PiemARES a (©1802007 At ate coved 180 TC toais¢ 5 N329 Date: 2007-1127 soni 17369 |s0 70 tone S56 Secretariat ANS! Condition monitoring and diagnostics of machines — General guidelines Surritancs ot agnosie tat des chines — Lignss acts générales wan, “Tis document sro an 1S0temstionl Stand, dstbod fr oo snd comment sub o ‘me without nob ae may ate ered tos atmo Sana! ecient of his drat er invitedto submit, wih tht armen, nlclon of ny feat patent igh ot “oh ey 0 aharo ands provide eappating owurorstin Document ype: Intsmatienl Standard ecumere suo eet 9820 Peary ‘GxwPriuestrer08iscs.7350 reisen20160_17959.(E|INDD4 doe STD Vorsion2.162“ 80 007 -ntrane ndsomo 47359 Contents. Page 4 ; eee 2 Wormativereteent 8 z 3 Terme and doi nor Bear 4 monitoring procedure. ae Cost benef nati nnn % — aupmentaua. ee fa Mntneation of equipment 2 Mentteation of eutpmont ion — nae 14 Retabity book dlagrte seen cnoa 2 euiewoneme a 13 fahremoden, ene an cic aie Somat meitnanon aan ‘ 2 a3 as ua as 80 Data coletion ant analyst... es 24 Meaurament and tencing 22 Guay ofmeasurerentan 23 Meastromentcomparoon i slorionm kein 5% agnosis and prognosia’=nnnre ns 15 Improving dinghosis andr prognosie confines. 10 stermino maintnance acon. 12 Tring. ‘eves A fnfornativ) amples of condton metering parameters ‘Annex (formative) Matching aus) t symptoms ar parameter changes ‘nex fafermative)Typia ntormation obo recorded when monitoring. eo igen deta ©2 Meawurementa 3. Ghheritommaton.s.osccuuuinnen ‘nex 0 Grformatve) Condon mentoring and sagnesti stand 1.1" Genera documents on condition montoing se agnon 52 Dataprocessing and managermontn ns 1.3 Machine vibration ovation and manioning. 14 Othorcondtion monitoring techniques o appiaions sat 5.5 Training requirements for eonditon moaiiohng chinessono 17359,‘sono 17359 1502007 Ath meneWORKING DRAFT SOND 47350 = Condition monitoring and diagnostics of machines — General guidelines +) Scope ‘This nteriona Standard sos out dois fr te general procedures to be cnsiared vihon setting op 2 enaitnmenteeng progr fo rmchitos. an nica Tfrmnon to esate stndarcs ef te process. iis appestie fo all moctnes 2 Normative references ‘he Coloving tegronoad documents ar nsponsale forthe aplaon of tis document. For dated ‘eenoks, ony the edion itd apps, For undid fletncem, ie tect waton cf Oe refereed ‘octet (ncutng any amevnents eppee. 150 1625. Mochanctvivation — Sotanohg — Vocabuley 1802001, iaon and shack— Vosbry 180 18572, Condon motoring and eagnos of machines — Vocabulary 3 Torms and definitions Fer to purposes of is cosumon, he tums snd defo glenn 150 1925, 1502041, 90 49572 ad he ‘ato aay a ‘uipment Imacine ot orupof machines including al msctne cr recess cote components 4 Overview of condition moni ring procedure ‘A geavicpocadure which mays vse whee implementing » conan moriting praganme is descibed 'n ues 5t0 10 and shown in in Faure 1 Deals on hokay stops fo be flawed se povided. Coon ‘Monte actives shoud be deed wads ering and avon Yost cause fare mode, Parkalarwtmiques of cndiion montonng are enyioxied bret, and are covered in more det tite Intemational Standards grouped Anioe by tpi and hl et Secu veered fhe Boge. 5 Cost benstit analysie ‘0 ets tasty and cost bane ne wil lp nesta acearate Koy perommance icicle and encarta measure te efuctvones of ny conan mantaray program, Teme le consir ncesomo 17259 a oa ost bonett analysis. | -—» Cet ret ats ] z Eppion ane epee ams z ra eye apn oii & itcaty 2 z ae apiers = rece, Ess ant opie maintenance seategy aetnoterng tat cotton — Besa eine ay Sere ae e as ee Figure 1— Condition monitoring procedure flowchart (S207 argent 3‘sono 17359 Sa) Ree on a Somme | | desu, | [tater | [csuiacren,| |aorasa via Testexoues etic | | gto mechan. ||" Span eam clegtts | | Sie | |Eeene| | yee | | Se ae cae oe a exer | ieee en] [aces toe) eae ‘aan, Foundation (if appicabo} ae = oe E : arene) [——) [os Tagen eer : ais paeettion: | eaten! a jcerss.| [emcee | [sertemnn| [Aare | Maru Tare] | mrcerec, | |ssouts Premera” | Jacretigares| |, ‘Figure 2 Systm factors nfuencing condton monitoring <2 sett td tn sortie Bs eae + nll etmcpenen 7 ety an ty ut 11 tity apn ee ee ee Seale meee caer acy pre a pe in 12pm ay 2 cialtysevasament of ll mactines srecarrerded nono eee & rntized It of machines obo Inca ena) nine conden ering programe. Tsay baa Bre ang sytem based om ice ‘oto! meshine dwn fe ora prod cost,somo 17359 ie chi et mpes inde alas a = tpacmor cost te mac, Eisner: = cn, — ste enone apin,nd = stay teen rat te merci toe ar ay be gn rnc a arte afi he pend ‘ere eps ed en nein eng Gee ato) 173. Fallremodes, fects and enteaty anaes his ecommended oe aus nodes ae eects anata FMEA) orale ode efoto cally spa EUEER ey eed ls sors ane pa pss obese “The PEA and FMECA. aus wl srcie nemtion onthe paramstars 0 be measured for far fie moses. Paarl one conaiered er afew ist sal coco iy change in tho expected cheraconate deseo er vt Th may be eoternd decoy ‘eased alte, potocced ron me overdoses ‘Smpes of measured parameters which may Ba use concider fn ange otal machine hype are en's Ranon ‘Amex contains an example ot 2 for (Tala 1 which ean be cane foreach meeting yp, king sch tll to one or more synjions oF measued paramere chowing te occurence of Ue iat ‘apleed expe base ncudsd Table B Reteence io more dstaled methase ofan eu FMEA and FHECA ven inthe Boca. ‘Guidanes onthe seleton of pefamance parrots wien may bo set a rcate fut for 9 range ot Inachine poss contained in 2380. 14 Altoenative maintonance tasks thine fe nde dos net havea meses cymiom, sense mantnanice sieges may have to be ‘ppd Tese nue urn Gita osing), ran a, eaesive masmonanes,atseenbve Ptarans ‘Fhoaeaton csign ot) 8 Monitoring method 8.41 Measurement technique Foe pris measure parame cansdeed to bo apa flowing he pesious section process, te Fore meesueert ecmiques may be appropiate. Amex shows ange of pataneles Imonsrate cng apoio measurement erngues ‘Tho lang of nerstional Skandacds eltng to eanaton monte and lags shown in Annex. (0180207 .1som0 17359 Condon menting stems can take many forms. hey ray ize permanent nelle, ce parmanent Fala mensring nsrumerdatlo, or may ine motos suc fe Samay aso el reso ect orate nay 8.2. Accuracy of monitored parameters Im mea ase, the asian ru of tho perareters o be wed for mscineconéiion monitor and Sauna oi rcaetanly ae abotte as to occrsy which maybe ted oer ataronen sere 25 perurance teking, Methods using tending. of vues. can be elec wits tpestably ‘pun oe bat an abate ey nea ann Cec oltmesane pte {5 example santa sinasperi contons of restre an loners, ay vl hectosey be aed ‘ofan condoning . rae 83 Feesibity of monitoring Cons De gi ing the me _incldin: access, Sp tenes ante cea acted, Sake tne cea uae ay em ee Scns hieanee pins wehamareemen ate 84 Operating conditions during monitoring {teat mii sl ried wn racine mad 8 este eo pring esto somaya het eter a Crash sarap : on ao sro th aye oda apace risann tol nw” Sag cache hela sen ae ache Simchas. Tn nam dmesosmeresisos hlchngi ean aie le lo mgt be abet deetnin a cheno in ne or more parameters i ute oocerence ofa ‘it orto a ehangsn Guy or operating condi 85. Monitoring imterval Sesieraion shold te given tthe infra between neabucerns, and near coninious or pete saving refed. The trian intra pany depends an the ype of al aot progiesion {and nis rate of chango of fe fever prams) Tho oapest ie Sewoon te it ceesson are ‘stl fare is knoun athe lad tre to tau (LTTF) aod paket tienes te ype ot ees tom ness to des ho parr fa yee Honove, the morioing intra aso uncad by face su a8 te Sprang conetons (ky ‘yh an cot‘ eteaty hogs feos are uae welaa Be ll oat pena a ‘ticalsyanaee 8.5 Data acquisition rate ar stent consons the ta acusion rate shoul be fast nt to cape a complete sto ta ‘wor cnions change, Cig Wensonts, igh sped data acqaiton ay boeconsay, 8.7 Record of monitored parameters Record ol montre paar shout nse, a a rin, the folowing imation: 2) e2sonl dala dsetng he maine, 2) scan deta desoring operating condones the measteent poston . (915007 A eterno1somp 17359 (9, te measued quant units and rocesing, ©) ate nd tine tration (tier ntcrmaion use fox comparison cides dtl othe menssingsjteme ute nd he aocurcy of ‘ach mensrng sata. Rs recarimandes hl das of niachne onic and ony compons sary ‘We ateoneots. Annex C ghee ptalinfomalon ich should be eeated ten onan. 83. Moasurement locations. eoaiamontoatons sou be chasen to ave fe best possi of aut detection, Measiromert pins sold b ot unguay. Te uso of 9 peemanent abl ieneaton most secarmende Foca take to conierton se — sate, — seer stern, — simeteonationing, = ign sna to change tut condo, — reucsa sensi oho inusnoss, — repeninity ot mosoureinen, — aenuaten eos of saa — sccostliy, = snwronmert an For atin condon meeting, ormalon or measurement sllneis cnn in SO 1373-1 For ibtny-asee canon antsing,nomion en measuromort sins corksined ISO 148504 59 Inia alors orteria, ‘he itl ltl eter shoud be to io tho cates! paste ndeabon of the accurence of aut. ‘he stamms may be singe valves or mips lune, boty neteasng and eeroacng. Slop sstecs wish [estes ptr mebspar oar ccep emai airoae ae incest: [eee essing nar = acre ew ssn estnnere : 7 [ rece cman yar Fam Ca AG (0207 2B“voneuojuy Aovo}oy3 ABsOUS ROM :oWUONSiets i sung smeused 10 wards ‘ssojesoue8 0190913 —{unlec?—Recprocang tr conbanon ene FM) ELE Hil} ovasomo 17359 Annex D (informative) Condition monitoring and diagnostic standards 1 General documents on condition monitoring and diagnostics |S0 17349, Conan monioang and iagrostcs of mactinse — Gane] quite ‘Mote: Tis coeumant tho parent ofthe conaion mona and dagrostee tomato! Strands, 10 57 enon ona i depron —voraty 150 17 Gant ont nd orn marge ~ inal pees on io eon an agnosie ectuas '80 18884, Candilon montoeng ord agro of mechines ~ Prognostie — Pat: General guienes 0.2 Data processing and management '90 109722, Condon mentag end dagrstes of mechines — Vibeaton soniton rnieirg — Pat 2 Processing, arate ad pesentton ofan deta 'S0 13374, Canatlon mantorng and aagnesses ot machines — Osta provseelng,canmunicaton and ‘mexeraton Par Generel guines 'S0 182762, Condon mening and dagreatce of achines - Data pacesing, eomniniaton and ‘reseniaton eet Data proces 1.3. Machine vibration evaluation and monitoring 150 78184, Mochanial vba of onsite maciaes — Measurements on rcatng| ‘tat etna Par Cone puns 150 7919.2; Mechanical viton — Evaluation of machine vain by measurements on cata shats — Fat: Land based steam tunes ad gororat's in exons of 90 MW ath nota rae speeds 1 200 m1 BDD in, S000 un a3 800 min 'S0 79103, mechanical vibaton of non sivocaling machines — Measurements an icing shafts end ‘seuaton eters ~ Pat: Coup nda mashings 180 79194, techni vibaon of ron esbrocatng maxtines — Measerents on rtsing hats and ‘auton tena Pa Gos tube oe 150 78185, Mectanal vivaton of onexposste machines — Measuement on rotting shafs and ‘Srauston eter Prt 5 Machina ses hrs ewer seneang and puna ans 150 108:6-, Mecanlvraten — Eveuason of machine vation by miasuramnison nenotatng pats pert Genet gdaions 180 108182, echnial vbraten — Evaluation of mactinewbraion by msceurems on nonseaing pars = Par: Land-based tam ures ad gears in excess 80 MM wth nome ea spaoes ot ot emi, 900m 2000 nn wa 2900 i 6 ‘1802 -ar mend‘somo 7359 150, 10816-, Mechanica bralon ~ Grahaton of active vnaton by messueants on ronotting pits an Industral maces win ronal peworsbeve #5 and nana sds been 2D i ad 1500 in when masini, 'S0 108164, Meshanics vbraion — Exauaton of meine viraton by meassrerens on nonscting parts Pat ¢ Gas uti cen sete oxcuding ara Seats '50 108165, Mechanical bration — Evauston of mastne varaton by measurements on rinsing parte Pat: Machio seein hyo power generating and puma as 150 1986-0, Mechanical bratln —Exaustonofachine vrs by me ~ Port: Recrocating chines wh pow age above YO KW 180 13379-t, Conaion montomng and eagroses of machines — VEvaton eandion moritring — Pad 1 ‘ener procedures ements a ron tating pats D4 Other condition monitoring techniques or applications 130 12980, Condon manerng and agnosie of machines — Gereral gules on using pefornance savant 'S0 aso, Condon moniring and agnostics of machines — Tiboloy-based montane end ‘tegnestes Pan | Genera! gel 'S0 10587, Mechanteal bron and sheck — Perfemance peas or canton montage ste 180 19404, Condon momforing and aprostes of machines — Thermography — Pat 1; Geno recede 10 12000, Gas wines — Dal weston ane ena montonny system equroments fr ga6trtne insatstone 15022006, contion monn and agnosie of machines — Aceutc amin 1.6 Training requirements for condition monitoring techniques 130 10496-, Conan montoing an slagnestis of achnes — Reauiramans cr trining and certeaton ‘ parsonnal-~ Part Roatomont fr ctig boss an bis Gnfeaten prues 130 164962, Candion montomg and ssgpestcsotmacines — Reuraments training and creation personal" Part Maton eondton mua od agree 180 104969, Contin martin ad sgnosis of mache — Fs ens fr tang and csieason cl personnal” Pan Requarnans rary beios 180 {6486-4 Condten monn ad sagnuss of machines ~ Raguirements for taring and certcafon sf personnal” Part nau bent any 190 104908, Conaian mantoxng aia agnostes ot achnes - Requements orig and cefcaton ‘of personnal ~ Pat 6 Labatory kant orale '30 104904, Condon mentoring ana iognostes ot machines Requverant or ring ond cateaon personne Port: Acoul ermason| 190 18490. Conon manson ane signostes ot machines -Requtemnnt for horng end caisson ‘Specarna Pat 8: Thernoatay 0207 tree ”‘son 17359 o a @ vo. tr val ba, 1a) 9, 191 Bibliography '$0.298-141987, Inbomation tochaclegy — Voonbulary— Pat 14 Robi). msnsinabity and avanti '80 72194, Moctantatvtvation of nor-rcrcestng machines ~ Magsurmens on retain chats ‘ad evalotoy cota Put Conor gadenes '50 7610-2, Mochoncal viraton— Crauadon of mast vin by measurements an ring {Bolte — Pat 2: Land asad stam tines aed aera ners of 90 MY th ter rao ‘Seeds #300 rnp, 1 800 mn '3.8¢ a9 BED ch 's0 70183, seat of nope easromant on tating sts ‘ewer crtora~ Pats Cele tracer {S070164, Moshanal viaon of nonreobcain machines — Measurements on retin sats ‘od vation erono ~ Pa: Gastar soe 80 79985, tchanca ration of na-wcirecatng midhies ~ Monsuoment on tiny shots and eatin eta ~ Po Moctne soe nya power gneraang and paring pants 156086 stn sion — etn pl vr Bsc on lates Meta ae '0 40189. Mowe! uration — Kateaon cf machine vin by emacs 0 Hor ‘otang parts Pat > Land aod tom tines and generate once of 50 MY with no! ‘owt oeed af 200 mn 80 mn, 000 ri in BCD '90 100109, Mechana!vixaton — Evaleatan of macins vovaton ty masurmants on no ‘ating pots Pot 2 Indust! machines wi anal pwc above TORI ant oc seeds Utne 20 cnn ad 1 00cm a ear In 180108164, Mechanica! utealon— Evaluation cf machina viaton by measurements 00 nor rang parts Par © Gas rine davon sels enc sa davon 180 10816. ich! vibrotion— Evasion or machine voaion By messuermentso7 nor ‘ela parts— Pate Recerca machines with pater ang bone 1001 190 12373-1, Conon nonionng an dagnesic of mackizes — Vibratan conn monexng — ut Gore procaaios 180 19373.2, Conon nontoiny and dagresto of matines ~ Viation condi rering — ‘Pitz Procesing anal and presenta fatto ct |S013874-1, Condon nontoang and sgnestn of machines — Data process, conmarication ‘nagecontton” Part? Garr gudlaoe 180 19379, Condton montorng apd agnostics of maces General guueines on data ‘ntavetaton and dogosisectsguns 190 19900, Condtin untae sc sagrastes of machines — Gener! gues co sing perme pare '0.1338, Condon montoing and dlognostn of machines Frognosios — Pui 1: Genera! ‘uessom 47359 188) 180 34890-, Conaton mantring and agate of mochinos — Tababybased! monitoring and ‘dagnasies ~ Port | Gone gues (20) 180 18430-1, conton mantainy and dagoasics of machines Roqurements for taning a arteaon oprsonne — Part 1: Requerans fo cong baer ad ta ceatcaton procs [21] 18018436. Cooston montarin and dagrasics of machines — Requroments for tang aad ‘eitaton personel Pa 2 Vbation sonshon montorng and dase (22) 180 10436-, conaon monfonng ana dserostes of machines - Resuteenis for taining and ‘ean of parsannal-"Pat egarames oraigteses 180 10498-, Conadon ro machines ~ Reuramen's for taining and ‘svueaion pace Part eet ele Pa) oats, conten monica ad peso macs Ragiionents fr igo ‘evieaton apace Part 5 nee sease 180 184968, Conon moat and danasies ef machines ~ Reqiramens or tng and 2) Srututo s/caomal Pat Asa oer BBs} 150 18496: canatoo snd of macros ~ Roguroments lor taining and ‘xte9b0nafgarsenne! Pat (ery Wee 40900-041, Doperdaniny Pars: Appteaton gute — Sycton > Anabls techniques fr depend ul [PA ¥ECe0900911, dependobity meragemont— Pat 3: Anolon guie— Section 11: Rally (29) HEC ane12, Anapse techniques for stam efaNty— FreceduD for flue mee and effets nai EWE) (20) FEC 61079, Analysis tchmigues for opendniy — Relabey Bock dara met (81) BSs7eD.. 180, eratny oF toms, equipment and copemens— Inredustor guise to katy 12] 8S57e0-- 1096, Rotodity of systems, equpmont and conporents— Depondabity perme ‘oman on ake (83 BS57ED2-124, eolnbiy of sytoms, agupmon’ snd camponeats — Guid to to assessmrt of ‘oiahty [Pa] 855700-21909, Rolly of eystoms, oquipant and conpenants— Gude to rot paces: ecnpies [281 9570041280, net oFaytoms: equlsn® ara componente — Gude to specifcaton casas ‘ett sehovemont and reap rlaahty ow ond ensigns (06) 885760 1291, multmy of sstome, egabman and components — Cu to fae modes, fats ‘ad teat anatase FE ad PEC [87 BSS7EBEI21, RalanMDy oF sams equpment are compananls— Guide fo programmes fr rein eroen (23) 85870071901, Refoity of stom, equipment and conpanonis— ule aut roe ana (95) BS57E0-105:1903, Roabity of sets ogumant end components — Gude to seedy tstng Comptes fest plans fr sctare m0 ay ~”