A WIRTGEN GROUP COMPANY

Qualitätsanforderungen für Gussteile DE HWN

Quality Requirements for Casted Parts EN 2289469
Revision: 01
Expert: Rolf Hanauer Replacement for:
Revisions date: 2017-04-18 LV - 0111

Table of contents
0 Validity ...................................................................................................................... 1
1 General ...................................................................................................................... 1
1.1 Chronology of Amendments ........................................................................................ 1
1.2 Field of application ..................................................................................................... 1
1.3 Begriffe, Definitionen und Abkürzungen ..................... Fehler! Textmarke nicht definiert.
2 Normative References .................................................................................................. 2
3 Permissible dimension deviations................................................................................... 2
4 Material properties ...................................................................................................... 2
5 Surface ...................................................................................................................... 2
5.1 Casted surface .......................................................................................................... 2
5.2 Machined surfaces ..................................................................................................... 3
5.3 Ground coat / finish painting ....................................................................................... 4
6 Characterisation .......................................................................................................... 5
7 Acceptance ................................................................................................................. 6
8 Packing and transports ................................................................................................. 6

0 Validity

This HWN applies to the parent plant 

This HWN applies to all local productions 

This HWN applies to all suppliers 

1 General
1.1 Chronology of Amendments
Vers. Date Amendments
01 2017-09-06 Editorial amendment in footer
00 2017-04-18 Initial creation as HWN
- 2012-03-05 Initial creation as LV

1.2 Field of application

This HWN applies to all casted and machined parts.
It is valid together with the individual part drawing and orders.
In the event of discrepancies or where differing details are listed in individual order documents,
the following order of priority applies:
a. Order
b. Drawing
c. HWN

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1.3 Terms, definitions and abbreviations

HWN Hamm AG standard
LV Quality standard

2 Normative References
DIN EN ISO 8062 Geometrical product specifications (GPS) - Dimensional and geometrical
tolerances for moulded parts

3 Permissible dimension deviations

The tolerances of dimension alternatively the permissible dimension deviations are fixed in the
drawings.
For not limited dimensions look for general dimension deviations according DIN ISO 8062 CT11.

4 Material properties
See drawing specifications!

5 Surface
5.1 Casted surface
Parts must have a clean surface without any cracks. Warpins as bucklings and indentions which
are caused by slits, gates, vertical openings are cleanly to be grinded.
The surface of the parts is treated as well as there are adhering no foreign particles besides the
casted material. Normally this is well done by blasting.
Roughness of the parts is fixed by reference samples.
Repairing by welding of bad spots is not allowed.

Clean surface

Defects / Sizes of defects

Visual shrinkage hole at casted surface
Visual shrinkage hole in the material
opened by machining
Shrinkage hole at a thread
Rests of casting grit
Not allowed
Not allowed at sealing areas and inside areas of
casted boxes and flange bearing
At other areas max. 1mm, but no buildup.
Starting from the surface minimal 3 turns of the
thread without any shrinkage hole. A single hole
max. 3mm is allowed after this.
Not allowed inside of casted boxes

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Adherence burning-ins up to 2mm max. allowed

To wide shrinkage hole at the thread Rests of casting grit – formation of rust

Not allowed burning-ins / rests of casting grit

5.2 Machined surfaces

Roughness of machined areas in accordance of the drawing.

Defects / Sizes of defects

Ridge at the random of machined areas Not allowed
Chatter marks at sealing areas Not allowed
Incomplete machining and chatter marks at sealing areas around threads Not allowed

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Ridge at the random of machined areas Cleanly removed ridge

Not allowed chatter marks

Incomplete machining of sealing area

5.3 Ground coat / finish painting

Painted area has to be clean and uniform. In addition the surface has to be free of bubbles, dust
and mechanical injuries.
Ground coat and also finish painting mechanically have to adhere. The colour must be oil
resistant and also must not be injured or undercut by weather influence.

Defects / Sizes of defects

Not adhered ground coat / finish painting – Not allowed

even at partial areas
Not hardened ground coat / finish painting Not allowed
Agglomeration of painting in oil pockets Not allowed
Varnish run at casted surfaces Not allowed at visible surfaces
At other areas thickness max. 0,3mm, but
only if hardened

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Not adhered ground coat Rust at defective spot

Chipped agglomeration of painting on oil pocket

6 Characterisation
There has be done an identification mark at a suitable area – if there is a specification in the
drawing, this is binding.
Company identification, part number and lot number are to be moulded in each single part.

Example for molded sign

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Example for workmanship sign „C64/1“

„DM 078“

7 Acceptance
HAMM AG reserves the right to mutual acceptance between the salesperson and the purchaser in
the manufacturing plant / at an intermediary vendor and / or upon delivery.

8 Packing and transports

Parts are to send in suitable boxes (iron-barred or wooden boxes) or on suitable pallets. They are
to be fixed against sliding and damaging.
Machined parts also must be protected by plastic sheet against weather influences.

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