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Karnataka has been playing a key role in sugar industry since 1950s with rapid
expansion during 1990s and onwards. Sugar cane cultivation on 0.16 million hectares
during 1980-81 has increased to 0.48 million hectares during 2006-07 i.e., over three
fold increase in two and a half decades. Cane yield per hectare was 66 tones during
1979-80 has increased to 105 tones during 2006-07 i.e., 59 per cent increase. During
1980-81 number of sugar factories were only 23 has increased to 63 i.e., nearly three
fold increase. Similarly in respect of sugar recovery percent there is a spectacular
increase by 0.42 per cent from 1980-81[1]. Karnataka is one of the major sugarcane
growing states in the country producing 48.96 million tones of cane and ranking fifth
in area as well in production and stands second in the productivity. The recovery
percentage is about 10.79 per cent. The major sugarcane growing districts in
Karnataka are Belgaum (43 %), Bagalkot (16 %), Bijapur (10 %), Mandya (5 %) and
Mysore (4 %). There are 63 sugar industries in Karnataka, out of which two industries
are under government sector, 21 are managed by co-operatives and the remaining 40
are owned by private management. Out of 63 sugar industries, 33 sugar industries are
located in northern three districts of Karnataka viz. 19 in Belgaum, 11 in Bagalkot and
3 in Bijapur. The data in Table 1 indicates that up to the year 2000 there were only 34
sugar mills in Karnataka crushing cane and from 2000 onwards 15 new mills have
commissioned and other 14 are in the pipeline. It is also clear that no sugar mills exist
before 1930 in Karnataka. The entire cane grown prior to 1930 was used for making
jiggery. During last two decades (Table 2), the scenario of sugarcane cultivation and
processing in Karnataka has changed prominently as compared to the India as a
whole. Some of the prize winning farmers in Bagalkot and Belgaum districts of
Karnataka have harvested up to 360 tones/ha. The state has large potential to increase
the productivity of cane as well as sugar recovery level. The above facts show that
technology and do-how exist in Karnataka to achieve a much higher level of
productivity and quality production.
204 G.B. Jayamala et al
Table 2: Progress of sugarcane industries in India and Karnataka over last two and a
half decades [1].
Choice of Jaggery
Production and consumption of sugar has increased enormously in the world. The
average consumption of sugar per capita differs from country to country. The
wealthiest countries like U.K., U.S.A., Canada, Sweden and Australia consume an
average of about 50 kg per capita of sugar a year, while the under developed countries
like India, Pakistan and China consume an average of 15 kg or less per capita. Much
of the sugar in the diets of the high-consuming countries is from manufactured foods
like confectionery, soft drinks and bakery products. Dietary sugar is a mixed blessing
because it makes the food more attractive and appetizing, but excess consumption
leads to sever health problems of human beings. Because of this, more attention is
paying towards the development of alternate sweeteners from sugarcane. Jaggery is
considered to be the best alternative sweetener as we could see from Table 3 that it
has a good source of minerals like calcium, iron and phosphorus and other medicinal
properties as compared to sugar which serves the purpose of only sweetening agent.
Production of jaggery is cheap and simple as compared to sugar. It can be produced at
farm level with semiskilled workers without any complicated machineries and
equipment. The phenomenal expansion of sugar industry in Karnataka had little
impact on the jaggery industry. The jaggery industry in Karnataka continues to be an
industry of grate importance and relevance. There is a considerable demand for
jaggery in the market for local consumption and also for export, hence option for
producing good quality jaggery with advanced practices is imminent which enhances
the consumption rate, fetch higher market and improve the economy of the
cultivators, jaggery makers and traders [7] .
206 G.B. Jayamala et al
Item Moisture Sucrose Reducing Protein Fat Calcium Phosphorus Iron Total Energy
(g) (g) Sugar (g) (g) (g) (mg) (mg) (mg) minerals kcl
(g)
Sugar 0.40 99.50 --- --- --- --- --- --- 0.05 398
Jagger 3-10 60-85 5-15 0.40 0.10 8.00 4.00 11.4 0.6-1.0 383
y 0
Table 4: Loss of cane constituents during processing of jaggery and sugar [8].
Jaggery Processing
The jaggery units operates for 5-6 months in a year engaging skilled /semiskilled man
power available in the locality on contract basis with some experience on jaggery
Prospects of Jaggery Industry in Karnataka 207
processing. The major advantage of establishing jaggery unit by the farmer is timely
harvesting and crushing of matured sugarcane with a limited haulage is under his
control, there by he can get quality product with higher yield. Figure 1 depicts the unit
operations of typical jaggery processing industry.
suggestions; (i) provide chimney with good draft to escape burnt gases, (ii) provide a
baffle wall in the furnace to prevent escape of heat through the chimney passage, (iii)
use galvanized iron open pans to prevent reaction of iron with the juice constituents
forming dark coloured substances, (iv) construct furnace in such a way that the heat
should spread uniformly throughout the bottom of the open pan and (v) make
provision to remove ash in the furnace periodically to provide proper air flow with
better combustion.
Over 3 million tones of jaggery are stored annually for consumption during and
after the monsoon in the country. Out of this about 2 million tones is stored at the
domestic level and one million tones on a large scale by traders [8]. It has been
estimated that about 10 per cent loss takes place in quality and quantity during
monsoon which will amount to a loss of over 3,00,000 lakh tones of jaggery in
storage alone. At normal ambient temperature, good quality jaggery can withstand
atmospheric relative humidity up to 65 per cent and poor quality jaggery up to 50 per
cent. Thus, every kind of jaggery can be safely stored up to 50 per cent R.H. Locally
available materials like cane trash, furnace ash, palm leaves mat, rice husk and
groundnut husk have been used as storage blankets for storing of jaggery in jaggery
making units, trade centers and retailers in Karnataka. Though most of these blankets
impart partial protection to jaggery against moisture during storage but are not
hygienic. Baboo and Solomon [8] suggested improved practices for safe storage of
jaggery: (i) Moisture content of jaggery should be less than 6 per cent before storage,
(ii) Fresh jaggery should not be covered with polythene sheet or air tight material and
sufficient ventilation should be provided, (iii) Storage of jaggery in polythene lined
gunny bags found to be safe and (iv) Use of chemical clarificants, inferior, premature
or over mature cane makes the jaggery unfit for storage particularly during monsoon.
Under the prevailing temperature conditions in the country, loss of jaggery colour
and flavor is natural and cannot be prevented even under proper storage conditions.
Experiments conducted at various institutions in the country indicate that cold storage
is most suited as compared to ordinary storage of jaggery. However, for minimizing
deterioration in quality during cold storage, wrapping of jaggery (palm leaves mat or
alkathene + hessian cloth) is necessary. . In cold storage jaggery can be stored as fresh
for a year or so. Considering the amount of jaggery production and its ever-increasing
demand within the country and export market, there is a need to develop and expand
cold storage technology and warehouse network for long term storage of jaggery
and shall not possess sour, salty or any other objectionable taste. The jaggery shall
also comply with requirements given in Table 6.
nutritious than mill sugar as it contains, iron, phosphorus and calcium. The biggest
advantageous of making rab is that it can be made in any type of sugarcane
particularly when jaggery does not set well. Khandsari made from jaggery in the form
of coarse powder is brownish in colour. It is highly nutritious and facilitates easy
drying, handling, storage, transport and distribution.
References
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