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DOI: 10.1002/app.49683
ARTICLE
1
School of Chemistry and Chemical
Engineering, Shanghai Jiao Tong
Abstract
University, Shanghai, China As the formaldehyde is one of the main indoor pollutants, the purpose of this
2
Shanghai Aerospace System Engineering study is to effectively remove indoor formaldehyde pollution by using environ-
Institute, Shanghai, China
mentally friendly 3D printing ornaments. The wood 3D printing filaments cel-
3
Shanghai Engineering Research Center
of Specialized Polymer Materials for
lulose/polylactic acid composite (Cellu/P) was selected as the starting material,
Aerospace, Shanghai Aerospace and 3-aminopropyltriethoxysilane (APTES) was used for chemical modifica-
Equipments Manufacturer Co., Ltd, tion to obtain a series of cellulose composite materials with amino groups. The
Shanghai, China
modified composite materials (APTES@Cellu/P) were characterized by Fou-
Correspondence rier transform infrared, X-ray diffraction, scanning electron microscope,
Qinghua Meng, School of Chemistry and energy dispersive spectroscopy, thermogravimetric analysis, and mechanical
Chemical Engineering, Shanghai Jiao
Tong University, Shanghai 200240, China. tests, and a formaldehyde removal experiment was performed. The feasibility
Email: qhmeng@sjtu.edu.cn of 3D printing was evaluated, and the process of 3D printing-functionalized
customized ornaments was proposed, and then a school emblem was used for
Chongyin Zhang, Shanghai Engineering
Research Center of Specialized Polymer modeling, printing, and surface modification. Compared with the commer-
Materials for Aerospace, Shanghai cially traditional activated carbon, 3D printing-customized ornaments of
Aerospace Equipments Manufacturer Co.,
Ltd. Shanghai 200245, China.
APTES@Cellu/P material has a better formaldehyde removal effect, and can
Email: chongyin1022@163.com even avoid the secondary pollution that is common to the activated carbon.
KEYWORDS
biodegradable, biopolymers and renewable polymers, cellulose and other wood products
All reagents used in the experiments are of analytical The Fourier transform infrared (FTIR) spectra were
grade and can be used without further purification. recorded on a Nicolet iS5 FTIR spectrophotometer
Deionized water was used in all experiments. (Thermo Fisher, USA) in a water-purged environment.
APTES was purchased from Shanghai Chemical All spectra were obtained from compressed KBr pellets in
Reagent (China). Concentrated sulfuric acid (98%) which the samples were evenly dispersed. Further,
and acetone were purchased from Sinopharm Group 32 scans were used to record each FTIR spectrum with a
Chemical Reagent (China). Wood composite filament 2 cm−1 spectral resolution at room temperature.
for 3D printing (Cellu/P) was purchased from The morphology and elemental analysis were ana-
Aurora (China), in which the proportion of wood lyzed at 15 kV accelerating voltage by a Nova NanoSEM
powder and PLA is 85:15. Commercial activated car- 450 scanning electron microscope (SEM) (FEI, USA)
bon block was purchased from Juyile environmental equipped with an energy dispersive spectroscopy (EDS)
(China). analysis system. Under the condition of 80,000 times
JIANG ET AL. 3 of 10
Cellu/P
OH
O OH
O HO
HO O
Transmittance (a.u.) OH O
OH n
APTES@Cellu/P H+ APTES
NH2
-NH2
-NH2 C2H5O
C2H5O Si
C-O-Si O
O OH
O HO
3500 3000 2500 2000 1500 1000 HO O
-1 OH O
Wavenumber (cm )
OH n
F I G U R E 2 Modification of Cellu/P composite by APTES and their FTIR spectra of the powder samples. APTES,
3-aminopropyltriethoxysilane; FTIR, Fourier transform infrared [Color figure can be viewed at wileyonlinelibrary.com]
(a) (b)
3.0
3.0
2.5
2.5
Modification ratio(%)
Modification ratio(%)
2.0
2.0
1.5 1.5
1.0 1.0
0.5 0.5
0.0 0.0
F I G U R E 3 The effects of the APTES concentration (a) and reaction time (b) on the modification ratio of Cellu/P of the filament
samples. APTES, 3-aminopropyltriethoxysilane
are activated by acid, which attacks the silylethoxyl group that amino group was successfully introduced into the
on APTES, and then eliminates a molecule of ethanol to molecular structure of cellulose composite after APTES
form C O Si ether bond, so as to obtain the modified modification, which may function in air purification.
cellulose composite APTES@cellu/P. The new absorption In view of the modification reaction of cellu/P mate-
band near 1150 cm−1 in FTIR spectrum can be attributed rial, the effects of concentration of solution and reaction
to the asymmetric stretching vibration of C O Si time on the MR of APTES were studied. As shown in
bond.23 Furthermore, compared with cellu/P material, Figure 3(a), with the increase concentration of APTES,
the absorption band of APTES@Cellu/P modified mate- the MR increased continuously, reaching the equilibrium
rial near 3480 cm−1 can be attributed to the stretching value when APTES concentration reaches 0.3 M, and the
vibration of primary amine N H bond,24 and its broad MR almost remained unchanged with the further
band covers the characteristic band of hydroxyl group in increase of APTES concentration. As shown in Figure 3
this region. The new absorption band near 1466 cm−1 (b), with the increase of APTES reaction time, the MR
can be attributed to the symmetric bending vibration of was also increasing, and the equilibrium ratio was
primary amine N H18 (Figure 2). It can be confirmed reached after the modification reaction time reached 3 h.
JIANG ET AL. 5 of 10
XRD was used to study the crystal structure of maximum gap width could exceed 50 μm (Figure 5(d)).
APTES@Cellu/P. As shown in Figure 4, compared with The EDS data showed that the content of silicon element
cellu/P material, the main peak of APTES@Cellu/P mod- on the surface of the material increased significantly
ified material is shifted from 17 to 22 and the position (Figure 5(e)), which indicated the chemical bonding of
of the peak can be attributed to the 200 crystal plane dif- APTES on the surface of the material. In addition, through
fraction of cellulose, which confirmed the modification of the elements scanning of EDS (Figure S2), it was found
APTES on cellu/P to some extent.25 that the enrichment of silicon on the surface defects,
where also indicated the reaction of APTES proceeded
preferentially (Figure 5(f), (g)).
3.1.2 | Surface morphology These surface defects would reduce the mechanical
properties of the material. On the other hand, defects
Activation and modification of cellu/P composite fila- would lead to a large specific surface area. It can be seen
ment (Figure 5(a)) would inevitably change the physical from the nitrogen adsorption measurement (Figure S3)
and chemical condition of the surface. SEM and EDS that the specific surface area increased from the value of
were used to study the surface of the filament. As can be 1.24 m2/g (Cellu/P) before modification to the value of
seen from Figure 5(b), the surface of cellu/P composite 2.73 m2/g (APTES@Cellu/P) after modification, which
was basically smooth and flat, with only tiny processing showed the modified material had better purification
stripes and a few pores (diameter <5 μm). function than the unmodified material.
After acid activation, there were some cracks on the
surface of the sample (act_Cellu/P) due to the swelling of
hydrophilic cellulose and along the direction of the origi- 3.2 | Purification of the formaldehyde
nal processing stripe of the filament. The gap width was
about 10 μm (Figure 5(c)), and EDS data showed that the The aldehyde group in formaldehyde molecule can be
content of oxygen element on the surface of the material adsorbed by formation of hydrogen bond with cellulose
increased (Figure 5(e)), indicating that the concentration hydroxyl group. However, hydrogen bond is a weak and
of free hydroxyl group on the surface of the material reversible interaction, which can release the formalde-
increased after activation, which was conducive to the hyde under certain conditions. Therefore, the purification
subsequent modification reaction. capacity of unmodified cellulose material is weak and
After the modification reaction of APTES (APTES@ lack the value of practical use.26 In this work, the modi-
Cellu/P), the defects on the surface of the material fur- fied cellulosic material (APTES@Cellu/P) with amino
ther developed and the cracks also expanded, and the groups can form Schiff base through condensation reac-
tion to achieve the purpose of efficient formaldehyde
removal (Figure 6). The absorption band of material at
1466 cm−1 on FTIR curve of APTES@Cellu/P ascribed to
the symmetrical bending vibration of primary amine
( NH2). After reaction with formaldehyde, the band of
primary amine ( NH2) was obviously weakened, while
the new band at 1645 cm−1 appeared that belonged to the
Cellu/P
Intensity (a.u.)
F I G U R E 5 The surface morphology of Cellu/P, act_Cellu/P, and APTES@Cellu/P of the filament samples. (a) The diagram of
modification on the microscopic interface. (b) The SEM image of Cellu/P. (c) The SEM image of Act_Cellu/P. (d) The SEM image of
APTES@Cellu/P. (e) The EDS analysis of Cellu/P, Act_Cellu/P, and APTES@Cellu/P. (f) and (g) The EDS scanning on a defect area of
APTES@Cellu/P by Si mode. APTES, 3-aminopropyltriethoxysilane; EDS, energy dispersive spectroscopy; PLA, polylactic acid; SEM,
scanning electron microscope [Color figure can be viewed at wileyonlinelibrary.com]
of 2.68% showed a maximum final FC of 77% and the groups on APTES@Cellu/P and the Si O bond was then
adsorption capacity was estimated as 10.98 μg/g formed (Figure S4). The second thermal degradation
(Figure S6). stage of 300 ~ 360 C was ascribed to the decomposition
and carbonization of cellulose and PLA. In this process,
the weight loss of organic matter was faster and more.
3.3 | 3D printing application The weight loss inflection point of APTES@Cellu/P
appeared at about 310 C, which was about 15 C higher
3.3.1 | Assessment of the printability than that of unmodified Cellu/P, indicating that the mod-
ification of cellulose by organosilicon improved the ther-
As the filament needs to go through a heating nozzle of mal stability of the material to some certain extent. The
nearly 300 C in FDM 3D printer, TGA was used to evalu- third thermal degradation stage of 360 ~ 500 C was
ate the thermal stability of APTES@Cellu/P material, ascribed to the decomposition of propylamino group from
and unmodified Cellu/P material was used as a reference. silicon and further carbonization of the material to form
As seen from TGA (Figure 8(a)), the thermal decomposi- carbon silicon hybrid material.28
tion of APTES@Cellu/P material was mainly divided into 3D printing filament materials for the FDM type
three stages. The first thermal degradation stage of printer generally undergo screw extrusion and stretch,
70 ~ 120 C was ascribed to the decomposition of ethoxyl which have high requirements on the mechanical
JIANG ET AL. 7 of 10
NH2
C2H5O
C2H5O Si
O
APTES@Cellu/P O HO
OH
O
HO O O
OH
Transmittance (a.u.)
OH n
N-H H
O
H
HCHO+APTES@Cellu/P H
N
C2H5O H
C=N C2H5O Si
O
O OH
O HO
2000 1800 1600 1400 1200 1000 800 HO O O
OH
-1
Wavenumber (cm ) OH n
F I G U R E 6 The reaction mechanism of the APTES@Cellu/P with the formaldehyde and the FTIR spectra of the powder samples.
APTES, 3-aminopropyltriethoxysilane; FTIR, Fourier transform infrared; HCHO, formaldehyde [Color figure can be viewed at
wileyonlinelibrary.com]
80
80
2.68% APTES@Cellu/P
HCHO Clearance (%)
60 60
1.84% APTES@Cellu/P
1.28% APTES@Cellu/P 40
40
20 Cellu/P 20
0 0
0 5 10 15 20 25 30 0.0 0.5 1.0 1.5 2.0 2.5 3.0
Time (min) Modification ratio (%)
F I G U R E 7 (a) The variation of clearance of the APTES@Cellu/P filament samples along with the time at the initial formaldehyde
concentration of 3 mg/m3. (b) The effects of the modification ratio of APTES@Cellu/P filament samples on the final formaldehyde
clearance. APTES, 3-aminopropyltriethoxysilane; HCHO, formaldehyde [Color figure can be viewed at wileyonlinelibrary.com]
properties of filament materials as well. The Instron 4465 which may be caused by the porosity morphology after
material testing machine was used to study mechanical APTES's modification. Therefore, it was difficult for the
properties of APTES@Cellu/P, including elastic modulus, APTES@Cellu/P modified material to experience the
tensile strength, and elongation at break, and the process of direct extrusion preparation and printing
unmodified Cellu/P was used as the reference. The test directly using filament forms in terms of poor mechani-
results (Figure 8(b)) showed that the mechanical parame- cal properties. Instead, it was found suitable for the
ters of the modified APTES@Cellu/P material were sig- method of printing the unmodified Cellu/P filament
nificantly lower than those of the unmodified material, into an ornament and following functional modification
especially the tensile strength and elongation at break, on its surface.
8 of 10 JIANG ET AL.
(a) (b)
Cellu/P 270 Elastic modulus 60 60
100 APTES@Cellu/P Tensile strength at break
Elongation at break
100
60
95
210 40 40
40
90
180 30 30
20 85
260 280 300 320 340
0 150 20 20
100 200 300 400 500 600 Cellu/P APTES@Cellu/P
Temperature (°)
F I G U R E 8 (a) TGA and (b) The diagram of mechanical properties (elastic modulus, tensile strength, and elongation at break) of
Cellu/P and APTES@Cellu/P filament samples. APTES, 3-aminopropyltriethoxysilane; TGA, thermogravimetric analysis [Color figure can
be viewed at wileyonlinelibrary.com]
(a)
70
HCHO concentration (mg/m )
3
2.5
Heating on Heating off
60
HCHO Clearance (%)
50 2.0
40
1.5
30
Active carbon
20
1.0
10 APTES@Cellu/P
0 0.5
Cellu/P APTES@Cellu/P Active carbon 0 20 40 60 80 100
Time (min)
F I G U R E 9 The 3D printing functional custom-made ornament and its behavior of formaldehyde clearance. (a) The route of 3D
printing custom-made ornament and the functionalization. (b) The comparison of formaldehyde clearance among ornaments of Cellu/P,
APTES@Cellu/P and commercial active carbon. (c) The effect of the following heating on the formaldehyde clearance. APTES,
3-aminopropyltriethoxysilane; HCHO, formaldeyde [Color figure can be viewed at wileyonlinelibrary.com]
JIANG ET AL. 9 of 10