Professional Documents
Culture Documents
C ONTENTS
Joining Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Conduit Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Field Bending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Straight Section
Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Accessories
Spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
CD-0604
Cable Fault
Fiberglass conduit will not melt or weld the wire to the Not Melt/ Melt/
Weld Weld Weld
inside of the conduit under fault conditions as can Affected Fuse Fuse
happen with PVC, steel and aluminum conduit.
Corrosion Resistance
Fiberglass conduit has the broadest range of corrosion Wide
Limited Limited Poor Limited Limited
resistance of all of these conduit materials. See page Range
60 for further information.
Toxicity/Halogens
Fiberglass conduit does not release toxic halogens No Yes Yes No Yes No
(i.e. chlorine and bromine) when burning.
3
⁄4" 27 23 29 105 105 36
1" 30 34 43 153 153 53
11⁄4" 35 46 59 201 201 70
11⁄2" 38 55 99 246 246 86
Weight Comparison 2" 40 73 99 334 334 116
(lbs. per 100 ft., approx.) 21⁄2" 50 125 152 527 527 183
Fiberglass conduit offers the 59 164 212 690 690 239
lowest weight and is still very
3"
rigid. See support spacing on page 56. 31⁄2" 65 198 262 831 831 288
4" 78 234 310 982 982 340
5" 97 318 431 1344 1344 465
6" 117 412 592 1770 1770 612
8" 150 640 N/A N/A N/A N/A
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Coefficient of Friction
Using PVC Jacketed Cable
Fiberglass conduit offers one of the lowest coefficient .38 .90 .90 .55 .55 .25
of friction available today for conduit systems. It is
completely resistant to any of the current pulling
lubricants corrosive properties.
Coefficient of Thermal
Expansion (10-5 inch/inch/°F)
*The coefficient is .7 for the steel and 3.5 for the PVC 1.0 3.5 3.5 .7 3.5/.7* 3.5
layer. Because of the broad difference between the two
materials, adhesion is severely affected during
temperature contraction and expansion.
Distance Between
200 50 50 200 200 50
Expansion Joints (ft)
Resistance to Rodents
and Fire Ants Excellent Poor Poor Excellent Excellent Excellent
Fiberglass conduit is extremely resistant to attack from
rodents as well as to the aggressive chemicals
secreted from fire ants.
Field Handling
Due to its light weight, ease of cutting and integral Excellent Good Good Very Poor Very Poor Poor
bell, fiberglass conduit is very easy to install.
Memory
Fiberglass conduit will retain its original shape after Yes No No No No No
impact or compression.
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Interference Joint
The interference joint system consists of an integral bell and spigot.
The spigot end has a buttress type, male thread for easy installation.
The belled end contains the mating female threads. The tapered
buttress threads make it easy to join while giving it a high pull out
strength of 1,000 lbs. The joint is concrete tight but not water tight.
Straight Socket
The straight socket system consists of an integral bell and spigot where
the bell is bonded on. The spigot end easily slides into the belled end.
This joining system is intended for use with Champion Fiberglass
epoxy adhesive, see page 45.
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“Expansion fittings for rigid nonmetallic conduit shall be provided to compensate for thermal expansion and
contraction where the length change, in accordance with Tables 352.44(A) or (B), is expected to be 1⁄4 in. (6.36
mm) or greater in a straight run between securely mounted items such as boxes, cabinets, elbows, or other
conduit terminations.”
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Dimensions, color, physical, mechanical and electrical criteria are otherwise similar between above ground and
below ground conduit. Note that conduit marked for above ground use, can also be used for below ground.
Please note that Iron Pipe Size (IPS) type of fiberglass conduit can easily be used with standard pipe
clamps. Due to the smaller outside diameter of tubular (ID) type of fiberglass conduit, standard pipe clamps
cannot be used with this type of conduit. Furthermore, IPS Type of conduit has a larger inside diameter vs.
tubular (ID) type of conduit, allowing for more wire fill .
• Under Bridge
For proper selection of conduit, please refer to the deflection charts shown on page 56-59 in the Engineering
Section of this catalog. After determining the weight of the cable, and maximum allowable deflection (typically
not exceeding 5⁄8" (16mm)) use the deflection charts for selection of conduit type and support distance.
• Core Boring
Because of the possibility of high pressure caused by concrete, heavy wall conduit should be used for
4" - 6" diameter conduit. It is very important that the contractor/installer observes proper procedures when
pumping the concrete into the core. If excessive pressure is applied, even heavy wall conduit may fail.
Please contact Champion Fiberglass for any of the above situations.
Disclaimer:
* It is always the responsibility of the contractor/installer and or engineer to select the proper conduit for any situation. Champion Fiberglass is under no
circumstances responsible for selection of conduit. Above paragraphs are strictly suggestions only.
CD-0604
F IELD B ENDING
Fiberglass conduit is field bendable/workable in sizes 3⁄4" - 21⁄2" to a 90° angle with a 9" or larger radius. Bending
fiberglass conduit in the field should be done when offsets are required and factory bends are not on site. It is
not recommended that the installer purchase straight sections of conduit with the intent of doing all of the bends
in the field. Field bending of fiberglass conduit is recommended only when absolutely necessary. The process
takes time to do right and should not be rushed in order to get the proper results. It is recommended that bends
be calculated in the take-off and ordered with the straight sections.
Field bending is governed by Article 352.24 in the 2002 NEC: Bends - How Made. Bends shall be made so that
the conduit will not be damaged and the internal diameter of the conduit will not be effectively reduced. Field
bends shall be made only with bending equipment identified for the purpose. The radius of the curve to the
centerline of such bends shall not be less than shown in Table 344.24, column “Other Bends.”
If field bending is required, the process is relatively simple. The conduit is heated in a standard PVC hot box.
The heating time ranges from approximately 20 seconds to 60 seconds depending on the temperature of the hot
box and the size of the conduit, see chart below.
After heating, place conduit in bending jig immediately and begin to bend. It is extremely important that a jig/form
is used to bend the conduit to avoid kinking. When installing field bent fiberglass conduit, it is best to install the
elbow or offset immediately and support it by using a conduit strap on both ends of the bend.
CD-0604
I.D. O.D.
-0.018 (0.4)
21⁄2 (64) 25A-SW-20-I 25C-SW-20-I Yes 2.875 (73) +0.028 (0.7) 2.740 (69) .070 (2) 20 ft (6.1m) .46 (0.68)
-0.018 (0.4)
3 (76) 30A-SW-20-I 30C-SW-20-I Yes 3.500 (89) +0.028 (0.7) 3.360 (85) .070 (2) 20 ft (6.1m) .60 (0.89)
-0.018 (0.4)
4 (102) 40A-SW-20-I 40C-SW-20-I Yes 4.460 (113) +0.028 (0.7) 4.320 (110) .070 (2) 20 ft (6.1m) .72 (1.07)
-0.018 (0.4)
5 (127) 50A-SW-20-I 50C-SW-20-I -- 5.520 (140) +0.028 (0.7) 5.380 (137) .070 (2) 20 ft (6.1m) .90 (1.34)
-0.018 (0.4)
6 (152) 60A-SW-20-I 60C-SW-20-I -- 6.520 (166) +0.028 (0.7) 6.380 (162) .070 (2) 20 ft (6.1m) 1.00 (1.49)
-0.018 (0.4)
8** (203) 80A-SW-20-S 80C-SW-20-S -- 8.592 (218) +0.028 (0.7) 8.400 (213) .096 (2) 20 ft (6.1m) 2.02 (3.01)
-0.018 (0.4)
* Actual wall thickness is that required to meet the performance requirements for specifications. Other wall thicknesses are available by special request.
** Straight Socket Joint .
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I.D. O.D.
* Actual wall thickness is that required to meet the performance requirements for specifications. Other wall thicknesses are available by special request.
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I.D. O.D.
2 (51) 20A-SW-20-G 20C-SW-20-G Yes 2.375 (60) +0.028 (0.7) 2.235 (57) .070 (2) 20 ft (6.1m) 0.38 (0.57)
-0.018 (0.4)
3 (76) 30A-SW-20-G 30C-SW-20-G Yes 3.500 (89) +0.028 (0.7) 3.360 (85) .070 (2) 20 ft (6.1m) 0.60 (0.90)
-0.018 (0.4)
4 (102) 40A-SW-20-G 40C-SW-20-G Yes 4.460 (113) +0.028 (0.7) 4.320 (110) .070 (2) 20 ft (6.1m) 0.72 (1.07)
-0.018 (0.4)
5 (127) 50A-SW-20-G 50C-SW-20-G -- 5.520 (140) +0.028 (0.7) 5.380 (137) .070 (2) 20 ft (6.1m) 0.90 (1.34)
-0.018 (0.4)
6 (152) 60A-SW-20-G 60C-SW-20-G -- 6.520 (166) +0.028 (0.7) 6.380 (162) .070 (2) 20 ft (6.1m) 1.00 (1.49)
-0.018 (0.4)
* Actual wall thickness is that required to meet the performance requirements for specifications. Other wall thicknesses are available by special request.
** Straight Socket Joint .
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I.D. O.D.
CD-0604
I.D. O.D.
Nominal Item No. Outside Diameter Min. Inside Nominal Wall Weight
Size Belowground Aboveground Average Tolerance Diameter Thickness* (T) Length (L) lbs/ft kg/m
3
⁄4 (19) 07A-XW-10S-S 07C-XW-10S-S 1.41 (36) +0.056 (1.4) 0.910 (23) .25 (6) 9.5 ft (2.9m) .61 (.28)
-0.036 (0.9)
1 (25) 10A-XW-10S-S 10C-XW-10S-S 1.675 (43) +0.056 (1.4) 1.175 (30) .25 (6) 9.5 ft (2.9m) .68 (.31)
-0.036 (0.9)
11⁄4 (32) 12A-XW-10S-S 12C-XW-10S-S 2.02 (51) +0.056 (1.4) 1.520 (39) .25 (6) 9.5 ft (2.9m) .82 (.37)
-0.036 (0.9)
11⁄2 (38) 15A-XW-20-S 15C-XW-20-S 2.26 (57) +0.056 (1.4) 1.760 (45) .25 (6) 20 ft (6.1m) 1.18 (.53)
-0.036 (0.9)
2 (51) 20B-XW-20-S 20D-XW-20-S 2.50 (64) +0.056 (1.4) 2.000 (51) .25 (6) 20 ft (6.1m) 1.26 (1.88)
-0.036 (0.9)
3 (76) 30B-XW-20-S 30D-XW-20-S 3.50 (89) +0.056 (1.4) 3.000 (76) .25 (6) 20 ft (6.1m) 1.82 (2.71)
-0.036 (0.9)
4 (102) 40B-XW-20-S 40D-XW-20-S 4.50 (114) +0.056 (1.4) 4.000 (101) .25 (6) 20 ft (6.1m) 2.38 (3.54)
-0.036 (0.9)
5 (127) 50B-XW-20-S 50D-XW-20-S 5.50 (140) +0.056 (1.4) 5.000 (127) .25 (6) 20 ft (6.1m) 2.94 (4.38)
-0.036 (0.9)
6 (152) 60B-XW-20-S 60D-XW-20-S 6.50 (165) +0.056 (1.4) 6.000 (152) .25 (6) 20 ft (6.1m) 3.50 (5.21)
-0.036 (0.9)
8** (203) 80A-XW-20-S 80C-XW-20-S 8.90 (226) +0.056 (1.4) 8.400 (213) .25 (6) 20 ft (6.1m) 4.80 (7.14)
-0.036 (0.9)
10 (254) 100B-XW-20-S 100D-XW-20-S 10.50 (267) +0.056 (1.4) 10.00 (254) .25 (6) 20 ft (6.1m) 5.74 (8.54)
-0.036 (0.9)
12 (305) 120B-XW-20-S 120D-XW-20-S 12.50 (318) +0.056 (1.4) 12.00 (305) .25 (6) 20 ft (6.1m) 6.86 (10.21)
-0.036 (0.9)
* Actual wall thickness is that required to meet the performance requirements for specifications. Other wall thicknesses are available by special request.
**XW type conduit is also available with an inside diameter of 8.000 (203). Please contact our factory for further information.
CD-0604
F ITTINGS
Size Type Belowground Aboveground D L lbs kg
34
⁄ SW 07A-SW-30 07C-SW-30 1.06 (27) 3 (76) 0.08 (.04)
1 SW 10A-SW-30 10C-SW-30 1.32 (34) 3 (76) 0.08 (.04)
11⁄4 SW 12A-SW-30 12C-SW-30 1.67 (42) 3 (76) 0.15 (.07)
11⁄2 SW 15A-SW-30 15C-SW-30 1.91 (49) 3 (76) 0.15 (.07)
2 SW/HW 20A-SW-30 20C-SW-30 2.4 (61) 5 (127) 0.44 (.20)
L 3 SW/HW 30A-SW-30 30C-SW-30 3.52 (89) 5 (127) 0.64 (.29)
4 SW 40A-SW-30 40C-SW-30 4.47 (114) 5 (127) 0.93 (.42)
4 HW 40A-HW-30 40C-HW-30 4.52 (115) 5 (127) 0.97 (.44)
5 SW 50A-SW-30 50C-SW-30 5.54 (141) 5 (127) 1.45 (.66)
5 MW 50A-MW-30 50C-MW-30 5.59 (142) 5 (127) 1.30 (.59)
5 HW 50A-HW-30 50C-HW-30 5.63 (143) 5 (127) 1.15 (.52)
D 6 SW 60A-SW-30 60C-SW-30 6.54 (166) 5 (127) 2.00 (.91)
6 MW 60A-MW-30 60C-MW-30 6.59 (167) 5 (127) 1.70 (.77)
6 HW 60A-HW-30 60C-HW-30 6.63 (168) 5 (127) 1.40 (.64)
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CD-0604
F ITTINGS
D Nominal IPS Item No. Weight
Size Type Belowground Aboveground D L L1 lbs kg
3
⁄4 SW 07A-SW-24 07C-SW-24 1.06 (27) 33⁄4 (95) 3
⁄4 0.10 (3.00)
1 SW 10A-SW-24 10C-SW-24 1.32 (34) 4 (102) 1 0.13 (3.00)
11⁄4 SW 12A-SW-24 12C-SW-24 1.67 (42) 41⁄4 (108) 11⁄4 0.18 (5.00)
11⁄2 SW 15A-SW-24 15C-SW-24 1.91 (49) 41⁄2 (114) 11⁄2 0.18 (5.00)
L1 2 SW/HW 20A-SW-24 20C-SW-24 2.40 (61) 7 (178) 2 0.60 (15.00)
3 SW/HW 30A-SW-24 30C-SW-24 3.52 (89) 7 (178) 2 0.80 (20.00)
4 SW 40A-SW-24 40C-SW-24 4.47 (114) 7 (178) 2 1.20 (30.00)
Special Adapter for 4
5
HW
SW
40A-HW-24
50A-SW-24
40C-HW-24
50C-SW-24
4.52
5.54
(115)
(141)
7
7
(178)
(178)
2
2
1.30
1.90
(33.00)
(48.00)
PVC Coated Fittings 5
5
MW
HW
50A-MW-24
50A-HW-24
50C-MW-24
50C-HW-24
5.59
5.63
(142)
(143)
7
7
(178)
(178)
2
2
1.70
1.50
(43.00)
(38.00)
6 SW 60A-SW-24 60C-SW-24 6.54 (166) 7 (178) 2 2.60 (66.00)
(Male Terminal Adapter) 6 MW 60A-MW-24 60C-MW-24 6.59 (167) 7 (178) 2 2.20 (56.00)
6 HW 60A-HW-24 60C-HW-24 6.63 (168) 7 (178) 2 1.80 (46.00)
This terminal adapter has tapered
threads and a straight shoulder so it
can fit under the PVC sleeve of a PVC
coated steel fitting.
D
Nominal ID Item No. Weight
Size Type Belowground Aboveground D L lbs kg
2 SW/HW 20B-SW-32 20D-SW-32 2.16 (55) 5 (127) 0.75 (0.34)
21⁄2 SW/HW 25B-SW-32 25D-SW-32 2.66 (55) 5 (127) 1.00 (0.45)
3 SW/HW 30B-SW-32 30D-SW-32 3.16 (80) 5 (127) 1.08 (0.49)
31⁄2 SW/HW 35B-SW-32 35D-SW-32 3.66 (93) 5 (127) 1.18 (0.54)
Female Terminal Adapter 4
4
SW
HW
40B-SW-32
40B-HW-32
40D-SW-32
40D-HW-32
4.16
4.20
(106)
(107)
5
5
(127)
(127)
1.25
1.08
(0.57)
(0.49)
41⁄2 SW 45B-SW-32 45D-SW-32 4.66 (118) 5 (127) 1.50 (0.68)
This adapter is generally used for joining 41⁄2 HW 45B-HW-32 45D-HW-32 4.70 (119) 5 (127) 1.40 (0.64)
5 SW 50B-SW-32 50D-SW-32 5.16 (131) 5 (127) 1.90 (0.86)
fiberglass conduit with galvanized rigid 5 MW 50B-MW-32 50D-MW-32 5.20 (132) 5 (127) 1.75 (0.80)
steel (GRS) conduit. It has the same 5 HW 50B-HW-32 50D-HW-32 5.24 (133) 5 (127) 1.65 (0.75)
6 SW 60B-SW-32 60D-SW-32 6.16 (156) 5 (127) 2.13 (0.97)
threads as GRS conduit and can easily 6 MW 60B-MW-32 60D-MW-32 6.20 (157) 5 (127) 2.00 (0.91)
be attached to GRS conduit. 6 HW 60B-HW-32 60D-HW-32 6.24 (158) 5 (127) 1.83 (0.83)
CD-0604
CD-0604
F ITTINGS
Size Type Belowground Aboveground D L lbs kg
3
⁄4 SW 07A-SW-42-G 07C-SW-42-G 1.06 (27) 8 (203) 0.06 (0.03)
1 SW 10A-SW-42-G 10C-SW-42-G 1.32 (34) 8 (203) 0.08 (0.04)
11⁄4 SW 12A-SW-42-G 12C-SW-42-G 1.67 (42) 8 (203) 0.10 (0.05)
11⁄2 SW 15A-SW-42-G 15C-SW-42-G 1.91 (49) 8 (203) 0.11 (0.05)
2 SW/HW 20A-SW-42-G 20C-SW-42-G 2.40 (61) 8 (203) 0.70 (0.32)
3 SW/HW 30A-SW-42-G 30C-SW-42-G 3.52 (89) 8 (203) 0.95 (0.43)
L 4 SW 40A-SW-42-G 40C-SW-42-G 4.47 (114) 8 (203) 1.30 (0.59)
4 HW 40A-HW-42-G 40C-HW-42-G 4.52 (115) 8 (203) 1.40 (0.64)
5 SW 50A-SW-42-G 50C-SW-42-G 5.54 (141) 8 (203) 1.60 (0.73)
5 MW 50A-MW-42-G 50C-MW-42-G 5.59 (142) 8 (203) 1.80 (0.82)
5 HW 50A-HW-42-G 50C-HW-42-G 5.63 (143) 8 (203) 1.90 (0.86)
6 SW 60A-SW-42-G 60C-SW-42-G 6.54 (166) 8 (203) 2.00 (0.91)
D 6 MW 60A-MW-42-G 60C-MW-42-G 6.59 (167) 8 (203) 2.10 (0.95)
6 HW 60A-HW-42-G 60C-HW-42-G 6.63 (168) 8 (203) 2.40 (1.09)
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CD-0604
F ITTINGS
Size Type Belowground Aboveground D L lbs kg
3
⁄4 SW/HW 07A-SW-44-G 07C-SW-44-G 1.06 (27) 8 (203) 0.07 (0.03)
1 SW/HW 10A-SW-44-G 10C-SW-44-G 1.32 (34) 8 (203) 0.09 (0.04)
11⁄4 SW/HW 12A-SW-44-G 12C-SW-44-G 1.67 (42) 8 (203) 0.11 (0.05)
11⁄2 SW/HW 15A-HW-44-G 15C-HW-44-G 1.91 (49) 8 (203) 0.13 (0.06)
2 SW/HW 20A-SW-44-G 20C-SW-44-G 2.40 (61) 8 (203) 0.72 (0.33)
3 SW/HW 30A-SW-44-G 30C-SW-44-G 3.52 (89) 8 (203) 0.99 (0.45)
5° 4 SW 40A-SW-44-G 40C-SW-44-G 4.47 (114) 8 (203) 1.35 (0.61)
D 4 HW 40A-HW-44-G 40C-HW-44-G 4.52 (115) 8 (203) 1.45 (0.66)
5 SW 50A-SW-44-G 50C-SW-44-G 5.54 (141) 8 (203) 1.65 (0.75)
5 MW 50A-MW-44-G 50C-MW-44-G 5.59 (142) 8 (203) 1.85 (0.84)
5 HW 50A-HW-44-G 50C-HW-44-G 5.63 (143) 8 (203) 1.95 (0.89)
6 SW 60A-SW-44-G 60C-SW-44-G 6.54 (166) 8 (203) 2.05 (0.93)
L 6 MW 60A-MW-44-G 60C-MW-44-G 6.59 (167) 8 (203) 2.15 (0.98)
6 HW 60A-HW-44-G 60C-HW-44-G 6.63 (168) 8 (203) 2.45 (1.11)
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CD-0604
F ITTINGS
Size Type Belowground Aboveground A B L - Min L - Max lbs kg
3
L ⁄4 SW/HW 07A-SW-37 07C-SW-37 1.20 (30) 12 (305) 18 (457) 26 (660) 0.49 (0.22)
1 SW/HW 10A-SW-37 10C-SW-37 1.46 (37) 12 (305) 18 (457) 26 (660) 0.55 (0.25)
11⁄4 SW/HW 12A-SW-37 12C-SW-37 1.81 (46) 12 (305) 18 (457) 26 (660) 0.66 (0.30)
11⁄2 SW/HW 15A-SW-37 15C-SW-37 2.04 (52) 12 (305) 18 (457) 26 (660) 0.76 (0.35)
A A
2 SW/HW 20A-SW-37 20C-SW-37 2.54 (65) 12 (305) 18 (457) 26 (660) 1.09 (0.50)
3 SW/HW 30A-SW-37 30C-SW-37 3.66 (93) 12 (305) 18 (457) 26 (660) 1.73 (0.79)
4 SW 40A-SW-37 40C-SW-37 4.64 (117) 12 (305) 18 (457) 26 (660) 2.07 (0.94)
B 4 HW 40A-HW-37 40C-HW-37 4.69 (119) 12 (305) 18 (457) 26 (660) 2.79 (1.27)
5 SW 50A-SW-37 50C-SW-37 5.68 (144) 12 (305) 18 (457) 26 (660) 2.59 (1.18)
5 MW 50A-MW-37 50C-MW-37 5.79 (147) 12 (305) 18 (457) 26 (660) 3.45 (1.57)
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w/O-Ring 5
6
HW
SW
50A-HW-39
60A-SW-39
50C-HW-39
60C-SW-39
5.85
6.68
(149)
(170)
17
17
(432)
(432)
29
29
(737)
(737)
45
45
(1143)
(1143)
6.44
4.95
(2.92)
(2.25)
6 MW 60A-MW-39 60C-MW-39 6.79 (172) 17 (432) 29 (737) 45 (1143) 7.03 (3.19)
6 HW 60A-HW-39 60C-HW-39 6.85 (174) 17 (432) 29 (737) 45 (1143) 8.07 (3.66)
Double expansion joint is sometimes
referred to as back-to-back expansion joint. Nominal ID Item No. Weight
Size Type Belowground Aboveground A B L - Min L - Max lbs kg
2 SW/HW 20B-SW-39 20D-SW-39 2.30 (58) 17 (432) 29 (737) 45 (1143) 1.68 (0.76)
Installation of Expansion Joints: 21⁄2 SW/HW 25B-SW-39 25D-SW-39 2.80 (71) 17 (432) 29 (737) 45 (1143) 2.08 (0.94)
3 SW/HW 30B-SW-39 30D-SW-39 3.30 (84) 17 (432) 29 (737) 45 (1143) 2.38 (1.08)
• When the duct is shorter than 50 ft., 31⁄2 SW/HW 35B-SW-39 35D-SW-39 3.80 (96) 17 (432) 29 (737) 45 (1143) 2.97 (1.35)
4 SW 40B-SW-39 40D-SW-39 4.30 (109) 17 (432) 29 (737) 45 (1143) 3.42 (1.55)
no Expansion Joint needed 4 HW 40B-HW-39 40D-HW-39 4.39 (111) 17 (432) 29 (737) 45 (1143) 4.55 (2.07)
• When the duct is between 50 ft. up 41⁄2 SW 45B-SW-39 40D-SW-39 4.80 (122) 17 (432) 29 (737) 45 (1143) 3.71 (1.68)
41⁄2 HW 45B-HW-39 45D-HW-39 4.89 (124) 17 (432) 29 (737) 45 (1143) 5.15 (2.34)
to 200 ft., install one Expansion 5 SW 50B-SW-39 50D-SW-39 5.30 (135) 17 (432) 29 (737) 45 (1143) 4.21 (1.91)
5 MW 50B-MW-39 50D-MW-39 5.39 (137) 17 (432) 29 (737) 45 (1143) 5.59 (2.54)
Joint at the mid point 5 HW 50B-HW-39 50D-HW-39 5.42 (138) 17 (432) 29 (737) 45 (1143) 6.53 (2.97)
• If the duct is longer than 200 ft., 6 SW 60B-SW-39 60D-SW-39 6.30 (160) 17 (432) 29 (737) 45 (1143) 5.05 (2.29)
6 MW 60B-MW-39 60D-MW-39 6.39 (162) 17 (432) 29 (737) 45 (1143) 6.68 (3.03)
install one Expansion Joint every 6 HW 60B-HW-39 60D-HW-39 6.42 (163) 17 (432) 29 (737) 45 (1143) 7.82 (3.55)
CD-0604
F ITTINGS
Size Type Belowground Aboveground L M D1 D2 lbs kg
3
⁄4 SW 07A-SW-29 07C-SW-29 1.06 (27) 1.90 (48) 1.60 (41) 1.50 (38) 0.10 (0.05)
1 SW 10A-SW-29 10C-SW-29 1.32 (34) 2.20 (56) 1.60 (41) 1.80 (46) 0.10 (0.05)
11⁄4 SW 12A-SW-29 12C-SW-29 1.67 (42) 2.60 (66) 1.60 (41) 2.20 (56) 0.15 (0.07)
11⁄2 SW 15A-SW-29 15C-SW-29 1.91 (48) 2.80 (71) 1.60 (41) 2.40 (61) 0.20 (0.09)
2 SW/HW 20A-SW-29 20C-SW-29 3.00 (76) 2.94 (75) 2.40 (61) 2.54 (65) 0.40 (0.18)
3 SW/HW 30A-SW-29 30C-SW-29 3.00 (76) 4.06 (103) 3.52 (89) 3.66 (93) 0.45 (0.20)
L 4 SW 40A-SW-29 40C-SW-29 3.00 (76) 5.01 (127) 4.47 (114) 4.61 (117) 0.80 (0.36)
4 HW 40A-HW-29 40C-HW-29 3.00 (76) 5.09 (129) 4.52 (115) 4.69 (119) 0.85 (0.38)
5 SW 50A-SW-29 50C-SW-29 3.00 (76) 6.08 (154) 5.54 (141) 5.68 (144) 0.90 (0.41)
5 MW 50A-MW-29 50C-MW-29 3.00 (76) 6.19 (157) 5.59 (142) 5.79 (147) 0.95 (0.43)
5 HW 50A-HW-29 50C-HW-29 3.00 (76) 6.25 (159) 5.63 (143) 5.85 (149) 1.00 (0.45)
M 6 SW 60A-SW-29 60C-SW-29 3.00 (76) 7.08 (180) 6.54 (166) 6.68 (170) 1.05 (0.48)
D1 D2 6 MW 60A-MW-29 60C-MW-29 3.00 (76) 7.19 (183) 6.59 (167) 6.79 (172) 1.10 (0.50)
6 HW 60A-HW-29 60C-HW-29 3.00 (76) 7.25 (184) 6.63 (168) 6.85 (174) 1.15 (0.52)
CD-0604
CD-0604
Offset Bend
When manufacturing offset bends, the vertical offset dimension,
H and the horizontal offset dimension, L, need to be specified.
H
Wobble Coupling
Wobble couplings are used for minor vertical and horizontal
offsets for above ground installations.
CD-0604
D
4 HW 40A-HW-45 40C-HW-45 4.52 (115) 26 (661) 3.60 (1.63)
5 SW 50A-SW-45 50C-SW-45 5.54 (141) 30 (762) 4.20 (1.91)
5 MW 50A-MW-45 50C-MW-45 5.59 (142) 30 (762) 5.50 (2.50)
5 HW 50A-HW-45 50C-HW-45 5.63 (143) 30 (762) 6.40 (2.91)
6 SW 60A-SW-45 60C-SW-45 6.54 (166) 36 (915) 6.00 (2.72)
°
6 MW 60A-MW-45 60C-MW-45 6.59 (167) 36 (915) 7.70 (3.50)
45 6 HW 60A-HW-45 60C-HW-45 6.63 (168) 36 (915) 8.10 (3.68)
D
Nominal ID Item No. Weight
Size Type Belowground Aboveground D L lbs kg
2 SW/HW 20B-SW-45 20D-SW-45 2.14 (53) 24 (609) 1.01 (0.46)
L 21⁄2 SW 25B-SW-45 25C-SW-45 2.64 (65) 24 (609) 1.20 (0.55)
3 SW/HW 30B-SW-45 30D-SW-45 3.14 (77) 36 (914) 1.72 (0.78)
31⁄2 SW 35B-SW-45 35D-SW-45 3.64 (89) 36 (914) 2.10 (0.95)
Y - Fitting 4
4
SW
HW
40B-SW-45
40B-HW-45
40D-SW-45
40D-HW-45
4.14
4.19
(102)
(103)
36
36
(914)
(914)
2.70
3.40
(1.23)
(1.54)
41⁄2 SW 45B-SW-45 45D-SW-45 4.64 (114) 36 (914) 3.30 (1.50)
41⁄2 HW 45B-HW-45 45D-HW-45 4.69 (115) 36 (914) 4.10 (1.86)
5 SW 50B-SW-45 50D-SW-45 5.14 (126) 48 (1,219) 3.90 (1.77)
5 MW 50B-MW-45 50D-MW-45 5.19 (127) 48 (1,219) 5.00 (2.27)
5 HW 50B-HW-45 50D-HW-45 5.22 (128) 48 (1,219) 5.90 (2.70)
6 SW 60B-SW-45 60D-SW-45 6.14 (151) 60 (1,524) 5.60 (2.54)
6 MW 60B-MW-45 60D-MW-45 6.19 (152) 60 (1,524) 7.20 (3.27)
6 HW 60B-HW-45 60D-HW-45 6.22 (153) 60 (1,524) 8.50 (3.86)
Y - Elbow 3
31⁄2
SW/HW
SW
30B-SW-46-P
35B-SW-46-P
30D-SW-46-P
35D-SW-46-P
3.14
3.64
(1.43)
(1.65)
36
36
(914)
(914)
36
36
(914)
(914)
2.10
2.60
(0.95)
(1.18)
4 SW 40B-SW-46-P 40D-SW-46-P 4.14 (1.88) 36 (914) 36 (914) 3.40 (1.54)
4 HW 40B-HW-46-P 40D-HW-46-P 4.19 (1.90) 36 (914) 36 (914) 4.20 (1.91)
41⁄2 SW 45B-SW-46-P 45D-SW-46-P 4.64 (2.11) 36 (914) 36 (914) 4.10 (1.86)
41⁄2 HW 45B-HW-46-P 45D-HW-46-P 4.69 (2.13) 36 (914) 36 (914) 5.10 (2.32)
5 SW 50B-SW-46-P 50D-SW-46-P 5.14 (2.33) 48 (1,219) 48 (1,219) 4.90 (2.23)
5 MW 50B-MW-46-P 50D-MW-46-P 5.19 (2.36) 48 (1,219) 48 (1,219) 6.20 (2.82)
5 HW 50B-HW-46-P 50D-HW-46-P 5.22 (2.37) 48 (1,219) 48 (1,219) 7.40 (3.36)
6 SW 60B-SW-46-P 60D-SW-46-P 6.14 (2.79) 60 (1,524) 60 (1,524) 7.00 (3.18)
6 MW 60B-MW-46-P 60D-MW-46-P 6.19 (2.81) 60 (1,524) 60 (1,524) 9.00 (4.09)
6 HW 60B-HW-46-P 60D-HW-46-P 6.22 (2.82) 60 (1,524) 60 (1,524) 10.60 (4.81)
CD-0604
E LBOWS
coupling to conduit
6" [152 mm] length
90°
Sweep Elbow
Elbows
Radii listed are available and larger radii can be supplied. Contact
45°
your local representative for more information. All bends are
supplied with plain ends. To enhance installation, bends can be
30°
supplied with one or two bonded on couplings. Please specify if
221/2°
such an arrangement is required.
111/4°
0°
Radius
O
Nominal ID Item No. O-Tangent R-Radius Weight
Size Type Belowground Aboveground M (min) (min) lbs kg
M 2 SW/HW 20B-SW-50-P 20D-SW-50-P 2.14 (54) 6 (152) 12 (304) 0.40 (0.18)
21⁄2 SW/HW 25B-SW-50-P 25D-SW-50-P 2.64 (67) 6 (152) 12 (304) 0.49 (0.22)
CD-0604
R
Nominal ID Item No. O-Tangent R-Radius Weight
Size Type Belowground Aboveground M (min) (min) lbs kg
2 SW 20B-SW-52-P 20D-SW-52-P 2.14 (54) 6 (152) 36 (914) 0.54 (0.25)
O 21⁄2 SW 25B-SW-52-P 25D-SW-52-P 2.64 (67) 6 (152) 36 (914) 0.67 (0.30)
3 SW 30B-SW-52-P 30D-SW-52-P 3.14 (80) 6 (152) 36 (914) 0.76 (0.35)
31⁄2 SW 35B-SW-52-P 35D-SW-52-P 3.64 (92) 6 (152) 36 (914) 0.95 (0.43)
M 4 SW 40B-SW-52-P 40D-SW-52-P 4.14 (105) 6 (152) 36 (914) 1.09 (0.50)
4 HW 40B-HW-52-P 40D-HW-52-P 4.19 (106) 6 (152) 36 (914) 1.46 (0.66)
41⁄2 SW 45B-SW-52-P 45D-SW-52-P 4.64 (117) 6 (152) 36 (914) 1.19 (0.54)
111⁄4° x 36" 41⁄2 HW 45B-HW-52-P 45D-HW-52-P 4.69 (118) 6 (152) 36 (914) 1.65 (0.75)
CD-0604
111⁄4° x 48"
111⁄4° x 60" 4
4
SW
HW
40B-SW-54-P
40B-HW-54-P
40D-SW-54-P
40D-HW-54-P
4.14
4.19
(105)
(106)
6
6
(152)
(152)
60
60
(1,524)
(1,524)
1.38
1.84
(0.63)
(0.83)
41⁄2 SW 45B-SW-54-P 45D-SW-54-P 4.64 (117) 6 (152) 60 (1,524) 1.50 (0.68)
41⁄2 HW 45B-HW-54-P 45D-HW-54-P 4.69 (118) 6 (152) 60 (1,524) 2.08 (0.94)
5 SW 50B-SW-54-P 50D-SW-54-P 5.14 (131) 6 (152) 60 (1,524) 1.70 (0.77)
5 MW 50B-MW-54-P 50D-MW-54-P 5.19 (132) 6 (152) 60 (1,524) 2.26 (1.03)
5 HW 50B-HW-54-P 50D-HW-54-P 5.22 (132) 6 (152) 60 (1,524) 2.64 (1.20)
6 SW 60B-SW-54-P 60D-SW-54-P 6.14 (156) 6 (152) 60 (1,524) 2.04 (0.93)
6 MW 60B-MW-54-P 60D-MW-54-P 6.19 (157) 6 (152) 60 (1,524) 2.70 (1.23)
6 HW 60B-HW-54-P 60D-HW-54-P 6.22 (158) 6 (152) 60 (1,524) 3.16 (1.44)
111⁄4° x 84"
CD-0604
221⁄2° x 12"
CD-0604
221⁄2° x 36"
CD-0604
R
Nominal Item No. O-Tangent R-Radius Weight
Size Type Belowground Aboveground M (min) (min) lbs kg
2 XW 20B-XW-66-P 20D-XW-66-P 2.50 (65) 6 (152) 84 (2,134) 4.65 (2.11)
O 3 XW 30B-XW-66-P 30D-XW-66-P 3.50 (89) 6 (152) 84 (2,134) 6.71 (3.05)
4 XW 40B-XW-66-P 40D-XW-66-P 4.50 (114) 6 (152) 84 (2,134) 8.78 (3.99)
5 XW 50B-XW-66-P 50D-XW-66-P 5.50 (140) 6 (152) 84 (2,134) 10.84 (4.92)
M 6 XW 60B-XW-66-P 60D-XW-66-P 6.50 (165) 6 (152) 84 (2,134) 12.91 (5.86)
221⁄2° x 84"
30° x 12" 2 XW 20B-XW-70-P 20D-XW-70-P 2.50 (63) 6 (152) 12 (304) 2.00 (0.91)
CD-0604
M
Nominal Item No. O-Tangent R-Radius Weight
Size Type Belowground Aboveground M (min) (min) lbs kg
30° x 36" 2 XW 20B-XW-72-P 20D-XW-72-P 2.50 (65) 6 (152) 36 (914) 3.15 (1.43)
3 XW 30B-XW-72-P 30D-XW-72-P 3.50 (89) 6 (152) 36 (914) 4.55 (2.07)
4 XW 40B-XW-72-P 40D-XW-72-P 4.50 (114) 6 (152) 36 (914) 5.95 (2.70)
CD-0604
CD-0604
30° x 60"
O
30° x 84"
CD-0604
CD-0604
E LBOWS
Size Type Belowground Aboveground M (min) (min) lbs kg
3
⁄4 SW 07A-SW-84-P 07C-SW-84-P 1.05 (27) 6 (152) 60 (1,524) 0.85 (0.39)
1 SW 10A-SW-84-P 10C-SW-84-P 1.32 (33) 6 (152) 60 (1,524) 0.95 (0.43)
11⁄4 SW 12A-SW-84-P 12C-SW-84-P 1.66 (42) 6 (152) 60 (1,524) 1.15 (0.52)
11⁄2 SW 15A-SW-84-P 15C-SW-84-P 1.90 (48) 6 (152) 60 (1,524) 1.65 (0.75)
2 SW 20A-SW-84-P 20C-SW-84-P 2.37 (60) 6 (152) 60 (1,524) 1.90 (0.86)
21⁄2 SW 25A-SW-84-P 25C-SW-84-P 2.88 (73) 6 (152) 60 (1,524) 2.30 (1.04)
3 SW 30A-SW-84-P 30C-SW-84-P 3.50 (89) 6 (152) 60 (1,524) 3.00 (1.36)
4 SW 40A-SW-84-P 40C-SW-84-P 4.46 (113) 6 (152) 60 (1,524) 3.60 (1.63)
4 HW 40A-HW-84-P 40C-HW-84-P 4.51 (115) 6 (152) 60 (1,524) 4.85 (2.20)
O 5 SW 50A-SW-84-P 50C-SW-84-P 5.52 (140) 6 (152) 60 (1,524) 4.50 (2.04)
5 MW 50A-MW-84-P 50C-MW-84-P 5.57 (141) 6 (152) 60 (1,524) 6.00 (2.72)
5 HW 50A-HW-84-P 50C-HW-84-P 5.60 (142) 6 (152) 60 (1,524) 6.50 (2.95)
6 SW 60A-SW-84-P 60C-SW-84-P 6.52 (166) 6 (152) 60 (1,524) 5.00 (2.27)
6 MW 60A-MW-84-P 60C-MW-84-P 6.57 (167) 6 (152) 60 (1,524) 7.10 (3.22)
6 HW 60A-HW-84-P 60C-HW-84-P 6.60 (168) 6 (152) 60 (1,524) 8.15 (3.70)
R
Nominal ID Item No. O-Tangent R-Radius Weight
Size Type Belowground Aboveground M (min) (min) lbs kg
O 2 SW 20B-SW-84-P 20D-SW-84-P 2.14 (54) 6 (152) 60 (1,524) 1.70 (0.77)
21⁄2 SW 25B-SW-84-P 25D-SW-84-P 2.64 (67) 6 (152) 60 (1,524) 2.10 (0.95)
M
3 SW 30B-SW-84-P 30D-SW-84-P 3.14 (80) 6 (152) 60 (1,524) 2.40 (1.09)
31⁄2 SW 35B-SW-84-P 35D-SW-84-P 3.64 (92) 6 (152) 60 (1,524) 3.00 (1.36)
4 SW 40B-SW-84-P 40D-SW-84-P 4.14 (105) 6 (152) 60 (1,524) 3.45 (1.57)
4 HW 40B-HW-84-P 40D-HW-84-P 4.19 (106) 6 (152) 60 (1,524) 4.60 (2.09)
45° x 60" 41⁄2 SW 45B-SW-84-P 45D-SW-84-P 4.64 (117) 6 (152) 60 (1,524) 3.75 (1.70)
41⁄2 HW 45B-HW-84-P 45D-HW-84-P 4.69 (118) 6 (152) 60 (1,524) 5.20 (2.36)
5 SW 50B-SW-84-P 50D-SW-84-P 5.14 (131) 6 (152) 60 (1,524) 4.25 (1.93)
5 MW 50B-MW-84-P 50D-MW-84-P 5.19 (132) 6 (152) 60 (1,524) 5.65 (2.57)
5 HW 50B-HW-84-P 50D-HW-84-P 5.22 (132) 6 (152) 60 (1,524) 6.60 (3.00)
6 SW 60B-SW-84-P 60D-SW-84-P 6.14 (156) 6 (152) 60 (1,524) 5.10 (2.32)
6 MW 60B-MW-84-P 60D-MW-84-P 6.19 (157) 6 (152) 60 (1,524) 6.75 (3.07)
6 HW 60B-HW-84-P 60D-HW-84-P 6.22 (158) 6 (152) 60 (1,524) 7.90 (3.59)
45° x 84"
CD-0604
90° x 12"
O
Nominal IPS Item No. O-Tangent R-Radius Weight
Size Type Belowground Aboveground M (min.) (min.) lbs kg
3
⁄4 SW 07A-SW-91-P 07C-SW-91-P 1.05 (27) 6 (152) 24 (610) 0.71 (0.32)
1 SW 10A-SW-91-P 10C-SW-91-P 1.32 (33) 6 (152) 24 (610) 0.79 (0.36)
11⁄4 SW 12A-SW-91-P 12C-SW-91-P 1.66 (42) 6 (152) 24 (610) 0.96 (0.44)
11⁄2 SW 15A-SW-91-P 15C-SW-91-P 1.90 (48) 6 (152) 24 (610) 1.38 (0.63)
2 SW 20A-SW-91-P 20C-SW-91-P 2.37 (60) 6 (152) 24 (610) 1.58 (0.72)
21⁄2 SW 25A-SW-91-P 25C-SW-91-P 2.88 (73) 6 (152) 24 (610) 1.92 (0.87)
3 SW 30A-SW-91-P 30C-SW-91-P 3.50 (89) 6 (152) 24 (610) 2.50 (1.14)
R
Nominal ID Item No. O-Tangent R-Radius Weight
Size Type Belowground Aboveground M (min) (min) lbs kg
2 SW 20B-SW-91-P 20D-SW-91-P 2.14 (54) 6 (152) 24 (610) 1.42 (0.65)
O 21⁄2 SW 25B-SW-91-P 25D-SW-91-P 2.64 (67) 6 (152) 24 (610) 1.75 (0.80)
M
Nominal Item No. O-Tangent R-Radius Weight
Size Type Belowground Aboveground M (min) (min) lbs kg
2 XW 20B-XW-91-P 20D-XW-91-P 2.50 (65) 6 (152) 24 (607) 5.25 (2.38)
90° x 24" 3 XW 30B-XW-91-P 30D-XW-91-P 3.50 (89) 6 (152) 24 (607) 7.58 (3.44)
4 XW 40B-XW-91-P 40D-XW-91-P 4.50 (114) 6 (152) 24 (607) 9.92 (4.50)
CD-0604
E LBOWS
Size Type Belowground Aboveground M (min) (min) lbs kg
3
⁄4 SW 07A-SW-93-P 07C-SW-93-P 1.05 (27) 6 (152) 48 (1,219) 1.36 (0.62)
1 SW 10A-SW-93-P 10C-SW-93-P 1.32 (33) 6 (152) 48 (1,219) 1.52 (0.69)
11⁄4 SW 12A-SW-93-P 12C-SW-93-P 1.66 (42) 6 (152) 48 (1,219) 1.84 (0.84)
11⁄2 SW 15A-SW-93-P 15C-SW-93-P 1.90 (48) 6 (152) 48 (1,219) 2.64 (1.20)
2 SW 20A-SW-93-P 20C-SW-93-P 2.37 (60) 6 (152) 48 (1,219) 3.04 (1.38)
21⁄2 SW 25A-SW-93-P 25C-SW-93-P 2.88 (73) 6 (152) 48 (1,219) 3.68 (1.67)
3 SW 30A-SW-93-P 30C-SW-93-P 3.50 (89) 6 (152) 48 (1,219) 4.80 (2.18)
4 SW 40A-SW-93-P 40C-SW-93-P 4.46 (113) 6 (152) 48 (1,219) 5.76 (2.62)
4 HW 40A-HW-93-P 40C-HW-93-P 4.51 (114) 6 (152) 48 (1,219) 7.76 (3.52)
O 5 SW 50A-SW-93-P 50C-SW-93-P 5.52 (140) 6 (152) 48 (1,219) 7.20 (3.27)
5 MW 50A-MW-93-P 50C-MW-93-P 5.57 (141) 6 (152) 48 (1,219) 9.60 (4.36)
5 HW 50A-HW-93-P 50C-HW-93-P 5.60 (142) 6 (152) 48 (1,219) 10.40 (4.72)
6 SW 60A-SW-93-P 60C-SW-93-P 6.52 (166) 6 (152) 48 (1,219) 8.64 (3.92)
6 MW 60A-MW-93-P 60C-MW-93-P 6.57 (167) 6 (152) 48 (1,219) 11.52 (5.23)
6 HW 60A-HW-93-P 60C-HW-93-P 6.60 (168) 6 (152) 48 (1,219) 12.67 (5.75)
90° x 60"
CD-0604
90° x 60" 2
3
XW
XW
20B-XW-94-P
30B-XW-94-P
20D-XW-94-P
30D-XW-94-P
2.50
3.50
(65)
(89)
6
6
(152)
(152)
60
60
(1,524)
(1,524)
11.13
16.08
(5.05)
(7.30)
4 XW 40B-XW-94-P 40D-XW-94-P 4.50 (114) 6 (152) 60 (1,524) 21.02 (9.54)
5 XW 50B-XW-94-P 50D-XW-94-P 5.50 (140) 6 (152) 60 (1,524) 25.97 (11.79)
O
M
90° x 84"
• For different radii, degree and/or length for any elbows listed in this catalog, please contact your local sales
representative or the Champion Fiberglass office.
• For technical information regarding fittings and elbows for 8", 10", and 12" conduit, please contact your local
sales representative or the Champion Fiberglass office.
CD-0604
C ONDUIT B ODIES
All conduit bodies are manufactured by compression molding for ultimate strength. The conduit bodies are made
of vinylester resin with high glass content, flame retardant per UL 1684 and CSA-C22.2 No. 211.3-96 and
halogen free. Each conduit body is supplied with a high performance rubber gasket to provide a water tight seal
between the cover and conduit body. All hardware is stainless steel for ultimate corrosion protection.
W D
H
H1
Type C L
W D
H H2
H1
Type LB L
W D W1
H
H1
Type LL L
Nominal IPS Item No. L H W W1 H1 D Volume Weight
Size Type Aboveground inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) cu in cm 3 lbs kg
3⁄ 4 SW 07C-SW-LL 7.250 (184) 2.250 (57) 1.850 (47) 3.350 (85) 1.000 (25) 1.075 (27) 13.90 (228) 0.70 (0.32)
1 SW 10C-SW-LL 7.250 (184) 2.250 (57) 1.850 (47) 3.350 (85) 1.000 (25) 1.340 (34) 13.90 (228) 0.60 (0.27)
11⁄4 SW 12C-SW-LL 8.875 (225) 3.000 (76) 2.500 (64) 4.625 (117) 1.200 (30) 1.670 (42) 32.00 (524) 1.20 (0.54)
11⁄2 SW 15C-SW-LL 8.875 (225) 3.000 (76) 2.500 (64) 4.625 (117) 1.200 (30) 1.910 (49) 32.00 (524) 1.10 (0.50)
2 SW 20C-SW-LL 11.500 (292) 3.875 (98) 3.063 (78) 5.5625 (141) 1.800 (46) 2.400 (61) 70.75 (1160) 2.50 (1.13)
CD-0604
H
H1
Type LR L
Nominal IPS Item No. L H W W1 H1 D Volume Weight
Size Type Aboveground inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) cu in cm 3 lbs kgg
3
⁄4 SW 07C-SW-LR 7.250 (184) 2.250 (57) 1.850 (47) 3.350 (85) 1.000 (25) 1.075 (27) 13.90 (228) 0.70 (0.32)
1 SW 10C-SW-LR 7.250 (184) 2.250 (57) 1.850 (47) 3.350 (85) 1.000 (25) 1.340 (34) 13.90 (228) 0.60 (0.27)
11⁄4 SW 12C-SW-LR 8.875 (225) 3.000 (76) 2.500 (64) 4.625 (117) 1.200 (30) 1.670 (42) 32.00 (524) 1.20 (0.54)
11⁄2 SW 15C-SW-LR 8.875 (225) 3.000 (76) 2.500 (64) 4.625 (117) 1.200 (30) 1.910 (49) 32.00 (524) 1.10 (0.50)
2 SW 20C-SW-LR 11.500 (292) 3.875 (98) 3.063 (78) 5.5625 (141) 1.800 (46) 2.400 (61) 70.75 (1160) 2.50 (1.13)
W D W1
H
Type T H1
L
Nominal IPS Item No. L H W W1 H1 D Volume Weight
Size Type Aboveground inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) cu in cm 3 lbs kg
3⁄ 4 SW 07C-SW-T 8.250 (210) 2.250 (57) 1.850 (47) 3.300 (84) 1.000 (25) 1.075 (27) 13.90 (228) 0.80 (0.36)
1 SW 10C-SW-T 8.250 (210) 2.250 (57) 1.850 (47) 3.300 (84) 1.000 (25) 1.340 (34) 13.90 (228) 0.70 (0.32)
11⁄4 SW 12C-SW-T 10.625 (270) 3.000 (76) 2.500 (64) 4.500 (114) 1.200 (30) 1.670 (42) 32.00 (524) 1.40 (0.64)
11⁄2 SW 15C-SW-T 10.625 (270) 3.000 (76) 2.500 (64) 4.500 (114) 1.200 (30) 1.910 (49) 32.00 (524) 1.30 (0.59)
2 SW 20C-SW-T 13.500 (343) 3.875 (98) 3.063 (78) 5.5625 (141) 1.800 (46) 2.400 (61) 70.75 (1160) 2.80 (1.27)
W D
L
H H2
H1
Type TB
Nominal IPS Item No. L H W H1 H2 D Volume Weight
Size Type Aboveground inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) inch (mm) cu in cm 3 lbs kg
34
⁄ SW 07C-SW-TB 8.250 (210) 2.250 (57) 1.850 (47) 1.000 (25) 3.750 (95) 1.075 (27) 13.90 (228) 0.80 (0.36)
1 SW 10C-SW-TB 8.250 (210) 2.250 (57) 1.850 (47) 1.000 (25) 3.750 (95) 1.340 (34) 13.90 (228) 0.70 (0.32)
11⁄4 SW 12C-SW-TB 10.625 (270) 3.000 (76) 2.500 (64) 1.200 (30) 4.9375 (125) 1.670 (42) 32.00 (524) 1.40 (0.64)
11⁄2 SW 15C-SW-TB 10.625 (270) 3.000 (76) 2.500 (64) 1.200 (30) 4.9375 (125) 1.910 (49) 32.00 (524) 1.30 (0.59)
2 SW 20C-SW-TB 13.500 (343) 3.875 (98) 3.063 (78) 1.800 (46) 6.375 (162) 2.400 (61) 70.75 (1160) 2.80 (1.27)
W D W1
H
H1
Type X L
CD-0604
A CCESSORIES
(Epoxy Adhesive)
The CHAMPION MIX™ system is a two part adhesive, epoxy resin system, designed to permanently bond
fittings and joints of fiberglass reinforced epoxy pipe. It is also designed for use with pultruded polyester and
vinylester components. Each cartridge system contains resin, hardener, and one plastic static mixer. An
adhesive gun is required for applying the adhesive (ordered separately).
Under normal conditions, it takes approximately 1 hour for the adhesive to harden at its rated temperature.
Therefore, additional mixer tips (see below) might be required for an installation.
Note: Proper mixing can be visually ascertained when the epoxy mixture is evenly grey.
Adhesive
3
⁄4" 100 joints 11⁄2" 60 joints 3" 35 joints 5" 20 joints
1" 85 joints 2" 50 joints 31⁄2" 30 joints 6" 15 joints
11⁄4" 75 joints 21⁄2" 40 joints 4" 25 joints
CD-0604
The adhesive kit is offered for three different ambient curing temperatures:
• Item #CF-1070, for 70°F (21°C) ambient temperature (standard grade)
• Item# CF-1040, for 40°F (4°C) ambient temperature (special grade)
• Item# CF-1020, for 20°F (-7°C) ambient temperature (special grade)
Adhesive curing time is dependent on the ambient temperature. As a guideline, the CF-1070 adhesive is cured
at 75°F (29°C) in 1 hour. Contact Champion Fiberglass for curing information at extreme temperatures (high or
low). Champion Fiberglass adhesive can be used for bonding fiberglass and PVC together.
3
⁄4" 40 joints 11⁄2" 25 joints 3" 15 joints 5" 8 joints
1" 35 joints 2" 20 joints 31⁄2" 13 joints 6" 6 joints
11⁄4" 30 joints 21⁄2" 18 joints 4" 10 joints
Gasket Lubricant
To make assembly easier for Champion Fiberglass Gasket Joint, use gasket lubricant, product number CFG-920.
Split Duct
For making field repairs when the cable cannot be removed, Champion Fiberglass offers Split Duct conduit. For
ease of installation, the duct is split lengthwise in two halves. The duct is then joined by using thermoplastic H-
strips. Tie straps are applied every 2-3 feet for securing the duct. Champion Fiberglass also offers elbows and
fittings in split configuration. H-strips are ordered separately.
CD-0604
A CCESSORIES
Weight
Duct Size Item No. lbs/ft kgs/m
2 (51) BS-215 0.010 (.045)
3 (76) BS-315 0.014 (.064)
4 (107) BS-415 0.020 (.091)
5 (127) BS-515 0.028 (.127)
6 (152) BS-615 0.030 (.136)
2" Separation - Base Spacer
2 (51) BS-220 0.010 (.045)
3 (76) BS-320 0.016 (.073)
4 (107) BS-420 0.022 (.100)
5 (127) BS-520 0.027 (.123)
6 (152) BS-620 0.034 (.154)
Spacers
6 (152) IS-615 0.035 (.159
2" Separation - Intermediate Spacer
2 (51) IS-220 0.015 (.068)
3 (76) IS-320 0.018 (.082)
4 (107) IS-420 0.030 (.136)
5 (127) IS-520 0.038 (.173)
6 (152) IS-620 0.041 (.186)
Intermediate Spacers 3" Separation - Intermediate Spacer
2 (51) IS-230 0.016 (.073)
3 (76) IS-330 0.021 (.095)
4 (107) IS-430 0.036 (.163)
5 (127) IS-530 0.038 (.173)
6 (152) IS-630 0.040 (.182)
Cap-Lok
Weight
Duct Size Item No. Part No. lbs/ft kgs/m
2 (51) CL-20 94 0.04 (.018)
3 (76) CL-30 95 0.04 (.018)
4 (107) CL-40 96 0.05 (.023)
5 (127) CL-50 97 0.07 (.032)
6 (152) CL-60 98 0.07 (.032)
Cap-Lok
CD-0604
OS-S-15D
OS-S-11D
OS-S-15
OS-S-11
For rigid steel, PVC coated steel, PVC schedule 40 & 80 and
filament wound epoxy fiberglass conduit (IPS only). Made from a
special grade of glass reinforced vinylester resin. Standard fasteners
are non-metallic bolts and hex nuts. See page 49 in this catalog.
If stainless steel fasteners are preferred, add letter “S” to part nos. below.
Conduit Outside Dimension - inches (metric)
Part Pipe PVC Epoxy Fiberglass
Number Size Schedule 40 & 80 PVC Coated Steel Rigid Steel IPS Type*
1⁄ 2 (21) (23) (21)
OS-PC-1/2 0.840 0.920 0.840 - -
3
OS-PC-3/4 ⁄4 1.050 (27) 1.130 (29) 1.050 (27) 1.050 (27)
OS-PC-1 1 1.315 (33) 1.395 (35) 1.315 (33) 1.315 (33)
OS-PC-1.25 11⁄4 1.660 (42) 1.740 (44) 1.660 (42) 1.660 (42)
OS-PC-1.5 11⁄2 1.900 (48) 1.980 (50) 1.900 (48) 1.900 (48)
OS-PC-2 2 2.375 (60) 2.455 (62) 2.375 (60) 2.340 (59)
“Non-Metallic” OS-PC-2.5
OS-PC-3
21⁄2
3
2.875
3.500
(73)
(89)
2.955
3.580
(75)
(91)
2.875
3.500
(73)
(89)
2.875
3.450
(73)
(88)
OS-PC-3.5 31⁄2 4.000 (102) 4.080 (104) 4.000 (102) 4.000 (102)
Universal Pipe Clamps OS-PC-4 4 4.500 (114) 4.580 (116) 4.500 (114) 4.460 (113)
*Epoxy Fiberglass conduit, tubular dimensions (ID Type), does not fit into standard pipe
clamps. Please consult factory.
CD-0604
S UPPORT S YSTEM
recommended for temperatures ranging from -40˚F to +150˚F.
Dimensions Load Ratings
Part Pipe A B C D TL Max Rec Load Max Rec Torque
Number Nom Dia in (mm) in (mm) in (mm) in (mm) in (mm) lbs (kg) lbs (kg)
1
OS-UB-050 ⁄2 0.93 (24) 0.375 (10) 1.56 (40) 2.41 (61) 1.25 (32) 75 (34) 20 (2.3)
3
OS-UB-075 ⁄4 1.12 (28) 0.375 (10) 1.66 (42) 2.60 (66) 1.25 (32) 75 (34) 20 (2.3)
OS-UB-100 1 1.37 (35) 0.375 (10) 1.78 (45) 2.85 (72) 1.25 (32) 75 (34) 20 (2.3)
OS-UB-125 11⁄4 1.68 (43) 0.375 (10) 1.94 (49) 3.16 (80) 1.25 (32) 75 (34) 20 (2.3)
OS-UB-150 11⁄2 2.00 (51) 0.375 (10) 2.10 (53) 3.47 (88) 1.25 (32) 75 (34) 20 (2.3)
OS-UB-200 2 2.43 (62) 0.500 (13) 2.46 (62) 4.18 (106) 1.50 (38) 150 (68) 40 (4.5)
Non-Metallic OS-UB-250
OS-UB-300
21⁄2
3
2.93
3.56
(74)
(90)
0.500
0.500
(13)
(13)
2.71
3.03
(69)
(77)
4.68
5.31
(119)
(135)
1.50
1.50
(38)
(38)
150
150
(68)
(68)
40
40
(4.5)
(4.5)
31⁄2
U-Bolt OS-UB-350
OS-UB-400 4
4.06
4.56
(103)
(116)
0.500
0.500
(13)
(13)
3.28
3.53
(83)
(90)
5.81
6.31
(148)
(160)
1.50
1.50
(38)
(38)
150
150
(68)
(68)
40
40
(4.5)
(4.5)
specially developed to give optimum strength and chemical OS-BC-3/8 Single for 3⁄8 FRP Threaded Rod
OS-BC-1/2 Single for 1⁄2 FRP Threaded Rod
corrosion resistance. The systems are excellent for all OS-DC-3/8 Double for 3⁄8 FRP Threaded Rod
structural, mechanical and electrical applications where OS-DC-1/2 Double for 1⁄2 FRP Threaded Rod
components must be corrosion resistant. All nuts are hex
type and standard tools can be used for easy assembly.
Single
Supplied in 8 ft Double
(2.4m) lengths Part No. Size
OS-TR- 3/8 3
⁄8 - 16 UNC
1
OS-TR- 1/2 ⁄2 - 13 UNC
5
OS-TR- 5/8 ⁄8 - 11 UNC
3
OS-TR- 3/4 ⁄4 - 10 UNC
OS-TR-1 1 - 8 UNC
FRP Threaded Rods
Beam Clamps
CD-0604
Electrical Properties
• Volume Resistivity 3.8 x 1014 ohm-cm ASTM D 150
• Surface Resistivity 1.1 x 10 ohms 14
ASTM D 257
• Dielectric Constant 3.5 (at 103 cps) ASTM D 150
• Dissipation Factor 0.005 (at 103 cps) ASTM D 150
• Dielectric Strength 500 volts/mil. (19.7 kv/mm) ASTM D 149
CD-0604
E NGINEERING
• Water Absorption Less than 1% ASTM D 570
• Barcol Hardness 54 ± 2 ASTM D2583
• Flammability
Above Ground Conduit Conform to UL 1684 & CSA-C22.2 No. 211.3-96
Below Ground Conduit HB Rating UL 94
• Coefficient of Thermal Expansion 1.2 x 10-5 in/in/°F (2.2 10-5 m/m/°C) ASTM D 696
1.6
(133)
1.4
(117)
1.2
(Exp/Contr. (mm) per 100 m. Duct)
Exp/Contr. (inch) per 100 ft. Duct
(100)
1
(83)
0.8
(67)
0.6
(50)
0.4
(11)
0.2
(17)
0
0 10 20 30 40 50 60 70 80 90 100 110 120
(11) (22) (33) (44) (56) (67)
Heat Distortion
The minimum heat distortion temperature shall be 230°F (110°C) when tested at 264 psi in accordance with ASTM D 648.
Joint Pullout
A 12-inch length shall be cut from both the belled end and spigot end of a length of conduit. The two parts shall
be assembled in accordance with Champion's instructions. The assembly shall be tested in accordance with
ASTM D 2105 and shall meet the requirements of the table below.
CD-0604
Surface Finish
• Exterior Surface Normally less than 2,000 microinches (50.8 micron)
• Interior Surface Normally less than 125 microinches (3.2 micron)
Color
Standard color is black, using carbon black as pigment. Optional colors are gray, red, orange and blue.
Water Tightness
There should be no evidence of water leakage through the joint when tested in accordance to U.L. 1684 and
CSA-C22.2 No. 211.3-96. In order to achieve water tightness, use either of the following:
— Lubricant CFG-920 for Gasketed Joint
— Champion Mix™ Epoxy Adhesive Kit for Tight Lock Joint
Coefficient of Friction
The following data for static coefficient of friction is for dry conduit and non-lubricated cable at a temperature of 72° F (22° C).
Conduit Material
Epoxy
Cable Fiberglass PVC Steel Aluminum Concrete Polyethylene
Material Conduit Conduit Conduit Conduit Conduit Conduit
PVC .38 .90 .55 .25 .95 1.90
XLP .23 .90 .75 1.50 .75 2.00
(Cross-linked Polyethylene)
LDPE .25 .50 .50 .62 .60 1.70
(Polyethylene)
Neoprene .53 2.60 1.60 .26 1.35 3.30
Concentric Neutral .16
Tech (Armored) Cable .16 2.60 1.60 .26 1.35 3.30
CD-0604
E NGINEERING
The minimum impact resistance values for the conduit shall be as shown in the table below when tested in
accordance with ASTM D2444.
For high impact situations as For high impact, steel conduit X-wall conduit has the highest
well as during cold weather, will collapse and can pinch the impact value of all conduit
PVC can shatter and/or flatten. cable. This will make repair of materials available. If impacted,
damaged conduit more difficult. it will flex back close to its
original diameter. SW, MW and
HW will also flex back similarly
after impact.They will not shatter.
CD-0604
CD-0604
E NGINEERING
Maximum allowable percentage wire fill per Table 1, Chapter 9, National Electric Code 2002
IPS sizes
Percent of cross section of
conduit & tubing for conductors
No. of conductors
Internal Total 1 2 Over 2
Trade Diameter Area 53% fill 31% fill 40% fill
Size in (mm) sq in (sq mm) sq in (sq mm) sq in (sq mm) sq in (sq mm)
3
⁄4 (19) 0.910 (23) 0.650 (419) 0.345 (222) 0.202 (130) 0.260 (168)
1 (25) 1.175 (30) 1.084 (699) 0.574 (371) 0.336 (217) 0.434 (280)
11⁄4 (32) 1.520 (39) 1.814 (1170) 0.961 (620) 0.562 (363) 0.725 (468)
11⁄2 (38) 1.760 (45) 2.432 (1569) 1.289 (831) 0.754 (486) 0.973 (628)
2 (51) 2.235 (57) 3.921 (2530) 2.078 (1341) 1.216 (784) 1.569 (1012)
3 (76) 3.360 (85) 8.862 (5718) 4.697 (3030) 2.747 (1772) 3.545 (2287)
4 (102) 4.320 (110) 14.650 (9452) 7.764 (5009) 4.541 (2930) 5.860 (3781)
5 (127) 5.380 (137) 22.721 (14659) 12.042 (7769) 7.044 (4544) 9.089 (5864)
6 (152) 6.380 (162) 31.953 (20615) 16.935 (10926) 9.905 (6391) 12.781 (8246)
ID sizes
Percent of cross section of
conduit & tubing for conductors
No. of conductors
Internal Total 1 2 Over 2
Trade Diameter Area 53% fill 31% fill 40% fill
Size in (mm) sq in (sq mm) sq in (sq mm) sq in (sq mm) sq in (sq mm)
2 (51) 2.00 (51) 3.140 (2026) 1.664 (1074) 0.973 (328) 1.256 (810)
21⁄2 (64) 2.500 (64) 7.906 (3165) 2.600 (1678) 1.521 (981) 1.963 (1266)
3 (76) 3.000 (76) 7.065 (4558) 3.744 (2416) 2.190 (1413) 2.826 (1823)
31⁄2 (89) 3.500 (89) 9.616 (6204) 5.097 (3288) 2.981 (1923) 3.847 (2482)
4 (102) 4.00 (102) 12.560 (8103) 7.764 (5009) 3.894 (2512) 5.024 (3241)
5 (127) 5.000 (127) 19.625 (12661) 12.042 (7769) 6.084 (3925) 7.850 (5065)
6 (152) 6.000 (152) 28.260 (18232) 16.935 (10926) 8.761 (5652) 11.304 (7293)
CD-0604
It is recommended that midspan deflection never exceeds 5/8 inches (16 mm).
Below are easy graphs for determining support distance between hangers for various diameters and wall
thicknesses of conduit.
8 10
(2.4) (3)
9
7
Max Span Of Supports, ft (m)
(2.7)
3
⁄4" Diameter 1" Diameter
1/4" (6) Deflection 1/2" (13) Deflection 5/8" (16) Deflection 3/4" (19) Deflection 1" (25) Deflection
CD-0604
E NGINEERING
(3.3) (3.9 )
12
10
14 24
(4.2) (7.2)
13 22
(3.9) (6.6)
12 20
(3.6) (6)
11 18
(3.3) (5.4)
10 16
(3) (4.8)
9 14
(2.7) (4.2)
8 12
(2.4) (3.6)
7 10
(2.1) (3)
6 8
(1.8) (2.4)
5
(1.5) 20 18 16 14 12 10 8 6 4 2 20 18 16 14 12 10 8 6 4 2
(30) (27) (24) (21) (18) (15) (12) (9) (6) (3) (30) (27) (24) (21) (18) (15) (12) (9) (6) (3)
Weight Of Cable, lbs/ft (kg/m) Weight Of Cable, lbs/ft (kg/m)
20 40
(6) (12)
Max Span Of Supports, ft (m)
18
Weight Of Cable, lbs/ft (kg/m)
(5.4) 35
(10.5)
16
(4.8) 30
(9)
14
(4.2)
25
12 (7.5)
(3.6)
20
10 (6)
(3)
8 15
(2.4) (4.5)
6 10
(1.8) 20 18 16 14 12 10 8 6 4 2 (3)
20 18 16 14 12 10 8 6 4 2
(30) (27) (24) (21) (18) (15) (12) (9) (6) (3) (30) (27) (24) (21) (18) (15) (12) (9) (6) (3)
Weight Of Cable, lbs/ft (kg/m) Weight Of Cable, lbs/ft (kg/m)
1/4" (6) Deflection 1/2" (13) Deflection 5/8" (16) Deflection 3/4" (19) Deflection 1" (25) Deflection
CD-0604
28 35
(8.4) (10.5)
26
(7.8)
Max Span Of Supports, ft (m)
30 35
(9) (10.5)
28
(8.4)
Max Span Of Supports, ft (m)
26 30
(7.8) (9)
24
(7.2)
22 25
(6.6) (7.5)
20
(6)
18 20
(5.4) (6)
16
(4.8)
14 15
(4.2) (4.5)
12
(3.6)
10 10
(3) (3)
20 18 16 14 12 10 8 6 4 2 20 18 16 14 12 10 8 6 4 2
(30) (27) (24) (21) (18) (15) (12) (9) (6) (3) (30) (27) (24) (21) (18) (15) (12) (9) (6) (3)
Weight Of Cable, lbs/ft (kg/m) Weight Of Cable, lbs/ft (kg/m)
1/4" (6) Deflection 1/2" (13) Deflection 5/8" (16) Deflection 3/4" (19) Deflection 1" (25) Deflection
CD-0604
E NGINEERING
(12) (13.5)
30 35
(9) (10.5)
25 30
(7.5) (9)
20 25
(6) (7.5)
15 20
(4.5) (6)
10 15
(3) (4.5)
20 18 16 14 12 10 8 6 4 2 20 18 16 14 12 10 8 6
(30) (27) (24) (21) (18) (15) (12) (9) (6) (3) (30) (27) (24) (21) (18) (15) (12) (9)
Weight Of Cable, lbs/ft (kg/m) Weight Of Cable, lbs/ft (kg/m)
45 45
(13.5) (13.5)
40 40
(12) (12)
35
35 (10.5)
(10.5)
30
30 (9)
(9)
25
(7.5)
25
(7.5) 20
(6)
20
(6) 15
(4.5)
15 10
(4.5) (3)
20 18 16 14 12 10 8 6 4 2 20 18 16 14 12 10 8 6 4 2
(30) (27) (24) (21) (18) (15) (12) (9) (6) (3) (30) (27) (24) (21) (18) (15) (12) (9) (6) (3)
Weight Of Cable, lbs/ft (kg/m) Weight Of Cable, lbs/ft (kg/m)
60 45
(18) (13.5)
55
(16.5) 40
Max Span Of Supports, ft (m)
50 (12)
(15)
45 35
(13.5)
(10.5)
40
(12)
35 30
(10.5) (9)
30
(9) 25
25 (7.5)
(7.5)
20
(6) 20
(6)
15
(4.5)
10 15
(3) (4.5)
20 18 16 14 12 10 8 6 4 2 20 18 16 14 12 10 8 6
(30) (27) (24) (21) (18) (15) (12) (9) (6) (3) (30) (27) (24) (21) (18) (15) (12) (9)
Weight Of Cable, lbs/ft (kg/m) Weight Of Cable, lbs/ft (kg/m)
1/4" (6) Deflection 1/2" (13) Deflection 5/8" (16) Deflection 3/4" (19) Deflection 1" (25) Deflection
CD-0604
This information is provided solely as a guide since it is impossible to anticipate all individual site conditions. For
specific applications which are not covered in this guide, and may require screening tests to evaluate resin
system suitability, consultation with Champion Fiberglass, Inc. is recommended.
Chemical °F °C Chemical °F °C
Temperatures represent standard test conditions and are not minimums or maximums. Champion Duct™ products
may be acceptable at other temperatures for some chemicals, but should be tested to determine specific suitability.
The recommendations or suggestions contained in this table are made without guarantee or representation as
to results. We suggest that you evaluate these recommendations and suggestions in your own laboratory or
field trial prior to use.
CD-0604
C HAMPION H ANGERS
This is the most widely used type of hanger
for support under bridges. It is a trapeze
hanging system, using threaded rods that
are attached to the bridge. The horizontal
components are fiberglass flatbars, 2" wide
x 1⁄2" (52 mm x 13 mm) thick, and the A B
threaded rods are sleeved over using 1"
(25 mm) fiberglass pultruded pipe, in order
not to abrade the conduit.
Anchor Hanger
Wherever split anchor rings are used
D
around a hanger, this hanger needs to be C
braced and is often referred to as an anchor
hanger. It has the same construction as an
intermediate hanger, except that the center
horizontal crossmember is 2" (51 mm)
longer on each side. From this extended
crossmember, bracing members are
attached. The bracing can be an adjustable
brace or made from angle iron.
CD-0604
Abutment Abutment
100 ft 100 ft 100 ft 100 ft
= Expansion Joint = Anchor Point
Location of Supports
The actual location of supports are determined by Anchor Point
two factors,
1) What the National Electrical Code (NEC) allows. If more than one expansion joint is installed in a
conduit run, split anchor rings need to be installed
2) If not guided by NEC, see pages 56 - 59 in around the hanger that is closest to mid-way
this catalog for determination of support between each expansion joint.
distance. All of the graphs are shown for five
(5) different mid-span locations. After The hangers that have split anchor rings, need to
determining the total weight of the cable, the be braced as these hangers can be distorted,
support span distance is determined based (because of the bending forces from the conduit
on maximum allowable mid-span deflection. contracting and expanding as ambient
A rule of thumb is that the mid-span temperature varies). A hanger that is braced is
deflection should not exceed 5⁄8" (16 mm). most commonly referred to as an anchor hanger.
The bracing can be supplied either as a fixed
If PVC conduit or any other material is used, please
bracing using a 2"x2" angle iron or using
consult NEC and the manufacturers guidelines.
adjustable bracing.
Conduit Length Less Than 50 ft. (15 m) No Please inform Champion Fiberglass, Inc. which
Expansion Joint Needed type of bracing to be used at time of quotation.
CD-0604
C HAMPION H ANGERS
Intermediate Type
Number of Ducts Wide
1 2 3 4 5 6
Part No. Length No. Length No. Length No. Length No. Length No. Length
Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm)
A 2 6.50 (165) 2 10.00 (254) 2 13.50 (343) 2 17.00 (432) 2 20.50 (521) 2 24.00 (610)
B* 2 17.25 (438) 2 17.25 (438) 2 17.25 (438) 2 17.25 (438) 2 17.25 (438) 3 17.25 (438)
1 C 0 0.00 (0) 1 7.00 (178) 2 7.00 (178) 3 7.00 (178) 4 7.00 (178) 4 7.00 (178)
D 2 2.50 (64) 3 2.50 (64) 4 2.50 (64) 5 2.50 (64) 6 2.50 (64) 7 2.50 (64)
Weight, Lbs. 5.3 (2.4) 6.8 (3.1) 8.2 (3.7) 9.6 (4.3) 11.0 (5) 13.7 (6.2)
A 3 6.50 (165) 3 10.00 (254) 3 13.50 (343) 3 17.00 (432) 3 20.50 (521) 3 24.00 (610)
B* 2 20.25 (514) 2 20.25 (514) 2 20.25 (514) 2 20.25 (514) 2 20.25 (514) 3 20.25 (514)
No. of Ducts High
2 C 0 0.00 (0) 1 10.00 (254) 2 10.00 (254) 3 10.00 (254) 4 10.00 (254) 5 10.00 (254)
D 4 2.50 (64) 6 2.50 (64) 8 2.50 (64) 10 2.50 (64) 12 2.50 (64) 14 2.50 (64)
Weight, Lbs. 6.6 (3) 8.7 (4) 10.8 (4.9) 12.9 (5.9) 15.0 (6.8) 19.6 (8.9)
A 3 6.50 (165) 3 10.00 (254) 3 13.50 (343) 3 17.00 (432) 3 20.50 (521) 3 24.00 (610)
B* 2 22.75 (578) 2 22.75 (578) 2 22.75 (578) 2 22.75 (578) 2 22.75 (578) 3 22.75 (578)
3 C 0 0.00 (0) 1 12.50 (318) 2 12.50 (318) 3 12.50 (318) 4 12.50 (318) 5 12.50 (318)
D 6 2.50 (64) 9 2.50 (64) 12 2.50 (64) 15 2.50 (64) 18 2.50 (64) 21 2.50 (64)
Weight, Lbs. 7.4 (3.3) 9.8 (4.5) 12.3 (5.6) 14.8 (6.7) 17.2 (7.8) 22.5 (10.2)
A 4 6.50 (165) 4 10.00 (254) 4 13.50 (343) 4 17.00 (432) 4 20.50 (521) 4 24.00 (610)
B* 2 25.75 (654) 2 25.75 (654) 2 25.75 (654) 2 25.75 (654) 2 25.75 (654) 3 25.75 (654)
4 C 0 0.00 (0) 1 15.50 (394) 2 15.50 (394) 3 15.50 (394) 4 15.50 (394) 5 15.50 (394)
D 8 2.50 (64) 12 2.50 (64) 8 2.50 (64) 20 2.50 (64) 25 2.50 (64) 28 2.50 (64)
Weight, Lbs. 8.7 (3.9) 11.8 (5.4) 14.5 (6.6) 18.1 (8.2) 21.3 (9.7) 27.6 (12.5)
Intermediate Type
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
2 C 0 0.00 (0) 1 10.75 (273) 2 10.75 (273) 3 10.75 (273) 4 10.75 (273) 5 10.75 (273)
D 4 2.88 (73) 6 2.88 (73) 8 2.88 (73) 10 2.88 (73) 12 2.88 (73) 14 2.88 (73)
Weight, Lbs. 6.9 (3.1) 9.2 (4.2) 11.5 (5.2) 13.8 (6.3) 16.1 (7.3) 21.0 (9.5)
A 3 6.88 (175) 3 10.75 (273) 3 14.63 (371) 3 18.50 (470) 3 22.38 (568) 3 26.25 (667)
B* 2 23.88 (606) 2 23.88 (606) 2 23.88 (606) 2 23.88 (606) 2 23.88 (606) 3 23.88 (606)
3 C 0 0.00 (0) 1 13.63 (346) 2 13.63 (346) 3 13.63 (346) 4 13.63 (346) 5 13.63 (346)
D 6 2.88 (73) 9 2.88 (73) 12 2.88 (73) 15 2.88 (73) 18 2.88 (73) 21 2.88 (73)
Weight, Lbs. 7.8 (3.5) 10.5 (4.8) 13.2 (6) 15.9 (7.2) 18.6 (8.4) 24.3 (11)
A 4 6.88 (175) 4 10.75 (273) 4 14.63 (371) 4 18.50 (470) 4 22.38 (568) 4 26.25 (667)
B* 2 27.25 (692) 2 27.25 (692) 2 27.25 (692) 2 27.25 (692) 2 27.25 (692) 3 27.25 (692)
4 C 0 0.00 (0) 1 17.00 (432) 2 17.00 (432) 3 17.00 (432) 4 17.00 (432) 5 17.00 (432)
D 8 2.88 (73) 12 2.88 (73) 8 2.88 (73) 20 2.88 (73) 25 2.88 (73) 28 2.88 (73)
Weight, Lbs. 9.2 (4.2) 12.7 (5.8) 15.7 (7.1) 19.6 (8.9) 23.1 (10.5) 29.9 (13.6)
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
CD-0604
2 C 0 0.00 (0) 1 12.00 (305) 2 12.00 (305) 3 12.00 (305) 4 12.00 (305) 5 12.00 (305)
D 4 3.50 (89) 6 3.50 (89) 8 3.50 (89) 10 3.50 (89) 12 3.50 (89) 14 3.50 (89)
Weight, Lbs. 7.4 (3.4) 10.0 (4.6) 12.6 (5.7) 15.2 (6.9) 17.8 (8.1) 23.2 (10.5)
A 3 7.50 (191) 3 12.00 (305) 3 16.50 (419) 3 21.00 (533) 3 25.50 (648) 3 30.00 (762)
B* 2 25.75 (654) 2 25.75 (654) 2 25.75 (654) 2 25.75 (654) 2 25.75 (654) 3 25.75 (654)
3 C 0 0.00 (0) 1 15.50 (394) 2 15.50 (394) 3 15.50 (394) 4 15.50 (394) 5 15.50 (394)
D 6 3.50 (89) 9 3.50 (89) 12 3.50 (89) 15 3.50 (89) 18 3.50 (89) 21 3.50 (89)
Weight, Lbs. 8.5 (3.8) 11.6 (5.3) 14.7 (6.7) 17.8 (8.1) 20.9 (9.5) 27.2 (12.4)
A 4 7.50 (191) 4 12.00 (305) 4 16.50 (419) 4 21.00 (533) 4 25.50 (648) 4 30.00 (762)
B* 2 29.75 (756) 2 29.75 (756) 2 29.75 (756) 2 29.75 (756) 2 29.75 (756) 3 29.75 (756)
4 C 0 0.00 (0) 1 19.50 (495) 2 19.50 (495) 3 19.50 (495) 4 19.50 (495) 5 19.50 (495)
D 8 3.50 (89) 12 3.50 (89) 8 3.50 (89) 20 3.50 (89) 25 3.50 (89) 28 3.50 (89)
Weight, Lbs. 10.1 (4.6) 14.1 (6.4) 17.5 (8) 22.1 (10) 26.2 (11.9) 33.9 (15.4)
Intermediate Type
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
2 C 0 0.00 (0) 1 12.75 (324) 2 12.75 (324) 3 12.75 (324) 4 12.75 (324) 5 12.75 (324)
D 4 3.88 (98) 6 3.88 (98) 8 3.88 (98) 10 3.88 (98) 12 3.88 (98) 14 3.88 (98)
Weight, Lbs. 7.7 (3.5) 10.5 (4.8) 13.3 (6) 16.1 (7.3) 18.9 (8.6) 24.5 (11.1)
A 3 7.88 (200) 3 12.75 (324) 3 17.63 (448) 3 22.50 (572) 3 27.38 (695) 3 32.25 (819)
B* 2 26.88 (683) 2 26.88 (683) 2 26.88 (683) 2 26.88 (683) 2 26.88 (683) 3 26.88 (683)
3 C 0 0.00 (0) 1 16.63 (422) 2 16.63 (422) 3 16.63 (422) 4 16.63 (422) 5 16.63 (422)
D 6 3.88 (98) 9 3.88 (98) 12 3.88 (98) 15 3.88 (98) 18 3.88 (98) 21 3.88 (98)
Weight, Lbs. 8.9 (4) 12.2 (5.5) 15.6 (7.1) 18.9 (8.6) 22.3 (10.1) 29.0 (13.2)
A 4 7.88 (200) 4 12.75 (324) 4 17.63 (448) 4 22.50 (572) 4 27.38 (695) 4 32.25 (819)
B* 2 31.25 (794) 2 31.25 (794) 2 31.25 (794) 2 31.25 (794) 2 31.25 (794) 3 31.25 (794)
4 C 0 0.00 (0) 1 21.00 (533) 2 21.00 (533) 3 21.00 (533) 4 21.00 (533) 5 21.00 (533)
D 8 3.88 (98) 12 3.88 (98) 8 3.88 (98) 20 3.88 (98) 25 3.88 (98) 28 3.88 (98)
Weight, Lbs. 10.7 (4.8) 15.0 (6.8) 18.7 (8.5) 23.7 (10.7) 28.1 (12.7) 36.2 (16.4)
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
CD-0604
C HAMPION H ANGERS
Intermediate Type
Number of Ducts Wide
1 2 3 4 5 6
Part No. Length No. Length No. Length No. Length No. Length No. Length
Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm)
A 2 8.00 (203) 2 13.00 (330) 2 18.00 (457) 2 23.00 (584) 2 28.00 (711) 2 33.00 (838)
B* 2 18.75 (476) 2 18.75 (476) 2 18.75 (476) 2 18.75 (476) 2 18.75 (476) 3 18.75 (476)
1 C 0 0.00 (0) 1 8.50 (216) 2 8.50 (216) 3 8.50 (216) 4 8.50 (216) 4 8.50 (216)
D 2 4.00 (102) 3 4.00 (102) 4 4.00 (102) 5 4.00 (102) 6 4.00 (102) 7 4.00 (102)
Weight, Lbs. 6.0 (2.7) 7.8 (3.6) 9.7 (4.4) 11.5 (5.2) 13.4 (6.1) 16.5 (7.5)
A 3 8.00 (203) 3 13.00 (330) 3 18.00 (457) 3 23.00 (584) 3 28.00 (711) 3 33.00 (838)
B* 2 23.25 (591) 2 23.25 (591) 2 23.25 (591) 2 23.25 (591) 2 23.25 (591) 3 23.25 (591)
No. of Ducts High
2 C 0 0.00 (0) 1 13.00 (330) 2 13.00 (330) 3 13.00 (330) 4 13.00 (330) 5 13.00 (330)
D 4 4.00 (102) 6 4.00 (102) 8 4.00 (102) 10 4.00 (102) 12 4.00 (102) 14 4.00 (102)
Weight, Lbs. 7.8 (3.6) 10.7 (4.8) 13.5 (6.1) 16.4 (7.4) 19.2 (8.7) 25.0 (11.3)
A 3 8.00 (203) 3 13.00 (330) 3 18.00 (457) 3 23.00 (584) 3 28.00 (711) 3 33.00 (838)
B* 2 27.25 (692) 2 27.25 (692) 2 27.25 (692) 2 27.25 (692) 2 27.25 (692) 3 27.25 (692)
3 C 0 0.00 (0) 1 17.00 (432) 2 17.00 (432) 3 17.00 (432) 4 17.00 (432) 5 17.00 (432)
D 6 4.00 (102) 9 4.00 (102) 12 4.00 (102) 15 4.00 (102) 18 4.00 (102) 21 4.00 (102)
Weight, Lbs. 9.0 (4.1) 12.4 (5.6) 15.9 (7.2) 19.3 (8.8) 22.8 (10.3) 29.6 (13.4)
A 4 8.00 (203) 4 13.00 (330) 4 18.00 (457) 4 23.00 (584) 4 28.00 (711) 4 33.00 (838)
B* 2 31.75 (806) 2 31.75 (806) 2 31.75 (806) 2 31.75 (806) 2 31.75 (806) 3 31.75 (806)
4 C 0 0.00 (0) 1 21.50 (546) 2 21.50 (546) 3 21.50 (546) 4 21.50 (546) 5 21.50 (546)
D 8 4.00 (102) 12 4.00 (102) 8 4.00 (102) 20 4.00 (102) 25 4.00 (102) 28 4.00 (102)
Weight, Lbs. 10.9 (4.9) 15.3 (6.9) 19.0 (8.6) 24.2 (11) 28.7 (13) 37.0 (16.8)
Intermediate Type
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
2 C 0 0.00 (0) 1 14.00 (356) 2 14.00 (356) 3 14.00 (356) 4 14.00 (356) 5 14.00 (356)
D 4 4.50 (114) 6 4.50 (114) 8 4.50 (114) 10 4.50 (114) 12 4.50 (114) 14 4.50 (114)
Weight, Lbs. 8.2 (3.7) 11.3 (5.1) 14.4 (6.5) 17.5 (8) 20.6 (9.4) 26.8 (12.1)
A 3 8.50 (216) 3 14.00 (356) 3 19.50 (495) 3 25.00 (635) 3 30.50 (775) 3 36.00 (914)
B* 2 28.75 (730) 2 28.75 (730) 2 28.75 (730) 2 28.75 (730) 2 28.75 (730) 3 28.75 (730)
3 C 0 0.00 (0) 1 18.50 (470) 2 18.50 (470) 3 18.50 (470) 4 18.50 (470) 5 18.50 (470)
D 6 4.50 (114) 9 4.50 (114) 12 4.50 (114) 15 4.50 (114) 18 4.50 (114) 21 4.50 (114)
Weight, Lbs. 9.6 (4.3) 13.3 (6) 17.1 (7.7) 20.8 (9.5) 24.6 (11.2) 32.0 (14.5)
A 4 8.50 (216) 4 14.00 (356) 4 19.50 (495) 4 25.00 (635) 4 30.50 (775) 4 36.00 (914)
B* 2 33.75 (857) 2 33.75 (857) 2 33.75 (857) 2 33.75 (857) 2 33.75 (857) 3 33.75 (857)
4 C 0 0.00 (0) 1 23.50 (597) 2 23.50 (597) 3 23.50 (597) 4 23.50 (597) 5 23.50 (597)
D 8 4.50 (114) 12 4.50 (114) 8 4.50 (114) 20 4.50 (114) 25 4.50 (114) 28 4.50 (114)
Weight, Lbs. 11.6 (5.3) 16.5 (7.5) 20.6 (9.3) 26.2 (11.9) 31.2 (14.1) 40.2 (18.2)
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
CD-0604
2 C 0 0.00 (0) 1 14.75 (375) 2 14.75 (375) 3 14.75 (375) 4 14.75 (375) 5 14.75 (375)
D 4 4.88 (124) 6 4.88 (124) 8 4.88 (124) 10 4.88 (124) 12 4.88 (124) 14 4.88 (124)
Weight, Lbs. 8.5 (3.9) 11.8 (5.4) 15.1 (6.9) 18.4 (8.3) 21.7 (9.8) 28.1 (12.7)
A 3 8.88 (225) 3 14.75 (375) 3 20.63 (524) 3 26.50 (673) 3 32.38 (822) 3 38.25 (972)
B* 2 29.88 (759) 2 29.88 (759) 2 29.88 (759) 2 29.88 (759) 2 29.88 (759) 3 29.88 (759)
3 C 0 0.00 (0) 1 19.63 (498) 2 19.63 (498) 3 19.63 (498) 4 19.63 (498) 5 19.63 (498)
D 6 4.88 (124) 9 4.88 (124) 12 4.88 (124) 15 4.88 (124) 18 4.88 (124) 21 4.88 (124)
Weight, Lbs. 10.0 (4.5) 14.0 (6.3) 18.0 (8.2) 22.0 (10) 26.0 (11.8) 33.7 (15.3)
A 4 8.88 (225) 4 14.75 (375) 4 20.63 (524) 4 26.50 (673) 4 32.38 (822) 4 38.25 (972)
B* 2 35.25 (895) 2 35.25 (895) 2 35.25 (895) 2 35.25 (895) 2 35.25 (895) 3 35.25 (895)
4 C 0 0.00 (0) 1 25.00 (635) 2 25.00 (635) 3 25.00 (635) 4 25.00 (635) 5 25.00 (635)
D 8 4.88 (124) 12 4.88 (124) 8 4.88 (124) 20 4.88 (124) 25 4.88 (124) 28 4.88 (124)
Weight, Lbs. 12.1 (5.5) 17.3 (7.9) 21.7 (9.8) 27.7 (12.6) 33.0 (15) 42.5 (19.3)
Intermediate Type
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
2 C 0 0.00 (0) 1 15.00 (381) 2 15.00 (381) 3 15.00 (381) 4 15.00 (381) 5 15.00 (381)
D 4 5.00 (127) 6 5.00 (127) 8 5.00 (127) 10 5.00 (127) 12 5.00 (127 14 5.00 (127)
Weight, Lbs. 8.6 (3.9) 12.0 (5.4) 15.3 (7) 18.7 (8.5) 22.0 (10) 28.6 (13)
A 3 9.00 (229) 3 15.00 (381) 3 21.00 (533) 3 27.00 (686) 3 33.00 (838) 3 39.00 (991)
B* 2 30.25 (768) 2 30.25 (768) 2 30.25 (768) 2 30.25 (768) 2 30.25 (768) 3 30.25 (768)
3 C 0 0.00 (0) 1 20.00 (508) 2 20.00 (508) 3 20.00 (508) 4 20.00 (508) 5 20.00 (508)
D 6 5.00 (127) 9 5.00 (127) 12 5.00 (127) 15 5.00 (127) 18 5.00 (127) 21 5.00 (127)
Weight, Lbs. 10.1 (4.6) 14.2 (6.4) 18.3 (8.3) 22.4 (10.1) 26.4 (12) 34.3 (15.6)
A 4 9.00 (229) 4 15.00 (381) 4 21.00 (533) 4 27.00 (686) 4 33.00 (838) 4 39.00 (991)
B* 2 35.75 (908) 2 35.75 (908) 2 35.75 (908) 2 35.75 (908) 2 35.75 (908) 3 35.75 (908)
4 C 0 0.00 (0) 1 25.50 (648) 2 25.50 (648) 3 25.50 (648) 4 25.50 (648) 5 25.50 (648)
D 8 5.00 (127) 12 5.00 (127) 8 5.00 (127) 20 5.00 (127) 25 5.00 (127) 28 5.00 (127)
Weight, Lbs. 12.3 (5.6) 17.6 (8) 22.1 (10) 28.2 (12.8) 33.6 (15.3) 43.3 (19.6)
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
CD-0604
C HAMPION H ANGERS
Intermediate Type
Number of Ducts Wide
1 2 3 4 5 6
Part No. Length No. Length No. Length No. Length No. Length No. Length
Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm)
A 2 9.50 (241) 2 16.00 (406) 2 22.50 (572) 2 29.00 (737) 2 35.50 (902) 2 42.00 (1067)
B* 2 20.25 (514) 2 20.25 (514) 2 20.25 (514) 2 20.25 (514) 2 20.25 (514) 3 20.25 (514)
1 C 0 0.00 (0) 1 10.00 (254) 2 10.00 (254) 3 10.00 (254) 4 10.00 (254) 4 10.00 (254)
D 2 5.50 (140) 3 5.50 (140) 4 5.50 (140) 5 5.50 (140) 6 5.50 (140) 7 5.50 (140)
Weight, Lbs. 6.6 (3) 8.9 (4) 11.2 (5.1) 13.5 (6.1) 15.7 (7.1) 19.3 (8.8)
A 3 9.50 (241) 3 16.00 (406) 3 22.50 (572) 3 29.00 (737) 3 35.50 (902) 3 42.00 (1067)
B* 2 26.25 (667) 2 26.25 (667) 2 26.25 (667) 2 26.25 (667) 2 26.25 (667) 3 26.25 (667)
No. of Ducts High
2 C 0 0.00 (0) 1 16.00 (406) 2 16.00 (406) 3 16.00 (406) 4 16.00 (406) 5 16.00 (406)
D 4 5.50 (140) 6 5.50 (140) 8 5.50 (140) 10 5.50 (140) 12 5.50 (140) 14 5.50 (140)
Weight, Lbs. 9.0 (4.1) 12.6 (5.7) 16.2 (7.4) 19.8 (9) 23.4 (10.6) 30.3 (13.8)
A 3 9.50 (241) 3 16.00 (406) 3 22.50 (572) 3 29.00 (737) 3 35.50 (902) 3 42.00 (1067)
B* 2 31.75 (806) 2 31.75 (806) 2 31.75 (806) 2 31.75 (806) 2 31.75 (806) 3 31.75 (806)
3 C 0 0.00 (0) 1 21.50 (546) 2 21.50 (546) 3 21.50 (546) 4 21.50 (546) 5 21.50 (546)
D 6 5.50 (140) 9 5.50 (140) 12 5.50 (140) 15 5.50 (140) 18 5.50 (140) 21 5.50 (140)
Weight, Lbs. 10.6 (4.8) 15.1 (6.8) 19.5 (8.8) 23.9 (10.8) 28.3 (12.8) 36.7 (16.6)
A 4 9.50 (241) 4 16.00 (406) 4 22.50 (572) 4 29.00 (737) 4 35.50 (902) 4 42.00 (1067)
B* 2 37.75 (959) 2 37.75 (959) 2 37.75 (959) 2 37.75 (959) 2 37.75 (959) 3 37.75 (959)
4 C 0 0.00 (0) 1 27.50 (699) 2 27.50 (699) 3 27.50 (699) 4 27.50 (699) 5 27.50 (699)
D 8 5.50 (140) 12 5.50 (140) 8 5.50 (140) 20 5.50 (140) 25 5.50 (140) 28 5.50 (140)
Weight, Lbs. 13.1 (5.9) 18.8 (8.5) 23.6 (10.7) 30.3 (13.7) 36.1 (16.4) 46.4 (21.1)
Intermediate Type
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
Bridge Hangers, 5" IPS, SW, MW & HW & 5” ID, XW Fiberglass Conduit
Intermediate Type
Number of Ducts Wide
1 2 3 4 5 6
Part No. Length No. Length No. Length No. Length No. Length No. Length
Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm)
A 2 9.88 (251) 2 16.75 (425) 2 23.63 (600) 2 30.50 (775) 2 37.38 (949) 2 44.25 (1124)
B* 2 20.63 (524) 2 20.63 (524) 2 20.63 (524) 2 20.63 (524) 2 20.63 (524) 3 20.63 (524)
1 C 0 0.00 (0) 1 10.38 (264) 2 10.38 (264) 3 10.38 (264) 4 10.38 (264) 4 10.38 (264)
D 2 5.88 (149) 3 5.88 (149) 4 5.88 (149) 5 5.88 (149) 6 5.88 (149) 7 5.88 (149)
Weight, Lbs. 6.8 (3.1) 9.2 (4.2) 11.6 (5.2) 14.0 (6.3) 16.3 (7.4) 20.0 (9.1)
A 3 9.88 (251) 3 16.75 (425) 3 23.63 (600) 3 30.50 (775) 3 37.38 (949) 3 44.25 (1124)
B* 2 27.00 (686) 2 27.00 (686) 2 27.00 (686) 2 27.00 (686) 2 27.00 (686) 3 27.00 (686)
No. of Ducts High
2 C 0 0.00 (0) 1 16.75 (425) 2 16.75 (425) 3 16.75 (425) 4 16.75 (425) 5 16.75 (425)
D 4 5.88 (149) 6 5.88 (149) 8 5.88 (149) 10 5.88 (149) 12 5.88 (149) 14 5.88 (149)
Weight, Lbs. 9.3 (4.2) 13.1 (6) 16.9 (7.7) 20.7 (9.4) 24.5 (11.1) 31.7 (14.4)
A 3 9.88 (251) 3 16.75 (425) 3 23.63 (600) 3 30.50 (775) 3 37.38 (949) 3 44.25 (1124)
B* 2 32.88 (835) 2 32.88 (835) 2 32.88 (835) 2 32.88 (835) 2 32.88 (835) 3 32.88 (835)
3 C 0 0.00 (0) 1 22.63 (575) 2 22.63 (575) 3 22.63 (575) 4 22.63 (575) 5 22.63 (575)
D 6 5.88 (149) 9 5.88 (149) 12 5.88 (149) 15 5.88 (149) 18 5.88 (149) 21 5.88 (149)
Weight, Lbs. 11.1 (5) 15.7 (7.1) 20.4 (9.2) 25.0 (11.3) 29.7 (13.5) 38.4 (17.4)
A 4 9.88 (251) 4 16.75 (425) 4 23.63 (600) 4 30.50 (775) 4 37.38 (949) 4 44.25 (1124)
B* 2 39.25 (997) 2 39.25 (997) 2 39.25 (997) 2 39.25 (997) 2 39.25 (997) 3 39.25 (997)
4 C 0 0.00 (0) 1 29.00 (737) 2 29.00 (737) 3 29.00 (737) 4 29.00 (737) 5 29.00 (737)
D 8 5.88 (149) 12 5.88 (149) 8 5.88 (149) 20 5.88 (149) 25 5.88 (149) 28 5.88 (149)
Weight, Lbs. 13.6 (6.2) 19.7 (8.9) 24.7 (11.2) 31.8 (14.4) 38.0 (17.2) 48.8 (22.1)
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
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2 C 0 0.00 (0) 1 18.00 (457) 2 18.00 (457) 3 18.00 (457) 4 18.00 (457) 5 18.00 457)
D 4 6.50 (165) 6 6.50 (165) 8 6.50 (165) 10 6.50 (165) 12 6.50 (165) 14 6.50 165)
Weight, Lbs. 9.8 (4.5) 13.9 (6.3) 18.0 (8.2) 22.2 (10) 26.3 (11.9) 33.9 15.4)
A 3 10.50 (267) 3 18.00 (457) 3 25.50 (648) 3 33.00 (838) 3 40.50 (1029) 3 48.00 1219)
B* 2 34.75 (883) 2 34.75 (883) 2 34.75 (883) 2 34.75 (883) 2 34.75 (883) 3 34.75 883)
3 C 0 0.00 (0) 1 24.50 (622) 2 24.50 (622) 3 24.50 (622) 4 24.50 (622) 5 24.50 622)
D 6 6.50 (165) 9 6.50 (165) 12 6.50 (165) 15 6.50 (165) 18 6.50 (165) 21 6.50 165)
Weight, Lbs. 11.7 (5.3) 16.8 (7.6) 21.9 (9.9) 26.9 (12.2) 32.0 (14.5) 41.4 18.8)
A 4 10.50 (267) 4 18.00 (457) 4 25.50 (648) 4 33.00 (838) 4 40.50 (1029) 4 48.00 1219)
B* 2 41.75 (1060) 2 41.75 (1060) 2 41.75 (1060) 2 41.75 (1060) 2 41.75 (1060) 3 41.75 1060)
4 C 0 0.00 (0) 1 31.50 (800) 2 31.50 (800) 3 31.50 (800) 4 31.50 (800) 5 31.50 800)
D 8 6.50 (165) 12 6.50 (165) 8 6.50 (165) 20 6.50 (165) 25 6.50 (165) 28 6.50 165)
Weight, Lbs. 14.5 (6.6) 21.1 (9.6) 26.6 (12.1) 34.3 (15.6) 41.0 (18.6) 52.7 23.9)
Intermediate Type
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
Bridge Hangers, 6" IPS, SW, MW & HW & 6” ID, XW Fiberglass Conduit
Intermediate Type
Number of Ducts Wide
1 2 3 4 5 6
Part No. Length No. Length No. Length No. Length No. Length No. Length
Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm)
A 2 10.88 (276) 2 18.75 (476) 2 26.63 (676) 2 34.50 (876) 2 42.38 (1076) 2 50.25 (1276)
B* 2 21.63 (549) 2 21.63 (549) 2 21.63 (549) 2 21.63 (549) 2 21.63 (549) 3 21.63 (549)
1 C 0 0.00 (0) 1 11.38 (289) 2 11.38 (289) 3 11.38 (289) 4 11.38 (289) 4 11.38 (289)
D 2 6.88 (175) 3 6.88 (175) 4 6.88 (175) 5 6.88 (175) 6 6.88 (175) 7 6.88 (175)
Weight, Lbs. 7.2 (3.3) 9.9 (4.5) 12.6 (5.7) 15.2 (6.9) 17.9 (8.1) 21.9 (9.9)
A 3 10.88 (276) 3 18.75 (476) 3 26.63 (676) 3 34.50 (876) 3 42.38 (1076) 3 50.25 (1276)
B* 2 29.00 (737) 2 29.00 (737) 2 29.00 (737) 2 29.00 (737) 2 29.00 (737) 3 29.00 (737)
No. of Ducts High
2 C 0 0.00 (0) 1 18.75 (476) 2 18.75 (476) 3 18.75 (476) 4 18.75 (476) 5 18.75 (476)
D 4 6.88 (175) 6 6.88 (175) 8 6.88 (175) 10 6.88 (175) 12 6.88 (175) 14 6.88 (175)
Weight, Lbs. 10.1 (4.6) 14.4 (6.5) 18.7 (8.5) 23.0 (10.4) 27.3 (12.4) 35.2 (16)
A 3 10.88 (276) 3 18.75 (476) 3 26.63 (676) 3 34.50 (876) 3 42.38 (1076) 3 50.25 (1276)
B* 2 35.88 (911) 2 35.88 (911) 2 35.88 (911) 2 35.88 (911) 2 35.88 (911) 3 35.88 (911)
3 C 0 0.00 (0) 1 25.63 (651) 2 25.63 (651) 3 25.63 (651) 4 25.63 (651) 5 25.63 (651)
D 6 6.88 (175) 9 6.88 (175) 12 6.88 (175) 15 6.88 (175) 18 6.88 (175) 21 6.88 (175)
Weight, Lbs. 12.1 (5.5) 17.5 (7.9) 22.8 (10.3) 28.1 (12.7) 33.4 (15.1) 43.1 (19.6)
A 4 10.88 (276) 4 18.75 (476) 4 26.63 (676) 4 34.50 (876) 4 42.38 (1076) 4 50.25 (1276)
B* 2 43.25 (1099) 2 43.25 (1099) 2 43.25 (1099) 2 43.25 (1099) 2 43.25 (1099) 3 43.25 (1099)
4 C 0 0.00 (0) 1 33.00 (838) 2 33.00 (838) 3 33.00 (838) 4 33.00 (838) 5 33.00 (838)
D 8 6.88 (175) 12 6.88 (175) 8 6.88 (175) 20 6.88 (175) 25 6.88 (175) 28 6.88 (175)
Weight, Lbs. 15.0 (6.8) 22.0 (10) 27.7 (12.6) 35.8 (16.3) 42.9 (19.5) 55.1 (25)
*These dimensions are based on the support rod being 12" lg (305) above the top horizontal cross member.
A = Horizontal Flatbar B = Support Rod C = Intermediate Rod D = Spacer Tube
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C HAMPION H ANGERS
Intermediate Type
Number of Ducts Wide
1 2 3 4 5 6
Part No. Length No. Length No. Length No. Length No. Length No. Length
Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm) Req’d inch (mm)
A 2 13.00 (330) 2 23.00 (584) 2 33.00 (838) 2 43.00 (1092) 2 53.00 (1346) 2 63.00 (1600)
B* 2 23.75 (603) 2 23.75 (603 2 23.75 (603) 2 23.75 (603) 2 23.75 (603) 3 23.75 (603)
1 C 0 0.00 (0) 1 13.50 (343) 2 13.50 (343) 3 13.50 (343) 4 13.50 (343) 4 13.50 (343)
D 2 9.00 (229) 3 9.00 (229) 4 9.00 (229) 5 9.00 (229) 6 9.00 (229) 7 9.00 (229)
Weight, Lbs. 8.1 (3.7) 11.4 (5.2) 14.7 (6.7) 18.0 (8.2) 21.3 (9.7) 25.8 (11.7)
A 3 13.00 (330) 3 23.00 (584) 3 33.00 (838) 3 43.00 (1092) 3 53.00 (1346) 3 63.00 (1600)
B* 2 33.25 (845) 2 33.25 (845) 2 33.25 (845) 2 33.25 (845) 2 33.25 (845) 3 33.25 (845)
No. of Ducts High
2 C 0 0.00 (0) 1 23.00 (584) 2 23.00 (584) 3 23.00 (584) 4 23.00 (584) 5 23.00 (584)
D 4 9.00 (229) 6 9.00 (229) 8 9.00 (229) 10 9.00 (229) 12 9.00 (229) 14 9.00 (229)
Weight, Lbs. 11.8 (5.4) 17.2 (7.8) 22.6 (10.2) 27.9 (12.7) 33.3 (15.1) 42.8 (19.4)
A 3 13.00 (330) 3 23.00 (584) 3 33.00 (838) 3 43.00 (1092) 3 53.00 (1346) 3 63.00 (1600)
B* 2 42.25 (1073) 2 42.25 (1073 2 42.25 (1073) 2 42.25 (1073) 2 42.25 (1073) 3 42.25 (1073)
3 C 0 0.00 (0) 1 32.00 (813) 2 32.00 (813) 3 32.00 (813) 4 32.00 (813) 5 32.00 (813)
D 6 9.00 (229) 9 9.00 (229) 12 9.00 (229) 15 9.00 (229) 18 9.00 (229) 21 9.00 (229)
CH-ACK-04 4 CH-ACK-08 8
CH-ACK-05 5 CH-ACK-09 9
CH-ACK-06 6 CH-ACK-10 10
CH-ACK-07 7 CH-ACK-12 12
Clamp
Attaches Hanger to I-Beam
CH-CI-04 4 CH-CI-08 8
CH-CI-05 5 CH-CI-09 9
CH-CI-06 6 CH-CI-10 10
CH-CI-07 7 CH-CI-12 12
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C-Clamp CH-CC-07 3
⁄4" 11NC Threads 800
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Female Anchor
.750
G Threaded Rod
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.250
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Canadian Electrical Code, CEC (1998) (b) In hazardous locations as covered by Section 18.
12-1206 Method of Installation
(Copyright 1998 CSA) (1) All cut edges shall be trimmed to remove rough edges.
Rigid RE Conduit (2) Rigid RE conduit, separate couplings, and bends
shall not be threaded.
12-1200 Rigid RE Conduit Rules. Rules 12-1202 to 12- (3) All joints between conduit lengths and between conduit
1212 apply only to rigid RE conduit. lengths and bends, adapters, or separate couplings
shall be made by a method specified for the purpose.
12-1202 Use Permitted. Rigid RE conduit, adapters,
separate couplings and bends may be used:
(a) For installation underground in accordance with 12-1208 Fittings. Rigid RE conduit, separate couplings,
Rule 12-012 for raceways; or and bends shall be used where normal conditions are
such that any part of the conduit is subjected to a
(b) In walls, floors, and ceilings where encased or embed- temperature in excess of 110ºC.
ded in at least 50 mm of masonry or poured concrete.
12-1212 Maximum Number of Conductors.
12-1204 Use Prohibited. Rigid conduit shall not be used: The maximum number of conductors in rigid RE conduit shall
(a) Above ground except as permitted by Rule be determined as for conduit in accordance with Rule 12-1014.
12-1202(b); or
(*) Does not pertain to Champion Duct, as it does not get brittle in extreme cold.
(**) Champion Duct is listed for 110°C (230°F).
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PACKING / W ARRANTY
Nominal Truckload Quantities Crate Quantities Approx Crate Truckload Quantities Crate Quantities Approx Crate
Size (ft) (ft) Dimensions (ft) (ft) (ft) Dimensions (ft)
3
⁄4 * 3,600 3 x 2 x 10
1 * 2,400 2.7 x 2 x 10
11⁄4 * 1,920 4 x 1.5 x 10
11⁄2 * 3,680 4 x 1.8 x 20
2 * 2,480 4 x 2 x 20 * 3,000 4 x 2 x 20
3 25,760 3,220 4 x 4 x 20 34,560 4,320 4 x 4 x 20
31⁄2 - 25,760 3,220 4 x 4 x 20
4 15,040 1,880 4 x 4 x 20 18,240 2,280 4 x 4 x 20
5 10,880 1,360 4 x 4 x 20 12,000 1,500 4 x 4 x 20
6 7,040 880 4 x 4 x 20 8,320 1,040 4 x 4 x 20
* Contact Champion Fiberglass, Inc. for Information. For XWall Conduit, Contact Champion Fiberglass, Inc. for Packaging Information.
Limited Warranty
This warranty covers any Champion Fiberglass, Inc. ("Champion') electrical conduit products ("Product').
Subject to the terms and conditions of this warranty, Champion warrants that the Product is free from defects in workmanship
and materials for a period of one (1) year from the date of purchase. During the applicable terms of this warranty, and subject
to the terms and conditions thereof, in the event that the Product is proven to be defective and the defect is not caused by
any misuse or damage to the Product while in the possession of the user, Champion will remedy the failure or defect without
charge to the user except for labor. The remedy will consist of repair or replacement of the Product and or defective part,
at Champion's option. Repair will be made, at Champion's option, either at user's location or at a facility designated by
Champion. Any replacement part provided under this warranty assumed as its warranty period only the unexpired term of
this warranty, which is fixed when such part replaces a defective part. This warranty does not cover defects, failure or
damages caused by normal wear and tear, act of God, accident, misuse or unreasonable use of the Product, lack of proper
maintenance, fire, flood, or any circumstances or events beyond Champion's control.
Champion's sole obligation under this warranty is to repair or replace the product, as provided herein. Champion shall have no
liability for any direct, incidental, special or consequential damages resulting from breach of this or any other warranty (no
warranty being implied from this reference) on the product. Except to the extent prohibited by applicable law, any implied
warranty, including without limitation, of merchantability or fitness for any particular purchase with respect to the product, is
limited in duration to the term of this warranty. This warranty is in lieu of any other express warranties and of any other
obligation on the part of Champion. Any other express warranties are expressly excluded and disclaimed. No Champion
representative is authorized to give any warranty (other than this warranty) with respect to the product, and any such warranty
given by a Champion representative shall not constitute a Champion warranty or be binding in any respect upon Champion.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above
limitations may not apply to you.
To obtain performance of any obligation of Champion under this warranty, the user must provide proof of the date of
purchase, notify Champion of any warranty claim at the following address:
and notify the nearest Champion authorized representative for inspection of the Product. For the name of the nearest
authorized representative, write to the address above or call the phone number.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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• OMNISYSTEM
Complete fiberglass cable tray,
strut & channel system
• CHAMPION ENCLOSURES
All sizes custom made