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    1 5080480749598017002

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    JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS G 5131» (JSCFA/JSA) High manganese steel castings ICS 77.140.20:77.140.80 Reference number : JIS G 5131 : 2008 (E) PROT TED BY COPYRIGHT. 9s G 5181 : 2008, Date of Establishment: 1956-05-25 Date of Revision: 2008-02-20 Date of Public Notice in Official Gazette: 2008-02-20 Investigated by: Japanese Industrial Standards Committee Standards Board Technical Committee on Iron and Steel JIS G 5131 : 2008, First English edition published in 2008-06 ‘Translated and published by: Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. © JSA 2008 All rights reserved, Unless otherwise specified, no part ofthis publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher Printed in Japan KAJHN PROTECTED BY COPYRIGHT G 5131: 2008 Contents Page Introduction 1 1 Scope 1 2 Normative references 1 8 Terms and definitions 2 4 General conditions of delivery S Cymbl idg e eee 6 Chemical composition 3B 7 Mechanical properties 4 8 Shapes and dimensions 5 9 Appearance 5 10 Soundness 6 11 Microstructure 6 12 Manufacturing method 6 12.1 General matters of manufacturing method 6 12.2 Heat treatment . 6 13 Test. 6 13.1 Testing location 6 13.2. Analysis test 6 13.3 Mechanical test 7 13.4 Measurement of shapes and dimensions 7 13.5 Appearance test ad 13.6 Non-destructive test ~~ 7 13.7 Microstructure test 7 14 Retest 7 15 Inspection 7 16 Marking ---- 8 17 Report 8 18 Supplementary requirements 8 Annex JA (informative) Comparison table between JIS and corresponding International Standard -----9 w@ PROTECTED BY COPYRIGHT G 5131: 2008 Foreword ‘This translation has been made based on the original Japanese Indus- trial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by Steel Castings and Forgings Association of Japan (ISCFA / Japanese Standards Association (JSA) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Consequently JIS G 5131 : 1991 is replaced with this Standard. ‘This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. (ii) PROTECTED BY COPYRIGHT JAPANESE INDUSTRIAL STANDARD JIS G 5131: 2008 High manganese steel castings Introduction ‘This Japanese Industrial Standard has been prepared based on the first edition of ISO 13521 published in 1999, however, this corresponding International Standard specifies only the steel grades, chemical compositions and mechanical properties (bend test and hardness test). For this reason, clause 3, clause 8 to clause 10 and clause 14 to clause 17, which are not specified in the corresponding International Standard, are added as JIS so that this Standard will contribute to the conformity assessment. The portions given dotted underlines in clause 1, clause 2, clause 4 to clause 7, clause 11, clause 12, clause 18 and clause 18 are the matters in which the contents of the corresponding International Standard have been modified. A list of modifications with the explanations is given in Annex JA. 1 Scope ‘This Standard specifies the high manganese steel castings (hereafter referred to as “sceel castings’) NOTE: The International Standard corresponding to this Standard is as fol lows. ISO 13521: 1999 Austenitic manganese steel castings (MOD) In addition, symbols which denote the degree of correspondence in the contents between the relevant International Standard and JIS are IDT (identical), MOD (modified), and NEQ (not equivalent) according to ISO/IEC Guide 21. 2 Normative references ‘The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent editions of the standards (in- cluding amendments) indicated below shall be applied. and. quality) JIS G 0307 Stee! castings—General technical delivery requirements NOTE : Corresponding International Standard : ISO 4990 : 1986 Stee: ings—General technical delivery requirements (MOD) JIS.Z.2246... Shore hardness test—Test method PROTECTED BY COPYRIGHT 2 G 5131: 2008, JIS Z 2248 Metallic materials—Bend test NOTE: Corresponding International Standard : ISO 7438 : 2005 Metallic mate- rials—Bend test (MOD) 3 Terms and definitions For the purposes of this Standard, the definitions given in JIS G 0201 and JIS G 0208 shall apply. 4 General conditions of delivery General conditions of delivery for steel castings shall be in accordance with JIS G 0307. When requested by the purchaser in the inquiry and the purchase order, sup- plementary requirements in clause 18 shalll apply. 5 Symbol of class The steel castings shall be classified into 14 classes and the symbols thereof shall be in accordance with table 1. Symbols of classes shown in parentheses may also be used. PROTECTED BY COPYRIGHT 3 G 5131: 2008 Table 1 Symbol of class Symbol of class ASTM A128 steel grade Gnformative) SCMBHL = SCMnH2 BL, Be GX1OOMnI3 Bi (SCMnH2X1) GX120Mn13 A,B? B3, Ba (SCMnH2X2) SCMnH3 : GX120Mn17 = (SCMnN4) SCMnHll Ci ‘GXi20MaGris-2 ic (SCMnHX) ‘GX120MnCr17-2 = (SCMnHi12) SCMnll21 = GXI20MnMoTT F (SCMnt31) ‘GXT0MnMo131 ET (SCMnH32) ‘GX90MnMoid = (SCMaHa9) ‘GX120MaNig-3 D (SCMnH41). 6 Chemical composition The chemical compositions of steel castings shall be tested in accordance with 13.2, and the heat analysis vales shall be in accordance with table 2 PROTECTED BY COPYRIGHT 4 G 5131: 2008 Table 2 Chemical composition Unit : % (mass fraction) Symbol ofclass [| _C | Si_[ Mn [ P Ni_[ Gr [Mo | V SCMalI 0.90%o| — [11.00 to] 0.100 = Saas 1:30 14.00 | Max. SCMnH2 0.90 to] 0.80 [11.00 to] 0.070 = 2 = I 1.20 | Max. | 14.00 | Max. GXi00Mni3 0.90 tol 0.3 to | 11 to | 0.060 a 5 (SCMnH2X1) 105 | 09 | 14 | Max GX120Mn13 1.05 to] 0.3 to | 11 to | 0.060 eee = (SCMnH2X2) 135_| 09 | 14 | Max SCMnH3 10.90 to] 0.80 to [11.00 ta} 0.050 = 7 = . 0.80 | 14.00 | Max. GXI20MaIT 0.3 to | 16 to | 0.060 —~ TP = (SCMnHi4) a9 | 19 | Max. SCMnHLL 0.80 [11.00 to] 0.070 [150% | —— = Max. | 14.00 | Max. 2.50 GXi20MaGris-2 0.30] 11 to | 0.060 15 to (SCMnHLLX) 0.9 | 14 | Max. 2.5 GX120MnCri7-2 0.3 t0 | 16 to | 0.060 — [isto [ 5 CMnH112) a9 | 19 | Max. 25 SCMnH21 0.80 [11.00 to) 0.070 — 2.00 tf — [0.40 to Max. | 14.00 | Max. 3.00 0.70 GXi20MaMo7-1 0.3 to | 6to8 | 0.060 = — [oot] — (SCMnH3) 0.9 Max. 12 GX110MnMo1s-1 0.3 to] 11% | 0.060 0.9 to (SCMnH32) 0.9 | 14 | Max, 12 GX90MnMo14 0.3t0 | 13t0 | 0.070 Seo (SCMnH33) a6 | 15 | Max. 18 GX120MaNi1s-3 0.3t0 | Ito | 0.060 swap — | - . (SCMnH41) a9 | 14 _| Max. 7 Mechanical properties ‘The mechanical properties of steel castings shall be tested in accordance with 18.3, and the proof stress, tensile strength, elongation, bending and hardness shall be in ac~ PROTECTED BY COPYRIGHT purchase rand.the 5 G 5131: 2008 Table 3 Mechanical properties ‘Symbol of class] Water. toughen: Tensile. | Elongation | Bending | Hardness ing temperature © % (angle 150°) |_HBW. SOMnEL ‘Approx. 1 000 = = ~ —¥ SOMnH2 Approx.1000 | — | 740 min. [35 min, = = ‘GX100NnIS 1040 min, = = = [No breakage ®]300 max. (SCMnHax1) ‘GX120Mni3, 1040 min, = = = | Nobreakage ®|300 max. >| (SCMnH2X2) SCMoH3 Approx.1050 | — | 740 min, | 35 min, a — ‘GX120Mn17 1040 min, = = = [Nobreakage ®]300 max. © (SCMnH4) SCMnHLL Approx. 1050 | 890 min. | 740 min. | 20 min, = = GX120MnCrI32 | 1040 min, = = = [Nobreakage *[300 max. °| (SCMnE11X) GX120MnCriT2 1040 min, = = = [No breakage ®/300 max. > (SCMnH12) SCMnH21 Approx. 1050 | 40min. | 740 min. | 10min, a = GX120MMo71 1040 min, = = = [No breakage ® [300 max. © (SCMnH3) GX110MnMols-1 | 1040 min, = . = [Nobreakage ®300 max. © (SCMnH32) ‘GX90MnMort T 040 min. = = = [Nobreakage®]300 max. © (ScMnri33) ‘GX120MnNi133 1040 min, = = = [Nobreakage®[300 max. © (SCMnH41) NOTE! 1 Nimm®= 1 MPa, Note* ‘The value shall be the proof stress of 0.2 % for permanent elongation. » ‘This specified value shall be upon the agreement between the purchaser and the manu- facturer, © ‘The harness may de determined upon the agreement between the purchaser and the manufacturer. Acceptable unless otherwise being torn. ©) ‘The heat treatment may be omitted when the thickness is under 45 mm and the content rate of carbon is under 0.80 % (mass fraction). 8 Shapes and dimensions The shapes and dimensions of steel castings shall be tested in accordance with 13.4, and shapes, dimensions and dimensional tolerances shall be in accordance with 6.2.8 ¢) of JIS G 0307, 9 Appearance The appearance of steel castings shall be tested in accordance with 13.5, and shall be free from defects detrimental to use, cracks blow holes, ete. PROTECTED BY COPYRIGHT 6 G 5131: 2008 ‘The acceptance criteria of appearance shall be upon the agreement between the pur- chaser and the manufacturer, NOTE: For the judgment of acceptance for appearance, it should refer to 6.2.3 a) of JIS G 0307 and determine the criteria. 10 Soundness The soundness of steel castings, when requested by the purchaser, shall be tested in accordance with 13.6, and shall be free from defects detrimental to use such as flaws, cracks and blow holes. ‘The soundness of steel castings shall apply only when requested by the purchaser and the acceptance criteria shall be upon the agreement between the purchaser and the manufacturer. 11 Microstructure ‘The microstructure of steel castings shall be tested in accordance with 13.7, and the acceptance criteria shall be upon the agreement between the purchaser and the manu- facturer. 12 Manufacturing method 12.1 General matters of manufacturing method General matters of manufacturing method shall be in accordance with clause 5 of JIS G 0307, 12.2 Heat treatment 13 Test 18.1 Testing location The testing location, as a rule, shall be the manufacturing plant concerned. When requested by the purchaser, the manufacturer shall allow the purchaser to attend the test. 13.2 Analysis test 18.2.1 General matters of analysis test ‘The general matters of analysis test shall be in accordance with 6.2.2 e) of JIS G 0307. PROTECTED BY COPYRIGHT 7 G 5131: 2008 13.2.2 Analytical method The analytical method shall be in accordance with JIS G 0320. 13.3 Mechanical test ‘The mechanical test shall be as follows. a)...or.the mechanical test, the tensile strength test and the hardness test shall be in b) For the mechanical test, the bend test shall be in accordance with the press bend- ing method in JIS Z 2248. 13.4 Measurement of shapes and dimensions The shapes and dimensions shall be measured with a device having a proper preci~ sion required for the given tolerances. 13.5 Appearance test The appearance test shall be in accordance with 6.2.3 a) of JIS G 0307. 13.6 Non-destructive test The non-destructive test shall be in accordance with 6.2.3 b) of JIS G 0307. 12.7 Microstructure test The microstructure test shall be in accordance with the method agreed between the purchaser and the manufacturer. 14. Retest For the steel castings having failed the mechanical test, the retest may be performed in accordance with 6.2.2 d) of JIS G 0307 to determine the acceptance. 15 Inspection The inspection of steel castings shall be as follows. a) General matters of inspection shall be in accordance with 6.3 of JIS G 0307. In ad- dition, the steel castings shall not be subjected to any treatment prior to inspection, such as painting, which might interfere with the inspection. b) The chemical composition shall conform to clause 6. ©) The mechanical properties shall conform to clause 7. @) The shapes and dimensions shall conform to clause 8. e) The appearance shall conform to clause 9. PROTECTED BY COPYRIGHT 8 G 5131: 2008 p ‘The soundness shall conform to clause 10. 16 Marking ‘The marking of steel castings having passed the inspection shall be in accordance with clause 7 of JIS G 0307. 17 Report ‘The report shall be in accordance with Annex 2 of JIS G 0307. In addition, the choice from a), b), e) or d) in figure 1 of JIS G 0307 for shapes and dimensions of the test block shall be recorded in the report. 18 Supplementary requirements a) b) ° a e) Supplementary requirements shall be as follows. Report of the steel making process Agreement on manufacturing procedure Division of cast Prior agreement relating to major weld repairs Others PROTECTED BY COPYRIGHT G 5131: 2008 2x0u ayy 7 pompnys 9g TIL syoquiss 30 wonwagrumn 04 ppoypads aw ‘porpmas 04 {1% OSLO appr worse 1 papnoe S10 sopess jams ¢ pe] aw waysss YO UL x00 But ¢ pur uiasss x5 04] uomsoduios oy ywsodoad oxy ‘aay wy | popnyour jou so880I0 g wonmppy | _-puodsaiz09 ¢ Aumpuodsoxies saseupp 6 | _qworwogg 9 pape aq] appr aa wT Pr ies sjoquass jo wonwontun | 9g 3 s98suo ¢ pu aw wansss 9g Jo sassep9 sompang.‘porpras oq | “xoKpoF0r poquosop pouods axe ¢ pu soxpaion poqgsae OST sou08 og josossup | axw waysss XQ pur woysse x5 -2p ame wo9es8 ye puw sup @ ppr oy fwsodard aug, | _wimrsKe Og J0 stoquIsS wonmpy | 30 stoquss 7 iapese 98.30 sjoamss | Jo Toqusg © Tail .2p 30 suornp wonwopt & =o [eH9UO F TaUaIaIAT oaneuuion & Papo ae SAT onwapy 1 pais asouvaawar ua adoog 1 rwonpan yo wonuog | sqaonwoyreseia | wee | ase | jaguame yuaquog aaneig samsvour ormany snus paupunag jouoR papas pur worenap jouype; | ewouy oy puegyp uoaoq uowwisop | propumg juoneuoyuy | euoqou ayy 20j wonvounsne (A) | Torun Jo step PUY WORLDETSEVID (AM) cw squowoatnboy im) | 91 (41) Sie w syuowarmabou (1) upye [oais osouemear TATTAAY GBBT: TEBT OST Huns [oars osouaTear TI, GONE TTS D SIP Prspusyg [suoHeure7u] Surpuodsozsos pus S[p weemzaq 9148} WostrEduO (eaHEUMOFUN yp xoUTY PROTECTED BY COPYRIGHT 10 31: 2008 G5L Rae uorwwoupun we ‘paypuesg OST pur Sip w99saq SIO NP “pargads wiasss amiezeduiay quouyeany are woysss Xp uF xp 01 Sur wor amp jo worssasdxo aug, | popnppur rou sossepo eomtppy. 91309) ' quounwas 19H ZT uotussasse Sy ‘poppe -10juoo ayy 09 pamnqusiuea | st pampumg OS] Ut 2q Tes prupumg seq Jo | parrpeds tou poqiam poracr surmount | porous sna sosn ogy Jwys os peppy sty | SuMpemUTM ays, worHpDY, - - Josionwut perousy Vet | vue ZT SERRE qeowopT = L 7 Om TT papa oq TH uonwseyye pue wormppe 0 OST Tesodoxd ov, "MAH s1dope 1s0) ssout -prey ug auusyoads T-9099 OSI enw saH MAH ss0upzwq jor prow ayy aU otpnas aq fla uoreagrun 2 paw ‘pxypurss OST pur gip w99a9q sI9NKP amyeedwiay quouryEaN eon ang Jo torssaadxo ony, quourwany WwoH, way vy 24 [1m [oars waIsAS (0 Jo uorppe yo yesod ord ay) st stavows ae ‘SIF Se poppe are Yor -pappe are pay ppaquiosap axe ‘ypas woysAs Og Jo sassy | ssoupmey puv Supuog sjpads oaw 30), ssoupamy pw Supuag 4 40y Arvseav0N oa sayy | “wonUsUOTS “ypBUaNS ssoupaoy pue suonuauop “yriuans sonyradosd asnvsaq poppy are Kau, | of sua ‘ssanys Joong uontppy | _ 301 3upuog 9 anisuay ‘sans joorg | _rommeyayy TORR ‘envy worn yo wuaqueg | Squorwogsseig | wwoyuog | osmMO | ssgaane quaquoy asnvig, samsvou aaniny prupurg [HOR propurig pue uonemsap peop; | -euxonuy ayy pur gypusestaq uoneop | prepung wuoneuyuy | jeuoneH agp 2oy woneaynsne (A) | rorya Jo SHEP pur HoNEAHESSEID (AD) cur syuourormboy (uy | 02 (AL) SIe Ur Sion (1) PROTECTED BY COPYRIGHT 11 G 5131: 2008 ToMpT T oy SMSO LET quowssasse

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