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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
EUROCODE 4
CONCRETE SLABS IN
ACCORDANCE WITH
DESIGN OF COMPOSITE
BEAMS USING PRECAST
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
EUROCODE 4
ACCORDANCE WITH
CONCRETE SLABS IN
DESIGN OF COMPOSITE
BEAMS USING PRECAST
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
EUROCODE 4
CONCRETE SLABS IN
ACCORDANCE WITH
DESIGN OF COMPOSITE
BEAMS USING PRECAST
i
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This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
FOREWORD
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6&,SXEOLVKHGJXLGDQFHLQWKHIRUPRIDesign of Composite Beams using Precast
Concrete Slabs3LQWKDWZDVEDVHGRQ%67KLVXSGDWHG
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This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
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Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
CONTENTS
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
6.1 Support beams 51
2.2 Types of precast slab 6
6.2 Hollow core units 52
2.3 Downstand beams 7
2.4 Materials 7 REFERENCES 55
v
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
vi
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
SUMMARY
This publication provides guidance on the design of steel beams acting compositely
with precast concrete slabs. The use of hollow core or solid plank precast units can
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construction. The design basis is generally in accordance with Eurocode 4, supplemented
by NCCI derived from test data. The guidance discusses the particular issues affecting
the use of precast concrete concerning the requirements of effective shear connection
and transverse reinforcement. Reference is made to small-scale push-out tests, and
earlier composite beam tests, that have established reduction factors for the design
resistance of welded shear connectors as a function of the gap between the ends of
the precast concrete units, and the amount of transverse reinforcement provided.
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
The guidance also emphasises the importance of the design of the steel beam in
the non-composite construction stage, where out-of-balance loads can occur during
installation of the precast concrete units. The guidance applies to hollow core units
(which are typically 150 to 250 mm deep), and to solid precast planks (typically 75 to
100 mm deep).
A design procedure is given for composite beams using various forms of precast
concrete units, with or without a concrete topping.
vii
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
INTRODUCTION
1.1 Background
Structural steel has achieved a high market share in UK building construction,
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Precast slabs can be used with steel beams either in the traditional ‘downstand beam’
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This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
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To buy a hardcopy version of this document visit http://shop.steelbiz.org
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be reduced compared to many traditional composite beams (where the secondary
beam spacing is dictated by the spanning capabilities of the composite deck-slab),
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1
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
INTRODUCTION
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
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This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
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ɹ Communication of information between the design and construction teams, and
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Solid plank units are normally used with an in-situ topping, which enables composite
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hollow core units are used, only composite action with the secondary beams directly
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2
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
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This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
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Design of the precast concrete units should be carried out in accordance with
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applied both to characteristic values of actions (loads) and to resistances; reduced values
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factors are nationally determined parameters and may vary between countries; values are
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Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
FORMS OF
CONSTRUCTION
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This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
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Figure 2.1
Different composite
Composite beam with precast planks Composite slim floor beam
applications of steel
and precast concrete
5
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
FORMS OF CONSTRUCTION
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
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Figure 2.2
A typical example
of composite
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with precast
concrete units
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
2.2 Types of precast slab
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6
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
a. Non-circular cores
b. Circular cores
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
Figure 2.3 c. Elongated cores
Examples of
hollow core slabs
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2.4 Materials
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7
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
FORMS OF CONSTRUCTION
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
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VWUHQJWKWKDWLVW\SLFDOO\EHWZHHQDQG1PPFXEHVWUHQJWKEHWZHHQDQG
1PP7KHPLQLPXPVSHFLÀHGF\OLQGHUVWUHQJWKRIWKHin-situFRQFUHWHVKRXOG
EHDWOHDVW1PPFXEH1PPDQGLWVPD[LPXPDJJUHJDWHVL]HLVQRUPDOO\
VSHFLÀHGDVPPWRIDFLOLWDWHSODFHPHQWRIFRQFUHWHEHWZHHQWKHXQLWV
6WHHOUHLQIRUFHPHQWEDUVVKRXOGFRQIRUPWR%6(1>@DQGWKHLU
GHVLJQSURSHUWLHVVKRXOGEHREWDLQHGZLWKUHIHUHQFHWR(1>@1RWHWKDW
IRUFRPSRVLWHVWUXFWXUHVWKHGHVLJQYDOXHRIWKHPRGXOXVRIHODVWLFLW\EsPD\EH
WDNHQDVHTXDOWRWKHYDOXHIRUVWUXFWXUDOVWHHOJLYHQLQ(1>@$FFRUGLQJWR
(1UHLQIRUFHPHQWVWHHOLVFODVVLÀHGDFFRUGLQJWRLWVGXFWLOLW\&ODVV$%RU&
DQGEDUVPD\EHHLWKHUVPRRWKRUULEEHGDFFRUGLQJWRVXUIDFHFKDUDFWHULVWLFV
+LJKHUGXFWLOLW\EDUV&ODVV%RU&RIRUPPGLDPHWHUDUHUHFRPPHQGHGIRU
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
FRPSRVLWHFRQVWUXFWLRQ)RUFDVHVZKHQSDUWLDOVKHDUFRQQHFWLRQLVHPSOR\HG
PPGLDPHWHUEDUVVKRXOGEHSURYLGHG
8
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
9
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Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
PRACTICAL
CONSIDERATIONS
Prior to embarking on a detailed design of a composite beam using hollow core units
RUVROLGSODQNVZLWKDFRQFUHWHWRSSLQJWKHIROORZLQJSUDFWLFDOLVVXHVVKRXOGÀUVWEH
considered by the engineer:
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Due to the orientation of the cores, hollow core units can be designed to act compositely
only with the supporting secondary beams. Because solid plank units are normally used
with an in-situ topping, both the secondary and primary beams may be assumed to act
compositely with the slab.
The width chosen must also take account of manufacturing and construction tolerances.
Although it is possible, with time and effort, to quantify each of these factors separately,
a simple summation will be excessively conservative. A global overview of how deviations
might reasonably combine should be considered. Such an approach was followed by
11
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
PRACTICAL CONSIDERATIONS
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the PFF in their 2013 Code of Practice for: The Safe Installation of Precast Concrete
Flooring and Associated Components [9], which concluded by recommending a minimum
of 75 mm nominal bearing length. This value is based on:
The PFF Code notes that “where shear studs for composite action … are provided then
the bearing length shall be adjusted accordingly”.
ɹ PPIRUVLWHZHOGHGVKHDUFRQQHFWRUVWRDOORZVXIÀFLHQWVSDFHIRUWKHZHOGLQJ
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tool (65 mm) whilst recognising up to 10 mm excess bearing of the precast units
on each side.
ɹ 70 mm for shop-welded shear connectors, to allow for concrete placement around
the shear connectors (50 mm), and up to 10 mm excess bearing.
7KHPLQLPXPEHDPÁDQJHZLGWKVKRXOGEHHTXDOWRWKLVPLQLPXPJDSEHWZHHQWKH
units, plus the required minimum nominal bearing lengths.
7KHPLQLPXPEHDPÁDQJHZLGWKLVQRUPDOO\WKHUHIRUH
6KHDUFRQQHFWRUVPXVWEHRIVXIÀFLHQWKHLJKWWRSURMHFWDERYHWKHVROLGSODQNVRU
the reinforcement in the hollow core units, and so develop composite action with the
in-situ concrete. The minimum 50 mm gap noted above is to ensure that there will be
12
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
VXIÀFLHQWVSDFHDURXQGWKHVWXGVWRDOORZIRUHIIHFWLYHSODFHPHQWRIWKHFRQFUHWH
7KHVKHDUUHVLVWDQFHRIWKHFRQQHFWRUVLVLQÁXHQFHGE\WKHJDSEHWZHHQWKHHQGVRI
WKHSUHFDVWXQLWVDVLGHQWLÀHGLQ6HFWLRQ
For welding on site, a generator is used with a local control unit. A minimum (as built)
JDSRIPPLVUHTXLUHGLQRUGHUWRÀWWKHZHOGLQJJXQEHWZHHQWKHFRQFUHWHXQLWV,Q
WKHFDVHRIZHOGLQJRQVLWHWKHWRSÁDQJHRIWKHEHDPPXVWEHXQSDLQWHGDQGIUHHRI
moisture, dirt and mill-scale.
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3.3.2 Chamfered-ended units
The ends of the hollow core units can be chamfered to facilitate a smaller gap between
the units. This is normally carried out during the manufacturing process.
A chamfer removing a maximum of 85 mm from the top of the slab, over a horizontal
length of approximately 250 mm, is typical. The formation of the taper should be
FDUHIXOO\FRQWUROOHGWRHQVXUHWKDWWKHUHLVVXIÀFLHQWGHSWKRIVODEOHIWDWWKHVXSSRUW
to resist vertical shear forces that may be applied during construction, including those
due to the weight of any in-situ topping.
7KHVKHDUFRQQHFWRUVGRQRWQHHGWRSURMHFWDERYHWKHFKDPIHUHGHQGVEXWVXIÀFLHQW
7KHRSHQLQJRIWZRDGMDFHQWFRUHVVKRXOGEHDYRLGHGDVLWLVGLIÀFXOWWRSUHVHUYHWKH
integrity of the chamfered rib between them. It is advisable not to open the outer core
for a similar reason. Also, the outer rib is liable to slump, thereby making it vulnerable
to damage during handling and erection.
The void at the back of each opened core is blocked with concrete during manufacture;
the other cores are normally blocked using a polystyrene bung. For shallow, chamfered-
13
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
PRACTICAL CONSIDERATIONS
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ended units, the ends of the other cores may be blocked with concrete during the
formation of the chamfered ends.
The layout of the units should be planned to ensure that the opened cores are reasonably
aligned, in order to allow correct placing of the transverse reinforcement bars.
The recommended minimum bar sizes, for transverse reinforcement, are shown in Table 3.1.
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Solid Planks T10 @ 300 mm centres plus A142 fabric reinforcement
When hollow core units are used the spacing of the bars should be such that bars are
placed in alternate cores. However, the spacing between the bars should not exceed
350 mm. The shear connectors are often placed at 120 to 225 mm centres along the
beam, and so do not align directly with these bars (see Figure 3.1). Lacer bars are
often required to support the transverse bars at the correct height (above the base of To buy a hardcopy version of this document visit http://shop.steelbiz.org
WKHFRUHDOORZLQJVSDFHIRULQÀOOFRQFUHWH7KHOHQJWKRIWKHWUDQVYHUVHUHLQIRUFHPHQW
VKRXOGEHDWOHDVWPPSOXVWKHJDSZLGWKVRWKDWLWSURYLGHVVXIÀFLHQWDQFKRUDJH
200 to 350
Figure 3.1
Longitudinal view
of transverse a. Longitudinal view of filled hollow cores
reinforcement
14
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
Typical spacing
120 to 225
Transverse
reinforcement
For deep (relative to stud height) solid planks, bars may be bent down below the
heads of the shear connectors, and may be detailed to coincide with the stud spacing.
For shallow solid precast planks, fabric reinforcement may be used in addition to the
bar reinforcement if additional area is required.
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reinforcement are based on test specimens using hollow core
units with cores at a particular range of pitches [10]. It may be
possible to increase the spacing of the transverse reinforcement
LIMXVWLÀHGE\WHVWVWKDWGHPRQVWUDWHDGHTXDWHUHVLVWDQFHDQG
deformation capacity.
Be
Bars 12 mm or
16 mm diameter
1000 mm long
Be
Figure 3.2
Cross-section
through the hollow Square end Chamfered end
cores (shaded area
indicates extent of b. Cross-section at unfilled hollow core
FRQFUHWHLQÀOO
15
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
PRACTICAL CONSIDERATIONS
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
lb ≥ 32 φ
6 φ sc
35 min.
U-bar
f ( φ ≥ 12 mm)
φ
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Filled hollow core
Nominal bearing
55 to 60 mm
Minimum flange
width = 230 mm
a. Composite edge beam
Peripheral
Chamfered end of reinforcement
hollow core unit (if required)
U-bar
( φ ≥ 12 mm)
Minimum flange
width = 120 mm
Figure 3.3 b. Non-composite edge beam
Detailing of composite (as peripheral ties)
and non-composite
edge beams
16
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
For practical purposes, edge beams are normally designed as non-composite, so that a
similar section size to that used for the (composite) internal beams may be employed.
+RZHYHULQWKHVHFDVHVVXIÀFLHQWW\LQJDFWLRQPXVWVWLOOEHSURYLGHGLQRUGHUIRUWKHVH
members to act as peripheral ties and to transfer in-plane forces.
EN 1994-1-1[5] also states that U-bars must be placed around the studs to provide
effective transverse reinforcement and tying action (see Figure 3.4). These U-bars
should be of minimum diameter equal to half the diameter of the shear studs, and
VKRXOGEHDQFKRUHGLQHDFKÀOOHGKROORZFRUH
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Figure 3.4
U-bars placed
around the studs to
an edge beam
17
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
PRACTICAL CONSIDERATIONS
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This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
be restrained [11].
wd
wd
Restoring moment
= wd b
Figure 3.5
Restoring moment due
to balanced loading
For edge beams one may imagine a special case of a non-composite beam in which the
SUHFDVWXQLWLVVXSSRUWHGE\WKHHQWLUHZLGWKRIWKHVWHHOÁDQJH)LJXUHE,QVXFK
cases full lateral restraint is provided, and indeed torsional effects may be ignored.
A 300 mm section of the slab is broken-out to facilitate the shear connectors and
placing of U-bars.
,IWKHWRSÁDQJHFDQQRWEHDVVXPHGWREHKHOGLQSODFHE\WKHXQLWVWKHQVSHFLÀF
restraints must be provided. Such restraints should be capable of resisting a force
HTXDOWRRIWKHIRUFHLQWKHFRPSUHVVLRQÁDQJH
18
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
As well as the possible need to provide structural restraint to the beam to prevent
torsional modes of failure, it may be necessary to provide temporary restraints to
KROGWKHWRSÁDQJHLQSRVLWLRQGXULQJSODFHPHQWRIWKHSUHFDVWXQLWV7KHSUHFLVH
requirement will depend on a number of variables, in particular the lateral stiffness
RIWKHEHDP$UHFRJQLVHGUXOHRIWKXPELVWRSODFHWLHVEHWZHHQFRPSUHVVLRQÁDQJHV
DWDPLQLPXPVSDFLQJRIIRUW\WLPHVWKHEHDPÁDQJHZLGWK7LHVEHWZHHQWKHWHQVLRQ
ÁDQJHVDUHLQVXIÀFLHQWWRSUHYHQWWRUVLRQXQOHVVFRPELQHGZLWKD8IUDPHRURWKHU
measures (see Figure 3.6).
wd wd
e ≤ 12 t w
Figure 3.6
Lateral restraint a. Lateral restraint to top flange b. Lateral restraint to both flanges
to beams during by U-frame action
construction
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)RUFDVHVZKHQWKHZLGWKRIWKHWRSÁDQJHRIWKHEHDPLVVXFKWKDWDODUJHJDS
between the ends of the hollow core units occurs (particularly in cases where shear
FRQQHFWRUVDUHWREHVLWHZHOGHGLWLVUHFRPPHQGHGWKDWWKHMRLQWVDORQJWKHVLGHV
of the units be grouted after each unit has been correctly positioned; this is to ensure
WKDWWKHSRVVLELOLW\RIDFFLGHQWDOGDPDJHDULVLQJIURPWKHLQVWDOODWLRQRIWKHDGMDFHQW
unit is minimised.
19
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
The design of the beams should commence by verifying the steel sections for the
WRUVLRQDODQGEHQGLQJPRPHQWVGHYHORSHGGXULQJWKHFRQVWUXFWLRQVWDJH9HULÀFDWLRQV
are carried out in accordance with EN 1993-1-1[8]. Having established the adequacy
of the steel section for this stage, the composite design should follow the general
principles presented in EN 1994-1-1[5], taking account of:
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4.1 Construction stage
Two distinct phases need to be considered when verifying the bare steel beam for the
construction stage. Firstly the phase during which the precast units are put in place,
and during which (depending on the sequence of placement and the span of the units
WRHLWKHUVLGHRIDJLYHQEHDPWKHEHDPPD\EHVXEMHFWWRVLJQLÀFDQWXQEDODQFHG
loading because the units act eccentrically to the beam’s centroid. Secondly the phase
when all the units are in place and the weight of any in-situ topping, plus the variable
construction loads, must be allowed for. During this second phase, provided there
DUHSUHFDVWXQLWVWRHLWKHUVLGHWKDWDUHRIHTXDOVSDQWKHEHDPZLOOEHYHULÀHGIRU
balanced loading. There is no need to consider ‘pattern loading’ with the construction To buy a hardcopy version of this document visit http://shop.steelbiz.org
For the special case of a non-composite edge beam in which the precast unit is
VXSSRUWHGE\WKHHQWLUHZLGWKRIWKHVWHHOÁDQJH)LJXUHEWRUVLRQDOHIIHFWV
may be ignored [11].
Any unbalanced loading will subject the beam to combined bending and torsion, for
ZKLFKERWKFURVVVHFWLRQDQGPHPEHUYHULÀFDWLRQVVKRXOGEHFDUULHGRXW
21
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Qk,1a is the construction load for personnel and heaping of concrete topping in a
3 m uPZRUNLQJDUHD7KLVFRQVWUXFWLRQORDGLQJFRYHUVWKHDFWLRQGHÀQHG
in EN 1991-1-6, 4.11 as Qca, which is ‘personnel and hand tools’, and Qcf,
ZKLFKLVGHÀQHGDV¶ORDGVIURPSDUWVRIDVWUXFWXUHLQDWHPSRUDU\VWDWH·
A value of at least 0.75 kN/m2 is recommended in EN 1994 although
clearly this will be conservative for slabs formed by precast units as it is
intended for the more general case where all the concrete is poured in-situ.
Qk,1b is the construction load across the full area (0.75 kN/m2). This general load
is also stated as covering Qca.
Qk,1c is the weight of the wet concrete topping, applied across the full area.
This general load is stated as covering Qcc, ‘Non permanent equipment’
and Qcf, ‘Loads from part of a structure in a temporary state’.
However, as it is unlikely that the construction load for personnel of 0.75 kN/m2 (Qk,1b)
will be present over the whole of the area supported by the beam during the casting
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of the concrete topping, it is suggested that, with good site control, the load due to the
3 m u 3 m working area (Qk,1a) could be neglected (it is worth noting that the Qk,1b value
of 0.75 kN/m2 is already 50% greater than the value that has traditionally been used in
the UK). The designer should make the contractor aware of the assumptions made and
the importance of good site practice.
Combination of actions
Ultimate limit state
Considering EN 1990, expressions 6.10, 6.10a and 6.10b, the most onerous case
is given by 6.10a. Based on this fundamental combination of actions and the partial
factor values given in the UK national annexes, the combination of actions to be
considered for the beam during construction is: To buy a hardcopy version of this document visit http://shop.steelbiz.org
where
Gk,1a,sup is the self-weight of the precast units
Gk,1b,sup is the self-weight of the beam.
For the unbalanced condition, as noted above, some actions will not be present.
22
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
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The following checks may be carried out using the bending moment and shear
force values determined from an elastic global analysis. For torsional effects,
EN 1993-1-1, 6.2.7(3) permits the values of Tt,Ed and Tw,Ed (St Venant torsional moment
and warping torsional moment) to be determined by elastic analysis. Clause 6.2.7(7)
DOORZVWKHVLPSOLÀFDWLRQRIQHJOHFWLQJ6W9HQDQWWRUVLRQIRUDQRSHQVHFWLRQ7KLV
VLPSOLÀFDWLRQDYRLGVWKHSURFHVVRIGHWHUPLQLQJWKHUHODWLYHPDJQLWXGHVRIWKHWZR
types of torsional moment, although it can be conservative for long, open section
members (where warping resistance is very small).
$WWKHXOWLPDWHOLPLWVWDWH(1UHTXLUHVYHULÀFDWLRQRIWKHUHVLVWDQFHRIWKH
cross-section and resistance against buckling of the member. The latter requirement
means that lateral torsional buckling resistance needs to be determined, taking into
account any interaction with torsional effects.
At the serviceability limit state, EN 1993-1-1 and the UK National Annex only refer to
FRPSOLDQFHZLWKOLPLWVRQGHÁHFWLRQDQGYLEUDWLRQ7KHUHLVQRUHTXLUHPHQWWROLPLW
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
stresses at the serviceability limit state (SLS).
Resistance of cross-sections
According to EN 1993-1-1, 6.2.5, the bending resistance of Class 1 and 2 cross-
sections may be taken as the plastic moment resistance. Class 3 sections can only
use the elastic bending resistance. The shear resistance for rolled sections can usually
be taken as the plastic shear resistance, since such sections are not limited by shear
buckling. Bending resistance can be reduced by the presence of a high shear force,
according to EN 1993-1-1, 6.2.8; biaxial bending is considered in EN 1993-1-1, 6.2.9.
Where torsional effects are also present, Clause 6.2.7(1) simply requires that TEd /TRd d 1
EN 1993-1-1, 6.2.7(6) does cover the plastic bending resistance when torsion is
present but it only says that the torsion effects BEd (by which it must be presumed
that it refers only to the stresses due to warping torsion, not the shear stresses
due to St Venant torsion) should be determined by elastic analysis; it does not offer
an interaction criterion. In practice, at positions of maximum bending moment the
torsional moment is usually wholly warping torsional moment, with no St Venant
torsional moment, so the latter does not need to be considered.
23
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Elastic verification
From either a detailed evaluation of the interaction between warping and St Venant
torsion, see guidance in P385 [12]RUWKHVLPSOLÀFDWLRQVDOORZHGLQ(1
direct and shear stresses can be determined at critical cross-sections.
Typical stress patterns for an open section beam loaded eccentrically at midspan are
shown diagrammatically in Figure 4.1 and Figure 4.2 .
σ y = M y /W el,y
σ w = Mw /( t f b 2/6)
σ z = φ My / Wel,z
Peak stress
σy+ σw+ σ z
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Stresses viewed
separately . . . .
. . . . and in
combination
Area enlarged
in main view
Figure 4.1
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kg
Longitudinal stresses
in an eccentrically
loaded beam shown
separately and in
combination
24
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
where:
Mz,Ed IMy,Ed
Mw,Ed rEIf Is(h tf )/2 for bi-symmetric I sections, with If§Iz /2 (for the general
expression refer to P385)
Ic and Is DUHWKHÀUVWDQGVHFRQGGHULYDWLYHVRIWKHDQJOHRIURWDWLRQI with respect to
distance x along the member [12]
Mf,Rd §Mel,z,Rd /2
τ = VA z /I y
τ w = ES w1 φ ′′′/ t f
τ +τ w
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Figure 4.2
Shear stresses due to
bending and warping
in the beam
Plastic verification
Designers will usually wish to utilize the plastic bending resistance of Class 1 and 2
cross-sections, for economy. Where there is torsion, direct and shear stresses will
usually have been determined elastically. It is therefore necessary to consider the
SRWHQWLDOHIIHFWRIWKHSODVWLÀFDWLRQGXHWREHQGLQJRQWKLVGHWHUPLQDWLRQRIWRUVLRQDO
PRPHQWVDQGRQYHULÀFDWLRQRIUHVLVWDQFH
:KHUHWKHVLPSOLÀFDWLRQDOORZHGE\(1IRURSHQVHFWLRQVKDVEHHQ
adopted, the torsional moment is assumed to be resisted by warping torsion alone;
WKHZDUSLQJPRPHQWLQWKHÁDQJHLVWKHQHDVLO\GHWHUPLQHG0LQRUD[LVEHQGLQJGXH
to the twist of the section (i.e. Mz,Ed IMy,Ed) must also be taken into account but a
note of caution must be given about the value of the rotation of the beam when plastic
25
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
UHVLVWDQFHRIWKHÁDQJHLVXWLOL]HGWKHURWDWLRQZLOOEHJUHDWHUWKDQWKHHODVWLFYDOXH
An allowance for increased rotation should be made, depending on the situation.
Where the interaction between St Venant torsion and warping torsion has been
determined according to elastic theory [12]LWZRXOGVHHPREYLRXVWKDWSODVWLÀFDWLRQGXH
to combined major axis bending and warping moment would affect the sharing of the
torsional moment. However its effect is to reduce the warping stiffness (effectively reducing
the value of a) and thus to lead to a reduced value of warping moment. The value of
Mw,Ed determined by the elastic analysis may thus be used as a conservative value.
+RZHYHUWKHSODVWLÀFDWLRQZLOODOVROHDGWRDVOLJKWO\ODUJHUURWDWLRQDVQRWHGDERYH
and this should be taken into account when determining the minor axis moment
due to rotation.
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where Mpl,f,Rd§Mpl,z,Rd /2.
Note that this criterion is for a bi-symmetric I or H section only (see P385 for other
types of open section).
The (transverse) shear force due to warping restraint is usually much less than the
WUDQVYHUVHSODVWLFVKHDUUHVLVWDQFHRIWKHÁDQJHDQGPD\EHQHJOHFWHGDVSHUPLWWHG
by EN 1993-1-1, 6.2.10. Shear stress due to St Venant torsion will give rise to a small
reduction in the plastic shear resistance of the web, according to Clause 6.2.7(9).
in which:
Cmz is the equivalent uniform moment factor for bending about the z-axis
according to EN 1993-1-1, Table B.3. (For a simply supported beam with a
26
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
parabolic bending moment diagram due to UDL Cmz 0.95; for a triangular
bending moment diagram due to a single point load Cmz 0.9. It may be
conservatively taken as 1.0)
kw 0.7 0.2 Mw,Ed /Mw,Rd (may be conservatively taken as 0.7)
kzw 1 Mz,Ed /Mz,Rd (may be conservatively taken as 1.0)
kĮ 1/[1 – My,Ed /Mcr]
Mcr is the elastic critical moment about the y-axis, discussed below
Mw,Ed LVDVGHÀQHGDERYH
Mw,Rd LVWKHGHVLJQEHQGLQJUHVLVWDQFHLQWKHZHDNHUÁDQJH
As noted earlier, bending about the minor axis will result from twist of the section
( IMy,Ed) and this needs to be included in Mz,Ed.
The design buckling resistance about the major axis is:
Mb,Rd FLTMy,Rd
where:
FLT is the reduction factor for lateral-torsional buckling.
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
%HDPVZLWKVXIÀFLHQWUHVWUDLQWWRWKHFRPSUHVVLRQÁDQJHDUHQRWVXVFHSWLEOHWR
lateral-torsional buckling (FLT 1.0). It should be noted that for downstand beams
supporting precast units, should the beam begin to fail in lateral torsional buckling a
restoring moment would develop from the couple between the precast unit reactions
(see Figure 3.5). In these circumstances, it may be assumed that the beam is fully
laterally restrained for spans less than, or equal to, 500/3 u precast unit bearing
width [11] (typically about 8 m).
EN 1993-1-1 provides lateral torsional buckling curves for both the ‘general case’
and ‘for rolled sections’ (including ‘equivalent welded sections’, although the latter
are excluded according to the UK National Annex). The rules for the general case are
not covered in this guide - reference may be made to EN 1993-1-1, 6.3.2.2 and the
National Annex. To buy a hardcopy version of this document visit http://shop.steelbiz.org
For rolled sections of constant cross-section in bending, the value of FLT for the appropriate
non-dimensional slenderness λLT should be determined from Clause 6.3.2.3 and NA 2.17:
1
FLT but FLT d 1
φ LT + φ 2LT − βλ 2LT
where:
ILT 0.5 [1 + αLT (λ LT − λ LT,0 ) + βλ 2LT]
λ LT,0 0.4 for rolled sections
E 0.75 for rolled sections
Wy fy
λLT
Mcr
Wy LVWKHDSSURSULDWHVHFWLRQPRGXOXVIRUWKHVHFWLRQFODVVLÀFDWLRQ
27
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
The value of the imperfection factor DLT depends on the buckling curve to be used.
Table 4.1 gives recommendations for the selection of an appropriate curve, plus
corresponding values of DLT.
CROSS-SECTION LIMITS
BUCKLING
CURVE DLT
Relationships between FLT and λLT are shown in graphical and tabular form in P360.
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
to arrange for such loading to be applied at or below the level of the shear centre,
the axis about which the member twists, to avoid the secondary effect of increasing
eccentricity as the cross-section rotates.
The unfavourable effect of load application above the shear centre (‘destabilizing’
load), as occurs when precast units are supported on downstand beams, must not
be ignored. The effect of destabilising load can be accounted for by repeating the
YHULÀFDWLRQXVLQJDPDJQLÀHGHFFHQWULFLW\GHWHUPLQHGIURPWKHFDOFXODWHGURWDWLRQ
$VLQJOHLWHUDWLRQLVQRUPDOO\VXIÀFLHQW
In P057 [13], it was suggested in a footnote to one of the worked examples that a
2 degree limit to the angle of rotation would seem appropriate. The intention was to
RIIHUSUDFWLFDODGYLFHZLWKRXWEHLQJGHÀQLWLYH7KLV¶OLPLW·KDVEHHQLQSULQWIRURYHU
20 years and SCI’s Advisory Desk has directed enquirers to it. There has been little
feedback on its application in practice, successful or otherwise, but, in the absence
of any other guidance, it may be accorded some respect by virtue of long existence
without negative comment and is reiterated in P385 [12].
28
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
Because an IVHFWLRQLVUHODWLYHO\ÁH[LEOHLQWRUVLRQWKLVOLPLWDWLRQRIWZLVWDW6/6LV
likely to govern, rather than resistance at ULS, once the warping moment becomes a
VLJQLÀFDQWSURSRUWLRQRIWKHZDUSLQJUHVLVWDQFHPRPHQW
,WLVZRUWKQRWLQJWKDWDFRQVWUXFWLRQVHTXHQFHZKHUHE\WKHLQÀOODURXQGWKHVKHDUVWXGV
is completed prior to placement of the remainder of the in-situ concrete (the topping)
would mean that the beam is able to act compositely when carrying these loads.
A laterally unrestrained (uniform) steel member subject to major axis bending should be
YHULÀHGDJDLQVWODWHUDOWRUVLRQDOEXFNOLQJDFFRUGLQJWR(1DVIROORZV
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
MEd
Mb,Rd
d 1.0
where:
MEd is the design value of the moment
Mb,Rd LVWKHGHVLJQEXFNOLQJUHVLVWDQFHPRPHQWGHÀQHGDERYH
Permanent actions:
29
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
ɹ Finishes.
ɹ Services.
Variable actions:
Combination of actions
Ultimate limit state
Expression 6.10b will usually result in a more onerous combination for the normal
stage than Expression 6.10a of EN 1990.
&RPSRVLWHEHDPVVKRXOGEHYHULÀHGXVLQJWKHFRPELQDWLRQVRIDFWLRQVJLYHQIRU
the serviceability limit state in EN 1990. The UK National Annex (NA.2.2.6) to that
Eurocode recommends the use of the following combinations of actions for the
serviceability limit state:
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
Characteristic combination – for irreversible limit states, which may include
impairment of functional performance and damage to structural elements,
QRQVWUXFWXUDOHOHPHQWVHJSDUWLWLRQZDOOVDQGÀQLVKHV7KHYHULÀFDWLRQRI
GHÁHFWLRQVVKRXOGLQFOXGHWKHSHUPDQHQWDQGYDULDEOHDFWLRQVSUHVHQWIROORZLQJ
FRQVWUXFWLRQRIWKHHOHPHQWRUÀQLVKHVFRQFHUQHG
Frequent combination – for reversible limit states, such as dynamic effects that
LQÁXHQFHWKHFRPIRUWRIWKHXVHUV
Quasi permanent combination – for long term effects such as creep and cases
ZKHUHGHÁHFWLRQVDUHRQO\OLNHO\WRLQÁXHQFHWKHDSSHDUDQFHRIWKHVWUXFWXUH
30
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
Solid planks
Due to the fact that more in-situ concrete topping is used with solid planks, the effective
width may be calculated in the same way as for a composite beam with an in-situ slab
(be it solid or composite).
The effective widths given in EN 1994-1-1, 5.4.1.2 are expressed in relation to the
span of the beam (Figure 4.3). Different values may apply at different points along the
beam, although when elastic global analysis is used a constant effective width may be
assumed over the whole of each span, as permitted by Clause 5.4.1.2(4) and 6.1.2(2).
This constant value of effective width is taken as Le /4.
L/8
b0
3L/32
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
Figure 4.3
Variation of Slab span
effective width of
FRQFUHWHÁDQJH
beff b0 ¦b ei
where
b0 is the distance between the centres of the rows of shear connectors
The effective width can be assumed to reduce over the last quarter of the span to the
support. The effective width at the support is given by:
beff b0 ¦E b i ei
where
Ei (0.55 0.025Le /bei ) d 1.0
31
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
when the edge details between planks permit transfer of compression. This is the
case when in-situ concrete is present, although a minimum of 25 mm of the slab
depth should be deducted because of the lack of concrete at the bottom edge of the
interface between the planks. If there is a dry butt joint detail between the planks,
this does not achieve effective compression transfer, and the depth of the effective
slab should be taken as equal to the depth of the concrete topping.
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
DQGWKHVWHHOEHDPLQWHQVLRQDFRPSRVLWHFURVVVHFWLRQLVDOZD\V&ODVV7KHÁDQJH
class of all UKB sections and all but the lightest UKC sections is Class 1 so that,
where the relative size of the steel beam is such that the plastic neutral axis lies just
EHORZWKHWRSÁDQJHWKHFRPSRVLWHEHDPZLOOVWLOOEH&ODVV7KHEHQGLQJUHVLVWDQFH
of the composite beam is therefore normally taken as its plastic bending resistance.
When considering the bending resistance of the composite section, the tensile
resistance of the concrete is neglected.
7KLVLVEDVHGRQWKHGHÀQLWLRQJLYHQLQ(1ZLWKWKHDGGLWLRQDOYDULDEOHDcc
taken as 1.0, which is considered appropriate for determining member resistance of
composite sections.
32
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
be
0.45 fcu,infill
a.
b.
c.
py py py
Figure 4.4
Plastic resistance of a. p.n.a. in slab b. p.n.a. in flange c. p.n.a. in web
composite section
The amount of concrete available to resist the compressive force due to bending is
limited by the effective width (beff DQGGHSWKRIWKHFRQFUHWHÁDQJHVHH6HFWLRQ
If more concrete compression resistance is available than can be exploited (i.e. greater
than the tension resistance of the beam), then the plastic neutral axis (p.n.a.) lies within
the depth of the slab, as shown in Figure 4.4 (a). If the steel section offers more tension
UHVLVWDQFHWKDQWKHFRQFUHWHÁDQJHFDQPDWFKLQFRPSUHVVLRQUHVLVWDQFHWKHSODVWLF
QHXWUDOD[LVZLOOWKHQOLHLQHLWKHUWKHWRSÁDQJHRIWKHVWHHOVHFWLRQ)LJXUHE
or, occasionally, in the web (Figure 4.4 (c)). Note that the equations given below to
facilitate rapid calculation of the moment resistance are only applicable to steel beams
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
ZLWKHTXDOÁDQJHV
When the plastic neutral axis (p.n.a.) lies within the concrete slab, the bending
resistance of the composite cross-section may be determined from the equation given
below. Note that this case is not permitted when hollow core units are used – it should
be avoided by increasing the size of the steel beam (to lower the p.n.a.) or seeking an
alternative solution with partial shear connection (see below).
ha Npl,a hc
Mpl,Rd Npl,a + hc −
2 Nc,f 2
ha hc (Npl,a − Nc,f )2
Mpl,Rd Npl,a + Nc,f − 0.25tf,a
2 2 (bf,a tf,a fyd )
33
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
where
tf,a LVWKHWKLFNQHVVRIWKHVWHHOÁDQJH
bf,a LVWKHZLGWKRIWKHVWHHOÁDQJH
fyd is the design value of the yield strength of the steel.
When the p.n.a. lies within the web the plastic bending resistance (applicable for beams
with a web that is Class 1 or 2) of the composite cross-section may be determined from:
ha + hc Nc,f2 ha
Mpl,Rd Mpl,a,Rd Nc,f −
2 Nw 4
where
Mpl,a,Rd is the design bending resistance of the steel section (Wpl fyd )
Nw fydtwhw
hw ha 2tf
:KHQWKHZHELV&ODVVWKHHTXDWLRQDERYHVKRXOGEHPRGLÀHGWRUHFRJQLVHRQO\WKH
effective web area.
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
,IWKHIXOOFRPSUHVVLRQUHVLVWDQFHRIWKHFRQFUHWHÁDQJHNc,f ) is not required (or cannot
be exploited) for the bending resistance of the composite beam, the shear connectors
are not required to transfer a force equal to Nc,f . For this situation, the composite beam
may be designed with partial shear connection. When partial shear connection is
adopted, the shear connection must nevertheless satisfy the minimum requirements
given in Section 4.2.4.
A plastic stress distribution for a beam with partial shear connection is given in Figure 4.5.
beff
0.85 fcd
M Rd
- Ma
fyd
Na
+
Figure 4.5
Plastic stress
distribution for partial fyd
shear connection
34
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
Nc
MRd Mpl,a,Rd (Mpl,Rd Mpl,a,Rd )
Nc,f
where
Mpl,Rd is the moment resistance of the composite section with full shear connection
Mpl,a,Rd is the moment resistance of the steel section.
Nc is the sum of the resistances of the shear connectors provided (N)
Nc,f is the sum of the resistances of the shear connectors needed for
full shear connection (Nf ).
This method is conservative with respect to the more rigorous stress block method,
as illustrated in Figure 4.6. Details of the stress block method are presented
in EN 1994-1-1, 6.2.1.3. Equilibrium of the section is achieved by equating the
compression force in the concrete slab to the longitudinal shear force transferred by
the shear connectors.
M pl,Rd
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
a. Stress-block
method
M pl,a,Rd
b. Linear interation
method
Figure 4.6
Interaction between Lower limit on N/N f
The expressions presented in EN 1994-1-1, 6.6.3.1 are used to determine the resistance
of a headed stud connector in a solid slab. When the slab is not solid, a reduction
factor k should be applied. The solid slab resistance is taken as the lesser of the values
determined from expressions EN 1994-1-1, (6.18) and (6.19). Those expressions include
a partial factor of Jv, for which a value of 1.25 is adopted by NA.2.3.
35
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
The design resistance of a headed stud shear connector in a solid slab is the smaller of:
0.29α d 2 fckEcm
PRd 0.232Dd2 fckEcm
γV
where
fu is the ultimate tensile strength of the headed stud (for studs type SD1 to
BS EN ISO 13918 fu 450 N/mm2).
d is the diameter of the shank of the headed stud (16 mm d d d 25 mm).
fck is the characteristic cylinder strength of the concrete of density not less
than 1750 kg/m3 (given in EN 1992-1-1, Table 3.1).
Ecm is the secant elastic modulus of concrete (given in EN 1992-1-1, Table 3.1).
hsc hsc
D 0.2 d + 1 for 3 d
d
d4
hsc
D for 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
1.0
d
hsc may be taken as the as-welded height of the headed stud (this is not clear
from EN 1994)
Comparisons with push test results [17] show that the resistance of studs embedded To buy a hardcopy version of this document visit http://shop.steelbiz.org
in slabs using solid planks is only affected by the gap between the planks. Provided
the detailing recommendations for minimum gap width given in this publication are
respected, the value of the reduction factor k may be taken as 1.0.
36
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
7KHGHJUHHRIVKHDUFRQQHFWLRQLVGHÀQHGDV
N Nc
K or
Nf Nc,f
where
N is the number of shear connectors (sum of resistances Nc ) provided in the
length Le
Nf is the number of shear connectors (sum of resistances Nc,f ) required for full
shear connection in the length Le
Le is the distance between points of zero bending moment (beam span for
simply supported beams).
)RUVWHHOVHFWLRQVZLWKHTXDOÁDQJHVWKHOLPLWRQWKHPLQLPXPGHJUHHRIVKHDU
FRQQHFWLRQLVGHÀQHGLQ(1DV
355
For Le d 25 K t 1 f (0.75 0.03Le ), K t 0.4
yd
For Le ! 25 K t 1.0
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
Where Le is in metres.
0RUHRQHURXVOLPLWVDSSO\ZKHQWKHVWHHOVHFWLRQLVDV\PPHWULFZLWKDORZHUÁDQJH
WKDWLVJUHDWHULQDUHDWKDQWKHXSSHUÁDQJH
The rules given in EN 1992-1-1, 6.2.4 should be used to determine the design resistance
to longitudinal shear for the relevant shear failure surfaces. The failure surfaces for
concrete slabs with precast units are shown here in Figure 4.7. The model given in
37
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
a b b
Figure 4.7
Potential shear
failure surfaces
DDDQGEE
(1LVEDVHGRQFRQVLGHULQJWKHÁDQJHWRDFWOLNHDV\VWHPRIFRPSUHVVLYHVWUXWV
(angled on plan) combined with a system of ties in the form of the transverse reinforcement.
The required area of reinforcement is determined using EN 1992-1-1, Expression (6.21).
Asf fyd hc
t vEd
sf cotθf
where
Asf is the effective reinforcement per unit length crossing the failure surfaces,
sf as shown in Figure 4.7.
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
sf is the spacing of the reinforcement bars
Asf is the area of each reinforcement bar
fyd is the design yield strength of the reinforcement (fsd in EN 1994)
vEd is the design value of the transverse shear force
h c LVWKHRYHUDOOGHSWKRIWKHFRQFUHWHÁDQJHLQFOXGLQJDQ\WRSSLQJ
Tf is the angle of dispersion of the force from the shear connector, taken as,
26.3° d Tf d 45°IRUFRPSUHVVLRQÁDQJHV
The shear force will not necessarily be equally divided between the two sides. If the
ÁDQJHLVXQV\PPHWULFDOEHFDXVHRIDQHGJHRUDQRSHQLQJWKHVLGHZLWKWKHODUJHU
ÁDQJHDUHDPXVWUHVLVWDSURSRUWLRQDWHO\KLJKHUVKDUHRIWKHVKHDUIRUFH7KHIRUFHDWDQ\
By substituting expression (9.5N) into expression (9.4), the following expression for the
minimum area of transverse reinforcement is obtained:
38
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
where
Asw is the area of transverse reinforcement within length s
fck is the characteristic compressive cylinder strength of the concrete at 28 days
fyk is the characteristic yield strength of the reinforcement
D is the angle between the transverse reinforcement and the longitudinal axis,
where 45 d D d 90°.
2WKHUWHUPVDUHDVGHÀQHGHDUOLHU
The length of the transverse reinforcement bars should extend over the effective width
of the slab, beff . For edge beams, U-bars are placed around the shear connectors to
give proper end anchorage.
Suggested minimum bar sizes are given in Section 3.4. It is not necessary for the bars
to align with the shear connectors. For cases when solid planks are employed, fabric
reinforcement within the concrete topping is only effective if it is placed at least 15 mm
below the head of the shear connectors. For deep solid planks, ‘bent-down’ transverse
reinforcement bars may be necessary to meet this requirement.
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Four design criteria may need to be considered at the serviceability limit state:
ɹ $OLPLWRQGHÁHFWLRQGXHWRYDULDEOHDFWLRQV
ɹ $OLPLWRQWKHWRWDOGHÁHFWLRQZKLFKPD\EHRIIVHWE\SUHFDPEHULQJ
ɹ Avoidance of irreversible deformation.
ɹ Avoidance of excessive vibrations.
Calculation of deflections
EN 1994-1-1, 7.3.1 states that elastic analysis should be used to determine the
GHÁHFWLRQRIFRPSRVLWHPHPEHUV
The second moment of area of the composite section is established by transforming To buy a hardcopy version of this document visit http://shop.steelbiz.org
the cross-sectional area of concrete into an equivalent area of steel, by dividing by
the modular ratio. In positive bending (sagging), the concrete will be uncracked when
the neutral axis lies in the steel beam. The second moment of area of the uncracked
transformed section is:
where
Aa is the area of the steel section
Ia is the second moment of area of the steel section
h c LVWKHGHSWKRIWKHFRQFUHWHÁDQJH
ha is the depth of the steel section
39
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
n LVWKHPRGXODUUDWLRIRUWKHGHVLJQVLWXDWLRQFRQVLGHUHG)RUGHÁHFWLRQGXH
to occupancy loads, the modular ratio may be taken as a proportion of the
long term and short term ratios, as noted below (see ‘creep effects’)
beff is the effective width.
Where the neutral axis is within the concrete slab, concrete below that level is
QHJOHFWHGGXULQJUHVLVWDQFHYHULÀFDWLRQV+RZHYHUWKDWFRQFUHWHZLOOFRQWULEXWHVRPH
stiffness so should be included when determining the second moment of area.
%HDPVPD\EHSURSSHGGXULQJFRQVWUXFWLRQLQZKLFKFDVHWKHGHÁHFWLRQDIWHUUHPRYDO
of props should be calculated using the long-term value of the modular ratio. Props
VKRXOGQRWEHUHPRYHGXQWLOWKHLQÀOOFRQFUHWHKDVJDLQHGLWVVSHFLÀHGGHVLJQVWUHQJWK
In these circumstances, the effect of prop removal on the shear resistance of the
hollow core units should be considered.
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
2. either no less shear connectors are used than half the number for full shear
connection, or the forces resulting from elastic behaviour which act on the shear
connectors in the serviceability limit state do not exceed the shear connector
resistance (so their behaviour may be assumed to remain elastic).
,IWKHVHFULWHULDDUHQRWVDWLVÀHGWKHLQÁXHQFHRIVKHDUFRQQHFWLRQRQWKHGHÁHFWLRQ
LVFRQVLGHUHGVLJQLÀFDQWEXW(XURFRGHSURYLGHVQRJXLGDQFHIRUFDOFXODWLQJWKLV
DGGLWLRQDOGHÁHFWLRQ,QVXFKFDVHV6&,UHFRPPHQGVWKDWWKHGHÁHFWLRQRIWKHEHDP
should be calculated using:
where
G a LVWKHGHÁHFWLRQRIWKHVWHHOEHDPDFWLQJDORQH
G c LVWKHGHÁHFWLRQRIDFRPSRVLWHEHDPDFWLQJZLWKIXOOVKHDUFRQQHFWLRQIRU
the same total loading used to determine Gs
K is the degree of shear connection.
Creep effects
Creep is a time-dependent inelastic strain phenomenon. Its effects are initially rapid
but the creep rate decreases with time. The strain resulting from creep can eventually
exceed the elastic strain by a factor of two or more. The single most important
LQÁXHQFHRQWKHPDJQLWXGHRIFUHHSVWUDLQVLVWKHDJHRIWKHFRQFUHWHDWÀUVWORDGLQJ
40
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
According to EN 1994, creep can be allowed for by using an appropriate modular ratio,
calculated in accordance with expression EN 1994-1-1, (5.6). The use of a modular
UDWLRDOORZVGHÁHFWLRQVWREHFDOFXODWHGLQDIDPLOLDUTXDVLHODVWLFZD\XVLQJVWDQGDUG
IRUPXODH&UHHSFRHIÀFLHQWVIRUXVHLQ(1([SUHVVLRQVHHEHORZDUH
determined using the rules given in EN 1992-1-1, 3.1.4 (for normal weight concrete).
The modular ratio n0 for short term loading (with no inelastic effects) is given in
EN 1994-1-1, 5.4.2.2 as:
Ea
n0
Ecm
where
Ea is the modulus of elasticity of structural steel (taken as 210,000 N/mm2)
Ecm is the secant modulus of elasticity of concrete for short term loading.
Values for Ecm for normal weight concrete are given in EN 1992-1-1, Table 3.1.
Alternatively, the following expression may be used to determine Ecm:
0.3
fcm
Ecm 22 (N/mm2)
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
10
where
fcm is the mean value for the cylinder compressive strength of concrete,
taken as fck 8.
Table 4.2
Properties for
fcm (N/mm2) 38 48 53
some common
concrete classes Secant modulus of elasticity
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(from EN 1992-1-1, 33 35 36
Ecm (GPa)
7DEOH
For the consideration of the effects of long term loading, creep of the concrete must be
considered. Creep will depend on the relative humidity within the building and on the age
DWÀUVWORDGLQJ)RUW\SLFDOLQWHUQDOHQYLURQPHQWVZLWKLQEXLOGLQJVWKHUHODWLYHKXPLGLW\
FDQEHWDNHQDV)RUXQSURSSHGFRQVWUXFWLRQWKHDJHDWÀUVWORDGLQJt0 , may be
WDNHQDVGD\)RUVWUXFWXUDOHOHPHQWVSURSSHGGXULQJFRQVWUXFWLRQWKHDJHDWÀUVW
loading can be considered to be when the props are removed. Consideration should also
be given to the use of cement replacements in this context. While the 28 day strength
of a concrete with cement Class R will be similar to an equivalent concrete grade with
cement Class N, the graph of strength gain with time may be very different resulting in
higher creep strains when cement replacement is used. This effect is included in the
design by modifying the age of the concrete when load is applied, t0 .
41
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
The long term modular ratio may be calculated using EN 1994-1-1, Equation (5.6)
reproduced below:
nL n0 (1 \LMt )
where
n L 0RGXODUUDWLRDSSURSULDWHWRWKHW\SHRIORDGLQJ
Mt &UHHSFRHIÀFLHQWM(t,t0 ) from EN 1992-1-1, 3.1.4 or 11.3.3
t is the age of the concrete in days at the time considered in the design
t 0 LVWKHDJHRIWKHFRQFUHWHLQGD\VDWORDGLQJ0D\EHPRGLÀHGWRWDNH
account of different cement classes, see EN 1992-1-1, B.9
\L is the creep multiplier, depending on the type of loading, taken as:
\L 1.1 for permanent loads
\L 0.55 for primary and secondary effects of shrinkage.
:KHQFDOFXODWLQJGHÁHFWLRQVGXHWRYDULDEOHRFFXSDQF\ORDGVWKHPRGXODUUDWLRVKRXOG
be calculated assuming two thirds short term loading and one third long term loading;
a value not less than 11 is recommended. The short term modulus can be determined
easily and is usually not less than 7. For long term loading, the modular ratio for internal
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environments is at least 3 times the short term value, so typically is not less than 21.
Shrinkage effects
6KULQNDJHLVWKHRWKHULQHODVWLFSKHQRPHQRQWKDWLVOLDEOHWRLQFUHDVHWKHGHÁHFWLRQ
of a composite structure. EN 1994-1-1, 5.4.2.2(1) requires appropriate allowance for
the effects of shrinkage. For composite beams, shrinkage can be allowed for using an
appropriate modular ratio calculated in accordance with expression (5.6) (this modular
ratio is different from that for long term imposed loads).
The curvature, Ks, due to a free shrinkage strain, Hs, may be taken as:
εs(hc + ha)Aa
Ks
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2(1 + nr)Ic
where
n is the modular ratio appropriate for shrinkage calculations
r is the ratio of the cross-sectional area of the steel section relative to the
concrete section
Aa is the area of the steel section
Ic is the second moment of area of the composite section
ha is the height of the steel section.
)RUGU\HQYLURQPHQWVZLWKLQEXLOGLQJV(1$QQH[&VWDWHVWKDWWKHWRWDOÀQDO
free shrinkage strain may be taken as:
42
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
7KHGHÁHFWLRQGXHWRVKULQNDJHLQGXFHGFXUYDWXUHLVFDOFXODWHGIURP
KsL2
Gs
8
Deflection limits
(XURFRGHGRHVQRWVSHFLI\GHÁHFWLRQOLPLWVIRUFRPSRVLWHEHDPV7KHUHIRUHWKHGHÁHFWLRQ
OLPLWVVKRXOGEHVSHFLÀHGIRUHDFKSURMHFWGHSHQGLQJRQWKHVHQVLWLYLW\RIWKHÀQLVKHV
visual appearance, etc. to meet the client’s needs. Typical limits are given in Table 4.3.
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in-situ concrete.
Vibration
,QWKH8.WKHWUDGLWLRQDODSSURDFKXVHGWRGHWHUPLQHWKHVHQVLWLYLW\RIDÁRRUWR
7KHUHDUHW\SLFDOO\WZRPRGHVWRFRQVLGHU,Q0RGH$DOWHUQDWHVHFRQGDU\VSDQVPD\
EHGHÁHFWLQJXSDQGGRZQHIIHFWLYHO\VLPSO\VXSSRUWHGZLWKSDUWLFLSDWLRQRIWKHVODE
DVÀ[HGHQGHGEXWQRWWKHSULPDU\EHDPV,Q0RGH%WKHSULPDU\EHDPVPD\EH
GHÁHFWLQJLQWKHVDPHPDQQHUEXWLQWKLVFDVHWKHVHFRQGDU\EHDPVDQGWKHVODE
ZKLFKDUHHIIHFWLYHO\À[HGHQGHGFRQWULEXWHH[WUDGHÁHFWLRQ)RUWKLVFDVH0RGH%
G is the sum of three contributions.
The lower of the two natural frequencies calculated is the fundamental frequency.
)RUFRPSRVLWHÁRRUVWKHIXQGDPHQWDOIUHTXHQF\VKRXOGEHDWOHDVW+]WRHQVXUHWKDW
walking activities will be outside the frequency range which could cause resonance.
43
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Figure 4.8
Floor vibration
modes A and B
7KHGHVLJQSURFHGXUHVIRUGHWHUPLQLQJWKHG\QDPLFSHUIRUPDQFHRIDFRPSRVLWHÁRRU
include the following steps:
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Detailed guidance on the above steps is given in P354.
For hospitals and other particularly sensitive occupancies, a more detailed analysis
should be undertaken.
These cases are not covered by the current guidance, but the following qualitative
statements can be made:
ɹ Web openings up to 50% of the depth of the beam can be ignored, in terms of their
effect on local stresses in the hollow core units.
ɹ There is no restriction on the use of precast slabs using solid planks, which are
insensitive to local bending effects.
ɹ Beam-to-column connections.
ɹ Beam-to-beam connections.
44
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
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Beam to-beam connections can only be detailed as full depth end plates if the top
ÁDQJHRIWKHSULPDU\EHDPSURMHFWVDERYHWKHVHFRQGDU\EHDP,QRWKHUFDVHVSDUWLDO
depth end plates should be used. Extensive guidance on connection design and
detailing is given in the so-called ‘Green Books’ P358[20] and P398 [21].
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
a. Full depth end plate b. Partial depth connection
(beam - column) (beam - beam)
Figure 4.9
End plate connections
4.5 Robustness
Robustness of structures relates to the resistance to accidental damage and unusual
actions, such as explosions. There is a statutory requirement for avoidance of
‘disproportionate collapse’ of buildings in Part A of the Building Regulations [22].
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This requirement is often covered by specifying minimum tying forces between the
various elements. A steel framed structure achieves tying action by appropriate design
of the beam-to-column connections. In general, the following tying action is required:
Extensive guidance is given in P391 [23]. The measures required for diaphragm action
DQGÀUHUHVLVWDQFHZKLFKDUHGLVFXVVHGLQWKHQH[WWZRVHFWLRQVQRUPDOO\DFKLHYH
VXIÀFLHQWUREXVWQHVVRIWKHFRQVWUXFWLRQ
45
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
The following Sections present a summary of the design of hollow core and solid plank precast
units. Further guidance may be obtained from the Precast Flooring Federation [9] (PFF).
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Consequently, whenever possible, tensile stresses in unreinforced zones are avoided
E\GHVLJQLQJWKHÁRRUVWREHVLPSO\VXSSRUWHG
The bending resistance of hollow core units is determined like any prestressed
concrete member in that the prestressing force precompresses the concrete in the
regions where tensile stresses will develop. As a consequence, when the member is
subjected to increments of load, the bending stresses will gradually reduce the built-in
compression in those regions; however, once the load is removed, the beam returns to
its original state of stress.
If a structural topping is used, the composite action between the topping and the
hollow core units will often make it is possible to increase the resistance of the hollow
core units; typically an increase in resistance of between 20 to 60% may be obtained.
47
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Figure 5.1 a.
Cross-section of
hollow core units
on a beam with
frictionless bearing:
DQRGHÁHFWLRQRI
the supporting beam,
DQGEGHÁHFWLRQRI b.
supporting beam
In most practical applications, where the secondary beams are unpropped during construction,
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
VXIÀFLHQWVKHDUUHVLVWDQFHZLOOQRUPDOO\H[LVWZLWKLQWKHKROORZFRUHXQLWVWRZLWKVWDQG
WKHDGGLWLRQDOVWUHVVHVDULVLQJIURPWKHHIIHFWRIWKHÁH[LEOHVXSSRUWV+RZHYHUZKHQ
propped construction is used, particular care should be taken as the removal of the
SURSVFDQVLJQLÀFDQWO\LQFUHDVHWKHDSSOLHGVKHDUVWUHVVHVZLWKLQWKHKROORZFRUHXQLWV
7KHVWUXFWXUDOUHVLVWDQFHRIKROORZFRUHXQLWVRQÁH[LEOHVXSSRUWVFDQEHLPSURYHGE\
LQÀOOLQJWKHHQGVRIWKHXQLWVWRDGLVWDQFHHTXDOWRLWVGHSWKRUE\SURYLGLQJDQin-situ
reinforced concrete topping over the units. Alternatively, the stiffness of the supporting
beam can be increased by providing a heavier or deeper beam than is required for bending
UHVLVWDQFH)RUFRPSRVLWHEHDPVLQÀOOLQJRIDWOHDVWKDOIRIWKHFRUHVDFKLHYHVWKLVREMHFWLYH
)RUXQSURSSHGQRQFRPSRVLWHEHDPVWKHLQÁXHQFHRIVXSSRUWVWLIIQHVVQHHGQRW
be considered [26] if the factored shear force that is applied to the slab is less than To buy a hardcopy version of this document visit http://shop.steelbiz.org
0.35VRd (where VRd is the shear resistance of the hollow core units provided by the
manufacturer). For cases when propped construction is used, or when the factored
shear force applied to the slab is greater than 0.35VRd, advice from the manufacturer of
the precast units should be sought.
Pre-cambered beams have no effect on the resistance of the hollow core units, since the
beams will become approximately level under the action of the self-weight of the slab.
48
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
The same measures are also appropriate to achieve robustness (see Section 4.5).
6WHHOEHDPVDURXQGWKHSHULPHWHURIWKHEXLOGLQJVKRXOGEHWLHGLQWRWKHÁRRUSODWHIRU
diaphragm action, and for torsional resistance (if they support cladding). I beams may
be considered to act as peripheral ties, provided that they are connected mechanically
to the slab through shear connectors (see Figure 3.3). The location of these ties is
illustrated in Figure 5.2.
Longitudinal
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tie reinforcement Peripheral tie through steel beam
Longitudinal Span of
internal tie A Steel tie
hollow between Vertical bracing
core unit columns
Steel tie
Composite beam or slim floor beam To buy a hardcopy version of this document visit http://shop.steelbiz.org
Figure 5.2
Composite beam
Detailing for diaphragm
Section A-A
DFWLRQRIDÁRRUXVLQJ
precast units
49
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
FIRE RESISTANCE
)LUHUHVLVWDQFHLVGHÀQHGLQWHUPVRIHQGXUDQFHRIVWUXFWXUDOHOHPHQWVLQDVWDQGDUG
ÀUHWHVW&RPSOLDQFHZLWKWKH%XLOGLQJ5HJXODWLRQVUHTXLUHVDUHVLVWDQFHRI
RUPLQXWHVGHSHQGLQJRQWKHEXLOGLQJ7KHJHQHUDOUHTXLUHPHQWVIRUÀUH
resistance are:
ɹ ,QVXODWLRQEHWZHHQFRPSDUWPHQWVZKLFKLVDFKLHYHGE\DPLQLPXPWKLFNQHVVRI
FRQFUHWHVODESRVVLEO\UHTXLULQJDQin-situWRSSLQJ
ɹ ,QWHJULW\E\ÀOOLQJRIWKHMRLQWVEHWZHHQWKHXQLWVWRSUHYHQWSDVVDJHRIÁDPHVDQG
KRWJDVHV
ɹ 5HVLVWDQFHWRVXSSRUWWKHUHGXFHGDFWLRQVDWWKHÀUHOLPLWVWDWHW\SLFDOO\RIWKH
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YDOXHFRQVLGHUHGDWWKHXOWLPDWHOLPLWVWDWH
&OHDUO\E\FRQVLGHULQJWKHVXSSRUWLQJEHDPVDQGWKHKROORZFRUHXQLWVLQLVRODWLRQ
WKHFRPSRQHQWZLWKWKHORZHVWÀUHUHVLVWDQFHZLOOGHÀQHWKHÀUHUHVLVWDQFHRIWKH
ZKROHFRQVWUXFWLRQ7KHIROORZLQJVXEVHFWLRQVJLYHWKHUHTXLUHPHQWVIRUGRZQVWDQG
FRPSRVLWHEHDPV
7KHVWHHOEHDPVPXVWEHSURYLGHGZLWKSURWHFWLRQWKDWLVDSSURSULDWHIRUWKHUHTXLUHG
ÀUHUHVLVWDQFHRIWKHFRQVWUXFWLRQ$VRFDOOHGÀUHHQJLQHHULQJDSSURDFKPD\EH
DGRSWHGWRDYRLGSURWHFWLQJWKHEHDPVLQVRPHVLWXDWLRQV)RUPRUHLQIRUPDWLRQ
VHH6&,SXEOLFDWLRQ3>@7KHFKRLFHRIWKHW\SHRIÀUHSURWHFWLRQWKDWLVWREH
DSSOLHGWRWKHVWHHOVHFWLRQLVHVWDEOLVKHGDVIROORZV
51
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
FIRE RESISTANCE
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
ɹ Intumescent coatings7KHVHFRDWLQJVDUHDSSOLHGDURXQGWKHSURÀOHRIWKHVHFWLRQ
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ÀUH7KH\DUHXVXDOO\VSUD\DSSOLHGDVDWKLQÀOPDQGDYDLODEOHZLWKDUDQJHRIWRS
FRDWVLQGLIIHUHQWFRORXUV$SSO\LQJWKHVSUD\RIIVLWHUHPRYHVDSSOLFDWLRQIURPWKH
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LVDFKLHYHGGXHWRWKH¶FRROLQJHIIHFW·DVWUDSSHGPRLVWXUHHYDSRUDWHVDQGWKH
SURGXFWVXEVHTXHQWO\DFWLQJDVWKHUPDOLQVXODWLRQPDWHULDO
ɹ Boards%RDUGDQGVLPLODUFDVLQJV\VWHPVXVHFHUDPLFZRROPLQHUDOZRROJ\SVXP
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SURWHFWWKHVWHHOLQWKHVDPHZD\VDVFHPHQWLWLRXVVSUD\VDQGDUHGU\À[HGXVLQJ
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VRPHRIZKLFKDUHH[SORUHGLQ3>@7KHVLPSOHVWPHWKRGJLYHQLQ(1
SURYLGHVDZD\RIGHWHUPLQLQJDFULWLFDOWHPSHUDWXUHWKDWGHSHQGVRQWKHGHJUHHRI
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XWLOL]DWLRQRIWKHPHPEHULQWKHÀUHVLWXDWLRQ7KHGHJUHHRIXWLOL]DWLRQLVGHÀQHGDVWKH
GHVLJQHIIHFWLQWKHÀUHVLWXDWLRQE¿GLYLGHGE\WKHGHVLJQUHVLVWDQFHLQWKHÀUH
VLWXDWLRQDWWLPH]HURR¿G7KH(XURFRGHVWDWHVWKDWWKLVPHWKRGVKRXOGRQO\EHXVHG
IRUPHPEHUVIRUZKLFKGHIRUPDWLRQFULWHULDRUVWDELOLW\FRQVLGHUDWLRQVGRQRWKDYHWREH
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)RUH[DPSOHDOLPLWLQJWHPSHUDWXUHRIDSSUR[LPDWHO\&LVDSSURSULDWHIRUD
FRPSRVLWHEHDPZLWKFURVVVHFWLRQ&ODVVRUVXSSRUWLQJKROORZFRUHXQLWVDQG
KDYLQJDGHJUHHRIXWLOLVDWLRQRI,QIRUPDWLRQRQUHTXLUHGWKLFNQHVVLVDYDLODEOH
IURP$6)3LQSDUWLFXODUWKURXJKWKHLU¶<HOORZ%RRN·>@
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
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600 mm in cores
≥ 50 mm
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600 mm in cores
Figure 6.1
Detailing measures
for hollow core units
with downstand steel
or composite beams
to achieve standard
periods of b. 90 and 120 minutes fire resistance
ÀUHUHVLVWDQFH
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53
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
REFERENCES
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
[13]
General Rules - Structural Fire Design Design of Members Subject to Combined
(incorporating corrigendum July 2008). Bending and Torsion (P057).
BSI, 2004 The Steel Construction Institute, 1989
[4] BS EN 10025-2:2004
[14] BS EN 1991-1-1:2002,
Hot Rolled Products of Structural Steels.
Eurocode 1: Actions on Structures. General
Technical Delivery Conditions for Non-Alloy
Actions - Densities, Self-weight, Imposed
Structural Steels.
Loads for Buildings (incorporating corrigenda
BSI, 2004
December 2004 and March 2009).
[5] BS EN 1994-1-1:2004 BSI, 2002
Eurocode 4: Design of Composite Steel and [15] Lam, D., Elliot, K. S., and Nethercot, D. A.
Concrete Structures. General Rules and Rules for Experiments on Composite Steel Beams with
Buildings (incorporating corrigendum April 2009). Precast Concrete Hollow Core Floor Slabs.
BSI, 2004 Proceedings of the Institution of Civil Engineers,
[6] BS EN ISO 13918:2008 Structures & Buildings, Vol. 140.
Welding. Studs and Ceramic Ferrules for Institution of Civil Engineers, 2000 To buy a hardcopy version of this document visit http://shop.steelbiz.org
Arc Stud Welding. [16] Lam, D.
BSI, 2008
Capacities of Headed Stud Shear Connectors
[7] BS EN 10080:2005 in Composite Steel Beams with Precast Hollow
Steel for the Reinforcement of Concrete - Core Slabs, Journal of Constructional Steel
Weldable Reinforcing Steel – General. Research, Vol. 63, Issue 9, pp. 1160-1174.
BSI, 2005 Elsevier Ltd., 2007
[8] BS EN 1993-1-1:2005 [17] Moy, S. S. J. and Tayler, C.
Eurocode 3: Design of Steel Structures. General The Effect of Precast Concrete Planks on Shear
Rules and Rules for Buildings (incorporating Connector Strength, Journal of Constructional
corrigenda February 2006 and April 2009). Steel Research, Vol. 36, Issue 3, pp. 201-213.
BSI, 2005 Elsevier Ltd., 1996
[9] Code of Practice for: The Safe Installation [18] BS EN 1990:2002 (+A1:2005),
of Precast Concrete Flooring and Eurocode: Basis of Structural Design (incorporating
Associated Components. corrigendum December 2008 and April 2010).
Precast Flooring Federation, 2013 BSI, 2002
55
P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
REFERENCES
Licensed copy: LEEDSUNI, UNIVERSITY OF LEEDS, 26/01/2021, Uncontrolled Copy, © Steel Construction Institute
[22] The Building Regulations 1991: Approved Concrete Structures. General Rules - Structural
Document A, Structure (1992 ed. 4th Fire Design (+A1:2014) (incorporating corrigendum
This material is copyright - all rights reserved. Reproduced under licence from The Steel Construction Institute on 07/08/2014
Beams. I: Tests, Journal of Structural Precast Concrete Hollow Core Slabs in Fire,
Engineering, Vol. 124, No. 9, pp. 1050-1061. The Structural Engineer, Vol. 81, Issue 8,
American Society of Civil Engineers, 1998 pp. 30-35.
The Institute of Structural Engineers, 2003
CREDITS
Cover Photograph courtesy of 09 Photograph courtesy of To buy a hardcopy version of this document visit http://shop.steelbiz.org
Caunton Engineering Ltd. Caunton Engineering Ltd.
vi Photograph courtesy of
Caunton Engineering Ltd.
06 Photograph courtesy of
Caunton Engineering Ltd.
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57
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
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P401 Design of Composite Beams Using Precast Concrete Slabs in accordance with Eurocode 4
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DESIGN OF COMPOSITE BEAMS USING PRECAST CONCRETE
SLABS IN ACCORDANCE WITH EUROCODE 4
Precast concrete units acting compositely with downstand steel beams can be an attractive
structural solution. Although this form of construction is not explicitly covered by the Eurocodes,
this publication provides guidance that is in accordance with the principles of Eurocode 4,
supplemented by non-contradictory complementary information (NCCI). The guidance discusses
the particular issues affecting the use of precast concrete concerning the requirements of effective
shear connection and transverse reinforcement. Reference is made to small scale push out tests,
and earlier composite beam tests, that have established reduction factors for the design resistance
of welded shear connectors as a function of the gap between the ends of the precast concrete units,
and the amount of transverse reinforcement provided. The publication includes guidance on design
of the steel beams during construction, in accordance with Eurocode 3.
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