STANDARD ENGINEERING SPECIFICATION rowvo BD saan TES ae oa DESIGN INSTRUCTION H-154E ee FOR ISSUED] JAN1,00 PIPING ARRANGEMENT PAGE 1 OF 95 NOTE: This specification is valid for any specific project only when modified to comply with specific job requirements and accompanied by a cover sheet, if any. Paragraphs indicated by mark(*) are ‘specific job requirements. CONTENTS PAGE 1. GENERAL 1.4 Intents 7 1.2 Scope 7 1.3 Codes and standards 7 1.4 Units 7 1.5 _ Related engineering specifications and design instructions 7 1.5.1 Engineering Specifications 7 1.5.2 Design Instructions 7 2. PIPING BASICS 2.1 General 8 24.4 Piping route 8 2.4.2 Piping below ground level 9 2.1.8 Pipe tracks and pipe trenches 10 2.1.4 — Pipe space 10 2.1.5 Installation of valves 13 2.4.6 Drains and vents 16 24.7 — Piping 7 2.2 Accessibilty and maintainability 19 2.21 Access Requirements 19 2.2.2 Access for Platforms 21 2.2.3 Basis of accessibility 22 224 Base Height 23rowvo BD saran ‘Toro Excwerninc Con, ISSUED JAN.31,'00 225 23 24 STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT Maintainability Piping Flexibility Piping support 3, PIPING ADJACENT TO EQUIPMENT 3.4 344 84.2 31.3 814 32 3.21 322 3.2.3 3.24 33 334 3.3.2 3.3.3 334 34 3.4.1 3.4.2 35 36 3.6.4 3.62 3.63 37 374 Tower , Vessel Pi Piping Layout around tower Tower and vertical vessel Horizontal vessel Tank Heat exchanger piping General Piping around reboiler Piping around air cooler Piping around Alminium heat Exchanger Pump Piping General ‘Suction Piping Discharge Piping Auxiliary Piping for Pumps Piping around compressor Piping around centrifugal compressor Piping around reciprocating compressor Piping around turbine Instrumentation Piping arrangement ‘Scope of work & supply Typical arrangement Safety relief system piping General TES H-154E PAGE 2 OF 95 25 25 26 26 27 33 34 35 37 39 42 & 48 48 48 50 51 52 52 52 8oro DB sean ‘Toro Evowrmine Cone, JAN.31,00 372 3.73 374 375 4. uTl 4a 42 424 422 423 42.4 43 434 43.2 43.3 434 435 436 437 438 439 43.10 434 43.12 44 444 442 45 454 452 DESIGN INSTRUCTION FOR PIPING ARRANGEMENT Inlet piping of safety relief system Vent piping of open system Discharge piping of closed relief system ‘Support for safety relief system piping LITY PIPING Firefighting piping Cooling water piping UIG cooling water piping Cooling water AVG piping Piping arrangement around cooling water pump Cooling water network ‘Steam and condensate piping Steam piping (General) Steam condensate piping (General) Criteria for installation of steam drain Methods of draining Steam trap piping ‘Steam drain line Vent stack Desuperheater piping ‘Steam silencer piping Piping around high depressuring valve ‘Steam drum piping ‘Steam ejector piping Air piping General Instrument Air Heat Trace Piping General Heat Tracing System STANDARD ENGINEERING SPECIFICATION g 55 55 SsaRgBBRB a4 8888rowvo B sapan Toro Excworminc Cone, ISSUED STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR JAN.31,'00 PIPING ARRANGEMENT 46 Utility station 4.6.1 Hose station 4.6.2 Eye washer and shower station, 4.7 Sewer piping 4741 General 4.7.2 Piping systems 4.7.3 Dripfunnel 4.7.4 Cleanout 4.7.5 Sewer piping connected to catch basin or manhole for drainage system 5. RACK PIPING 51 General 5.2 Line location in pipe rack 5.3 Pipe spacing 5.4 Pipe rack width 55 Pipe rack height 5.6 Column spacing 5.7 Piping arrangement on pipe rack 5.8 Battery limit valve station PAGE 4 68 70 72 72 2 73 73 73 74 74 75 75 76 76 76 78 5.9 Pipe rack configuration (to be confirmed with civil design philosophy) 6, HIGH AND LOW TEMPERATURE PIPING 6.1 General requirements 6.2 Specific requirements 63 Cold spring 6.4 Checking of possible leakage at flanged joints 65 Means of increasing flexibility 6.6 Thermal displacement 8 78 79 79 3 OF 95STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION H-154E FOR 67 Other considerations: 79 6.8 — Valves in low temperature service 80 7. TANK YARD PIPING 7.41 General at 72 Dike 8t 7.3 Tank yard piping at 7.3.1 Piping outside dike a1 7.3.2 Piping inside dike 81 7.3.3. Tank piping 82 7.3.4 Pump piping 83 7.4 Drainage System 83 8, PIPING FOR FURNACE FACILITIES 81 General 84 82 Process Medium Piping 84 8.2.1 Feed Inlet Piping 4 822 — Transfer Line 84 8.23 — Decoking Line 4 83 Bumer Piping 85 83.1 General 85, 83.2 Fuel Gas / Pilot Gas Piping 85 83.3 Fuel Oil System 86 84 Auxiliary Piping 87 8.4.1 Snutfing Steam Piping 87 84.2 Soot Blower Piping 8 9, MECHANICAL DESIGN FUNCTION OF PIPING SYSTEM 9.1 Support of Piping ( Refer to para 2.4) 89 9.2 Flexibility of Piping ( Refer to para 2.3 ) 89STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR TES H-154E rome BD area ‘Toyo Exconmmnna Cour ISSUED | JAN.31,'00 PIPING ARRANGEMENT PAGE 6 OF 95 9.3 Vibration of Piping 89 9.4 Uneven Settlement 89 95 Earthquake 89 9.6 Wind 89 9.7 Water Hammer 89 9.8 Thermal Shock 90 9.9 Discharge Reactions 90 9.10 Karman Eddies 90 10. CIVIL LOADING DATA CONSIDERATION 10.1 Piping loads. 1 10.2 Thermal loads 1 10.8 Friction loads 1 104 Thrust Loads 1 10.5 Reaction loads on 10,6 Miscellaneous 92 41, CATHODIC PROTECTION 11.1 General 93 11.2 Location of transformer-rectifior 93 11.3 Installation of isolating joints 93 12, GROUNDING FOR STATIC ELECTRICITY PROTECTION 12.1 General 95 12.2 Grounding requirements 95ony 7) ror STANDARD ENGINEERING SPECIFICATION TES DESIGN INSTRUCTION H-154E Toyo Excmsreninc Corr, FOR ISSUED} JAN.31,'00 PIPING ARRANGEMENT PAGE 7 OF 95 1, GENERAL 1.1 Intents This instruction covers basic design requirements concerning process and utlty piping systems that are applied in the plant constructed by Toyo Engineering Corp. (hereinafter referred to as TEQ). 1.2 Scope (1) The extent of piping systems to which this instruction is to be applied, shall be as indicated on the applicable P&ID and UFD. However, piping systems, which are furnished as a regular part of proprietary or standardized equipment (or package unit), shall be in accordance with the equipment manufacturer's standards. (2) Instrument piping/tubing systems from the first fting or block valve on the piping systems are not covered by this instruction. (@) The requirements for inspections and tests of piping materials and other requirements for piping construction are not specified in this instruction. (4) Where applicable codes, client's requirement, engineering specifications etc. are in contradiction with this instruction, the formers shall govern. 1.3 Codes and standards 19 systems and piping materials shall be designed and manufactured in accordance with the applicable codes and standards specified on Job Instruction. 1.4 Units. Unless otherwise specified, SI units shall be applied, but nominal sizes of piping shall be in accordance with inch system (NPS). The units and numerical values given in { } in this, instruction are based on metric, Celsius and kilogram units (MKS) and are appended for reference. 1.5 Related engineering specifications and design instructions 4.5.1 Engineering Specifications H-100E — Engineering Specification for PLANT LAYOUT H-101E — Engineering Specification for PIPING DESIGN H-103E — Engineering Specification for PIPING MATERIALS H-107E Engineering Specification for STEAM TRACING PIPING H-109E Engineering Specification for PIPE SUPPORTS 1.5.2 Design Instructions H-151E _ BASIC ENGINEERING DATA FOR PIPING DESIGN H-153E DESIGN INSTRUCTION FOR EQUIPMENT MAINTENANCE H-155E DESIGN INSTRUCTION FOR PIPING SUPPORT H-156E DESIGN INSTRUCTION FOR PIPING FLEXIBILITY ANALYSIS H-157E DESIGN INSTRUCTION FOR STEAM TRACE PIPING H-158E DESIGN INSTRUCTION FOR STEAM JACKET PIPINGwD sow | THOME RONEER EGFOMONT gg ‘Toyo Enarverninc Corr. ete FOR JAN.31,700 PIPING ARRANGEMENT PAGE 8 OF 95 2 PIPING BASICS 2.1 General 2.4.4 Piping route (1) Piping shall be routed such that the optimum piping layout is achieved in terms of process requirements, ergonomics, operation, inspection and maintenance. Having considered these factores, the number of flanges, fitings, valves and welds shall be minimised. (2) A piping system shall be designed for the most severe conditions to which it may be subjected. The following may determine the design conditions: + Steaming-out pressure and temperature; + Surge pressure; + Pump shut-off pressure; + Static pressure; * Pressure drop; + Vacuum caused by cooling and possible condensing of trapped medium; (8) All 90 deg elbows shall be long radius. If impractical, the application of short radius elbows shall be clarified with TEC. (4) In situations where in-line equipment (e.g. control valves) with a higher ASME rating class than the run pipe is fitted, the connecting flanges shall have the same rating as the in-line equipment, (©) If piping system operating above 0 degC is connected to a system operated at 0 degC or below, the first 50 times of pipe diameter (with a maximum of 10 m) long part of the former shall be designed according to the specifications of the lower temperature system, (© Ina pipe rack the heaviest and/or the hottest pipes should be located at the sides of the pipe rack to provide space for expansion loops and to reduce the moments in the beams caused by the weight and thermal expansion of the pipes. (7) Elevation of pipes should be determined considering the height of shoe, cradle, saddle etc.. Refer to the following table. Insulation | Height of Thickness | shoe, Pipes (mm) cradle, Remarks saddle (mm) Fiecinsates 2 75 100 [Shoe and saddle not required for pipes with pe 8 ~ 125 | 150 personnel protection neuttion 130 — 175 180 — 225 | 250 |Coldinsulated | 25 — 50 50 pipe 55 — 100 oy 105 —150 185 - 200 | 200 Bare pipe = 100 [Shoe or saddle applied to cover with the local ress at resting point. (®)In process units where the layout requires that main unit pipe racks intersect, different elevations shall be established for lines running north-south and east-west. Pipe should change elevations where entering and leaving the pipeway and, where feasible, at each change of direction of the piping to avoid interference with the routing of future lines or additions to the pipeway. Changes in elevation should be made with 90 degree elbows and vertical legs 45 degree elbows should not be used if their use interferes with the future space.rome B span ‘Toro Evotnemne Con, STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR ISSUED | _JAN331,700 PIPING _ARRANGEMENT PAGE 9 OF (9) Piping shall be arranged to allow the removal of equipment without removing the block valve adjacent to the equipment and large quantities of associated equipment of piping. (10) Pockets shall be avoided in lines carrying caustic, acid, or materials that may congeal or freeze oF in ines containing solids that may settle out (especially in flare ines and in lines Where water accumulate and subsequently be flashed to steam when the unit is brought onstream). Pockets shall also be avoided in piping in which corrosive condensate may form. (11) Insulated lines passing through earth firewalls/dikes may be installed by either of the following methods; ‘+ Insulated with the appropriate insulation and covered with a moistureproof jacketing, such as stainless steel of glass reinforced plastic (GRP). If a pipe sleeve is not used, the stress analysis of the piping system shall be considered the earth dike as a fixed point in the system. * Insulated with the appropriate insulation and installed in a pipe sleeve with a seal having the appropriate fire rating (for example, Thunderline Link-Seal or stainless steel belows).. (12) Both Insulated and unisulated lines passing through concrete such as walls, decks, and paving shall be installed with insert pipes or sleeves. Both the insert pipe and the sleeve shall be coated for corrosion protection as well as penetrating pipe. Each end of the sleeve shall be sealed with a material having the appropriate fire rating (for example, Thunderiine Link-Seal, ;ean mortar mixture, or stainless steel bellows). (13) Austenitic stainless stee! piping shall be protected against zinc embrittlement which may result from molten zinc dripping from galvanised steel on a design condition (except fire condition). This may be done either by not locating the austenitic stainless steel piping underneath zino-containing items or by installing protective shields (for austenitic stainless steel piping which is insulated, the cladding is considered to be sufficient protection). (14) Piping design for oftical lines shall be confirmed and fixed at the early design stage. The execution procedure shall be confirmed with TEC at the job stage. 2.1.2 Piping below ground level (1) Main piping of cooling water, sewer and fire finghting pipings should be underground piping. It required, proper corrosion protection shall be applied to underground piping as per the engineering specification H-119 “Cathodic Protection for Underground Protection’. (2) Buried piping shall have a minimum cover of soil as shown below: * fire water pipes (main) 0.6 m + in areas inaccessible to heavy traffic 0.3 m + in areas accessible to heavy traffic and at road crossings, pipes of NPS 24 and smaller 0.6m pipes over NPS 24 09m pipes crossing beneath railways 4.0m iin areas where only night frost can be expecte cover down to below the frost level + in areas where daytime freezing can be expecte _cover down to below the frost level (8) Ifthe load on pipes crossing railways and roads is not covered for the allowable strength, the buried pipe shall be protected, e.g. by means of pipe sleeves or a culvert. (4) Insulated pipes should not be buried. If this is unavoidable, or if itis desired for life-cycle economic reasons, the insulation material shall be able to withstand the stresses caused by the thermal expansion of the pipe. Special attention shall be paid to avoid corrosion under the insulation and the system shall be designed so that inspection is possible or not needed. (6) For buried pipes operating at a temperature of 60 degC and below, there shall be a clear distance of at least 300 mm between the pipe and any electrical or instrument cables, (©) For buried pipes which have impressed current cathodic protection, there shall be a clear distance of at least 1 metre between the pipe and any parallel-running cables, to prevent stray-current corrosion of the steel wire armouring of those cables.STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT toro BD snean ‘Tovo Excinemninc Conr. TES H-154E ISSUED | _JAN.31,'00 PAGE 10 OF 2.1.3 Pipe tracks and pipe trenches (1) Piping outside process units (e.g. piping between process units and storage facilities) should be supported on sleepers, at ground level in pipe tracks or below ground level in pipe trenches. The choice between pipe tracks or pipe trenches is dictated by technical and economical considerations, e.g, the number of road or rail crossings, the ground water level and the length of the required trench. Pipe racks may be used if space at ground level is limited oF if the use of culverts or buried piping is uneconomical. (2) The distance between sleepers in pipe tracks and in pipe trenches shall be based on the maximum allowed free span of the majority of pipes. Smaller pipes requiring a shorter supporting distance shall be grouped together and be supported on additional supports. (@) The elevation of the sleepers shall be such that there is access for maintenance and for operation of valves, drains and instrumentation and that pipes and insulation will remain above the highest expected storm water levels. (4) Flanged connections shall not be installed in trenches, in order to prevent the accumulation of {gas and liquid vapours in the trenches unless otherwise required. (8) Concrete trenches in process units shall be adequately drained into a drainage system and shall be covered with grating for access and maintenance. 2.1.4 Pipe space (1) The distance between pipes shall be as per TABLE 2.1. To permit ready access for the removal and/or maintenance of pipings, a minimum side clearance of 25 mm shall be provided between pipings. Thermal movernents, thickness of insulation to be applied and the ‘maximum diameter of flanges shall be considered in determining location of pipings with side clearances. Space for connection of instrument pipingtubing to in-line instruments shall also be considered. Minimum side clearance between piping and structure shall be 50 mm. (2) Bottom elevation of the pipe running on sleeper shall be minimum 400 mm from the ground, @) Side clearance between paralle! pipings running in trenches, and clearance between piping and trench shall be as per FIG.2.1.4 (8) . Bottom elevation of the pipe runt shall be minimum 75 mm above the bottom of trench. When flange joints are provided in the piping, the clearance shall be minimum 150mm from the bottom or the wall of trench to the edge of flanges. |e R [lees | Distance to wall, for ‘temporary piping for clean out, etc.“ome G wpm) STANOARD ENGINEERING SPEGIIGATION | 7 Es roe D ven DESIGN INSTRUCTION Haea FOR Tasca aa PIPING _ARRANGEMENT Paar OF ‘TAN L a be sit Sine cece. nore TERT a Ta 1. Pip pacing in th Ta i cleo te fining cantons ee Reset er tet = a seers 3} Bigtecrbin 0S shad tpl ety ca a es attest 3 Sees 2 ae : State e = Set at eb 3 Seo z SS ate ee ae meal e , a0} ‘Soi] 555) _ 55] as} 70H} “us| 105] 2 [135] beet = ; Sse ehh i e i PSs oS a ee a ae a a so = a eee = aa a aoe Stat 2. mp Ts obi Bey ec ae = SL ter me se ete ta = a3 Sette ot st sae ater Steal a ent ee ae at st aS Sates ett Se ray 3 Se ee ae Bou 4. T-Ateald cce psinh ing este tn peed : aS al Eee aa Sta tesgear alta tee pe at a = ae a4 aS SSM cepa smo wa Eps a Ss a at aa a a a Satvieigae uae ae z 15 65, eo 508) S30, 4) 45| “ai “xis| 35] “bl evalu hee 3 at a3 23 : pn Tie ha 3 ta, A AP ng 7 ia ce Sex|—er)_58|—s)_s_n aa a oct soy. pops age te on er ae Seed ng 4{ 4 Sos sees 3 Eimer ee Saat a ‘ata Caer ee tadspansconppeevnne inp mae Pree te et et ete bet ee eee a ial" pan te ‘Spacing in Table A foe (10B- 6B) = 335, ‘Corrine Value for Table -A. Band vsisen ee ae : e ETE] nawoe a _ 20 20| 20| 20] ++ oe |e | oe [oer “oo ee 2 eee aac Shang Te 0-5 # Set Bs ai vate (PD = 88) =) 5 «s{ 20] 20| asl ao wl as] ™ a 75 Wat Ae ein EEE ein hi pl 6 5 el oft eet) Perera a Restore marae eT. Gta yay ple a cnaawe GH wm) STANDARD ENGIEEANG SPEGICATIN | 7 E rece @ sem DESIGN INSTRUCTION Boise on NeTF wees [Rae PIPING ARRANGEMENT [ae ao 8 ‘TABLE21.22) Table for Slant Pine Spacing Catective vale fo Tuble = D and Ky ua Arm coverage Fig 8.1.2(8)-b_ (9) Support Weight shall be informed to a vessel designer in case : ‘a. Over 300Kg/m2 weight is supported on platform, b. Heavy weight of internal, catalist, handling tools and instruments during maintenance ete will be put on platform.STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR JAN31,700 PIPING ARRANGEMENT roo BD sean ‘Toyo Encmsneninc Corr. ISSUED (10) Instrument installation a. Gauge glass + Level gauges shall not be installed to penetrate platforms. + Orientation around feed nozzle is as shown in the sketch below. ( Fig 3.1.2(10)-a) Lo Level instruments should be installed here, ® Deflector at the nozzle shall be required to the equipment design. Level instruments should be installed here. Fig 3.1.2(10)-2 b, Pressure Difference/CELL type pressure instrument + Piping from equipment nozzle to transmitter shall be shortest and sloped as the following sketch. (Fig 3.1.2(10)-b) Transmitter ia | se220mm a Slope (45deg) | Slope (48deg) Fig 3.1.2(10)-b_ PAGE 31 OF 95STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION ‘Toyo Excmxninc Corr. FOR [issued] 3aNn31,'00 | PIPING ARRANGEMENT PAGE 32 OF 95 (11) Access hole of skirt ‘Access hole should be faced to main access side (road side) in each area. Two or more access holes in one skirt shall be located symmetrically from the center of skirt. ( Fig. 3.1.2 am) One Two Three Access hole 7" i Access side Access side Access side -Fig3.1.2(11). (12) Name plate( Fig 3.1.2(12) ) a, Name plates shall be located at grade or operation platform and visible from road or manway and oriented at the same direction as much as possible, b. Name plate shall not be installed on parts which will be detached during maintenance. ¢. Installation height should be as shown in the sketch below. ( Fig. a), b) ) 4d. For horizontal vessel or heat exchanger, name plate should be placed on top, if impossible may be on side wall. (Fig. ¢), d) ) ok =I a A =I Ex.1500 (Mex. E1200) Reboiler b) standard (Li LEX. & 4)STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT row BD snean ‘Tove Recon Coa IssuED | _JAN.31,'00 8.1.3 Horizontal vessel (1) Nozzle orientation Outlet nozzles and instrument nozzles shall be located on opposite side to feed nozzles, PAGE 33 OF 95 Tt ay aquia out 3 L_» instrument Do not locate outlet nozzle here. Fig 1.3(1). (2) Platform a. Platforms should be provided on the top or side of horizontal vessols for operation, inspection of manholes or instruments b. Level gauge and level controller should be located on the same side for operation. Platform, This valve should be operated from ladder LG shall be read from ladder Maximum 300mm Fig 3.1.3(2),STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT ronvo BD saran ‘Toro Excimenna Cour JAN31,700 PAGE 34 OF 95 8.1.4 Tank (1) Type of ladders or stairs shall be selected as table 3.1.4(1) and table 3.1.4(2). Table 3.1.4(1) Height ‘Selection Lower than 6m Ladder with safety cage ‘6 m and higher Spiral stairs (2) Intermediate platforms should be provided at every 10m of height. p Intermediate j Platform Max. : 40m Cone Roof Dome Roof Spherical type type type Fig 3.1.42) (8) Platforms and handrails for tank roofs shall be minimized. (4) Nozzles for level gauges, sampling connections and other instruments shall be accessible from stairs or ladders.— ) or STANDARD ENGINEERING SPECIFICATION TES DESIGN INSTRUCTION H-154E Toxo Exenmeninc Corr, FOR ISSUED | JAN.3 PIPING ARRANGEMENT PAGE 35 OF 95 8.2 Heat exchanger piping 3.2.4 Genaral (1) Piping shall be arranged to avoid interference with removal space of channel cover, shell cover and tube bundle. Flanges for maintenance should be provided to lines if required. And temporary space for channel and shell cover shall be available. (2) Where practical, valves and blind flanges shall be directly installed to the nozzles. {@) The saddle at the front end side as shall be fixed as shown in Fig 8.2.1(3). When a nozzle displacement is too large considering thermal expansion of heat exchanger, the saddle at the rear end side could be fixed under TEC's approval. Heat exchanger {}_-—_# Sliding side Fig3.2.18) (4) For nozzles of heat exchangers, standard straight type nozzle shail be applied. If change of nozzle direction has large economical merits considering elevation of heat exchanger and structure for maintenance, or there is any restriction of elevation of heat exchanger, bend type nozzle could be used under TEC’s approval.( Fig.3.2.1(4) ) Fig 3.2.1(4) (6) Heat exchangers installed side by side For the heat exchangers installed side by side as shown in Fig.3.2.1(6), cooling pipings and valve-operation positions should be placed at the same side of the heat exchangers. The space between outside of vertical piping and heat exchanger shall be 600mm minimum.STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT PAGE 36 OF 95 roxvo QD sara ‘Tove Excnosmin Cone, ISSUED | JAN.31,00 Bins 00, re Heat exchanger (Amin, coo Jf (an Xo particular consideratio (1 For places requiring required for operation no access at normal f vont operation. (6) Heat exchangers operated in parallel Piping for two units operated in parallel shall be symmetrical as shown in Fig 8.2.1(6)STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR TES H-154E PIPING ARRANGEMENT (7) Heat exchangers on the independent structure Valves should be operated from platform. if there is any process requirement to avoid cavitation at downstream valve, the valve in outlet piping shall be installed at lower position as shown in Fig.3.2.1(7). ‘The necessity of valves for this consideration shall be clarified with TEC. Overhead Valve to be shifted for requirement of cavitfation prevention’ 3.2.2. Piping around reboiler (1) Piping shall be arranged so that nozzle force and moment caused by thermal reaction can be withstood by nozzle strength considering all operating cases such as normal operation, change-over, shutdown and start-up etc. If can not be withstood, teflon sliding plate or spring can be provided. To absord the thermal reaction with bellows is not permitted. (2) For leg elevation of reboiler, the position of legs shall be decided so that expansion length of vessel ALtis equal to that of reboiler ALr shown in Fig.3.2.2(2). Movement by thermal expansionfa @ STANDARD ENGINEERING SPECIFICATION roKYO. JAPAN DESIGN INSTRUCTION FOR ‘Toyo Excmverninc Cone. ISSUED] JAN.31,'00 PIPING ARRANGEMENT PAGE 38 OF 95 (8) When reboiler is required to be slidable considering the equipment nozzle strength and allowable piping stress, it shall be confirmed that reboiler can slide certainly. if reduction of fiction factor is required, sliding device shall be applied. Friction counterforces exerted by the reboiler on supporting structure shall be applied to design of structure. Dimension “x" for bolt hole length shown in Fig.3.2.2(8) shall be decided considering maximum displacement of reboiler. Reboiler Bolt holes to be slotted toward the diraction of sliding Bolt hole. : Crommnronntta iinet El sliding pad (if required), and liner. Fig.3.2.2(3) (4) For piping around reboiler, service fluid shall be circulated by thermosiphon. ‘Therefore, The piping arrangement shall be fixed with the consideration of this cirealation,STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT ISSUED | JAN.31,'00 PAGE 39 OF 95 (6) For removal of head cover and tube bundle, flanges shall be pr: 1d to the overhead piping of reboiler, and removal space shall be available as shown in Fig 3.2.2(5)a. C — J, Removal ~ Flanges locaton shall be decided ‘so that overall piping can be balanced without temporary support for maintenance. Reboiler with welded nozzle Fig3.2.2(5)a ‘To make it possible that one reboiler is under operation while the other is maintained, valves and flanges shall be provided at the adequate location as Fig.3.2.3(5)b for removal of reboiler's bottom cover. Position of valves. and flanges for maintenamae (© Considering that vertical reboiler installs into the structure, or head and bottom covers femoves out of structure for maintenance, structure shall be designed to be available adequate space for installation or maintenance. 3.2.3 Piping around air cooler (1) Air fin cooler should be located where a crane can access for maintenance and piping shall be arranged to avoid interference with air fin cooler maintenance space by crane. {2) Leg of Air fin Cooler and the column of structure should be installed the same position. (8) Access platforms to Inlet and outlet nozzles are required. (4) Flanges and valves in hydrocarbon service should be minimized beneath air fin cooler. (6) Inlet piping shall be arranged for uniform distribution of fluid flow. Inlet and outlet piping route shall be avoided the channeling as Fig 3.2.3(6).STANDARD ENGINEERING SPECIFICATION T DESIGN INSTRUCTION H FOR PIPING ARRANGEMENT PAGE 40 OF 95 = SERVICE - BRSE -Ges snes = Liquid service cris (Single flow) . a = Gas service - Condensing fluid service (Double flow) = Corrosive fluid service ® = (Two phase flow) so Fig.3.2.3(5) Manifold arrangement around air cooler {6) Inlet manifold position shall be avoided the channeling as Fig 3.2.3(6). - Gas service - Liquid service - Condensing fluid service - Two phase flow service Inlet manifold” - Gas service q - Liquid serviceSTANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT Toyo Enamvexninc Con. JAN.31,'00 PAGE 41 OF 95 ISSUED © O ~ Gas service - Liquid service Inlet manifold @ q ous a Inlet manifold purr Fig 3.2.3(6) () Piping route and support should be designed with passing the allowable stress of nozzle, The allowable force and moment shall comply with two times the value given in API 661 or allowable value from vendor. (8) For odd number pass ait fin cooler, manifold thermal expansion could be absorbed by sliding the tube bundle as shown in Fig 3.2.3(8). In this case the connecting piping between the manifold and the bundle shall be shortened so as to ensure movement of the bundle. It shall be confirmed on vendor drawings that this moverieut can be allowed in the clearance between bundle and flame. Expansion = Jon SE JTLT Ed sig cl we] oe | [ CLEARANCE CLEARANCE, 1 Fig 3.2.3(8) manifold thermal expansion could be absorbed by ing the tube bundle as shown in Fig 3.2.3(8) with the same way as for odd pass air fin ‘cooler. In this case, outlet piping should be provided with the adequate flexibility to the bundle movement,STANDARD ENGINEERING SPECIFICATION toro B snvan DESIGN INSTRUCTION ‘Toyo Excmsmxc Conr, FOR ISSUED | JAN.31,'00 PIPING ARRANGEMENT PAGE 42 OF 95 EE LS - > & | I ——~ pS siding! siiding Fig 3.2.3(9) (10) Support structure, where required for header or manifold, shall be planned on cooler or the piperack. Support structure and load shall be followed to vender or piperack design. 3.2.4 Piping around Alminium heat Exchanger (1) All nozzles, excluding those for instruments, should be placed at the rack side as shown in Fig3.2.4(1). Rack side Fig3.2.4(1) @) The direction of nozzle may be altered by provision of appropriate manifold within the box as shown in Fig 3.2.4(2) to reduce thermal stress and load of nozzles. { t Heat exchanger | atl ch Fe — Rack side Fig.2.4(2)STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT PAGE 43 OF 95 (8) Piping and its support shall be designed considering the allowable force and moment of nozzles. (4) Special bolts, nuts and gasket shall be applied at the connection to aluminium flange of equipment for reduction of nozzle load and electrical isolation. (6) When strainer is mounted in inlet line, the location shall be decided considering romoval ‘space for element. 3.3 Pump Piping 3.3.1 General (1) External force and moment acting on the pump nozzles shall not exceed the allowable values which are specified by API 610 or manufacturer's standards. @) Incase uneven settlement and/or water hammer will be expected around huge pump such as cooling water pump, pump foundation, suction pit and support foundation should be combined as common foundation as per Fig. 3.3.1(2). Support should be rigid so that excessive load by water hammer will not affect pump nozzle. \ A poe ‘Suction pit Compypn foundation TT Fig.3.3.1.2). (@) The first support from suction and discharge nozzle shall be adjustable against pump piping alignment. (4) Supports in the vicinity of suction and discharge nozzle shall be designed so as to facilitate dismantling of the piping and disassembiing of the pump. (6) In case of suction lifted from intake pit, pipe support should be designed on pit wall to prevent vibration of the suction pipe. (© Draining of pump suction and discharge piping should be accomplished through drain port of pump casing as much as possible. (7 Suction and discharge piping should be designed so that impellers can be removed without any piping spool dismantling, except the case that the arrangement is impractical due to the pump type. (8) Any piping should not be mounted above pumps to keep free space for maintenance. (@) Incase pumps are mounted on high foundations (800 mm and over from ground level), stages shall be provided for operation and maintenance. (10) Suction strainer shall be considered to ensure maintenance space. In case strainers are mounted at high elevation, maintenance platforms or steps shall be provided. (11) Typical piping arrangements around pump suction and discharge are depicted on “Standard Drawing for Pump Piping’.STANDARD ENGINEERING SPECIFICATION TEs row BD saran — — DESIGN INSTRUCTION H-154E FOR ISSUED | _JAN.31,'00 PIPING ARRANGEMENT PAGE 44 OF 95 3.8.2 Suction Piping (1) Suction piping shall be as short as possible to minimize pressure loss so as to ensure the NPSH-R of pump. (2) In case there are standby pumps, suction piping shall be designed taking account of thermal stress caused by difference in temperature due to pump operation conditions. (2) Suction piping shall be designed to avoid pocketing gas. Especially horizontal suction piping shall be checked so that vent/drain pockets will not be produced by thermal expansion of piping during operation as per Fig. 9.3.2 (3). Provide slope in advance to prevent air/drain pocketing by thermal expansion (©) Any reduction of size of suction line required shall be made near the pump nozzle with an ‘eccentric reducer positioned as per Fig. 3.3.2(6) ; a. Flat side on Top Reducing at horizontal runs and vertical runs approaching the nozzle from below. . Flat side on Top with drain valve Reducing at horizontal runs and vertical runs approaching the nozzle from above, (©) The straight pipe length from the last elbow to the suction nozzle shall be sufficient to ensure minimum turbulence at the pump suction, The minimum straight pipe length, which may include reducer, shall be as stated below. ‘This requirement shall be re-confirmed with TEC at the job execution stage.roo B saean ‘Toyo Excineninc Cone, ISSUED] JAN.31,00 ‘STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT PAGE 45 OF 95 ‘a. End suction pump / single suction type ( Fig 3.3.2 (6)-a) ‘The straight pipe length shall be at least 2 times of pipe diameter. In case a concentric reducer is installed between the pump flange and the elbow, straight pipe length is not required (concentric reducer is considered to be equivalent to 3 times of pipe diameter) b, Side suction pump and top suction pump / single suction type ( Fig 3.3.2 (6)-b ) The straight pipe length shall be at least 2 times of pipe diameter. In case a reducer is installed between the pump flange and the elbow, straight pipe length is not required (any type of reducer is considered to be equivalent to 3 times of pipe diameter). ©. Side suction pump / double suction type + Incase the elbow is in the horizontal plane( Fig 3.3.2 (6)-c) The straight pipe length shall be at least 5 times of pipe diameter. In case a reducer is installed between the pump flange and the elbow, straight pipe length shall be 2 times of pipe {any type of reducer is considered to be equivalent to 3 times of pipe diameter). A Pum) i In case the elbow is in the vertical plane ( Fig 3.3.2 (6)-d) The straight pipe length shall be at least 2 times of pipe diameter. In case a reducer is installed between the pump flange and the elbow, straight pipe length is not required (any type of reducer is concerned to be equivalent to 3 times of pipe diameter).roxo (D seay | STANDARD ENGINEERING SPECIFICATION o oan DESIGN INSTRUCTION ee FOR ISSUED | JAN.31,'00 PIPING ARRANGEMENT PAGE 46 OF 95 He ===- a0) Pum Fig3.3.2 (6-4 4d. Top suction pump / double suction type - In case the elbow is in the same plane as the pump shaft ( Fig 3.3.2 (6)-0) The straight pipe length shall be at least 5 times of pipe diameter. In case a reducer is installed between the pump flange and the elbow, straight pipe length shall be 2 times of pipe diameter (any type of reducer is considered to be equivalent to 3 times of pipe diameter). - In case the elbow is in a plane at right angles to pump shaft ( Fig 3.3.2 (6)-f) ‘The straight pipe length shall be at least 2 times of pipe diameter. In case a reducer is installed between the pump flange and the elbow, straight pipe length is not required (any type of reducer is concerned to be equivalent to 3 times of pipe diameter). (7) Permanent or temporary strainers shall be installed in all pump suction piping, as per P&ID. ‘The followings shall be taken into consideration to determine the strainer location. a. Accessibility to suction strainers shall be considered. b. Maintenance and cleaning space around suction strainers shall be provided. For T-type, Y- type or bucket type strainers, removing of the elements shall be carried out without any obstruction, ¢. In case a temporary strainer is required, suction piping shall be designed so that the strainers may be easily installed and removed without forcing to move the pipe, using a spool piece for com type strainers.‘STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT JAN.31,'00 PAGE 47 OF 95 4d. If itis a com type strainer, the corn shall point upstream. All strainers shall be located in the suction line between the pump and the block valve, and as close to the pump as possible but upstream of reducer. e. In avertical suction pipe, the Y-type strainer shall be installed pointing away from the pump. f. In a horizontal suction pipe, the Y-type strainer may be installed pointing at an angle of ‘maximum 60 deg from the vertical in order to improve access for cleaning, @ In case of pump operating with a suction if, the suction line should be sloped a millimeters per meter (1/100) upwards toward the pump as per Fig 3.3.2 (8). imum 10 Large gate valve, whose size is NPS 12 and over, in suction piping should be installed with ‘stem horizontal to avoid pocketing vapor or gas in the valve body. Recommended Slope Fig 33.2 (8) (®) In case intake structures such as an open channel, a sump pit or a tank are mounted in pump suction, the intake structure and the suction piping shall be designed to prevent air sucking caused by local vortices or column vortices into suction piping. Intake design shall be referred to ANSI / HI "American National Standard for Centrifugal Pumps’, unless otherwise specified by pump venders, 3.3.3 Discharge Piping (1) Breaking flanges should be installed, if required removing of pump casing. (2) Undue load on pump nozzles caused by thermal expansion of piping shall be adjusted. (@) In case discharge piping is buried, expansion bellows may be installed in order to absorb tuneven settlement between pump and discharge piping. Bellows should be installed as close to nozzle as possible. (4) Check valve shall be installed as close to the pump as possible. (©) In case quick-closing valve is mounted in discharge line of pumps which handles large volume of fluid, the necessity for shock-absorbing equipment or rigid support should be applied, (6) Anti-vibration methods such as rigid supports shall be taken into consideration on the following locations; + Minimum flow tines. + Balance lines. * Bypass lines around block and check valves. * Around orifice flow element. (7) A drain shall be provided between the block valve and cheok valve as per P&ID. (@ Pressure gauge in discharge line shall be visible from the operating position of discharge block valve and motor switch box.oy i) Sean STANDARD ENGINEERING SPECIFICATION TES DESIGN INSTRUCTION H-154E ‘Toyo Excnvxeninc Corr, FOR ISSUED | JAN.31,00 PIPING ARRANGEMENT PAGE 48 OF 95 3.3.4 Auniliary Piping for Pumps (1) Isolation valves should be installed on auxiliary piping near headers unless otherwise stated in PAID. (2) Where pump auxiliary piping nozzles are threaded connections, breaking flanges or unions shall be installed at nozzles for easy disassembling. {@) Base drain should be led to out of pump foundation as below, (4) For steam turbine driven pump, steam exhaust pipe should be provided for start up and the discharge nozzle shall be located to outside of the operation area. (6) In case lube oil skid is requited, lube oil line should be sloped a minimum 40 millimeters per ‘meter (1/25) unless otherwise specified by pump vender. 3.4 Piping around compressor 3.4.1 Piping around centrifugal compressor (1) Genarat ‘a. Piping arrangement around compressor shall be decided considering allowable force and moment on compressor nozzles and support location for piping alignment. The allowable force and moment shall be in accordance with API standard 617 unless vendor specifies their own figures. b. To avoid a fire hazards from leaked oil, oil lines shall not be routed in the vicinity of any steam of other high temperature lines, except crossing points. ©. Bellows should not be permitted. ifthe piping arrangement is impractical, or has large ‘economical demerit, bellows could be used under TEC’s approval. d. Valves shall be located considering operability for all operated cases such as normal operation, changeover and warm-up etc. e. Elevation of compressor shall be determind as the straight pipe length in suction line, restriction for oil piping system, accessibility under compressor and required turbine elevation if itis used for drive. 4. The platform level around compressor should be the same level as top of common bed to keep free access to compressor with oil and pressure lead piping under floor as shown Fig.3.4.1(1)-(@). Ifitis impractical due to small height of common bed specified by vendor, the platform level could be same level as bottom of common bed as shown Fig.3.4.1(1)-(b) Unless pipings above floor level do not prevent operation and maintenance work. ‘This consideration including auxiliary piping arrangement shall be confirmed with TEC and the vendor. Floor evelISSUED | JAN.31,'00 STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT TES H-154E (2) Main process piping a. Position of pressure instrument shall be on downstream of suction strainer. b. Position of thermowell shall be on upsteam of suction strainer. ©. If drain pocket can be produced, drain valve shall be provided at ease access location, 4, For suction line, in order to prevent a deflecting flow, straight pipe length connected to ‘compressor suction nozzle shall be minimum twice of pipe diameter from the last elbow, or six times from the last tee as shown in Fig.3.4.1(2)-a, unless vendor specifies their own. figures. If required, reducer shall be located before straight pipe and shall not be included in straight pipe length. D Min. 20 emndeD) ‘Compressor cae > 3 Compressor Suction Line Fig3.4.1(2)-a . Strainer shall be installed at a position close to the suction nozzle so as to provide an. easy access for maintenance. {In case a minimum flow bypass is provided and acoustic vibration may be caused by the pressure control valve, the downstream piping next to the valve shall be arranged with anchor and guide type support and 10 times of straight pipe length with smooth reducer as shown in Fig.3.4.1(2)-b. discharg suction uy PAGE 49 OF 95STANDARD ENGINEERING SPECIFICATION DESIGN INSTRUCTION FOR PIPING ARRANGEMENT ISSUED | _JAN.31,00 PAGE 50 OF (8) Piping around lube/seal oil unit ‘a. Piping for oil console unit shall be designed not to prevent access around the unit. b. Horizontal runs of oil line shall slope continuously at a slope of at least 40mm per meter (1/25), unless otherwise specified by vendor. ¢ The oil head tank shall be installed based on the height information by vendor. (4) Auxitixty piping a. Small bore utility piping shall be branch from top of main pipe to avoid plugging by scale or dust. b. Removable spool is required at the compressor nozzle connection of the lube cil, seal oil and control cil piping for cleaning. €. Vent line of oil system shall be free from pocket, and shall have configuration such that gas can be vented due to piping weight or thermal expansion. To avoid this, support span shall be shortened or slope shall be provided. 4. It shall be avoided to have exhaust from trap or other venting line in the compressor room. ‘Venting line for flammable gas to atmosphere shall also be lead to the safe location defined as para.3.7.3 . Floor of compressor room and platform installed above compressor foundation shall be separated, etc. shall be employed, so that any vibration of the compressor will not be transferred to the floor. 4. Platform which obstructs maintenance of piping such as large valves located below the floor shall be removable type. 3.4.2 Piping around reciprocating compressor (1) Genaral a. The allowable force and moments on compressor nozzles shall be in accordance with the value specified by vendor. , Suction and discharge headers shall be close to grade level to make possible installation of support avoiding resonation In case connected piping lateral rises to the top nozzle of a snabber,the line shall be designed to be supported. . The suction, interstage,and discharge lines including headers (except pressure relief valve piping) shall be supported not to any portion of the compressor structure. 4. Brace shall be provided at small bore pipe branch including drain, vent and pressure instrument to reduce vibration when necessary. fe. The requirement and procedure for the analysis of acoustic vibration shall be confirmed with TEC during job execution stage. (2) Main process piping ‘a. Suction line shall be routed as short as possible, b. Suction block valve and discharge block valve shall be located close each other to allow easy interchanging of operation. When necessary, operation platform shall be provided. ©. Strainer shall be located as close to the suction nozzle of compressor as possible, 4d, Piping thermal expansion shall be considered. (8) Piping around lube/seal oil unit As the design requirement, 3.4.1 (8) shall be referred. (4) Auxilicy piping AAs the design requirement, 3.4.1(4) shall be referred,