POCKET BOOK, eu ker teasesON POCKET BOOK | QUALITY CONTROL [GUIDELINES ON QUALITY CONTROL & SPECIFICATIONS. (OF MATERIALS AND ROAD WORKS FoR PRADHAN MANTRI GRAM SADAK YOJANA (ewcsy) ORISSA STATE RURAL ROADS AGENCY RD, Department, Government of Orisa ‘Bhubaneswar ‘ty 2006MESSAGE am nape oko Wa td book om guy andes ot |pucsy wore bana bgt ut story ‘The atous "Pradhan Nae Gram Sok Yan" (PMGSY hs ban larch win io pein meter snc wage wn opon ‘timer tan 100 and vitages wih pops nore han S00 sea sen “hotwife cme sno apes tT see clezeacety he a ans asatns A inp o ns ae {heen eco er woge pope nag may. PSY i wa td tie ens pone whch envage ach eet 20010 Marna ‘aya ty conplon oe PSY wea extant sare ‘heohaer mrp of taco a ase ms ned cama gay acs nsw comorant ni ot eesteatan ane argo thon eoaeson hep hs hand Bock wil coin bicolor el ar ‘amostene matt anil pone be gue il he hal angie ‘rng ayo PUOSY wos, Petite (2. Harenand) enn, Rural etter ste & aw ‘ome MESSAGE [nnoraring gout uy rn rata Howe, Jeseh bie agi Cams’ St Sie, Tat Svan Swe Posty Canmssonercun Scetny Se ScarceMESSAGE "an nappy ono a nan ook on uly and pectentan of PUOSY west sou ot or se ‘ie enone devon ola ratory aso sory snaimantan powanghatar ha mucamncase’s sk te ta evapo ‘ne ose ata arto ecnar ovata iso oyenms nncnsie at peng meter al crm hone ‘aang mere hn 100 pep be! ans eng mre a 25 nth a (Sean sccee the euro ey snprriion ed sy ed “aoe ese ae he pinay response ou ghee fl ers, ‘Sens tot on uy a epesecatone be a! ha oa nga ft enty opciones wah fe et eestor bu ie # wa ‘Shoo agar eae of mapeaiy cua eatrnce on 54. Tapemy. 1A) PREFACE “te racan arr Gram Sack Yojana (PMGSY) which was une a ne yeu mn win pups pong water ome at Irae it ge way tate argh Pot oe ay. ‘Mc bet puis orn, duo cost wager for eu posuets id man move wha urs has rode omarion ping aban fe hl ‘Sono! Te score cf MUG hw nto my compton and un a he roo! hei ur tvnost yee ta eam saps raed th etgene ana toe sxmpramise. The pupae of binging ov ths hand tock on Speco nytt POY moe mat ee epg ‘men an nan ed ona PUGSY woe ard ot Seca inst iy yea a mars AB AT st engrae Ro Woe1+ omaton on standards § Speciation fr PHA work 2. Enron (Enbarnent Subgade 8 Eaten hours) 3. Gran sup ta (080), te in cay wom) & Torreon 1. Pram Cape (uC) 40. Conse for Stes 15. Pan Gamer carerte Ror Compastaa Con 15. Preting on Sepa 18, Tae Sn {Glenn tal cet Got, G59 & We So ‘3. or apctsad ens) INFORMATIONS ON STANDARDS AND SPECIFICATIONS FOR 1S5Y WORKS ‘Codes and standard felled for PMGSY works: "3.20.22, Hana Book an aly coi or 2002) of NRRDA [MORO Specteation for Parl Ronde (Aug 2002) by IR, Operation ‘Manus! (Fe 2005) of NRADA wih thr tapping ssies tonsa Terrain Classification : Tho gonerl slope ofthe county sss Pian terrain» Cros Foting terin = oes pot he county 26 0 Peet ‘Steep ean = Cross Spe ol he sounty more han 60 Pa etn Sent: nama nn pt canes () 40'Roi for Pan tr (i) 35 Kor for Rolin torn and (@) 20K or Mountanaus trai ad seep ‘ore. [Sariage way width of BT or CC: 3.76m (utc! fo minimum of‘Roadway width (Carageway + Shoulders): 750M (Canagowsy 3 om» 1 8m Shoulsre on either sie), abject to minum ot {8.0m tor spect cacs including mountious and slop tra "50m (in plain and Roling Toei), Om Mountain and Step tra Roadway wiatn at Bridges (between Kerb & excluding parapet): 0m (Gjct to minum of 42s lor pectad caes)Dnges {pan more than 25m are no undo by NARADA, Camber requirement of aierent type of roe ‘Cambor of road Shoulder shall be 13 more then the cross fall of Side Sop of ombannen alot oe tan 3 i iy Gay Bok Texan iyo Cayo wad craton | 2.8 w 3 OVI Sight distancos to be considered in ro4d geometry design for fatty of travel on ronda Design vaio of stoping sah Stans and intrest sight ‘Gane (Parca ‘suace type ow Raina | High Rafat als) = pepo] = ei a | a aa anh road 400 p20 | a | | | s | ‘WAM and Gravel 08d a5 40 “hin buminows pevenent 30 35 40 | so | | oo | wo | x oes foe | =1.11 Supe elevation tobe provided at Curves 6 = ¥9225R, whars a= ‘Supersavaton fh mete per mete V = Gssgn sped in kre, Re ‘Radius of Cure nm fe ntad 107% In Pas an tng Tre find To% ny are, 112 Eat widening of Cariagenay a cures: 00m wo Zon nds, 1.13. Recommended gredont fr diferent train condition ‘Maximum grade change which does not require verte! curv 115% for epued upto 33 Kv 12 for peed pe Aone ced vote sok, Classifention of gravel, ean stand lay as per ‘rate: Nunber of conor vehicle of den waigh 3 ton or ‘more shal be considered for design Average anual tas growth Can bo aopted as 8% Design life: Furl roads shal be designed fr daegn He of 101.58 Computation of design walle: ALP(H/™, when A Vehicle por oy Yor dena, P= Number of Commercial day at leet cour R= anual growth at of comma ratte n= Number ef yours betwen te let count adhe Your of ‘Conlon of consrcton, x= Design He ft eet Pavement Components (0) Subgrade in rua roa, tp 30 Cm ofthe cuting excavated race or embankment at formalin lve 6 considered ‘spre. (0) Subbase : Thi te ye of soles mati (snd moor hare conmory ses) ep of ib (iy Base: WSN (75mm compactos) and WEN! (750m onpactad)layers te Yo be used 8s per design (or Nexble pavement) (i) Buracecoure : Pavement canbe sssed or unseated Surace ‘rosin (80) or (PMC reel coat shal be used asp ds {lor se pevenon (©) Cement Conerete Pavement ena ent overlayer of GSB oF ‘WML se pe design or Hap 120 Ttnes of Cat equine terete CR ana we | (IRC SP 20-2002) aaa!1.21 Guidelines on surtcing for Rurat Roads (RC SP 202002) EARTHWORK (EMBANKMENT, SUBGRADE AND EARTHEN ‘SHOULDERS) Mater for use earthwork or Ebankeent, Subp and Earthen shoulder should be acclaim ccordance wit ihe powsone of ntact for une in wore ana cutdla fr Being sompacted the Imanvorepoctod in spectoations sf MORO to orm sae fee Inacted inthe eeawing. Following matovals ate unsutable afl materiale (WORD Clause 90129 ond 2088.2), (0) Matvlsrom swarps, marshes and bogs. (0) Peat 1g, stuo and pershale matr (@) Matra! suscoptbi 0 spontaneous combustion (i) Manis with sts resting in eacng inthe embankent (0) Cay or embankment) having Naud Ut exceeding 70 end Platoty index exceeding 45 (0) Clay (or embankment wth tee Sweing Ins of mote than23 (om) Any exparive sot for subgrade, Eamon ehouder and top ‘500mm poron of embankment bacw subgrade (vi) Matte n Haran conton eo Fil materials with clue supa content excooding 1.8 gm (9) Matera wit total ulate content exceeding 080 percent by Selected type sol and best avaiable meats should be used in subgraée, Eartien shoulder and op poton of endanimert ‘Size of Coarae Matera in ears (MORD Clause 301.32 8505.) (@) When placed in the embankment Orin shal not exceed 75mm maximum se of earn pericle can be upto tr te of compacted Inyo hikes Winn placed in Sub grade - Orin shal nat exceed So, mmasimim ize of earth pare can be upto twe thle of compaciod layer iene, ° ee eeteeeerenral and Earthen Shoulder : (MORD Clause 301 3.3 & 303.3.4) = [epee eee ee x a upt to 3m height not | Minimum 18.4 Kim? Seca | Mentos fear eensis pas eee [Sceemasreyis | sec Longe eee | | Sebatete eerten souior & | Mina 168 ne ae a(n The srongth of so in eign CBR, ‘Sorade should salty te rauremante of27 Compaction of Earthnrk ‘28 compaction of Sand : Sandi obo lid in ayers wih confinement Gn'ns, soured vith walor and roled by sheep foot rll enzo ane apa at Setagsen sem ere Eaten pet tol ott of ao Sick Sever ey Goes Secceaistears God aha de Degree of Compaction[= “aporatory test 10 be care ut for sol rom Borrow area Bator® 214 eld wats tobe cared out or eariork in embankment, subgrae | Smerens teas tite toms ‘arenas sa ea nosso Se aa RT pa ae a. ron Fe ame mea elo Chao feas cae Tae ean | | Fiera [Ena em =: ee "elertz Pt ee Ferns | {ors wor OG ace Saree ss ecter | a Seiiyecstatany | Sw ane omar ces pan hee Old read eres Se Crean Tae |e | ria ome | gage oer al cs Seta" ae ory | CBR twat to determine sirongth | -| One GBR tee or every $000 2.12 Surface reg of finished earthwork meast a3 | Sor ene gs (om surtace egy of tisha red by 23m on soar 2 ma [ieee ne See taper ion tost (LS, 2720, Patt 27) enginesr 4A ‘cross profile pee“GRANULAR SUB BASE (GSB) SRASS® ayer i id on top of suborade tnt a) The mater passing 425 wiron (042mm) Siow ft al he Inyo for he pavers! a pai et a te a a areata cal be natrel sand, Moran gravel Crashed Sore wav “Ln an Plata inde (1) ot more then 25 Mate oe mal Fanta, comaman war of Peed land 6 percent respective fn gang reaureront (oy On clayey subgrade, he porcent passing 18 Steve 0.078 wo, Shall not exceed 5. (e) Toe wet epgrgate Impact value (S-S640 shal not exceed £0, Tiron sed stone eogrogal I= used an GSE mate 13. strength of Sub base material mix (WORD CiausedO" 3): Tho sub Stang ot ms) shel have 8 minum soaked CDR vale of 20, ane are nok svalasa win economcal leas, te ik Tie’ adanod OBA valve upio 1S may be allowed. 34 The GBB mix obo decided which cn elt gradation, PI value ‘Can requirements end cone. an ag er Granular Subse Materiats (NORD, Clause £012)35 Compaction of 688 (WORD Clause 40142), a6 ‘St | Thekness of | Equipment for Compaction No | compacted layer 1 | Up Yoon | Snooth wheeled roler of 80 © 500 KN (8 0 10 on) Cepecty 1 | Upto 226mm | Vivatoy clr of 80 © | e0'kw6 81010 on State wont ‘Compaction requirement of GSB o The moire conten of mix at tne of rling canbe within a rango of 1% above ot 2% lata than the Optimum Mote ‘Content (MC) deterring forthe mi nthe abort as er 18.2720 Pan Foting i to continue ti 100% dena achieve att when compare wih Labrstor DD atemanad forthe GS8 Mae or 182720 (Pa). Following Laboratory tste ere to be cared out for GBB ma betore commencement of work (wth sand, moorusy aden) ‘andthe mix design fe 19 be tnaond © Graaten of mati of O58 Max (©) eerminatin ot Arbon kts tte OSB Meo determine uid tt (LL), Prete tt (PL) and Plastic foo ‘mats! of mix passing 425 moron (0.42500) one (i) BR ot ta, MDD (Maximum dy densiy) end ONC (optimum moire {entetthe tna O38 mt aro be setemned radonets Quality Control teste ono clause 18082) Tor O88 (ae portable 19002 under “30 Surace regularity of filshea GSE ayer (NOFD clause 18024) ‘Surtace redm pemiostie unlaon mensured wih 3m straight 0° {388 aha be a= indented bow (a) Nong longtnal pote ~ 12m (8) Nong Gross prefle = 10 mm. [40 WATER BOUND MACADAN (WOM) Won snd over G8 oe the bao core. Ith metting lye or the red‘payica reqements of coarse aggregtes fr Water Bow “42 The grading requlroments of coarse aggregates for use in WEMt lncaser (ble 400.7 of NORD). rae tatows (MORO table 400.8)Physical properties of screening Matera for use in WBA to fi geregstes (MORD Cini 40528): The sreenng Ime canbe of eruhable ype (ean, maorum adie) or non ‘rusatis ye (cone erenng. The ayscal prope lhe ere Iman mix shal be angen alow (a) Liga tt Less han 20, (2) Preset indoe Lee an 6. (2) Fraction pain 76 micron love shal ot exceed 10%. Grading requirement of Serening material (MORD tie 4009) ‘racing ia seve | Pace by chsniaton| ena o cot me | pele re 3am ‘ann is0meron | oo ® ttanm | 100 Sémm_ | sote0 sedmena | 638 4s Binding Matera: Bring mat! sto be weed a WAM asa ier ates for pevortig reveling it shall hava P va las tan 8 fot ‘WAM Sub bate! Bare Coarse ad a0 for WOM racing coaee ‘oplicatio f bring material may nt be nososeay wher seen ‘sed sof cushabe type (0. sand, mootum admit), ‘Approximate Quantities of Coarse Aggregates & Screenings ‘requ for 75mm Conpacted heknoss of Water Sound Macaca (WBN) BASE COURSE for To Are (MORO tale 40.1), 25a = 47 The approximate weight of compacted WAM mix (r WH or (eee | eae come ‘aM Ti) wih cushable screning (cand, moowm amore) shal cot | men | Tricknees| ty a = oar ‘on Cam PS Fa wan (0 tne range of 226840? to 800k? wth meorum (0%) cane [ So Oar Pl rwetopeteniny g 3m] dita || (©) In range of 22724 to 207 WE moon (7%) a eat er ‘and sand (30%) admixture as screening. rt Shag Pa tassel Oral are Pree petepiat cheapie onan "| seta ‘Stree 3001) eer 4.8 Lavortory tate or inva WOM matrl etobe cond Ba] Sa] Raa Tyee] owe [eae] Lew toch lay of tala ee ve one “e ver] he He af van a = 2Ta pame COAT: the work sal const of appatn f «singe cost er cofy ini bturnaue mata oa pros grey Eute cee er ne suet mpoaton of urine tment Of 4:1. prmer start: Te primero e pind on ha WEM suc lore Ca athe sw ating amen amen Grade SS coro seins 37 52 requirement of Viscosty and Quanity of Ligulé bituminous Saerttfor Priming (ORD tbl 50.1, ot workate (WORD table 18002), “29 Froquency old test for WOM poise “hong lonati) fi aTT “Apiiaton of primer Te ange of spraying amperatre or ne eee 6c. Hahah not be apd hen weno 00), cae socratte in ehade i festa YO" oF whan ere = ‘Sang mser on srtace of WOM. ‘curing ot peimec: The pine shal be allowed o cure under nua ca ot Bina hore or such paved io low al vstee fo evaporate Tack COAT: Tis work shal ona ofthe aptton of, gle Tae os conty qed umn masa tan exiting Bani cv oroparatory to anoter tuminaus contction, Tack roa ee pled eves primed WEM sutaco mney Belo {aking up PMC: ‘Tack Coat Material: The binder for tack coat shal be Reni seg Trctaceemulsen rode Rt complying wih 15-087. The use ofc Baume ares Carn ores) a= pe 18-217 habe rested aaa etn i above tmperatre or fr emergeey appeal, ‘pletion of Teck Coat: Tho norma ange of praying emperre erica ana be 20° to 60°C and fr the Cut back 50°C woe. ‘Buminovs mate should ot be applied won ha surtae is wet eee Sun strm, hen the wether soya any or windy ad ston temperature nthe shade sss than 10°. Ht the ack cont Te setcon tne sue shall be sight damp but no wet Sitoe the tack con i fet Bek bau, te urfac shal be ‘curing ot tack cost itis nave eveortad etre sy subsequent consrcion tad. No plant or yee shal!be allowed on tho tack cotELSE prem srocing of 20m raed er un prepara os 8 oa CO ane sau te) Puc 0 bem orp WOM we Mer sppeemion of tak coe sie rms binder: To Der sal be penaraon oade Dune rama rte eT BONED cain enue re aggragate shat conform 10 the requremant St i roe Q4ORD Clause 508.1.22 and 80422),118 Propotoning of Material: Quant of materials required fo 10 PrPer ond arace for 2mm ex Prom Care! ‘rade Btumen (WORD table S009) ‘ng Pertrton (W) Binder (Quantities in terms of straight run / Penetration grade ‘tamer reparation of surtace fr laying PMC 0 o “In underhing WAM surface on which te PME ef be lad ‘Tate prod wth pena oat on necessary (ORD Cnuse 02). [Atack Coat shal te appli over the bso sua bole ang PMG (wORO Clues 503).Preparation of Pramix (th penetration grade Bitumen): “Temparaurs of he binder athe tne of mixing - 160°C to 169°C. Temperate ofthe agotegste~ 158°C to 163°C Diteence io temperature between the binder and aggregate at no Tine excood 14°, Dicharge tenperture ofthe Mix shal be betwoen 130° to 160°C Rolin: Rolin shall be done wth 80 o 100 KN (Bo 10 Ton) Static Fler end ahold be completed belore the tamperire of the mx fae oiow 100°, Laying of Seal Coat over PMC:: A Sea! Coat (as per MORD Clause 510) shal be epi to trace of PMC ines. Fore: Tousto sr ny kr Penance Bren) {hy FerAsgugie To roa Va tires ide stg (alu, ater absorption, grading and soundness of apgrogates | 70. Field tests for PHC Work th Penetration Grade Bitumen) (ORD ‘able 16007) “S| Feat and Too wad Nol z 7 | eualiy of naar: Pena. Sotleing pot and deity toes {or Paxing Btumen (8 73) 7 | Aggregate impact Vaio Freaiersy 7 at pa ata 10 Tonnes 7 tes pr 20 Cum por 10s 28, Pans) Source Ti | Fekiness dex (13 2986, Pari) [1 test pr 250 Cum er of Aggregates source ‘| Sting ot anorenate 7 set of 5 represeiaive (os o2411971 secon a ach cure | Water Absomtcn of Aagrogaes [1 Sat of 8 representative (is 230s, Pat 3) Snacmena far oon sore | | Saadng ot Aagrenses ast por 80 Car oF par (08 2300, Pan) ay“i [ Seuss of Aaoreases | Suse) 28 oe | “i Torgeratre of Buon et sppncation Append 108 ot ine 8-20) a Linens sat surtae regularity 20mm thick PMC (WORD Cinco 1002 Serta eae enduron measur wih ong ONL oS Madara ptr sel be frm wens ong pofe and Crest Prot a, SURFACE DRESSING arent conan othe aptanion of ne Cost of wo CO of The, Wot, com wach coat eonssng fa aero urine nde Sua Oe cuny properd base Flows bys cova ok Hone “pie oe orm a woning oar. Stace casing ee! on i anc ont aad fo we Instat FMC) Tinaer Binder shall be eno f the foowng to raung samen ct sate pentaton de 6500 Penson ees? paumr i commenty wae WO (a) anid setting eaten tpe bimen amo, of (a) Modes Bum, Ine coarse aggregete shal have same physic! requirements Tae Seat cota 72 (WORD Clase SOA22 and 5072.2)Grading requirements fr chips for surface Dressing (Tabi 500.0 or MORO) ‘Sle requirement of Stone Chips for Surtace dressing for average ‘ondtione (WORD Tabi 50010) (0) For Sngle Coa! 0 or Fst Coat of 2 Coa SD. nominal Size fe ta.amm 00% parang 224mm sve arden on 1-2 Seve. (©) For Second Coat of 2 Coat SO (ora renewal Cost), nominal {ze is 5mm (100% posing 12m Slovo en etaied on Simm Sve). 85 Rate of Spread of Binder and Chips (MORO Table $00.11)° 85 Spraying temperature for binder Buman sprayed ty Sil Jets Stumen Ditruter, the application temperti sh BO 165° (min 10 175°C (man).Totnng:Rotng shoud ve done by 602.80 KN Sia wiht oe, ‘rsteraiy by 8 aneumate red or. crrond Cet surtace recing: The Zn Cost sal be lk ate he Seeond ern een apaned to ae ("2 10 3 weds rbortery test to be conducted tore taking up Stace dressing wore state 1 ror der: Tet tans quay finder (enataion ede rumen) wy Fornoropes: oss np va, Ferd. Gr For Aboot, stnpnng ot aggregates, Water absortion an Sounsnate of epareoses ortace regularity of surtace creasing (WORD cise 18024) Sura respi undulation measure wih 3m 10g ah o6G8 completed sree Soa ha Tamm along cross rt etna ve ton sng gta protie92 SEAL COAT “This wok stl conit ofthe apptition Toai'n the PAC surface Tod 16 the os Ktne'(caer Tho se! coat shal Fype A Type 8 Tye ©: finder for Seat Coat WORD Clauss mt shall be pnotation grade Buren (he 077 or 80/10) por 18-73 ot Sets erate for Type A and $8 areco ‘Requires Quantities of Binder per 1m ered: ies any fe 3 pes. 18, 50121): The bind for Sea at oatale grado $590 Linen Euaon 38 pet 18 for type B and Te Ch regtos for Sel Coat (ORD Ciause 51022: ul eal conoa os 96 Temperature Control during Construction of Seal Goat with penetration grade Bitumen (Type A soa! cont: Btumen i 10 be heed te 180°C 1 168°6 ‘28 appropiate forth grade and sprayed. (©) Type 8 00! coat: Bhumen i tobe hosted to temperate sppreorato forthe grad. Aggregsoe alo bo hosted 1a femperature between 150° te 188° (@) Type © sea! coat: Tampere of Buen shall be i the tamporture of 150°C to 165°C and torwertue ef aggregate ‘sto remain range 185° to 160°C. Difornce ones botwoen the Binder and Aggagses shal not exceed a, pening to tric: (© Trae Shall ot be alowed on tps A eel coat i next day. (®) Tra can be allowed on type and type C soa coat ater ne remix material hae oooed down Quatty ot Agregates (NORD Table 5003): The Agorgat contorm to spetleaton lela at sre 72, i beah oaa 9 ” “ Field tests to be conducted during work: Alta Isto at sonal 18.0 for sufaco stessing ae to be eonduiod 10. CONCRETE Fon stRUCTURES Spectcaons cover requirments of (WORD Cin ene 2) Ontinnry Ports Cament (OPC) a 29 gage (IS 260), PC 49, {rao (8 112d Porta Sing Caen 8 85) amr Pontand Pezzoina Cemant (PPC) conforming to 1 149 (an 1) al be porated ony plain cement cone wort, Maing of siete types of cement et permite. For any ype a cement ital song tine shal ol be less han 30 rine and fal seting ie shal na be more than 600 CComent brought to sit sel not be more than 8 woeks od Ales one acho ete hal be condi to the laning1) Fineness (18 A091, Part 1, 2 8 15) 1b) Seting tine (54031, Pas 5) ©) Soundnes (16 401, Patt), and 4) Campressvearength (8 4031, Pat 8) 102 Coarse Aggregates (MORD Clavse 202.9), 5 a w ‘The nominal sira of cose apgrogaia shal be from 12.50, ‘Agrogsos shel conor to 1S 3 ‘nai of eopregsoe Tes for clay are ote considered tee. “Rarerion [Batorous| Pains sue” | matersl | index ‘Maxiour son | oe he 3 2500 “onm 76m 103 Fine Aggregstes (NORD Clause 8024): ® w ‘Stns shel be 0.1Smm te 475mm. Fine apap (Sand) thal conform to requremnt of 283 ‘uy of fine aggregates: Teats for Contry are Yo be ‘Sone ae pr 18 2585 (Patt 108)Fran ‘Aa Bice | Franees | —Baape eacton_| modules | PmistleUst | Wo reaston | 210 98 | Maximum 20% ‘lone 'w)_ Grading requirement of fine aggregates (MORO Table 80.2) » » ater (MORO Cluse 8025). Portable water (win pH value between t0 8) is generat ‘consdored safer. Th pH alo sal nt be lee than € (ualiy f Water: 8) Lis of Aco shal ot equie mor han Sn of 62 ‘nomal Nala neualce 100m! sample wal US 2026, 2 ee a 1) Limits of Akay: shal not requite more han 25m of a eaas Tels m {16 norma Hey i0 eats Ym sal wae ‘mm 100 “100 ee Seas, Pen 23) “750 CSC erste Permission of sods wale NORD ttle 003). 2260 ose | 7e-00 =] a0 “ype af Sod —_[ Tesed ae or [Parisi ini (nncnan 118m S70 [Sera ame [Forgan [18 025 Pr | aon 00 msn [ 59} asso oa [is 3085 (ar 16) | stg ani aeah a wie as Sa) | 18 2025 Par 24) | oom 7 oa ‘M25 Pan 2) s800mgt fe: FOC, 150 meron [010 0 10 ‘tompur to A0O. “IS 2025 Pat 17) | oon105 Grades of concrete (ORD Clause 603) and proportioning of ‘conerate (MORD Clause 804) |) Is peerbia to use design mix In place of nominal mi fr rate of M20 and igh ade 1) Maximum cement content shal not exceed £50 kafoun. i) Minimum coment content and maximum watr coment rato {WORD tabi 800.5 4): “To minimum coment contents for 2mm ezeaggregse. The quatty Tp cima cocreave fr ngher size epregaes andreas for Tower 220 arenas 10.5 Nominal mix Conerote (WORD Clase BD8 #) far _ Proporion of Ingres of Conroe sll be by mass (0. wright Voluma batching 3 ‘Stdmineion of tuk donation of marl Proporion for nominal ix concrete (MORD table 80.8109 Test strength of » concrete sample Been variation in tt ‘ot avorage test11, STEEL REINFORCEMENT (WORD Section 1090) 111 All reinforcing steal shall be fom orignal manutacturers or tele Sahorzed agente. Re rad set ehall not be ved. (rade of ste! slowed for use in work (MORD Clase 10021) ne 1.3. Piteh of bein the toa bars shal nether be las than 8 nes bat ‘ameter nor more han 12 times ba ameter. 114 Splicing dapping) of bars ata section: Not more than 26% of Dare aut mtd ees! and ot bare in eaba of HYSDTMT Das.{24 Gap between pipes lal accent to eachother: Alot ha Sener ne ne subject to minimum of 460rm. 125 Wortrontal slope of pies : Minar tn 000m pla areas subject {Straumur spo of 1 90 ily eas 1a. PLAIN CEMENT CONCRETE PAVEMENT (NORD Clause 10 snd tro: SP 62-2004: ‘Te Plan Cement Coote Pavement (Coste by sre vito Toes veto, hand tampa and plate compaction iste bo designed cate Vac 62-2004 “Ouieines for the design and construction F Comont concrete pavements for Rural ade 13:1 Cement: Flowing tae of coments capbie of achieving deton (0) OFC, 39 grade (8 280) (i) OPC, 43 grado WS 8112) {it Porta Poezaana Gomont (PPC) confoming 618 14 (wt Porta Bist Furnace Sing Cement ( 455) 1) pes gree (Ont tan a par of cemant is oe replaced by Fy aa ° aa euty af core oppregnes Tha Crs aepas sa en rs 383 9. Sine of Gooree aggregate: Maximum sce = 133, Si oy or rine Aggrogses Te Fine Agora L195 ty of wat: sb prt pe aang names 12 Gradation of Coarse Aggregates ana Fine Aggregates : Tho Coarse ‘Sra Fine Aggepees shal ba landed to conor along gran (BORD tani 150.1: Passing B00 mien 1035 75 wire 17 Mix Design of Concrete: Th Mx desgn of Concrete shal be a per ‘ny rengied procedre s608 ae: 1878. The mn cone ‘Srengih shat be of grade The mix design shal be Based on Flowuraletengi of conta © SES 7a Cement Consent The Cement Content shal ot be mae than 428K Forse than 310K 138. stump of Conerte Mix: A Slump value of 25 4Snm at paving se sre Sonate fer compaction by hard operaad machines {2.10 surge fo laying CC Pavement: The CC parent aha be lad Surace fyauaaf GSB or Worl dapening om oume and PE or ye bickness of su base wie fom 75 10 180M per seogn 1:11 Seperation membrane : The separation membrane bewoon the Seperate i aksaeshalibernpermesbi poste set of 125 1.12 Type of jolts: Tranevere Jon o be povided ae of tee pes T2PSoaudetn ant, Gonscton ons, Expansion as, Longtual scr lraided mre of i exces 4 (ken (hae of eausonaye) hor shal be "bberiod Stumen Sealant” ye os per IRC:SP:62 2008. 13:14 Formation of Joints : Sh13:15 Dowel bare: Dowel bars ae not necessary forthe ont in oad evement exept ane Expansion nt where tho concrete sa hush bndges and culvert). The 250m ai 500mm fong dowel Srv shal be spacad at 200mm canta to con 12116 Weather Conon : No coareting shall be done when to conerte Temportire te shove 306 an ambient temporaure is mor than 52° Wo conerotng shal la be dane when corre omporaure Dolo 8 117 se Form : Al sie orm sal bo mil st! channole oF tbicnad pats. Tho eatna thal Have 2 length of ast Sm. 13:18 Placing ang Compaction of Concrete : Concrete shal te placed ‘otwean to form spate by tones aqua o wih of eaapeway ‘Conese sha be pncod ns contruoys manner. Compaction of ‘pevoron! shal be ssronpened by 2 iting soos uppientod ro tena vars. 1.18 Tolerance in surface levels of Coment Concrete Pavement : The Irises revel of pavernnt surface caleuatod with reference 19 Sg es Shalt ayo (re an) 1320 surtace regula Masaru towable bot of Sm stan 1921 Froqueney of tet fae 16008) 1 teva and agent (Level ttrares (wono 18023) (6) Surtac sogulnity (a) Wish f Pavement (won 18022) (0 Pavement thickness (6) Aignment of jolts (0) Dap of dowel bars vty of Concrete Pavement (NORD Cause 16024) Shmorence between top ute of cone ad sige te ran slong logit profi Infor Plain Cement Concrete Pavements (VORD Frequency of tes “Tobe cock or och dys work agulaty “Tobe checked for cach day's Wor Regulay at gt pins ‘Tobe cocked or eoch d's work Tobe checked fe eaeh day's wor0 0 w « 0 ® Sadun ees i] = ee Sse tm wan casita a rn vt a on comer FT ont a yo cane | Sas set come SLT oy me ‘oreoses. Coarse Aggro ‘AgrogatsInpect est (08.2086, Pans) - One tat par source Soundnees 82306, 5) One tee per source “ 0 0 0 ‘a agpeoso oaetty (152388, Pat 7) Chemical taste (5 456) coneata ‘Seng of Coneoto asst) Workabity of roan ‘Concetsump Test fig 9) (one tot por source ‘Once for souee of supe Subsequent im eose of dou rman 8 cubes and 8 beams ber day wont (9 each for 7 ays re 28 dye strength) ‘eat por 8 Gum of Conte“141. ‘Tekness of RECP layer is obo signe Ta. ROLLER COMPACTED CONCRETE PAVEMENT (REP 1 1942-2008. 1142. Ouaity of Cement, Coarse aggregate, Fine aggregate and Wate! ‘ested unr Sor wor 143. Combined graction {ORD tale 15003) ites ater Pn Comert concrete Paves! cof Coarse aggregate and fine agareostes [eve Designation | Peroentaye passing the sive by weight ‘sone 100 1.000 | 0.10 20m 5675 “47500 3500 $00 irons 3035 "7 merons 8 [isms [oS ie van design of Concrete (ithout Fly 288) x don wh be based on Hexral srg of cONTle Sra sign sna be nt er IRC 48 er comort ay bo 8 range of 81.7% ft waht of orgeloe ang cement. sgn grade - ‘imum M 90 gre Conca nme 10, rin 2 0p on o rac REEF oH 750m to 150mm stamp of Court i stump = Zeros cone, Ming He = ifr ener it toot channel fbi meme : By vzmory lr of 8010100 KN (1010 Ton) Ste woah Cement Cont ="1.30 oanaty reqrement of RCCP OMG and dan shale exabioned Drea mar wth ret water content of mx by woh (5% los ie 8.5% and 734) The iat Gans (oy sand replacement ‘Shag for hoshy lad concrete ster compacian shall ot be Hess ‘an 99% (a per IRC'SP-82-2009), 11.11 Atmoapeic temperature: No concreting sal bo done when anbiot {Snportae is ose tan #0 oF move than 40° “4:12 Joints tm ROP Uo ACCP shat have ont traneverae conracton ons a 6m contre ‘ire whieh shall bs sow ou ter 1824 hous of fying (3) Janta ed fhe day wo oF enorpency en due opps ‘tom for mote than hour shal be Dut Ji. “19 Tolrance of surface levels and surface regularity of FCCP. {0 Voronin lovl of contcie ACCP caused with eoronce \e longtinl and ase profie shown in craving = win (eye, (erm. (0) Maximum aonabie vault erence between rod surace ‘tnd undrsde a straight ede) log longue a 088155 Gradation of ter material Tha ier mari hal ati fotowing © wot tar “ Das of base ma @ © deo () Das of thor matonas 5 Dy of Base mato (ues a of er shoud ba ety paral ott ot Note:1, Fitor design may not be caged # embankment consists ‘f+ ote (Sits and Clays) wih uit moe han 30. 2 Dy moane sizeof hat sive whch ows 15% by weight o's tr mata! to pace tough 18, TRAFFIC SIGNS (MORO Cinuse 1701) 16.1 The trate signs shal contarm o ado of practice for Road son, ire er 102 Te slgn shal be som flecve fed over mild see shosing uty ‘Tate Staal in wo colour font ana poy colour on back, red ‘Simeerng grade fape on Sorere ane requred message In non ‘Shoutve Bak shading of engineering grace tape of silent clegeas of sane: As per IRC 164 nformator signs shal have poser lamond type og 600mm x ‘coomn} sf PMGSY 0 tp of ign boards 185 PMGSY logo Plate size 600mm x 500mm x 1.8m Ek wih road iter coder, backaraundin orange cour ang border nary esau, 16. Concrete fr footing shal bo of minimum M1 grade 16.7. Signe upto area of 08 sam can be mounted on singe postsecto “oy Standard Proctor Dany Test Anparaiis (By wading In eat of rit stool poss wah rarer ne set (ty By bots and wesers in case of AC o Gl posts, Tals of bls (9 Sand Pouring Cylinder wt ay comes oF eeretbe tuned nih hammer afr ats have Deen bomoned fei dens test ‘one set 117. EQUIPMENTS FOR FIELD LABORATORY ocr tm (lg ty MM ‘Te following tems ot aborstry equpmonts ot as sected by the (on) Speedy meisture meter complete wih chemin One set Engineer sa bo proved m the fl oboraon Phar eae ese (0) Post Hote Aagor wh extension ne set {Dig Thermometers ‘Tree nos. {i igung tal he pick ano, shovel, hammer, (2) auld Ut and plas it ‘hls ‘one et ‘complete wih Water bole ‘one set (18 St ears, (a) Gao burner, sand bath one set Spmm, 22mm, 18mm, 13.2r0m. 112mm, Oy career ee ‘Sem & rom, 28mm, 8.8mm. 3.250, fan toctronetigaa balence 1K wih te fos! 2 Som, 000 mero, 42 mon, S00 micron. ‘count of 001 OM ‘one no {a0 mon, 189 mien, 90 meron and (aw) tectonics alae § K0 (one ne — fiw) Pan balance wth weight Box. 5 9 ‘one no.(01) Oven (ambient 200°) (ei Water ban (ation o 100%) ‘t)Bsumon extraction apperatun (02 Penetration apparatus (Btumen) (1x) Enameled tay (ox) Measuring tape, eps, ls ‘ah, poate morar (1) Trays for measurement of tack coat quanty (ax) ture cone (ey) Cube meuide (1800 x 150mm) ‘One ne. one no, ne no ‘Thee nos, 1 ‘SOME COMMON FIELD TESTS FOR EARTHWORK, GSB AND WM SCREENINGS Determination of Molature Content of Sol (Aleo tobe adopted fot es ‘tea he container nwt id, ry a weigh (Wr). Take the roqured ‘quantity of sl specmen in container, cunbied and plod ooeey {a weigh wih i (4) Than Kp Ina oven wth hei emoved ‘nd maintain the lemporaure of fe oven at 110-C35°C. Dry the oacimen in the oven for 24 hours Take out container om ove, cord tna al weight (0) a ho container wh Hd and ded 2 ‘imple. Caste he percentage of maitre corer us he tia wea M 100182 Feld density of Soll by core cutter method (alee to be adopted for G58 when tute) Site. Obsenaton TWzI3 Volume af Core Gator = Wee 2. Wolght of empty core cuter = W 3 Weight of cor eater + wet sot = Wy 4. Weight of wot eat = Ww. wow 5. Bu donsty Yo ame Container No, Woight of container « ol a 10. Wot of empty container oe oven. The quant of gaa an be one ch scala n pereetage of motors ‘wet wolght bal. This cn hon be conveded to meio {t__ Weg of cry al aged on oy weigh 7 ~ercenage of moire contnt We— We Jo. Fesd Donat of Sol by Sand replacement method (Also 10 be ‘opted for GSB ‘Road Section Details: Oat of Testing Location of test point: ‘Thelnoss of layer: mn CObeervation Tatas ‘albraton (Sand shoud be Sean natural sand posing 600 Slown sieve tnd reined e900 Miron sieve) (Mean weight of sand cone of pousing evince (2) (a) Yume of eatraingeyinser (0 ine. {ty Woight of sed (+ cyndor before pouring OM) am fn) Mean weight of sand (+ cinder) ater pouring (4) right of sand 1 fearing epider Ws = Wr We (a(Determination of eo donsy (Determination umber (8) Woght of wet si rm noe (Wn (4) Weight of anna (+ vtnaor bore pouring (in gm. (0) Weigh of sand + eying ator pouring (1) gm. (6) Wet of sand in le, nam. Wt We) (Buk day Yor) x Ye amc. (i) Moire content container number ‘t)- Moise content (%) pereont {) Weight of ry ei tom the tale in gm.) 04 Determination of Aterberg Limits ol (Ano to be adopted for (G58 ana WOM screening materi Lgl Lint (LL) ‘ako 120 gm of zi passing 18425 micron sive, Mix wih dies Tate fo tom a pate. Place a portion of he pesto in to cup ofthe TESA? Coveltnespocmen ona he cu. Cathe past wah the Sorat oonng tal elon te conto ne. Slat rutin he handle aT ouone per socond. Count suber of tows i two pars of 2th come ne contact atte Botar ofthe grove (ona & SESS 12, Record te numberof lows and determine m2 ‘Sine eagle icon now he aed groove, Repent he sy chang Pct graph betwan og unbo of lows) and mitre caren an dnt ee Read tho me. crreponding 025 number of Sows fom th graph Ths gee tho Ligue Lint cf the st atc Limit (PL) Tako about 30 gm of 2 passlng 15-425 micron slave. Mic ‘Tetncd nator te om a past. Toke abou 8 of sl ham theand make aba. Rothe ball ona las plate win hand fo make a roa ‘Wien tne diameter of teed enone rm, romoatd he sot ago 1 Dal Repent the prose of roling and romeulding un the tend fol jut aartscrambing et da of 9 tn: Detorine te me the cried tad. Repost the leat wo more me thresh orion ‘tthe som. The average of he mo. ofthe sin the te {06 the Plas Lt of te tt ©. Plasity Index (1) Paatioty Index s determined by sutacting the value of last it ‘om the va ofthe bgt Ii. | Foun 1 report Aterberg Limite Test Determination of Liquid Limit (LL) Tes [4] S|] Remar ‘Conniner Number ‘Weight ot container + wot el Weight of conaior + dy wot 1 of eontiner [Ln ry sot Matre content (Rumter of blows guid Lit (LL) =