Remove! Electric Case Connector [A] ‘© Pull all the spark plug caps from the spark plugs and push the caps [B] fully onto the spark plug cap holders. NOTE ‘© Maintain the correct value of compression pressure for the cylinder (Be sure to measure the voltage with the spark plug installed to the cylinder head). ‘® Connect a commercially available peak voltage adapter [C] to the hand tester [D] and needle adapter set (E]. Recommended Tool: Peak Voltage Adapter Type: KEK-54.9-B Brand: KOWA SEIKI Special Tools - Hand Tester: 57001-1394 Needle Adapter Set: 57001-1457 Hand Tester Range: 10 V DC ‘* Connect the adapter between the G and BL leads in the crankshaft sensor lead connector. Crankshaft Sensor Adapter Tester c > BK «> BL > RR oe Push the lanyard key under the stop switch and position the starter interlock switch to the right. ‘© Pushing the starter switch, crank the engine 4 ~5 seconds to measure the crankshaft sensor peak voltage. (©Do not operate the starter for longer than 5 seconds. Wait 15 seconds before using it again. © Repeat the measurements 5 or more times. Crankshaft Sensor Peak Voltage Standard: 3.0 V or more +f the reading is less than the specified value, check the crankshaft sensor (see crankshaft sensor Inspection). Spark Plug Removal Pull off the spark plug caps. ‘© Unscrew the spark plugs. OBe careful to avoid breaking the ceramic on the spark plugs. ‘Spark Plug Installation © Be sure the spark plug threads are clean and dry. Tighten: Torque - Spark Plugs: 27 N-m (2.8 kgf'm, 20 ft-b) ©Be careful to avoid breaking the ceramic on the spark plugs.