Lmenim1205-04-A4 (LR) - 0

USER INSTRUCTIONS
Limitorque ® UEX Installation

Electronic Controls Module Operation
FCD LMENIM1205-04-A4 – 11/15 Maintenance
Experience In Motion
Limitorque UEX FCD LMENIM1205-04-A4 – 11/15
Contents
1. Introduction 4
1.1 Purpose 4
1.2 User Safety 4
1.3 Product Description 5
2. Safety 6
2.1 Safety Precautions 6
2.2 Safety Practices 7
3. Limit Switch and Torque Switch Setting Procedures 8
3.1 Initial Actuator Preparation 8
3.2 Torque Switch 8
3.2.1 Setting Torque Switch 8
3.2.2 Balancing Torque Switch 9
3.3 Geared Limit Switch 10
3.3.1 Setting Limit Switch 10
3.3.2 Setting Procedure (Refer to Figure 3.2) 11
3.3.3 Combination of Contacts (Refer to Figure 3.2) 12
4. Removal of UEC-3 Electronic Controller 13
5. UEX Electronic Controller Installation 18
6. Standard Control Features 22
6.1 Basic Specifications 22
6.2 Local Control 23
6.3 Remote Control Modes of Operation 23
6.4 Emergency Shutdown (ESD) 24
6.5 Remote External Interlocks/Inhibits 25
6.6 Absolute Position Encoder 25
7. Protection Features 26
7.1 Autophase Protection and Correction 26
7.2 Jammed Valve Protection 26
7.3 Instantaneous Reversal Protection 26
7.4 Motor Thermal Protection 26
8. Optional Control Features 27
8.1 Modutronic 27
8.2 Analog Position Transmitter (APT) 28
8.3 Two-Speed Timer 28
8.4 Control Station (CSE) 28
9. Network Communications 29
9.1 Modbus™ 29
9.2 Master Station III 30
9.3 Foundation Fieldbus Communication 30
9.4 PROFIBUS DP V1 Communication 31
9.5 PROFIBUS PA Communication 31
9.6 DeviceNet 32
10. Monitoring and Diagnostic Features 33
10.1 Local Features 33
10.2 Diagnostics 34
2 11. Remote Indication Features 36
11.1 Actuator Status Contacts (S1a, S1b, S2a, S2b) 36
11.2 Monitor Relay (RM) 37
11.3 Exact End Position Indication 37
12. Auxiliary Power Supply 38
13. Isolated Commons 39

14. Actuator Configuration 40
14.1 Local Configuration 40
14.2 Default Configuration 40
14.3 Setup Menus 42
15. UEX Wiring Diagrams 61
16. Network Protocol Connections 67
16.1 Network Wiring – Modbus 67
16.2 Network Wiring – Foundation Fieldbus H1 69
16.3 Network Wiring – Profibus DP and PA 71
16.4 Network Wiring – DeviceNet 72
17. How to Order Parts 74
18. Regulatory Information 75
Figures and Tables

Figure 1.1 – UEX Local Control Panel 5
Figure 3.1 – Microswitch-Style Torque Switch and 600 Volt Torque Switch 9
Figure 3.2 – Limit Switch 11
Figure 3.3 – Setting the Open and Closed Contacts 12
Figure 4.1 – Removal of the UEC-3 Electronic Controller 14
Figure 4.2 – UEC-3, MPC, DDC Assembly 17
Figure 5.1 – Encoder / MDPI / Transformer Installation 19
Figure 5.2 – Power / Interface Board Assembly 19
Figure 5.3 – Main Board Set Installation 20
Figure 5.4 – CSE Jumper Assembly 20
Figure 5.5 – CSE Control Station 20
Figure 5.6 – Controls Compartment Assembly 21
Figure 6.1 – UEX Local Control Panel 22
Figure 6.2 – Absolute Position Encoder 25
Figure 10.1 – Normal and Diagnostic Displays 35
Figure 14.1 – Configuring the UEX Controller 41
Figure 15.1 – Standard Wiring Diagram for UEX Controllers 62
Figure 15.2 – DDC Wiring Diagram for UEX Controllers 63
Figure 15.3 – MOD APT Wiring Diagram for UEX Controllers 64
Figure 15.4 – Optional Features Wiring Diagrams 65
Figure 15.5 – Modbus, Foundation Fieldbus, Profibus DP V1, and Profibus PA, 66
and DeviceNet Network Wiring Diagrams
Figure 16.1 – Typical Modbus Network Wiring Diagrams – Single Loop 68
Figure 16.2 – Typical Foundation Fieldbus System with a DCS Host (Daisy Chain Shown) 70
Figure 16.3 – Typical Profibus System with a DCS Host (Daisy Chain Shown) 72
Table 1.1 – Standard Application Voltages with +/- 10% Nominal Range 5
Table 2.1 – Required Rating for External Wiring 7
Table 3.1 – Maximum Number of Drive Sleeve Turns for Standard Four-Gear 10
and Optional Five-Gear Limit Switches
Table 3.2 – Limit Switch Parts 11
Table 5.1 – UEX Parts List 21 3
Table 14.1 – Default Configuration Guidelines 41
Table 16.1 – Specifications for the Profibus Cable 71
Table 16.2 – Maximum Segment Length 71
Table 16.3 – Belden Cable Specifications 73
Table 16.4 – Total Cable Length Between Repeaters or Nodes 73
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1
Introduction
1.1 Purpose
This Installation and Maintenance Manual explains how to install, setup, and maintain the UEX controller
for the L120-10, L120-20, L120-40, and L120-85 actuators. Information on installation, operation,
control features, and maintenance is provided.
Contact Flowserve Limitorque if assistance is needed or preferred for installation, upgrading, or training
in the operation of the UEX.
1.2 User Safety

Safety notices in this manual detail precautions the user must take to reduce the risk of personal injury
and damage to the equipment. The user must read and be familiar with these instructions before
attempting installation, operation, or maintenance. Work should be performed by a qualified tradesman
who is familiar with the operation and maintenance of electric actuators. Failure to observe these
precautions could result in serious bodily injury or death, damage to the equipment, voiding of the
warranty, or operational difficulty.
Safety notices are presented in this manual in three forms:
cc WARNING: Refers to personal safety. Alerts the user to potential danger. Failure to follow warning
notices could result in personal injury or death.
aa CAUTION: Directs the user’s attention to general precautions that, if not followed, could result in
personal injury and/or equipment damage.
OTE: Highlights information critical to the user’s understanding of the actuator’s installation and
N
4 operation.
1.3 Product Description

The UEX is designed for use with the three-phase L120 electric actuators for weatherproof, explosion-
proof, and submersible applications. The UEX is field-retrofittable to replace existing UEC-3 controllers.
With state-of-the-art controls based on MX control technology, the UEX offers an expanded feature set
when compared to the UEC-3.
Please refer to LMENIM2306 for detailed menu configurations
Table 1.1 Standard Application Voltages with +/- 10% Nominal Range
Design Voltage Application Voltage

230 VAC, 60 Hz, 3 ph 208/220/230/240 VAC, 60 Hz, 3 ph
460 VAC, 60 Hz, 3 ph 380/400/415/440 VAC, 50 Hz, 3 ph
380/440/460/480 VAC, 60 Hz, 3 ph
525 VAC, 50 Hz, 3 ph 525 VAC, 50 Hz
575 VAC, 60 Hz, 3 ph 550/575/600 VAC, 60 Hz, 3 ph
Figure 1.1 – UEX Local Control Panel
Selector Switch Detail

(Knob removed for clarity)
A Lights (2)
Open
(Yes)
Blue
Knob
Close
(No) Red
A Knob
VIEW A-A
CSE Control
Station
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2
Safety
2.1 Safety Precautions

cc WARNING: Read this Installation and Maintenance Manual carefully and completely before
attempting to install, operate, or troubleshoot the Limitorque L120 actuator.
cc WARNING: Be aware of electrical hazards. Turn off incoming power before working on the actuator
and before opening the switch compartment.
cc WARNING: Potential HIGH-PRESSURE vessel – Be aware of high-pressure hazards associated with

the attached valve or other actuated device when installing or performing maintenance on your
L120 actuator. Do not remove the actuator mounting bolts when the actuator is mounted on a rising
stem valve unless the valve is in the FULLY OPEN position and there is NO pressure in the line.
cc WARNING: Do not manually operate the actuator with devices other than installed Handwheel and
Declutch Lever. Using force beyond the ratings of the unit and/or using additive force devices such
as cheater bars, wheel wrenches, pipe wrenches, or other devices on the actuator Handwheel or
Declutch Lever may cause serious personal injury and/or damage to the actuator or valve.
cc WARNING: For maintenance and/or disassembly of the actuator while installed on the valve, ensure
that the actuator is not under thrust or torque load. If the valve must be left in service, the valve
stem must be locked in such a way as to prevent any movement of the valve stem.
cc WARNING: For maintenance and/or disassembly of the actuator while installed on the valve, ensure
that the actuator is not under thrust or torque load. If the valve must be left in service, the valve
stem must be locked in such a way as to prevent any movement of the valve stem.
cc WARNING: Do not attempt to remove the spring cartridge cap, housing cover, or stem nut locknut
from the actuator while the valve or actuated device is under load.
6 cc WARNING: Do not exceed any design limitations or make modifications to this equipment without
first consulting Limitorque.
cc WARNING: Actuators equipped with electrical devices (motors, controls) requiring field wiring must
be wired and checked for proper operation by a qualified tradesman.
cc WARNING: Use of the product must be suspended any time it fails to operate properly.
cc WARNING: Do not work on the actuator while it is mounted on a torque-seated valve.
aa CAUTION: Do not use oversized motor overload heaters. Instead, look for the cause of the overload.
aa CAUTION: Do not operate the valve under motor operation without first setting or checking the limit
switch setting and motor direction.
aa CAUTION: Do not force the declutch lever into the motor operation position. The lever returns to this
position automatically when the motor is energized.
aa CAUTION: Do not depress the declutch lever during motor operation to stop valve travel.
aa CAUTION: Do not use replacement parts that are not genuine Flowserve Limitorque parts, as
serious personal injury and/or damage to the actuator and valve may result.
aa CAUTION: Do not lift actuator/gearbox or actuator/valve combinations with only the eye bolts in the
L120 actuator. These eye bolts are designed for lifting the L120 actuator only.
aa CAUTION: Do not lift the actuator by the handwheel
2.2 Safety Practices

The following checks should be performed to maintain safe operation of the L120 actuator.
• Mount motors on a horizontal plane, if possible.

• Keep the controls compartment clean and dry.
• Keep the valve stem clean and lubricated.
• Set up a periodic operating schedule for infrequently used valves.
• Verify the stem nut is secured tightly by the locknut and that the top thread of the locknut is crimped
or staked in two places.
• Use a protective stem cover for rising stem valves. Check valve stem travel and clearance before
mounting covers on rising stem valves.
• Verify all actuator wiring is in accordance with the applicable wiring diagram, national and local codes,
and Table 2.1.
Table 2.1 – Required Rating for External Wiring

Up to: Use wire rated at least:
40°C 60°C
60°C 75°C
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3 Limit Switch & Torque Switch

Setting Procedures
3.1 Initial Actuator Preparation

Replace all molded plastic conduit and top protectors (installed for shipping purposes only) with pipe
plugs when installation wiring is complete.
3.2 Torque Switch

The torque switch is designed to protect the actuator in open and close directions.
aa CAUTION: Disconnect all incoming power before opening limit switch compartment or working on
the torque switch.
• Do not use abrasive cloth to clean the contacts on the torque switch.
• Do not torque seat 90° operation valves nor run them against the stops. This may cause damage
to the valve.
NOTE: If the actuator operation has been interrupted by the tripping of the torque switch, release torque
buildup by operating the actuator manually in the opposite direction until the load is released and the
dial has returned to the center position.
3.2.1 Setting Torque Switch

The torque switch was set at the factory according to customer-supplied information regarding
necessary torque or thrust output that was provided at the time of the order. The procedure below is
provided in the event that the setting needs to be adjusted:
aa CAUTION: A torque switch limiter plate is provided on most actuators. Do not remove this plate. Do
8
not exceed the setting indicated by this plate without first contacting Flowserve Limitorque service.
• Removal or modification of the torque switch limiter plate will void the actuator warranty.
aa CAUTION: Installing or adjusting the torque switch with the actuator under load will result in a loss
of torque protection.
NOTE: Item letters correspond to Figure 3.1.
1. Place the L120 actuator in manual mode by pulling the declutch lever in the direction shown on the lever.
2. Release the load on the wormshaft spring pack by rotating the handwheel until the valve disk
position approximates 50% open.
3. For open and close directions, loosen Screw (A) and move Pointer (B) to desired position. A higher
number indicates a high torque and/or thrust output.
4. Tighten Screw (A).
5. Operate the valve electrically to seat the valve and to ensure tight shutoff.
6. Rebalance the torque switch if required. See Section 3.2.2 below for the steps to balance the torque
switch.
Figure 3.1 – Microswitch-Style Torque Switch and 600 Volt Torque Switch
B A
B
Maximum Stop A
Setting Plate Maximum Stop
Setting Plate
EN
OP
-20
-10
Balancing Balancing
Screws Screws
-20
-10
E
OS
CL
Mounting
Index Marks Mounting Index Marks Screw
Screw
B
A
B
A
Microswitch-Style Torque Switch 600 Volt Torque Switch
3.2.2 Balancing Torque Switch

aa CAUTION: The balancing screw on the torque switch should never be readjusted except during the
balancing procedure.
If the torque switch has been removed from the unit or if a new torque switch is being installed, the
torque switch must be rebalanced using the following procedure:
NOTE: Item letters correspond to Figure 3.1.

9
1. Place the actuator in manual mode by pulling on the declutch lever in the direction shown on the lever.
2. Remove the load from the wormshaft spring pack by rotating the handwheel until the valve disk
approximates 50% open.
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3. Note the open and close torque switch settings prior to reinstalling the torque switch.
4. Loosen Screws (A) and position both Pointers (B) at the #1 setting, tighten Screw (A). In this
position the index marks should be aligned.
5. Loosen balancing screws and install the torque switch. The base of the torque switch should be
flush against the compartment and the hole for the mounting screw should be aligned.
6. Install the mounting screw.
7. Tighten the balancing screws.
aa CAUTION: The balancing screws should not be touched except during the balancing procedure.
The switch is now balanced and ready for the pointers to be returned to their original settings.
3.3 Geared Limit Switch

aa CAUTION: The geared limit switch is not preset at the factory and must be adjusted after the
actuator has been mounted on associated equipment.
• Disconnect all incoming power to the actuator prior to opening the limit switch compartment and
adjusting the switch.
• Consult the relevant wiring diagram for limit switch contact development. All L120 units are
supplied with 16-contact limit switches - four switches on each of the four rotors. Two rotors are
used for end of travel indication. The remaining two rotors may be adjusted for any intermediate
point of travel.
• Do not use abrasive cloth to clean the contacts on the limit switch.
• Do not attempt to repair gearing in the limit switch. Replace entire gear frame assembly if necessary.
3.3.1 Setting the Limit Switch

Set the limit switch as follows. All item letters and piece numbers refer to Figure 3.2.
NOTE: The chart below provides the maximum number of drive sleeve turns for each actuator size. The
Intermediate Shaft (B), shown in Figure 3.2, may require a considerable number of turns before rotor trip occurs.
Table 3.1 – Maximum Number of Drive Sleeve Turns for Standard Four-Gear and Optional Five-Gear
Limit Switches
Actuator Size Four-Gear Five-Gear
L120-10 630 6300
L120-20 740 7400
L120-40 640 6400
cc WARNING: Potential Explosion Hazard. Do not use an electric drill for setting the limit switch in an
explosive environment.
aa CAUTION: When setting the limit switch rotor segments (cams) using a variable speed electric drill,
10 do not run drill at speeds higher than 200 RPM. Operating the drill at high speeds can damage the
gearing within the limit switch.
Figure 3.2 – Limit Switch
7
8 6
4
9
3
2
1
Table 3.2 – Limit Switch Parts

Piece Quantity Description
1 1 Gear Frame Assembly
2 2 Eight-Switch Contact Block Assy.
3 12 Rotor Segment (short)
4 4 Rotor Shaft
5 4 Machine Screw
6 4 Flat Washer
7 4 Lock Washer
8 8 Hex Nut
9 4 Rotor Segments (long)
3.3.2 Limit Switch Setting Procedure (Refer to Figure 3.2)

1. Open the Controls Compartment Cover (refer to Figure 5.5).
2. Place the actuator into manual operation by pulling the declutch lever in the direction shown on the
lever. Use the handwheel to operate the valve in the “open” direction. While operating the valve, note
the direction of the Intermediate Shaft (B) corresponding to the rotor or rotors to be set.
3. When the valve is fully open, rotate the handwheel to operate the valve in the close direction a 11
sufficient number of turns to allow for coast of moving parts, or refer to the valve manufacturer
setting requirements.
4. Push in the Setting Rod (A) and turn one-quarter turn. The rod will latch in this depressed position.
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5. Refer to the applicable wiring diagram for contact development. The limit switch contact is closed
when the rotor is engaged with the plunger. If the rotor to be set has not turned 90 degrees to
operate the plunger, turn the intermediate shaft in the same direction as noted in Step 2 until the
rotor clearly trips the switches. This rotor is now set correctly.
6. Before moving the valve disk, depress and turn the Setting Rod (A) one-quarter turn to the spring
released position. Insert a screwdriver into the intermediate shafts to ensure that they will not move.
aa CAUTION: Do not operate the valve when Setting Rod (A) is in a fully depressed position. Loss of
contact setting will occur and the setting rod will be damaged.
7. Operate the valve by handwheel to the fully “close” position; reverse direction by a sufficient
number of turns of the handwheel to allow for coast of moving parts, or refer to the valve manufac-
turer setting requirements.
8. Set the other rotors by following Steps 4 through 6.
Figure 3.3 – Setting the Open and Closed Contacts
Closed Open
position position
3.3.3 Rotor Contact Combinations (Refer to Figure 3.2)

The rotor segments can be separated and rotated through 90 degrees to give various combinations of
normally open or normally closed contacts to each rotor.
1. Remove Nuts (piece 8) and Fillister Head Machine Screws (piece 5, for a total of two fasteners on
each side of the switch).
2. Remove complete contact assembly from the back plate.
3. Rearrange cams on the camshaft to produce the required combination of contacts.
4. Replace contact assembly on back-plate (ensuring that the registers fit correctly) and secure with
the machine screw and nuts.
12
5. Set limits according to the procedure above.
NOTE: For mechanical operation and maintenance of the L120 actuators, please see section 5 and 6 of
LMENIM1201.
4 Removal of the UEC-3

Electronic Controller
NOTE: Confirm that the limit switches are set properly prior to disassembly and removal of the UEC-3
and related components. Confirming the settings will allow for installation of the UEX Electronic
Controller without requiring a reset of the limit switches.
1. Turn off the power to the actuator.
2. Open the Controls Compartment Cover.
3. Cut and remove all wire ties from wiring that is connected to the UEC-3 assembly (pc# C-201).
4. Disconnect the incoming power from the Interconnect Board.
5. Disconnect the Motor leads and Heater leads from the Interconnect Board.
6. Disconnect the Pushbutton Station ribbon cable from the Interconnect Board.
7. Disconnect the Analog-to-Digital Circuit Board (pc# C-223) ribbon cable from the Interconnect Board.
8. Disconnect the R/I circuit board (pc# C-210) ribbon cable
9. Uninstall the Potentiometer by removing the screws that fasten it to the MDPI assembly.
10. Uninstall the MDPI assembly by removing the screws that fasten it to the Geared Limit Switch
assembly.
11. Unplug the optional I/O Circuit Board (pc# C-223) from the SBC Board on the UEC-3 Assembly.
12. Label all customer wiring and disconnect from the Interconnect Boards.
13. Remove the four screws from the UEC-3 Assembly (pc# C-201) and carefully remove the Assembly
from the Controls Compartment.
14. Remove the Pushbutton Station with ribbon cable from the L120 gear housing conduit entry.
13
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14
A
SEE SHEET 2
A
TMI INTERGAL ITEMS
50 PC. QTY. DESCRIPTION
NO.
25 75 C23 1 HEATER ASSY
C C184 1 GROUND LUG
UNIVERSAL 23 (HEATER) C185 1 SCREW, PAN HD. MACH.
0 PERCENT 100 C186 1 LOCKWASHER,EXT. TOOTH
OPEN
ELECTRONICS CLOSE INT 1 C201 1 UNIVERSAL ELECTRONICS CONTROLLER
C202 4 SCREW,PAN HD.MACH.
C203 4 LOCKWASHER
C203-1 12 FLAT WASHER
CONTROLLER L120-10
OPEN INT 2 C204 1 TERMINAL STRIP (12 POINT)
C204-1 1 TERMINAL STRIP INSULATOR
4 GEAR C205 4 SCREW,PAN HD.MACH.
(UEC) C206 4 LOCKWASHER,EXT.TOOTH
C210 1 SIGNAL CONVERTER
C211 4 SCREW,PAN HD.MACH.
C212 4 LOCKWASHER,EXT.TOOTH
C216 1 BRACKET, TERMINAL STRIP
C217 2 SCREW, PAN HD. MACH.
-10-20
OS
CL (GROUND LUG) C218 2 LOCKWASHER,EXT. TOOTH
C220 1 BRACKET
C C C C221 2 SCREW,PAN HD.MACH.
184 185 186 C222 2 LOCKWASHER,EXT.TOOTH
C223 1 INTERFACE P.C. BOARD
C C224 2 SCREW, PAN HD. MACH.
Figure 4.1 - Removal of the UEC-3 Electronic Controller
202 C225 2 LOCKWASHER,EXT. TOOTH

(GEAR LIMIT SWITCH AND OTHER ITEMS REMOVED FOR CLARITY) 311 1 PIFF ASSY
C
203
C (TORQUE SWITCH)
203-1 X3
C C
C 205 206
201
UEC UEC C C
204 204
-1
C C
217 218
9
13
9C
13C
UEC
14
10
14C
10C
C
216
15
11
15C
11C
16C
16
12
12C
INT.2 INT.1
Figure 4.1 – Removal of the UEC-3 Electronic Controller (continued)
15
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Figure 4.1 – Removal of the UEC-3 Electronic Controller (continued)
16
17
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25 28 32 15
36
A 13 18 19
SE FU
FU SE
25 31
1
4
10
33
34
B-E ELEC
14
ITEM QTY. DESCRIPTION
1 1 REVERSING CONTACTOR
2 1 POWER SUPPLY BOARD
3 1 HARNESS, ICB TO D. BOARD
9 4 1 GROUND WIRE, POWER
c c 24 27 VIEW C-C 5 1 HARNESS, HEATER
A 35 30 25 26
20 8
6
7
1
1
HARNESS, POWER
HARNESS, RIBBON 50PIN
ON CLEAR 31 25 37 29 8 1 BRACKET, TRANSFORMER
31 25 RIBBON FOR SW93 22
PLASTIC COVER 9 1 DAUGHTER BOARD (DDC ONLY)
ON BOM 4805-455 10 1 MOV SNUBBER, 12A/25A
FUSE 11 1 HARNESS, STARTER
7 12 1 INTERCONNECT BD (DDC SHOWN)
13 1 SBC W/ CIRCUIT TRACE
14 1 RAIL, DIN
21 15 1 STICKER, UEC-3 ALL
12
16 16 1 HARNESS, CONTACTOR
Figure 4.2 – UEC-3, MPC, DDC Assembly
17 1 INSULATOR, ICB
18 1 INSULATOR, SBC
19 1 SCREEN PLATE
20 1 LABEL, FRONT COVER
21 1 TERMINAL COVER, UEC
5 22 1 FRONT COVER, UEC
SUPPLY
23 1 CONTROL BOX, UEC
24 2 LOCKWASHER (EXT TOOTH)
3 25 5DDC/4 UEC LOCKWASHER (INT TOOTH)
26 1 HEX NUT
MOTOR HEATER
27 2 HEX NUT
2
28 1DDC/4 UEC SCREW, PAN HD
29 1 LOCKWASHER (INT TOOTH)
30 1 SCREW, PAN HD
FUSES 31 3 SCREW, PAN HD
32 1 SCREW, PAN HD
33 2 SCREW, PAN HD
6 34 1 SCREW, PT FLAT
B B 35
36
8
1
SCREW, PT OVAL HD
BITBUS/MODBUS PROM
37 1 SCREW, PAN HD
35
11 17 INSULATOR BEHIND PCB
23 SECTION A-A
5 UEX Electronic
Controller Installation
cc WARNING: Turn off all incoming power before installing or working on the UEX Electronic Controller.See
1.
2.
additional safety precautions and practices in Section 2.
Remove the qty (2) screws mounting the Terminal Strip Assembly (pc# 3-2) to the Geared Limit Switch (pc#
2-13). These will not be reused. (See Figure 5.2)
Install the Encoder Drive Assembly (pc# 2-3) to the Geared Limit Switch (pc# 2-13) using the two Socket
Head Cap Screws and Lockwashers (pc# 2-9, 2-10). (See Figure 5.1)
3. Reinstall the Terminal Strip Assembly (pc# 3-2) to the Geared Limit Switch (pc# 2-13) using the qty (2)
Button Head Socket Cap Screws and Lockwashers (pc# 3-6 & 3-9). (See Figures 5.1 & 5.2)
4. Install the Encoder Mounting Plate Assembly (pc# 2-2) with Transformer (pc# 2-4) onto the Geared Limit Switch
(pc# 2-13) using the qty (6) Button Head Socket Cap Screws and Hex Nuts (pc# 2-7, 2-8). (See Figure 5.1)
aa CAUTION: Ensure proper clearance between the top gear of the Encoder Drive Assembly (pc# 2-3) and the
mating bushing of the Encoder Mounting Plate Assembly (pc# 2-2). Add or remove Shims (pc# 2-11) to
achieve 0.015” to 0.030” clearance.
NOTE: Lightly apply Lithium NLGI Grade #2 general purpose grease to all shafts, bushings and gear teeth of
the Encoder Drive Assembly.
5. Connect the Primary leads (L1 & L2) and the Secondary leads (H1 & H2) to the matching terminals on the
Terminal Strip Assembly (pc# 3-2). (See Figures 5.2 & 5.6)
6. Install the Power / Interface Board Assembly (pc# 3-1) onto the Electrical Compartment Mounting Plate
(pc# 202) using the qty (5) Socket Head Cap Screws (pc# 3-4). (See Figure 5.2)
7. Connect the Power Board leads L1, L2, and L3 to the mating terminals on the Terminal Strip Assembly
(pc# 3-2). (See Figure 5.6)
8. Connect the Power Board Motor leads T1 to T3 on the Terminal Strip. Connect T2 to T2 on the Terminal Strip
and connect T3 to T1 on the Terminal Strip Assembly (pc# 3-2). (See Figure 5.6)
aa CAUTION: Ensure that wire connections are as described in Step 8 to prevent incorrect rotation.
9. Install the Encoder Assembly (pc# 2-1) onto the Encoder Mounting Plate Assembly (pc# 2-2) using the qty
(3) Socket Head Cap Screws (pc# 2-12). (See Figure 5.1)
10. Remove the Display Window Retention Plate (not shown) by removing the qty (4) Hex Head Self-Tapping
Screws (pc# 204-4) from the Controls Compartment Cover (pc# 201-1). The Display Window Retention
Plate will not be reused. Do not remove the Display Window (pc# 204-1), O-ring (pc# 204-3) or Gasket
18
(pc# 204-6). (See Figure 5.3)
NOTE: Retain the qty (4) Hex Head Self-Tapping Screws (pc# 204-4) for use in the following step.
11. Install the Main Board Set Mounting Bracket (pc# 1-1) into the Controls Cover using the qty (4) Hex Head Self-Tapping Screws
(pc# 204-4) previously used to mount the Display Window Retention Plate. (See Figure 5.3)
12. Connect the Main Board Interconnect Harness to the Main LCS Board (pc# 1-2) and then to the Interface Board (pc# 3-1-3).
(See Figures 5.2 & 5.3)
13. Connect the Encoder Board (pc# 2-1) harness to the Main Board (pc#1-2) J-1 connector. (See Figures 5.1 & 5.3)
14. Install the Main LCS Board (pc# 1-2), with the Option Boards (pc# 1-3) if supplied, using qty (4) Pan Head Screws (pc# 1-4).
(See Figure 5.3)
15. Connect the existing UEC-3 Harness to the Interface Board (pc# 3-1-3). (See Figure 5.2)
NOTE: If an existing CSE Control Station is being utilized, proceed with Step 16 to retrofit for the UEX Controls Package.
Otherwise, skip to Step 19.
16. Remove the qty (4) Machine Screws and Lockwashers (pc# 3-7-28 & 3-7-29) and Printed Circuit Board (pc# 3-7-26) from the
back of the CSE Control Station (pc# 3-7). (See Figure 5.4)
17. Connect the Jumper Wire (pc# 3-10) from the S1-1 to S2-1 switches. (See Figure 5.4)
18. Install the Printed Circuit Board (pc# 3-7-26) to the back of the CSE Control Station (pc# 3-7) using the qty (4) Machine Screws
and Lockwashers (pc# 3-7-28 & 3-7-29). (See Figure 5.4)
19. Install the O-Ring (pc# 3-7-4) onto CSE Control Station (pc# 3-7) and slide the CSE into the Controls Compartment Cover,
ensuring the knobs are oriented as shown in Figure 5.5. Mount using qty (4) Socket Head Cap Screws and Lockwashers (pc#
3-7-24, 3-7-25). (See Figure 5.5)
20. Connect the CSE Ribbon Cable to the Interface Board (pc# 3-1-3). (See Figures 5.2 & 5.5)
21. Connect the 120V cable from the Main Board Interconnect Harness to the Terminal Strip Assembly (pc# 3-2). (See Figure 5.6)
22. Attach one UEX Conversion Label (pc# 3-5) on the Power Board Assembly (pc# 3-1-2) side of the Power / Interface Board
Chassis (pc# 3-1-1). Also attach one UEX Conversion Label (not shown) to the left of the existing unit nameplate on the
gearbox. (See Figure 5.2)
Figure 5.1 - Encoder / MDPI / Transformer Installation VIEW 'A'

3-1 3-1
202 -2 -3
2-13
3X 3-4
2-9 2-10 2X
2-3
(1 NOT SHOWN)
2-11 2-2
2-7 2-8 6X 3-1 3-4 2X
2X 3-9 3-6 -1
2-1 3-2
2-12 3X
2X 2-6
2-4
202
2-1
2-4
2-5 2X
3-5
19
2-3
2-2 Figure 5.2 - Power / Interface Board Assembly
VIEW 'A'
CONVERSION LABEL
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Figure 5.3 - Main Board Set Installation

1-2
201 1-1
-1 1-3
204
-3
204
-1
204
-6
204 4X
-4
1-2
ASSEMBLY VIEW
1-3
1-1
1-4 4X
Figure 5.4 - CSE Jumper Assembly

3-7
3-10
Jumper Wire
Connection S1-1 3-7
3-7
-26
3-10
3-7 3-7
-29 -28
ASSEMBLY VIEW
Jumper Wire
Connection S2-1
Figure 5.5 - CSE Control Station

Controls
Compartment
3-7
-4
ASSEMBLY VIEW
20
Display 3-7
Window
3-7 3-7
-25 -24
Figure 5.6 - Controls Compartment Assembly
Main Board Set

Option Boards Main LCS Board Mounting Bracket
Display
Window Encoder
Encoder Drive Assembly
Assembly Power / Interface
Board Assembly
Control
Station
Controls
Compartment
Cover
Terminal Strip
Assembly
TERMINAL STRIP
H2
H2
H1
H2
GREEN
12 11 10 9 8 7 6 5 4 3 2 1
T1
T2
T3
GN/YL
(L3)BL
(L2)YL
(L1)RD
110VAC HOT
3/4
1/2
MTR. HTR.
MTR. HTR.
110VAC N
(10-2)RD
(10-1)RD
Table 5.1 – UEX Parts List
ITEM NO. QTY. DESCRIPTION ITEM NO. QTY. DESCRIPTION
1-1 1 Mounting Bracket, Main Board Set Power / Interface Board
3-1-1 1
1-2 1 Main LCS Board Power / Interface Chassis
3-1
4 3-1-2 1 Board Assembly Power Board Assembly
1-3 Option Boards
(Max) 3-1-3 1 Interface Board
1-4 4 Pan Head Screw 3-2 1 Terminal Strip Assembly
2-1 1 Encoder Assembly 3-4 5 Socket Head Cap Screw
2-2 1 Encoder Mtg Plate Assembly 3-5 2 Uex Conversion Label (1 Not Shown)
2-3 1 Encoder Drive Assembly 3-6 2 Button Head Socket Cap Screw
2-4 1 Transformer 3-7 1 Control Station
2-5 2 Button Head Socket Cap Screw 3-9 2 Lockwasher
2-6 2 Hex Nut 3-10 1 Jumper Wire
2-7 6 Button Head Socket Cap Screw 201-1 1 Controls Compartment Cover
2-8 6 Hex Nut (Not Shown) 202 1 Electrical Compartment Mtg Plate
2-9 2 Socket Head Cap Screw 204-1 1 Display Window
2-10 2 Lockwasher 204-3 1 O-Ring
As 204-4 4 Hex Head Self-Tapping Screw
2-11 Shim
Req'd 204-6 1 Gasket
2-12 3 Socket Head Cap Screw
2-13 1 Geared Limit Switch Assembly 21
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6 Standard Control Features
6.1 Basic Specifications

NOTE: The standard UEX controller wiring diagrams are shown in Section 15. Optional wiring diagrams
are on subsequent pages. The most current wiring diagram is provided with the product. The following
control features are included in the basic UEX controller.
For Optional Features, please refer to Section 8-Optional Control Features.
Figure 6.1 – UEX Local Control Panel
Selector Switch Detail

(Knob removed for clarity)
A Lights (2)
Open
(Yes)
Blue
Knob
Close
(No) Red
A Knob
VIEW A-A
22 CSE Control Station
6.2 Local Control

The Control Panel includes a red Local/Stop/Remote selector switch (padlockable in all three positions;
a ¼" (6 mm) hasp is recommended) and a black Open/Close rotary switch (spring-return to center). The
Open and Close switches may be configured to allow either push-to-run (inching) control or maintained
control.
Local Indication
The Control Panel includes the following:
• 32-character graphical LCD

Displays valve position as “PERCENT OPEN” and the current actuator status.
• Red/Green LED Indicators – the color assignment for the red and green LEDs is reversible as
standard.
Red ON = Valve fully open
Red “BLINKING” = Valve opening
Green “BLINKING” = Valve closing
Green ON = Valve fully closed
• Yellow LED
Yellow ON = Actuator available for remote operation,
= Valve stopped in Intermediate position.
Yellow “BLINKING” = Monitor Relay de-energized, actuator not available for remote operation.
NOTE: For UEX packages supplied without the encoder, position indication on the LCD display or
remotely is not available.
6.3 Remote Control Modes of Operation

The actuator may be controlled remotely by two, three or four wires.
• Four-Wire Control – Three momentary contacts. Valve can be opened, closed or stopped.
• Two-Wire Control – Single open or closed contact. Valve can be opened or closed, but not stopped in
mid-travel.
• Three-Wire Maintained – Two momentary contacts for self-maintained control. Valve can be opened
or closed but not stopped in mid-travel.
• Three-Wire Inching – Two “push-to-run” contacts. Valve can be opened, closed and stopped in
mid-travel.
Refer to Figure 15.4 for remote wiring connections.
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Remote Control Type

The actuator may be placed in digital only, modulation only, network only, or multi-command types.
• Digital (Discrete) Only Control Type – Only digital input commands are recognized and acted upon.
All other types of remote control commands are ignored.
• Analog (Modutronic) Only Control Type – Only Modutronic 4-20 mA commands are recognized and
acted upon. All other types of remote control commands are ignored.
• Network Only Control Type – Only network (DDC, Fieldbus, Profibus, Device Net) commands are
recognized and acted upon. All other types of remote control commands are ignored.
• Multi-control Mode Operation - there are three modes of remote control when remote mode is
configured for multi control: digital control, analog control, and network control. Digital and network
control operation is based on the last command received. Analog operation is initiated by either
toggling user input 2 (configure for CSE input) or breaking and reapplying the analog control.
Remote Control Signal Power

Power for remote control signals may be derived internally from the actuator or provided externally by
the user. Signals can range from 24 to 125 VAC or VDC.
External Power Supply

An external power supply in the range of 12 to 24 VDC may be provided by the user with the optional
UPS board.
Standard Internal Power Supply

The standard internal signal supply is 24 VDC. The 24 VDC supply offers a maximum loading of 5 W.
The 24 VDC supply, in conjunction with the opto-isolated digital inputs, allows control from remote volt-
free contacts over long distances and simplifies the user’s control scheme. Standard control employs a
negative earth. Positive earth (negative switching) is available by wiring to the (+) positive common as
shown on the wiring diagrams.
6.4 Emergency Shutdown (ESD)

Up to three independent ESD signals may be applied, prioritized and configured for different actions
for the ESD event associated with each. Either of these ESD signals may be applied to the actuator
to override any existing command signal and send the valve to its preselected shutdown position,
providing the actuator is in Remote mode (default configuration for ESD is “Ignore, take no action”).
Any new command signal will be ignored until the ESD signal is removed. During setup, the actuator
may be configured to close, open, stop, take no action, or “move to a previously configured position” on
receipt of the ESD signal. The ESD action may also be configured to override any inhibit signal, the local
selector switch, the local stop switch, an overtorque condition, lost phase, or jammed valve protection.
Motor thermal protection may be bypassed for critical ESD applications in non-hazardous or special
service locations. Disabling the motor thermostat voids all third-party certifications, including Factory
Mutual and CSA.
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6.5 Remote External Interlocks/Inhibits

Three user-defined inputs are provided for the connection of remote contacts that will prevent motor-
ized operation of the actuator. These are effective in both Remote and Local modes and may only be
overridden by a maintained ESD signal, if so configured (refer to Figure 15.1 for wiring connections).
For ESD connections, the user may select either a single common or isolated commons.
6.6 Absolute Position Encoder

NOTE: For UEX packages supplied without the encoder, position indication on the LCD display or
remotely is not available.
An absolute position encoder, incorporated into the L120 actuators, is the same as the encoder used in the
MXa. It includes 18 phototransistors that are switched on and off by a gear/wheel mechanism.Valve position
is sensed by an 18-bit, optical, absolute position encoder with redundant position sensing circuits designed
for Built-In Self-Test (BIST).
Each of the position sensing circuits is redundant, facilitating BIST. The BIST feature discerns which
failures will signal a warning only and require a warning plus safe shutdown of the actuator. Open and
closed positions are stored in permanent, nonvolatile memory. The encoder measures valve position at
all times, including both motor and handwheel operation, with or without power present, and without the
use of a battery. The absolute encoder is capable of resolving ±7° of output shaft position and over 10,000
output drive rotations, however, in the L120, the encoder is limited to the maximum geared limit switch
travel. Refer to Table 3.1.
This design permits continuous monitoring of valve position during motor and handwheel operation. The
encoder is 100% repeatable and requires no backup power source for operation. The output is used to
control the open and closed valve position and measure and report valve position, as well as provide local
and remote position feedback.
The positioning accuracy is better than 99% for valves requiring 50 or more turns. For the maximum
actuator turns and resolution, see Table 3.1.
Figure 6.2 – Absolute Position Encoder
18-bit optical, redundant position

encoder provides continuous valve
position monitoring without battery
backup with Built-In Self-Test (BIST)
capabilities.
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7
Protection Features
7.1 Autophase Protection and Correction

The phase rotation of the incoming three-phase supply is continuously monitored. In the event that field
wiring is reversed, UEX controls automatically correct to ensure the valve operates in the commanded
direction. In addition, the detector circuit monitors the presence of all three phases. If a phase is lost,
valve starting will be prevented and the user alerted via an LCD error message and Monitor Relay Alarm.
7.2 Jammed Valve Protection

If the actuator cannot overcome the required valve starting torque, a jammed valve condition occurs.
Jammed valve protection senses the lack of valve movement and initiates a brief reverse/forward cycle
to free the valve. If this is unsuccessful, further electrical operation is prevented and the monitor relay is
signaled.
7.3 Instantaneous Reversal Protection

The control logic incorporates a brief time delay (from 0.5 to 1.0 seconds) between motor reversals.
This reduces motor current surges and prolongs the life of the contactor. Note: It is not necessary to
switch to STOP before reversing the actuator.
7.4 Motor Thermal Protection

The motor is protected against overheating by a thermal OL in the motor enclosure. Thermal cutout
threshold is set for 120˚C (Class B). Options are available for other classifications.
aa CAUTION: Confirm that motor thermals are rated no higher than 120°C for Explosionproof service.
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8
8.1 Modutronic
Optional Control Features
NOTE: For UEX packages supplied without the encoder, modulating control and position indication are
not available.
The Modutronic controller will alter valve position in proportion to an analog command signal. It
includes an automatic pulsing mode to reduce overshoot at the set point.
The following parameters may be easily set during the configuration of the unit:
• Proportional Band range from 2% to 100% (15% = default)

• Dead Band range from ± 1% to 50% (2% = default)
• Polarity 20 mA = OPEN (default) or 20 mA = CLOSE
• Action on loss of command signal OPEN, CLOSE, STOP (CLOSE = default), or Move-to a previously
configured position
• Delay after stop 0–60 seconds (0 = default)
• Command Signal
• 4–20 mA
• Input impedance - 150 ohms
Repeatability – The Modutronic is repeatable to within ±1 % for 60 seconds stroke time or longer,
and 2% for 30 to 60 seconds.. Repeatability is defined as encoder feedback position versus position
command. Overall valve and actuator system accuracy depends on many factors, including actuator
gearing backlash and valve/actuator coupling tolerance, and therefore cannot be defined by this
document.
Extrema Mode – If the command signal represents a position of 0–2% OPEN (nominal 4.00–4.32 mA)
or 98–100% OPEN (nominal 19.68–20.00 mA), then the UEX/L120 will move the valve directly to that 27
position, without pulsing.
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Positioning Frequency – The standard frequency is suitable for a rate of 600 starts/hour for short
periods, typical of process start-up. Typical process control of ≤ 100 starts/hour.
8.2 Analog Position Transmitter (APT)

The APT is an internally powered, non-contacting valve position transmitter. The isolated output signal
is proportional to the position of the valve and is available as 4–20 mA and/or 0-20 mA, 0-10 VDC, 2-10
VDC, 0-5 VDC, or 1-5 VDC.
The user may select the minimum signal to represent either the fully OPEN or the fully CLOSE position
of the valve during the setup procedure.
• Accuracy = 99% of full scale value (for Drive Sleeve Turns > 50)
• Non-Linearity = ± 1% of full scale value
• Impedance = 0–600 ohms (4–20 mA signal)
• Minimum external load = 1000 ohms (0–10 VDC signal)
8.3 Two-Speed Timer

A two-speed pulsing timer can be enabled to extend the operating time in the close and/or the open
directions. Pulsing may be applied from 0.5 (if precision is set to xxx.x%) to 99% of full valve travel or
to a small portion. The ON pulsing cycle is configurable from 0.5 to 20 seconds in 0.5 second incre-
ments, and the OFF pulsing cycle is configurable from 1.0 to 200 seconds in 1 second increments. The
two-speed timer is especially effective where concerns of hydraulic shock exist.
8.4 Control Station (CSE)

The CSE is a separate control station designed for the operation of inaccessible actuators. It is available
with LEDs, Remote/Local and Open/Close selector switches. The CSE may be powered by the actuator
internal supply, provided wire resistance and other external loads do not limit the available signal power
presented to the UEX.
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9 Network Communications
The UEX provides a comprehensive network option portfolio to the user. Network solutions are improved
for the user that has an L120 with UEC, with the addition of DeviceNet to complement Modbus, Foundation
Fieldbus H1, Profibus DP_V1 and Profibus PA. UEX provides the user with predictable, reliable, and safe
operation for years to come, in applications which are subject to the most rigorous requirements and
environmental extremes.
With each of the provided network protocols a user may configure the unit to move to a predefined
fail-safe position on loss of communication. Action on loss of command signal OPEN, CLOSE, STOP, or
MOVE-TO preconfigured position. The user may also configure the length of time communication must be
lost before the unit indicates communication loss and performs the communication loss action.
NOTE: For UEX packages supplied without the encoder, network control and position indication are not
available.
9.1 Modbus™
Modbus™ provides the ability to control and monitor up to 250 actuators over a single twisted-pair
cable. The communication network employs Modbus™ protocol on an RS-485 network and is redun-
dant. Redundancy assures that any single break or short in the communication cable will not disable
any actuators. Each actuator has included an addressable field unit that communicates over the twisted
pair network and executes open, close, stop, ESD, and GO TO position commands. The field unit
also communicates all actuator status and alarm diagnostic messages over the same communication
network.
Modbus Network
• Single-ended loop (as standard – See Figure 16.1)
• Modbus protocol 29
• High speed – up to 19.2K baud
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9.2 Master Station III

L120 actuators equipped with Modbus can be controlled via Flowserve Limitorque’s Master Station II or III.
The next-generation master station is designed specifically for use with Limitorque’s line of DDC
(Modbus) electric actuators. The Master Station III acts as a single-source controller for up to 250
actuators.
The Master Station III is a plug-and-play solution that provides complete control and diagnostics for
Limitorque field units through a simple touch-panel operator interface. The key features of the Master
Station III include:
• A network time protocol to allow for time synchronization of alarms/diagnostic data to Host device
• Multilingual support includes English, Spanish, German, French, Italian
• Asset management and diagnostic via Bluetooth V2.0+ Enhanced Data Rate (EDR) Class 100m
• Configuration of slave register polling schedule
• Industry standard Modbus RTU, ASCI, UDPor TCP/IP protocols
• Three levels of user password protection
• 5.6” TFT touch-screen display
• E-mail notification of configurable alarm conditions
• Data/event logging
• Network control of up to 250 devices
• Front access to peripheral ports: Ethernet, USB x 2, VGA, printer/debug
• Modular hot-swappable redundant design
• Built-in secure Web server for control, monitoring and asset management capabilities
9.3 Foundation Fieldbus Communication

L120 actuators can be fitted with Foundation Fieldbus protocol that complies with the IEC 61158-2
Fieldbus H1 standard. The field unit device is able to support several topologies, such as, point-to-point,
bus with spurs, daisy chain, tree, or a combination of these. The FF device has network features that
include:
• Link Active Scheduler that controls the system

• High-speed communications at to 31.25 kbits/sec
• Publisher - subscriber communication
• One analog input block, one analog output block, two discrete output function blocks, Transducer
block, Resource block, and four discrete input function blocks
• PID (proportional integral derivative) loop control
• Device descriptions
• Configurable by user
30 Link Active Scheduler communication: Fieldbus segments have one active Link Active Scheduler (LAS)
at a given time, which is the bus arbiter, and does the following:
• Recognizes and adds new devices to the link

• Removes non-responsive devices from the link
• Schedules control activity in, and communication activity between, devices
• Regularly polls devices for process data
• Distributes a priority-driven token to devices for unscheduled transmissions
9.4 PROFIBUS DP V1 Communication

L120 actuators can be fitted with Profibus DP_V1 protocol field units that comply with EN50170
Fieldbus Standard for RS-485 communications. The device supports several topologies, such as,
point-to-point, bus with spurs, daisy chain, tree, or a combination of these. The PB device has network
features that include:
• High-speed communications up to 1.5 m/bits/s

• Master-to-slave communication
• One analog input block, one analog output block, two discrete output function blocks, Transducer
block, Physical block, and four discrete input function blocks
• Device descriptions configurable by user
High-Speed Data Exchange – Startup Sequence
• Power ON / Reset – Power On / Reset of master or slave

• Parameterization – download of parameters into field device (selected during configuration by the
user)
• I/O Configuration – download of I/O configuration into the field device (selected during configuration
by the user)
• Data Exchange – cyclic data exchange (I/O Data) and field device reports diagnostics
• Also supports Profibus_DP redundancy
9.5 PROFIBUS PA Communication

A Profibus PA protocol is available and complies with EN50170 Fieldbus Standard and Fieldbus physical
layer per IEC 61158-2 for communications. The device supports several topologies, such as point-to-
point, bus with spurs, daisy chain, tree, or a combination of these. The PB device has network features
that include:
• High-speed communications at to 31.25 kbits/s with Manchester coding

• Master-to-slave communication
• Bus powered for 9-32 VDC and 15 mA per actuator
• Stand-by communication channel
• One analog in and one analog out, four digital input and up to eight digital output function blocks
• Device descriptions configurable by user
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9.6 DeviceNet
DeviceNet complies with CAN based protocol and provides the following features:
• DeviceNet Group 2 Server implementation.

• Bus Powered Network Interface allows power alarm information to be communicated when actuator
loses main power. The actuator does NOT drop off the network when 3-phase power is lost.
• Standard Polled I/O Connection
• Standard Bit Strobed I/O Connection
• Standard Change of State / Cyclic I/O Connection
• Standard explicit connections defined as:
• Various Assembly Objects and sizes that allow the network user to determine how much data to
transfer to accommodate network installation data throughput requirements.
• Automatic BAUD rate detection.
• Node Address configurable via local setup menu, or via the remote network user.
• Broadcast or group network originated ESD support.
The following commands and information may be transmitted over the DeviceNet network:
• “OPEN,” “STOP,” and “CLOSE” commands

• “ESD” and “MOVE–TO” position commands
• Actuator status and alarm messages
• Four digital inputs, two digital outputs, one analog input and one analog output for user configuration
• A surge-protected and isolated communication channels
• UEX control panel configuration
Please see Section 16 for network connection topologies and cabling recommendations.
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10
10.1 Local Features
Monitoring and
Diagnostic Features
LCD Displays – The LCD displays an array of data concerning the status of actuator components
in clear, graphical or textual language. The UEX is available with eleven languages:
English, Spanish, German, French, Italian, Portuguese, Mandarin, Russian, Bahasa
Indonesia, Turkish and Katakana.
Normal Display – The normal display illustrates current valve position and status.
Alarm Functions – Alarm functions (active alarms will be toggled every four seconds)
that may be displayed include:
• Valve Jammed - Valve cannot start moving

• Lost Phase - One of three phases lost
• Motor Overtemp – Thermal overload exceeded
• Overtorque - Torque exceeded in mid-travel
• Hardware Failure - Indication
• Modbus, Profibus, Foundation Fieldbus, DeviceNet off - Enabled, but “OFF”
• ESD Active - ESD signal active
• Inhibit Active - Inhibit signal present
• No analog signal - 4–20 mA signal absent (Modutronic enabled, red selector switch in
“REMOTE”)
• DDC, PB, FF, DNet comm. Loss – Enabled, signal absent
• Analog Output Loss - Enabled, but output current loop open
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10.2 Diagnostics
Standard Diagnostic Screens – Diagnostic screens may be accessed quickly through the Setup
dialogue or the UEX Dashboard Software solutions package. These screens provide detailed data of
actuator status. Included are:
• Hardware – status of electronic components such as thermistor, encoder, power board, DDC/FF/
PB/DeviceNet network board, analog board, DIGIN and ANIN (digital in and analog in)
• Motor – Phase rotation
• Power Supply – Maximum and minimum voltage, frequency
• Identification – Tag number, serial number, order number, software revision
• View Network Status – Checks for Standby, Recoverable Fault, Nonrecoverable Fault, and View
Network Status
• Operation Log – Actuator turns, contactor operations, motor run-time, stroke time, manual
operations
• View Control Compartment Temperature (View Power Supply Menus)
34
Figure 10.1 – Normal and Diagnostic Displays
Normal Display - STATUS OK confirms that the actuator

is suitable for remote operation.
50% OPEN
STATUS OK
Normal Display/Alarm Condition - If the actuator is not suitable

for remote operation, the appropriate alarm will be shown.
50% OPEN
MOTOR OVERTEMP
Diagnostic Display informs user of failed hardware.
Typical Display
ENCODER
(FAULT) NEXT?
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11 Remote Indication Features
11.1 Actuator Status Contacts

(S1a, S1b, S2a, S2b)
Four latched contacts provide remote feedback of actuator status. Two (S1a, S2a) contacts may be
individually configured for normally open, normally closed, or blinker (continuous opening and closing
of the valve) operation and provide feedback of one of the functions listed below. Two other relays are
complementary.
• Closed • Motor overtemp

• Closing • Overtorque
• Mid-travel • Open torque switch
• Opening • Close torque switch
• Open • ESD signal
• Stopped • Open inhibit
• Valve moving • Close inhibit
• Local selected • Lost phase
• Local STOP/OFF • No analog signal
• Manual operation • Hardware failure
• Valve jammed • Network controlled
• Remote selected • CSE controlled
36
Recommended settings are:

• S1a – Normally closed contact at valve fully CLOSE
• S1b – Normally closed contact at valve fully OPEN – Default position. See wiring diagram.
• S2a – Normally open contact at valve fully CLOSE
• S2b – Normally open contact at valve fully OPEN – Default position. See wiring diagram.
The standard contacts are rated for 2.0 A at 30 VDC and 0.5 A at 125 VAC.
11.2 Monitor Relay (RM)

The monitor relay provides immediate indication of problems that prevent remote valve operation. It has
a normally open contact and a normally closed contact (1 x SPDT contact) and is energized when the
three-phase supply is present and the actuator is in a normal/healthy state.
The relay will de-energize if any of the following events occur:
• Loss of one or more phases of the three-phase power supply

• Loss of internal control supply
• Jammed valve detected
• Motor overtemp is active (unless thermostat is configured to OFF)
During configuration, the following parameters may be added to the monitor relay function:
• Selector switch is in “Local” mode

• Selector switch is in “Stop” position
• Overtorque
• Inhibit signal active
• ESD signal active (The user can enable or disable “local” mode and “stop” position. Default is
enabled.)
The monitor relay resets when the faulty state is rectified. The standard contacts are rated for 5.0 A at
250 VAC, 30 VDC. The monitor relay can be disabled if the user chooses.
11.3 Exact End Position Indication

On torque-seated valves, the end-of-travel indication switch trips when the required torque is achieved
at the end of travel. This ensures that remote, self-latched signals will not be disconnected prematurely,
and that the valve will be tightly seated.
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12
Auxiliary Power Supply -
Uninterruptible Power Supply
(UPS) Connection
If the main three-phase power supply is not available during the configuration of the actuator, an optional
module contains provisions for connecting a 24 VDC, 1 A power source to the auxiliary input terminals
shown in the wiring diagram on the following pages. Power supply will draw up to 0.5 A.
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13
Isolated Commons
The UEX is provided with isolated commons for control functions. Please refer to wiring diagram in
Section 15 for locations.
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14
Actuator Configuration
14.1 Local Configuration

UEX controllers may be configured through the CSE control station switches, with settings visible on the
LCD display. Settings that can be initiated or changed include:
• Direction of rotation
• Action on ESD
• External inhibits
• Remote control operating mode
• Motor thermostat action
• Stop valve on torque or position
• All optional features (Modutronic, Modbus, FF H1, PB-DPV1, PB-PA, DeviceNet, Timers, APT, etc.)
14.2 Default Configuration

Unless otherwise specified, UEX controllers will be shipped with the following configuration, which
becomes effective after the L120 limit switches are properly set.
• Open stop by limit

• Close stop by limit
• Maintained local controls
• Clockwise to close
• ESD is “off” and set to “IGNORE.”
• Inhibits enabled, turned “OFF”
• Remote control – three-wire maintained and Multi-mode
• Password – 100
40
• Modutronic Option (if installed)
Table 14.1 – Default Configuration Guidelines
Modutronic Option Modbus RTU protocol

Proportional band – 15% 9600 baud
Deadband – 2% Analog scale = 0-100
Polarity – 20 mA = Open Proportional band – 15%
Action on loss of signal = Close Deadband – 2%
FF Option, DeviceNet and PB Offset – 0 mA
Option
Analog scale = 0-100
Proportional band – 15%
Deadband – 2%
Figure 14.1 – Configuring the UEX Controller
OPEN
1 Place selector switch in "STOP." The LCD (YES)
display will read "% OPEN" and "STATUS OK."
Operate the selector switch to the (YES) (NO)
0% OPEN (YES) positions. The message "SETUP?" will
STATUS OK be displayed for 10 seconds. Answer "YES" to
enter setup routine.
CLOSE
(NO)
2 All parameters may be configured by

answering "YES"/"NO" questions. For KNOB IN
example, entering a "NO" response to the OPEN (YES)
displayed screen will change the displayed POSITION
50% OPEN
TORQUE VALUE torque value. Select "YES" when the desired
value is displayed.
Configuration screens are displayed in English. Languages such as Spanish, French, German, Italian,
Portuguese, Mandarin, Russian, Bahasa Indonesia, Turkish and Katakana are also available and can be
configured via the actuator control panel.
A three-digit numeric password is included as part of the initial setup procedure to prevent unauthorized
changing of the configured parameters. If the password is entered incorrectly, settings may be viewed,
but not changed. The default value for the password is 100.
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14.3 Setup Menus
SETUP VOLTAGE POSITION ENTER SERIAL INITIALIZE? SET CLOSE

ENGLISH? 460 VAC – OK? INDICATION POSITION LIMITS?
NUMBER
CHINESE 208 VAC ENABLED
SPANISH 230 VAC
GERMAN 380 VAC
RUSSIAN 400 VAC
FRENCH 415 VAC
ITALIAN 440 VAC
PORTUGUESE
MALAYSIAN
JAPANESE
TURKISH
POSITION ENTER SERIAL INITIALIZE? STATUS OK

INDICATION NUMBER (CLOSE or OPEN)
DISABLED
42
SET OPEN SET SETUP CHANGE ENTER PROCEEDS TO THE

POSITION ENGLISH? SETTINGS? PASSWORD? STANDARD SET
PRECISION?
LIMITS? MENUS
CHINESE VIEW SETTINGS
SPANISH VIEW DIAGNOSTICS
GERMAN VALVE SETUP
RUSSIAN
FRENCH TORQUE TIMERS
ITALIAN
PORTUGUESE POSITION SETUP
MALAYSIAN
JAPANESE MODUTRONIC
TURKISH
NETWORKS
USER MUST STATUS & ALARM
ENTER SETUP PROCEEDS TO THE
MODE TO MENUS AVAILABLE CONTACTS
CONFIGURE THE WHEN POSITION
ACTUATOR INDICATION IS 2-SPEED TIMERS
DISABLED
ANALOG OUT
VALVE SETUP
REMOTE MODE
TORQUE TIMERS
LOCAL CONTROL
NETWORKS
ESD OVERRIDES
STATUS & ALARM
CONTACTS INPUTS
LOCAL CONTROL MONITOR RELAY
ESD OVERRIDES DIAGNOSTIC RESET
INPUTS TAG
MONITOR RELAY LCD CONTRAST
DIAGNOSTIC RESET
PASSWORD
TAG
MOTOR THERMOSTAT
LCD CONTRAST
VALVE DATA
PASSWORD
PORT
MOTOR THERMOSTAT
RESTRICTED SETUP
VALVE DATA
PORT 43
RESTRICTED SETUP
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Allows the user to
100% OPEN SETUP? SETUP CHANGE go in and change
STATUS OK ENGLISH? SETTINGS? actuator parameter
settings
MANDARIN
SPANISH
GERMAN
RUSSIAN Allows the user to
FRENCH VIEW go in and view but
ITALIAN SETTINGS? not change
PORTUGUESE actuator parameter
settings
INDONESIAN
KATAKANA
TURKISH
Allows the user to

VIEW go in and view
DIAGNOSTICS? actuator diagnostic
and component
health information
EXIT
SETUP?
If the “POSITION INDICATION” option is disabled
during setup, then the network modes for FF, PB
Menu available only Menu available only
when “POSITION when “POSITION and DN will be OPEN/CLOSE only. If the “POSITION
Menu available only INDICATION” option is enabled during setup , then
when valve is configured INDICATION” option is INDICATION” option is
enabled during setup the network modes for FF, PB and DN can be either
for torque seating enabled during setup OPEN/CLOSE or POSITION.
CHANGE VALVE CHANGE CHANGE

TORQUE CHANGE CHANGE CHANGE CHANGE CHANGE
SETUP? POSITION MODUTRONIC?
TIMERS? SETUP? DDC? FF? PB? DN?
Menu available only Menu available only Menu available only If the “POSITION INDICATION”
when “POSITION when “POSITION option is disabled during setup,
when “POSITION
INDICATION” option is INDICATION” option is there is no POSITON option for User
INDICATION” option is Input 0, 1 or 2 ESD Action or Partial
enabled during setup enabled during setup enabled during setup
Stroke option
CHANGE CHANGE CHANGE CHANGE CHANGE CHANGE ESD

STATUS ALARM 2-SPEED CHANGE LOCAL CHANGE
HART? CONTACTS? ANALOG OUT? REMOTE MODE? CONTROL? OVERRIDES? INPUTS?
TIMERS?
CHANGE CHANGE CHANGE CHANGE LCD CHANGE CHANGE MOTOR CHANGE VALVE CHANGE RESTRICTED
MONITOR DIAGNOSTIC PASSWORD? DATA? PORT? SETUP?
RELAY? RESET? TAG? CONTRAST? THERMOSTAT?
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SETUP?
EXIT 100% OPEN

SETUP? STATUS OK
CHANGE ENTER “0” 0 0 WRONG PASS-

SETTINGS? PASSWORD? DIGIT 1 OK? WORD RETRY?
“1” 0 0 1 “0” 0 1 0 “0” PASWORD IS CHANGE VALVE

DIGIT 1 OK? DIGIT 2 OK? DIGIT 3 OK? 100 OK? SETUP?
Change Valve Setup: Allows the user to configure the actuator closing direction and
how the valve is seated
CLOSE SEATING
(TORQUE) – OK?
CHANGE VALVE CLOSE DIRECTON CLOSE SEATING OPEN SEATING CHANGE VALVE
SETUP? (CW) – OK? (POSITION) – OK? (POSITION) – OK? SETUP?
CLOSE DIRECTION OPEN SEATING

(CCW) -OK? (TORQUE) – OK?
Change Torque Timers: Allows the user to configure the actuator open and close torque timers. This
menu is only available to the user when the actuator is configured for OPEN and/or CLOSE Torque
Seating
Toggling “NO” Toggling “NO”

changes the timer changes the timer
value. value.
Toggling “YES” Toggling “YES”
accepts the accepts the
changed value. changed value.
Range: 1-15 secs Range: 1-15 secs
CHANGE CLOSE TORQUE CLOSE TORQUE OPEN TORQUE OPEN TORQUE

TORQUE TIMER (ON) TIMER CHANGE TORQUE
TIMER (ON) TIMER 15 SECS
TIMERS – OK? – OK? 15 SECS – OK? – OK? – OK? TIMERS – OK?
CLOSE TORQUE OPEN TORQUE

TIMER (OFF) TIMER (OFF)
– OK? – OK?
Change Position Setup: Allows the user to set the OPEN and CLOSE encoder limits based on the geared limit switch settings
Operate actuator in the CLOSE

CHANGE SET CLOSE Switch the CLOSE VALVE direction until the geared limit CHANGE
CLOSE VALVE actuator to CLOSE VALVE SAVE CLOSE
POSITION POSITION RETURN TO switch trips POSITION
SETUP? OK? LOCAL STOP OK? LIMIT OK?
LIMIT? SETUP?
Return actuator to STOP
Operate actuator in the OPEN

SET OPEN Switch the OPEN VALVE direction until the geared limit SAVE OPEN
OPEN VALVE actuator to OPEN VALVE
POSITION RETURN TO switch trips
LIMIT? OK? LOCAL OK? LIMIT OK?
STOP
Return actuator to STOP
Note: This menu option is available to the user only when the “POSITION INDICATION” option has
been ENABLED during the initial actuator setup.
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Change Modutronic: Allows the user to configure the actuator to be controlled with a 4-20 mA input signal
Toggling “NO” will

change the proportional
band value
Toggling “YES” will
accept the changed
value. Range: 0 – 100%
CHANGE STATUS PROP BAND FAIL POSITION DEADBAND POLARITY DELAY AFTER
20 MA = OPEN STOP 0
MODUTRONIC? (OFF) – OK? (5%) – OK? (CLOSE) – OK? +/- 2% - OK? SECONDS – OK?
OPEN Toggling “YES” will prompt 20 MA = CLOSE

STOP the user to select the
Toggling “NO” will POSITION “move to” position. Toggling Toggling “NO” will
change the “NO” will change the “move-to” change the delay value
STATUS proportional band position value, toggling “YES” will Toggling “YES” will
value. Toggling “YES” accept the changed value accept the changed
(ON) – OK? will accept the value.
changed value. Range: 0-100% Range: 0 – 60 seconds
Range: 0 – 100%
4-20 MA SIGNAL SET HIGH APPLY HIGH Apply the 20 mA HIGH REFERENCE FILTER FACTOR CHANGE
REFERENCE – LEVEL signal
RANGE OK? CONTROL SIGNAL (OK)? 20 – OK? MODUTRONIC?

change the filtering
SET LOW APPLY LOW Apply the 4 mA factor.
REFERENCE – LEVEL LOW REFERENCE
CONTROL SIGNAL signal (OK)?
OK? Increasing the filter
factor decreases the
input signal ramp
(refresh) time but
increases the noise
protection
Note: This menu option is available to the user only when the “POSITION
Decreasing the filter
INDICATION” option has been ENABLED during the initial actuator setup. factor increases the
input signal ramp
(refresh) time but
decreases the noise
protection
Range: 3 - 100
Change DDC: Allows the user to configure the actuator to be controlled over a Modbus network
CHANGE STATUS PROTOCOL BAUD RATE DDC ADDRESS ANALOG SCALE ESD ACTION
DDC? (OFF) – OK? MODBUS RTU (9600) – OK? 1 – OK? (0-100) – OK? (IGNORE) – OK?
MODBUS ASCII 1200 0-255 STOP

2400 0-4095 OPEN
4800 Toggling “NO” CLOSE
19.2K will change the POSITION
DDC address
STATUS Toggling “YES” Toggling “YES” will prompt the user
(ON) – OK? will accept the to select the “move to” position
changed value Toggling “NO” will change the
Range: 1 - 250 “move-to” position value, toggling
“YES” will accept the changed
value Range: 0-100%
CHANGE PROP/ PROP BAND DEADBAND COMM LOSS COMM LOSS CHANGE
DEADBAND ACTION DELAY
(5%) – OK? +/- 2% - OK? (NONE) – OK? (0 SEC) – OK? DDC?
– OK?
OPEN
CLOSE
Toggling “NO” will Toggling “NO” will STOP Toggling “NO” will
change the proportional change the deadband POSITION change the delay
band value. Toggling value.Toggling value
“YES” will accept “YES” will accept the Range: 0 – 120
the changed value changed value seconds
Range: 0 – 50%
Range: 0 – 100%
Toggling “YES” will prompt the
user to select the “move to”
position. Toggling “NO” will
change the “move-to” position
value, toggling “YES” will accept
the changed value
Range: 0-100%
Note: If the “POSITION INDICATION” option is disabled during setup, then there will be no POSITION option in either the ESD Action
menu or the Comm Loss Action menu.
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Change FF: Allows the user to configure the actuator to be controlled over a Foundation Fieldbus network
CHANGE STATUS ANALOG SCALE ESD ACTION COMM LOSS COMM LOSS OPEN/CLOSE
(OFF) – OK? ACTION DELAY MODE
FF? (0-100) – OK? (IGNORE) – OK? (NONE) – OK? (0 SEC) – OK?
0-255 STOP OPEN

0-4095 OPEN CLOSE
CLOSE STOP Toggling “NO” will
POSITION POSITION change the delay value
accept the changed
STATUS Toggling “YES” will prompt the value POSITION CHANGE PROP/ PROP BAND DEADBAND CHANGE
(ON) – OK? user to select the “move to” Range: 0 – 120 MODE DEADBAND – OK? (5%) – OK? +/- 2% - OK? FF?
position seconds
Toggling “NO” will change the
“move-to” position value,
toggling “YES” will accept the
changed value
Range: 0-100%
Toggling “NO” will Toggling “NO” will

change the proportional change the deadband
band value value
Toggling “YES” will Toggling “YES” will
Note: If the “POSITION INDICATION” option is disabled during setup, then the network mode s for FF will be OPEN/CLOSE only. If the accept the changed accept the changed
value value
“POSITION INDICATION” option is en abled during setup , then the network modes for FF can be either OPEN/CLOSE or POSITION. Range: 0 – 100% Range: 0 – 50%
Change PB: Allows the user to configure the act uator to be controlled over a ProfiBus network
CHANGE STATUS PB ADDRESS ESD ACTION COMM LOSS COMM LOSS OPEN/CLOSE
(OFF) – OK? ACTION DELAY
PB? (1) – OK? (IGNORE) – OK? (NONE) – OK? (0 SEC) – OK? MODE
STOP OPEN
OPEN CLOSE
Toggling “NO” will CLOSE STOP Toggling “NO” will
change the address POSITION POSITION change the delay value
value. Toggling “YES” will
Toggling “YES” will accept the changed
STATUS accept the changed Toggling “YES” will prompt the value POSITION CHANGE PROP/ PROP BAND DEADBAND CHANGE
(ON) – OK? value user to select the “move to” Range: 0 – 120 MODE DEADBAND – OK? (5%) – OK? +/- 2% - OK? PB?
Range: 1-126 position seconds
Toggling “NO” will change the
“move-to” position value,
toggling “YES” will accept the
changed value
Range: 0-100%

Note: If the “POSITION INDICATION” option is disabled during setup, then the network modes for PB will be OPEN/CLOSE only. If the “POSITION change the proportional change the deadband
band value value
INDICATION” option is enabled during setup , then the network modes for PB can be either OPEN/CLOSE or POSITION. Toggling “YES” will Toggling “YES” will
accept the changed accept the changed
value value
Range: 0 – 100% Range: 0 – 50%
Change DN: Allows the user to configure the actuator to be controlled over a DeviceNet network
CHANGE STATUS DNET BAUD DNET ADDRESS ESD ACTION COMM LOSS COMM LOSS OPEN/CLOSE
RATE (AUTO) – ACTION DELAY
DN? (OFF) – OK? NET CTRL – OK? (IGNORE) – OK? (NONE) – OK? (0 SEC) – OK? MODE
OK?
125k STOP OPEN

250k OPEN CLOSE
500k CLOSE STOP Toggling “NO” will
POSITION POSITION change the delay value
STATUS DNET ADDRESS Toggling “YES” will Toggling “YES” will POSITION CHANGE PROP/ PROP BAND DEADBAND CHANGE
(ON) – OK? (1) – OK? prompt the user to accept the changed MODE DEADBAND – OK? (5%) – OK? +/- 2% - OK? DN?
select the “move value
Range: 0 – 120
to” position. Toggling seconds
“NO” will change the
“move-to” position
value, toggling “YES” will
Toggling “NO” will accept the changed value Toggling “NO” will Toggling “NO” will
change the address change the proportional change the deadband
value. Range: 0-100% value
band value
Toggling “YES” accepts Toggling “YES” will Toggling “YES” will
the changed value. accept the changed
accept the changed
Range: 1-64 value value
Range: 0 – 100% Range: 0 – 50%
Note: If the “POSITION INDICATION” option is disabled during setup, then the network modes for DN will be OPEN/CLOSE only. If the “POSITION
INDICATION” option is enabled during setup , then the network modes for DN can be either OPEN/CLOSE or POSITION.
Change HART: Allows the user to configure th e actuator to be controlled by a HART controller
CHANGE STATUS MULTI-DROP POLLING SAVE CHANGE PROP/ PROP BAND DEADBAND ESD ACTION CHANGE
ADDRESS SETTINGS?
HART? (OFF) – OK? (ENABLED) – OK? (1) – OK? DEADBAND – OK? (5%) – OK? +/- 2% - OK? (IGNORE) – OK? HART?
STOP
Toggling “YES” will prompt
OPEN the user to select the
Toggling “NO” will Toggling “NO” will CLOSE “move to” position
change the proportional change the deadband POSITION Toggling “NO” will change
band value value the “move-to” position
STATUS FAIL POSITION Toggling “YES” will Toggling “YES” will value, toggling “YES” will
MULTI-DROP accept the changed
(ON) – OK? accept the changed accept the changed value
(DISABLED) – OK? (CLOSE) – OK? value value Range: 0-100%
Range: 0 – 100% Range: 0 – 50%

OPEN prompt the user to
select the “move to”
STOP position
POSITION Toggling “NO” will
change the “move-to”
position value, toggling
“YES” will accept the
changed value
Range: 0-100%
Note: This menu option is available to the user only when the “POSITION INDICATION” option has been ENABLED during the initial actuator setup.
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Change Status and Alarm Contacts: Allows the user to configure the status and alarm contacts
CHANGE STATUS CHANGE CHANGE STATUS STATUS FUNCTION CONTACT CHANGE STATUS
ALARM CONTACTS? CONTACTS
S1a – S2a CONTACT S1a? (CLOSE) – OK? (CLOSE) – OK? CONTACT S1a?
CLOSE MOTOR OVERTEMP

OPEN OVERTORQUE
MID-TRAVEL MANUAL OVERRIDE
CLOSING VALVE JAMMED Toggling “NO” will cycle
OPENING CLOSE T/S Toggling “NO” will through the contact
STOPPED OPEN T/S change the status options
VALVE MOVING STOP SELECTED Toggling “YES” will
function selection. accept the changed value
LOCAL SELECTED LOST PHASE Toggling “YES” accepts
ESD SIGNAL NW CONTROLLED Options: Close, Open
CLOSE INHIBIT PS ACTIVE the change value. or Blinker
OPEN INHIBIT PAS PASSED
ANALOG I/P LOST PS FAILED TGT
REMOTE SELECTED PS FAILED RET
LIMIGARD ACTIVE MULTI_POS_1
HARDWARE FAILURE MULTI_POS_2
CSE CONTROL STRTS/HR EXCEED
CHANGE STATUS STATUS FUNCTION CONTACT CHANGE STATUS CHANGE STATUS

CONTACT S2a? (CLOSE) – OK? (CLOSE) – OK? CONTACT S2a? ALARM CONTACTS?
Change 2-Speed Timers: Allows the user to configure the OPEN and/or CLOSE 2-speed timers to increase the actuator operating ti me
CHANGE CHANGE STATUS START POSITION STOP POSITION PULSE TIME PULSE TIME CHANGE
2-SPEED TIMERS? OPEN TIMER? (OFF) – OK? (90%) – OK? (100%) – OK? (ON = 2 SEC)–OK? (OFF = 1 SEC)-OK? OPEN TIMER?
Toggling “NO” will Toggling “NO” will Toggling “NO” will Toggling “NO” will
change the start change the stop change the pulse on change the pulse off
position value position value time value time value
STATUS Toggling “YES” will Toggling “YES” will Toggling “YES” will Toggling “YES” will
(ON) – OK? accept the changed accept the changed accept the changed accept the changed
value value value value
Range: 0 – 100% Range: 0 – 100% Range: 0 – 20 seconds Range: 0 – 20 seconds
CHANGE STATUS START POSITION STOP POSITION PULSE TIME PULSE TIME CHANGE CHANGE
CLOSE TIMER? (OFF) – OK? (10%) – OK? (0%) – OK? (ON = 2 SEC)–OK? (OFF = 1 SEC)-OK? CLOSE TIMER? 2-SPEED TIMERS?
Toggling “NO” will Toggling “NO” will Toggling “NO” will Toggling “NO” will
change the start change the stop change the pulse on change the pulse off
position value position value time value time value
STATUS Toggling “YES” will
Toggling “YES” will Toggling “YES” will Toggling “YES” will
(ON) – OK? accept the changed accept the changed accept the changed
accept the changed
value value value value
Range: 0 – 100% Range: 0 – 100% Range: 0 – 20 seconds Range: 0 – 20 seconds
Change Analog Out: Allows the user to configure the Analog Output option to provide positional feedback
CHANGE CHANGE STATUS STATUS ANALOG OUT OFFSET POLARITY SAVE CALIBRATE 20 MA CHANGE
ANALOG 1? (ON) – OK? FUNCTION 4-20 MA? 20 MA = OPEN SETTINGS? HIGH SIGNAL? OK?
ANALOG OUT? APT – OK? CURRENT – OK? ANALOG OUT?
0-20 MA 20 MA = CLOSE 10 VDC

5 VDC
STATUS ANALOG OUT OFFSET POLARITY

(OFF) – OK? VOLTAGE – OK? 2-10 VDC 10 VDC = OPEN
CALIBRATE 4 MA
LOW SIGNAL? OK?
0-5 VDC 10 VDC = CLOSE

1-5 VDC 5 VDC = OPEN
0-10 VDC 5 VDC = CLOSE 0 MA
0 VDC
1 VDC
2 VDC
Change Remote: Allows the user to configure the actuator to respond to a certain type of signal
CHANGE MULTI CONTROL CHANGE

REMOTE MODE? MODE – OK? REMOTE MODE?
DIGITAL CONTROL ONLY

NETWORK CONTROL ONLY
ANALOG CONTROL ONLY
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Change Local Control: Allows the user to enable/disable the upfront control knobs, to configure the local operation of the act uator and to configure the red
and green LED orientation
CHANGE STATUS MODE RED/GREEN LED STARTS/HR WARN CHANGE

LOCAL CONTROL? (ON) – OK? MAINTAIN – OK? UEX STANDARD-OK? (ON) – OK? LOCAL CONTROL?
STATUS MODE RED/GREEN LED STARTS/HR WARN

(OFF) – OK? INCHING – OK? UEX REVERSED-OK? (OFF) – OK?
RED/GREEN LED
MX REVERSED-OK?
Change ESD Overrides: Allows the user to set ESD priorities
RED/GREEN LED
MX STANDARD-OK?
CHANGE PRIORITY PRIORITY PRIORITY PRIORITY PRIORITY

ESD OVERRIDES? INHIBIT > ESD LOCAL CMD > ESD STOP > ESD JAMMED > ESD LOST PHASE > ESD
ESD > INHIBIT ESD > LOCAL CMD ESD > STOP ESD > JAMMED ESD > LOST PHASE
PRIORITY PRIORITY PRIORITY PRIORITY PRIORITY CHANGE

2-SPD + ESD NW ESD > TORQUE TIMER ESD OVERRIDES?
OVERTORQUE > ESD THERMOSTAT > ESD LOCAL ESD > ESD
ESD > OVERTORQUE ESD > THERMOSTAT ESD > 2-SPD LOCAL ESD > NW ESD ESD > TORQUE TIMER
CHANGE STANDARD MODE CHANGE STATUS STATUS FUNCTION SIGNAL ESD ACTION CHANGE
INPUTS? CONTROL? 3 WIRE MAINT-OK? INPUT 0? (OFF) – OK? ESD – OK? PRESENT – OK? (IGNORE)-OK? INPUT 0?
NEGATIVE SWITCHING 3 WIRE INCH CLOSE INHIBIT SIGNAL ABSENT STOP

LIMIGARD CONTROL 4 WIRE OPEN INHIBIT OPEN
USER INPUT BOTH INHIBIT CLOSE
2 WIRE USER INPUT POSITION
STATUS
OPEN SIGNAL ON (ON) – OK? MOVE TO (0%)
OPEN SIGNAL OFF PROP BAND (5%)
DEADBAND +/- 2%
Change Inputs: Allows the user to configure the remote

control wiring type and to configure the 3 User Inputs
CHANGE STATUS STATUS FUNCTION SIGNAL CHANGE
Note: If the POSITION INDICATION option is disabled during INPUT 1? (OFF) – OK? OPEN INHIBIT–OK? PRESENT – OK? INPUT 1?
the setup, the POSITION ESD Action and the Partial Stroke
options will not be available to the user.
CLOSE INHIBIT SIGNAL ABSENT
BOTH INHIBIT
USER INPUT
PARTIAL STROKE
STATUS
(ON) – OK? MOVE TO (0%)
PROP BAND (5%)
DEADBAND +/- 2%
ESD
ESD ACTION
IGNORE
STOP
OPEN
CLOSE
POSITION
MOVE TO (0%)
PROP BAND (5%)
DEADBAND +/- 2%
CHANGE STATUS STATUS FUNCTION SIGNAL CHANGE SAVE CHANGE

INPUT 2? (OFF) – OK? CLOSE INHIBIT-OK? PRESENT – OK? INPUT 2? SETTINGS? INPUTS?
OPEN INHIBIT SIGNAL ABSENT

BOTH INHIBIT
USER INPUT
CSE
STATUS ESD
(ON) – OK?
ESD ACTION
IGNORE
STOP
OPEN
CLOSE
POSITION
MOVE TO (0%)
PROP BAND (5%)
DEADBAND +/- 2%
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Change Monitor Relay: Allows the user to configure the monitor relay
CHANGE SELECT LOCAL SELECTED LOCAL STOP/OFF OVERTORQUE INHIBIT SIGNAL ESD SIGNAL CHANGE
MONITOR RELAY? SETTINGS? ENABLED – OK? ENABLED – OK? DISABLED – OK? DISABLED – OK? DISABLED – OK? MONITOR RELAY?
DISABLED DISABLED ENABLED ENABLED ENABLED
Change Diagnostic Reset: Allows the user to clear the diagnostic

and operations counters in the actuator
CHANGE OPS LOG UPDATES RESET TORQUE SAVE NEXT

DIAGNOSTIC RESET? (ON) – OK? PROFILE – OK? CYCLE – OK?
OPS LOG UPDATES RESET COUNTERS

(OFF) – OK? OK?
SAVE NEXT CHANGE

CYCLE – OK? DIAGNOSTIC RESET?
Change Tag: Allows the user to enter the actuator/valve tag information
CHANGE ENTER DIGIT #1 ENTER DIGIT #2 ENTER DIGIT #3 ENTER DIGIT #4 ENTER DIGIT #5 ENTER DIGIT #6 ENTER DIGIT #7 ENTER DIGIT #8
TAG? MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER
XX TAG NUMBER MX TAG NUMBER MXXTAG NUMBER MX XAG NUMBER MX TXG NUMBER MX TAX NUMBER MX TAGXNUMBER MX TAG XUMBER
ENTER DIGIT #9 ENTER DIGIT #10 ENTER DIGIT #11 ENTER DIGIT #12 ENTER DIGIT #13 ENTER DIGIT #14 ENTER DIGIT #15 ENTER DIGIT #16 RECORD TAG CHANGE
MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER OK? TAG?
MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER MX TAG NUMBER
Change LCD Contrast: Allows the user to adjust the display

contrast
CHANGE LCD CONTRAST CHANGE

LCD CONTRAST? OK? LCD CONTRAST?

change the LCD
contrast
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Change Password: Allows the user to change the actuator password

change the
bracketed value.
Toggling
“YES” will accept
the change value.
Range: 0 - 9
CHANGE [0] 0 0 0 [0] 0 0 0 [0] PASSWORD RECORD CHANGE

DIGIT 3 – OK? PASSWORD PASSWORD?
PASSWORD? DIGIT 1 – OK? DIGIT 2 – OK? 000 – OK? 000 – OK?

change the change the
bracketed value. bracketed value.
Toggling Toggling
“YES” will accept “YES” will accept
the change value. the change value.
Range: 0 - 9 Range: 0 - 9
Change Motor Thermostat: Allows the user to enable/disable

the motor thermostat
CHANGE MOTOR THERMOSTAT CHANGE MOTOR

THERMOSTAT? (ENABLED) – OK? THERMOSTAT?
DISABLED
Change Valve Data: Allows the user to enter the valve type, serial number and model number
CHANGE VALVE CHANGE VALVE ENTER DIGIT #1 ENTER DIGIT #2 ENTER DIGIT #3 ENTER DIGIT #4 ENTER DIGIT #5 ENTER DIGIT #6 ENTER DIGIT #7 ENTER DIGIT #8
DATA? S/N? V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789
X SN 123456789 VXSN 123456789 V XN 123456789 V SX 123456789 V SNX123456789 V SN X23456789 V SN 1X3456789 V SN 12X456789
ENTER DIGIT #9 ENTER DIGIT #10 ENTER DIGIT #11 ENTER DIGIT #12 ENTER DIGIT #13 ENTER DIGIT #14 ENTER DIGIT #15 ENTER DIGIT #16 RECORD VALVE
V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789 V SN 123456789 S/N?
V SN 123X56789 V SN 1234X6789 V SN 12345X789 V SN 123456X89 V SN 1234567X9 V SN 12345678X V SN 123456789X V SN 123456789 X
CHANGE VALVE ENTER DIGIT #1 ENTER DIGIT #2 ENTER DIGIT #3 ENTER DIGIT #4 ENTER DIGIT #5 ENTER DIGIT #6 ENTER DIGIT #7 ENTER DIGIT #8
MODEL #? V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678
X MODEL 12345678 VXMODEL 12345678 V XODEL 12345678 V MXDEL 12345678 V MOXEL 12345678 V MODXL 12345678 V MODEX 12345678 V MODELX12345678
ENTER DIGIT #9 ENTER DIGIT #10 ENTER DIGIT #11 ENTER DIGIT #12 ENTER DIGIT #13 ENTER DIGIT #14 ENTER DIGIT #15 ENTER DIGIT #16 RECORD VALVE
V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 V MODEL 12345678 MODEL #?
V MODEL X2345678 V MODEL 1X345678 V MODEL 12X45678 V MODEL 123X5678 V MODEL 1234X678 V MODEL 12345X78 V MODEL 123456X8 V MODEL 1234567X
CHANGE VALVE VALVE TYPE RECORD TYPE CHANGE VALVE

TYPE? UNDEFINED-OK? OK? DATA?
LINEAR
ROTARY
OTHER
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59
Change Port: Allows the user to enable/disable the actuator

communication ports
CHANGE DIAGNOSTICS PORT LOCAL PORT CHANGE

PORT? IRDA – OK? (ON) – OK? PORT?
DISABLED OFF
Restricted Setup: Allows the user to enable actuator options and perform certain
functions that require a factory supplied keycode
Initiates the
RESTRICTED S/N DO SOFT THIS WILL CHANGE soft re-
SETUP? V#12345678-OK? REINITIALIZE CONFIGURATION–OK? initialization
–OK? routine
CHANGE ROTATE 180 100% OPEN

LCD ORIENTATION DEGREES – OK? STATUS OK
Requires the user to enter an 8-digit

factory supplied key code.
ENABLE Toggling “NO” will change the selected
MODUTRONIC-OK? key digit value and toggling “YES” will
accept the change value
Range: 0-9 and A-F

ENABLE Toggling “NO” will change the selected
2-SPEED – OK? key digit value and toggling “YES” will
Range: 0-9 and A-F

ENABLE SSMR Toggling “NO” will change the selected
CONTACTOR–OK? key digit value and toggling “YES” will
Range: 0-9 and A-F

60 INITIALIZE? Toggling “NO” will change the selected
key digit value and toggling “YES” will
Range: 0-9 and A-F
15
UEX Wiring Diagrams
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Figure 15.1 – Standard Wiring Diagram for UEX Controllers
62
Figure 15.2 – DDC Wiring Diagram for UEX Controllers
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Figure 15.3 - MOD APT Wiring Diagram for UEX Controllers
64
Figure 15.4 – Optional Features Wiring Diagrams
EXTERNAL LOAD – APT & ATT

MODUTRONIC 4-20 mA SIGNAL - 470 ohms MAXIMUM for 99.9% accuracy/750 ohms
MAXIMUM for 99% accuracy
+ve ANALOG INPUT 21 0-10 VDC SIGNAL - 2700 ohms MINIMUM for 99% accuracy and 1000
-ve ANALOG INPUT 20 ohms for 99.9% accuracy.
STANDARD SIGNAL 4-20mA MODUTRONIC

COMMAND SIGNAL = 4-20 mA
INPUT IMPEDANCE = 150 ohms
ANALOG POSITION TRANSMITTER INPUT CAPACITANCE = 0.1 µF ±30%
NOTE:
ACTUATORS SUPPLIED WITH “R” DEVICES ARE SHIPPED WITH
DEFAULT SETTINGS AS SHOWN ON THE DIAGRAM, UNLESS
APT 4-20mA OUTPUT 47 OTHERWISE SPECIFIED.
or 0-10VDC OUTPUT 48
ATT COMMON -Ve 49 EXACT END POSITION INDICATION
ON TORQUE-SEATED VALVES, THE LCD AND “S” CONTACTS
CONFIGURED AS END-OF-TRAVEL LIMITS AUTOMATICALLY PROVIDE
Optional voltages or currents; 0-20 mA, 4-20 EXACT END POSITION INDICATION.
mA, 0-10 VDC, 2-10 VDC, 0-5 VDC, 1-5 VDC
ANALOG INPUT
STANDARD SIGNAL 4-20 mA
INPUT IMPEDANCE = 350 ohms
INPUT CAPACITANCE = 0.1 µF ±30%
99% ACCURACY
CONFIGURABLE SCALING
INT ROTORS
LIMIT SWITCHES 9-16 MUST BE WIRED DIRECTLY TO THE LIMIT
SWITCH ASSEMBLY.
CONNECTIONS
CONNECTION LANDED ON INTERFACE BOARD.
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Figure 15.5 – Modbus, Foundation Fieldbus, Profibus DP V1, and Profibus PA, and DeviceNet Network Wiring Diagrams
NOTE: CONNECTIONS LANDED TO INTERFACE BOARD.
Modbus Profibus DP_V1

Modbus BOARD
EARTH/GROUND
SURGE PROTECTION SURGE 28
28
NETWORK DATA-A1* PBDP1 (–) 35
35 A
REG 9.0x0400 PROFIBUS
NETWORK DATA-A1 DPV1 PBDP1 (+) 36
36 IEC 61158–2
NETWORK DATA-A2* PBDP1 (–) 33
33
B
REG 9.0x0800
NETWORK DATA-A2 PBDP1 (+) 34
34
LOSS OF COMMUNICATION ON A1 => REGISTER 9 CHANNEL A CUSTOMER IS REQUIRED TO CONNECT WIRE BETWEEN
(BIT 0x0400) SET TO 1 TERMINAL 3 AND CHASIS GROUND FOR SURGE PROTECTION.
PREFERRED NETWORK WIRING IS TO CONNECT SHIELD TO
LOSS OF COMMUNICATION ON A2 => REGISTER 9 CHANNEL B EARTH/GROUND AT BOTH ENDS OF THE SEGMENT. ATTACH
(BIT 0x0800) SET TO 1 SHIELD TO TERMINAL 3 ONLY IF DEVICE IS LOCATED AT THE
ENDS OF THE SEGMENT. CUSTOMER MUST CONNECT REMAINING
PREFERRED NETWORK WIRING IS TO CONNECT ONLY ONE SHIELD TO INDIVIDUAL NETWORK CABLE SHIELDS TOGETHER TO ENSURE
EARTH/GROUND. REFER TO DDC INSTALLATION DOCUMENTATION. PROPER SHIELDING OF THE ENTIRE NETWORK.
DDC-100:
JP1 AND JP2 MUST BE IN POSITION “A”. THE 6-[IN CONNECTOR WITH
BLUE WIRES SHOULD BE CONNECTED TO J2 OF THE DDC-100 BOARD. Profibus_PA
SURGE 28
FOUNDATION Fieldbus_H1
PBPA1 (–) 35
PROFIBUS
SURGE 28 PA PBPA1 (+) 36
IEC 61158–2
FF1 (–) 35 PBPA1 (–) 33
FOUNDATION
FIELDBUS FF1 (+) 36 PBPA1 (+) 34
IEC 61158–2
FF1 (–) 33
CUSTOMER IS REQUIRED TO CONNECT WIRE BETWEEN TERMINAL 3
FF1 (+) 34 AND CHASIS GROUND FOR SURGE PROTECTION. PREFERRED NETWORK
WIRING IS TO CONNECT SEGMENT SHIELD TO EARTH/GROUND AT ONE
POINT ONLY. ATTACH SHIELD TO TERMINAL 3 ONY IF SEGMENT IS NOT
CUSTOMER IS REQUIRED TO CONNECT WIRE BETWEEN TERMINAL 3 GROUNDED. ELSEWHERE, CUSTOMER MUST CONNECT INDIVIDUAL
AND CHASIS GROUND FOR SURGE PROTECTION. PREFERRED NETWORK NETWORK CABLE SHIELDS TOGETHER TO ENSURE PROPER SHIELDING
WIRING IS TO CONNECT SEGMENT SHIELD TO EARTH/GROUND AT ONE OF THE ENTIRE NETWORK.
POINT ONLY. ATTACH SHIELD TO TERMINAL 3 ONLY IF SEGMENT IS NOT
GROUNDED. ELSEWHERE, CUSTOMER MUST CONNECT INDIVIDUAL
NETWORK CABLE SHIELDS TOGETHER TO ENSURE PROPER SHIELDING
OF THE ENTIRE NETWORK. NOTES:
TERMINALS 13 &14 FOR FOUNDATION FIELDBUS, PROFIBUS PA, PROFIBUS DP_V1
FOUNDATION FIELDBUS
ARE USED FOR
TERMINALS 29CHANNEL B ONREDUNDANT
AND 41 ARE OPTIONAL REDUNDANT NETWORK
AND MAY BE BOARD.
USED FOR DAISY CHAIN
DeviceNet CONFIGURATION.
J8.5 SHIELD 28
BLU
J8.1 NETWORK DATA (–) 35 WHT

BLK
J8.3 NETWORK DATA (+) 36 RED
N/C
J8.4 NETWORK 0V 33 BLU
J8.2 NETWORK +24V 34 WHT

BLK
EGND RED
DEVICENET BOARD
VIA STANDOFF
RECOMMENDED DEVICENET CABLE IS BELDEN 3084A OR EQUAL.

66 120 OHM, 1/4W TERMINATION RESISTORS MUST BE CONNECTED AT EACH SEGMENT END.
PREFERRED NETWORK WIRING IS TO CONNECT SHIELD TO TERMINAL 3 FOR EVERY UNIT ON SEGMENT.
SHIELD SHOULD BE CONNECTED TO POWER SUPPLY GROUND AT THE CLOSEST POINT IN THE CENTER
OF THE NETWORK.
16 Network Protocol Connections
16.1 Network Wiring – Modbus

Please consult LMENIM2329 for detailed installation instructions.
• Belden 3105A Specifications

Total cable length between repeaters or nodes with repeaters:
• @ 9.6 kbps: 11500 ft. (3.5 km)

• @ 19.2 kbps: 5750 ft. (1.7 km)
Key Specifications
• Resistance/1000 ft = 22 AWG (7 x 30) 14.7 ohms each conductor (29.4 ohms for the pair)
• Capacitance/ft. = 11.0 pF (conductor-to-conductor)
• Capacitance/ft. = 20.0 pF (conductor-to-shield)
• Belden 3074F specifications
• @ 9.6 kbps: 15000 ft. (4.5 km)

• @ 19.2 kbps: 7500 ft. (2.2 km)
Key Specifications
• Resistance/1000 ft = 18 AWG (7x26) 6.92 ohms each conductor (13.84 ohms for the pair)
• Capacitance/ft. = 14 pF (conductor-to-conductor)
• Capacitance/ft. = 14 pF (conductor-to-shield)
• Belden 9841 specifications
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• @ 9.6 kbps: 6560 ft (2 km)

• @ 19.2 kbps: 3300 ft. (1 km)
Key Specifications
• Resistance/1000 ft = 24 AWG (7 x 32)

24 ohms each conductor (48 ohms for the pair)
• Capacitance/ft. = 12.8 pF (conductor-to-conductor)

• Capacitance/ft. = 23 pF (conductor-to-shield)
Figure 16.1 – Typical Modbus Network Wiring Diagrams – Single Loop
MOV-2 MOV-1
A2 A2
16 A1 16 A1
41 41
A2* 15 A2* 15
Shield A1* Shield A1*
29 29
30 30
N/C N/C
•
•
•
MOV-250
A2
16 A1
41
A2* 15
Shield A1*
29
30
N/C
Legend: Notes:
Legend:
MOV - Motor Operated Valve • Correct polarity for Notes:
field unit and master station
MOV - Motor Operated Valve • Correct polarity for field unit and master station
A1 -Data Channel 1 connections is necessary for proper operation.
A1 -Data Channel 1 connections is necessary for proper operation.
A1*-Data Channel 1* • The connections shown are typical. The number of
A1*-Data Channel 1* • The connections shown are typical. The number of
A2 -Data Channel 2 MOVs will vary up to a maximum of 250.
A2 -Data Channel 2 MOVs will vary up to a maximum of 250.
A2*-Data Channel 2* • The ground connection should be a ground rod or
A2*-Data Channel 2* • The ground connection should be a ground rod or
N/C-No Connection ground grid.
68 N/C-No Connection-Shielded cable ground grid.
-Shielded cable
16.2 Network Wiring – Foundation Fieldbus H1

Please refer to LMENIM2330 for detailed installation instructions.
Limitorque’s Foundation Fieldbus field unit conforms to open Fieldbus standard IEC 61158. It is suitable
for use on the H1 highway and uses a twisted-pair cable for connection to the highway.
The UEX FF field unit fits in the actuator in the sealed electrical housing. All adjustments to the UEX FF
settings may be made over the Foundation Fieldbus data highway using a network configuration tool.
The UEX FF unit may command its actuator to open, stop, close, move to a set position, or perform an
emergency shutdown operation. Commands to the unit come over the network from the host system,
which may be a PC, Distributed Control System (DCS), Programmable Logic Controller (PLC), or some
other microprocessor-based device. Commands may also be generated in another network actuator or
device and transmitted over fieldbus using peer-to-peer, publisher/subscriber communication.
A fieldbus device is an intelligent device within the actuator that can send multiple variables to the
control system over a high-resolution and distortion-free digital communication network. The device
provides control and self-test capabilities, which allow abnormal conditions to be easily and immediately
identified before an unplanned shutdown.
Additional features and benefits are:
• Reduces cost of wiring and installation – existing wiring and multi-drop connections can be used.
• Interoperable devices – devices from different suppliers can communicate with one another on the
same network.
A typical UEX FF system is shown in Figure 16.2.
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Figure 16.2 – Typical Foundation Fieldbus System with a DCS Host (Daisy Chain Shown)
Distributed Control
System (Host)
Control Highway
Fieldbus
Interface
Fieldbus
Terminator
Power
Supply Fieldbus Network Terminator
9-32 V
UEX UEX UEX UEX
Actuator Actuator Actuator Actuator
For fieldbus technology and cabling information, refer to the following documents:
• Foundation Fieldbus Wiring and Installation 31.25 kbits/s, Voltage Mode, Wire Medium AG-140
• Foundation Fieldbus Technical Overview, FD-043
• Relcom Inc. Fieldbus Wiring Design and Installation Guide
• ANSI/ISA-S50.02, Part 2-1992, Fieldbus Standard for Use in Industrial Control Systems Part 2:
Physical Layer Specification and Service Definition
• Foundation Fieldbus FF-890 and FF-891, Foundation Specification, Function Block Application
Process, Part 1 and 2.
Reference can be made to the following books:
• Fieldbuses for Process Control: Engineering, Operation, and Maintenance. ISBN 1-55617-760-7.
Network Wiring – Foundation Fieldbus
• Belden 3076F Specifications

Key Specifications – 18 AWG
• Nominal Capacitance 80 pF/m

• Nominal DC Resistance 24 ohm/km max
70 • Characteristic Impedance 100 ohms
• Nominal Impedance – 100.0
16.3 Network Wiring – Profibus DP and PA

Profibus is based on RS 485 communication. The standard EN 50170 specifies the cable for use with
Profibus DP and PA. Table 16.1 shows specifications that need to be fulfilled by the Profibus cable.
Table 16.1 – Specifications for the Profibus Cable

Parameter Type – Profibus DP
Impedance 135 to 165 ohm/3 to 20 MHz
Capacity < 30 pF/m
Resistance < 110 ohm/km
Wire gauge > 0.64 mm
Conductor area > 0.34 mm2
The Profibus DP cable is a shielded twisted pair cable.
In general, there are two different types of cables available. The most commonly used cable has
solid wire for the Profibus line.
When there is a need for more flexiblity (bending) and higher environmental resistance, a cable with
stranded wire for the Profibus line and special jackets shall be used.
Limitorque recommends the use of:
• Belden 3079A Specifications, 22 AWG, shielded, solid two conductor

Key Specifications
• Capacitance/ft = 8.5 pF
• Nominal Impedance (ohms) – 150.0
Network Wiring – Profibus PA – Belden 3076F
Please refer to IEC 61158 and ANSI/ISA S.50.02 Part 2-1992 for network wiring guidelines.
Maximum number of devices on a segment = 32 (including repeaters)
Table 16.2 – Maximum Segment Length
Data transfer
9.6 19.2 45.45 93.75 187.5 500 1500 3000 6000 12000
rate in kbit/s
Maximum
segment 1200 1200 1200 1200 1000 400 200 100 100 100
length in m
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Figure 16.3 – Typical Profibus System with a DCS Host (Daisy Chain Shown)
Distributed Control
System (Host)
Control Highway
Profibus DP
Interface
PA Segment coupler Segment coupler

(PA only network) Power supply
Terminator Profibus DP or PA Network Terminator
PB PB PB PB
Actuator Actuator Actuator Actuator
16.4 Network Wiring – DeviceNet

DeviceNet is a CAN - based protocol that uses 5 wires including a shield. Two of the conductors are
used for 24V DC power & up to 8 amps (4 amps for NEC Class 2) may be passed along the hi-way from
a suitable power source. Two conductors are used for the CAN bus signals, CAN_H and CAN_L, which
are usually smaller in diameter. Limitorque recommends Belden cable for connecting to a DeviceNet
network. The specifications for thick and thin cable (per site requirements) are as follows:
72
Table 16.3 – Belden Cable Specifications

AWG
Insulation Nom Test Maximum
Belden (Stranding) Nominal Nominal
material Impedance Frequency Attenuation
Part No. dia. Inches O.D. Capacitance
(color code) (ohms) (MHz) dB/100ft
Nom. DCR
2 – 15 AWG
(19 x 28) Power pair
3.6 ohm/1000 ft (Black/Red)
0.125 0.13
11.8 ohm/km
12.2 mm 120 12.0 pF/ft 0.5 0.25
3082A
1 1.36
2 – 18 AWG
(19 x 30) Data pair
6.9 ohm/1000 ft (Blue/White)
22.7 ohm/km
2 – 22 AWG
(19 x 34)
Power pair
17.5 ohm/1000
(Black/Red)
ft 0.125 0.29
57.4 ohm/km 0.5 0.50
3084A 7.2 mm 120 12.0 pF/ft
2 – 18 AWG 1 1.70
(19 x 36)
Data pair
28.0 ohm/1000
(Blue/White)
ft
91.9 ohm/km
Table 16.4 – Total Cable Length Between Repeaters or Nodes:

Network Size 125 KBPS 250 KBPS 500 KBPS
Thick Trunk Length 500 m (1,640 ft) 250 m (1,640 ft) 100 m (1,640 ft)
Thin Trunk Length 100 m (328 ft) 100 m (328 ft) 100 m (328 ft)
Flat Trunk Length 380 m (1,250 ft) 200 m (656 ft) 75 m (246 ft)
Maximum Drop Length 6 m (20 ft) 6 m (20 ft) 6 m (20 ft)
Cumulative Drop Length 156 m (512 ft) 78 m (256 ft) 39 m (128 ft)
Note: Each actuator includes 0.60 meters of internal drop length.
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17
How to Order Parts
To order parts or obtain further information about your Limitorque L120 valve actuators, contact your
local Limitorque distributor sales office, or:
Flowserve Limitorque
5114 Woodall Road

P.O. Box 11318
Lynchburg, VA 24506-1318
Telephone (434) 528-4400
Fax (434) 845-9736
All inquiries or orders must be accompanied by the following information:
1. Actuator Size
2. Limitorque Order Number
3. Limitorque Serial Number
74
18
Regulatory Information
75
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Flowserve Corporation
United States
5114 Woodall Road
P.O. Box 11318
Lynchburg, VA 24506-1318
Phone: 434-528-4400
Fax: 434-845-9736
England
Euro House
Abex Road
Newbury
Berkshire, RG14 5EY
United Kingdom
Phone: 44-1-635-46999
Fax: 44-1-635-36034
Singapore
Limitorque Asia, Pte., Ltd.
12, Tuas Avenue 20
Singapore 638824
Phone: 65-6868-4628
Fax: 65-6862-4940
China
Limitorque Beijing, Pte., Ltd.
RM A1/A2
FCD LMENIM1205-04-A4 Printed in USA. November 2015
22/F, East Area, Hanwei Plaza
No. 7 Guanghua Road, Chaoyang
District
To find your local Flowserve Limitorque representative
Beijing 100004, Peoples Republic
visit www.limitorque.com or call 1 434 528 4400 of
China
Phone: 86-10-5921-0606
Fax: 86-10-6561-2702
India
Plot No. #4, 1 A, Road No. 8,
EPIP
Whitefield, Bangalore – 560066
Karnataka
India
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform Phone: 91-80-40146200
its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous
applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings Fax: 91-80-28410286
for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of
Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees
and contractors in the safe use of Flowserve products in connection with the specific application. Italy
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered
certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any Fluid Power Systems
matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein
are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide Via Rio Vallone 17
operations or offices.
20883 Mezzago MB
© 2015 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation. Italy
Phone: 39-039-620601
Fax: 39-039-62060 213
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USER INSTRUCTIONS

Limitorque ® UEX Installation

13. Isolated Commons 39

Figures and Tables

1.2 User Safety

Safety notices are presented in this manual in three forms:

1.3 Product Description

Please refer to LMENIM2306 for detailed menu configurations

Design Voltage Application Voltage

Figure 1.1 – UEX Local Control Panel

Selector Switch Detail

2.1 Safety Precautions

cc WARNING: Potential HIGH-PRESSURE vessel – Be aware of high-pressure hazards associated with

cc WARNING: Do not work on the actuator while it is mounted on a torque-seated valve.

aa CAUTION: Do not lift the actuator by the handwheel

2.2 Safety Practices

• Mount motors on a horizontal plane, if possible.

Table 2.1 – Required Rating for External Wiring

3 Limit Switch & Torque Switch

3.1 Initial Actuator Preparation

3.2 Torque Switch

3.2.1 Setting Torque Switch

NOTE: Item letters correspond to Figure 3.1.

4. Tighten Screw (A).

Microswitch-Style Torque Switch 600 Volt Torque Switch

3.2.2 Balancing Torque Switch

NOTE: Item letters correspond to Figure 3.1.

6. Install the mounting screw.

7. Tighten the balancing screws.

3.3 Geared Limit Switch

3.3.1 Setting the Limit Switch

Figure 3.2 – Limit Switch

Table 3.2 – Limit Switch Parts

3.3.2 Limit Switch Setting Procedure (Refer to Figure 3.2)

8. Set the other rotors by following Steps 4 through 6.

Figure 3.3 – Setting the Open and Closed Contacts

3.3.3 Rotor Contact Combinations (Refer to Figure 3.2)

2. Remove complete contact assembly from the back plate.

3. Rearrange cams on the camshaft to produce the required combination of contacts.

4 Removal of the UEC-3

1. Turn off the power to the actuator.

2. Open the Controls Compartment Cover.

4. Disconnect the incoming power from the Interconnect Board.

8. Disconnect the R/I circuit board (pc# C-210) ribbon cable

202 C225 2 LOCKWASHER,EXT. TOOTH

Figure 4.1 – Removal of the UEC-3 Electronic Controller (continued)

Figure 4.1 – Removal of the UEC-3 Electronic Controller (continued)

Figure 5.1 - Encoder / MDPI / Transformer Installation VIEW 'A'

Figure 5.3 - Main Board Set Installation

Figure 5.4 - CSE Jumper Assembly

Figure 5.5 - CSE Control Station

Figure 5.6 - Controls Compartment Assembly

Main Board Set

6 Standard Control Features

6.1 Basic Specifications

For Optional Features, please refer to Section 8-Optional Control Features.

Figure 6.1 – UEX Local Control Panel

Selector Switch Detail

6.2 Local Control

• 32-character graphical LCD

Red “BLINKING” = Valve opening

Green “BLINKING” = Valve closing

Green ON = Valve fully closed

11.1 Actuator Status Contacts