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Article history: In this study, air-blown gasification of biomass in a bubbling fluidized bed (BFB) gasifier was numerically
Received 17 August 2020 investigated. A discrete element model coupled with computational fluid dynamics (CFD-DEM), in which
Received in revised form gas is considered as continuum and particle is considered as discrete phase, was employed. The flow
1 December 2020
characteristics of the BFB were discussed and compared with the reported experimental data. Then, the
Accepted 3 December 2020
Available online 7 December 2020
gasification performance of the BFB was discussed for cases with varying fluidization number (FN) values
at a constant equivalence ratio (ER). In a parametric study, calculations were performed for various FN
values, and the ER value was fixed as 0.27. The formation of CO2 commenced inside the fluidized bed
Keywords:
Bubbling fluidized bed
region for FN values exceeding 3.6. When the FN value increased, slight decreases were observed in the
Gasification CO and H2 concentrations as well as CCE. Thus, an increase in FN beyond a certain value was not rec-
Biomass ommended. Another parametric study was performed for various combinations of FN & ER values. The
Fluidization number CGE increased for FN & ER values between 2.49 & 0.21 and 3.56 & 0.3, whereas it decreased for FN & ER
values exceeding 3.56 & 0.3. Therefore, the optimum FN & ER values were considered as 3.56 & 0.3.
© 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.energy.2020.119533
0360-5442/© 2020 Elsevier Ltd. All rights reserved.
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
forces, which is especially difficult, even impossible to obtain via an 2.2. Sand particles
E-E approach.
Currently, most studies on CFD-DEM adjust the focus for the The particle phase is calculated by using DEM based on the
hydrodynamics of an isothermal FB without mass/heat transfers study of Cundall and Strack [12]. The main characteristic of the DEM
and gasification reactions. For example, Agrawal et al. [4] exposed model is that the particle phase is considered to be composed of
particulate flow characteristics of cold flow simulation of BFB with discrete particles, and their behavior is calculated from the New-
different drag models. Ostermeier et al. [5] compared different tonian equations of motion. The forces due to particleeparticle
modeling approaches including TFM, dense discrete phase model, collisions are measured by the deformation, which is determined
and CFD-DEM model in BFB. The results indicated that their CFD- from the overlap between particle pairs. The colliding particles i
DEM model can adequately predict particle hydrodynamics of flu- and j are shown in Fig. 1, and the overlap between particle pairs of i
! ! ðd þd Þ !
idized bed. Furthermore, several studies considered chemical re- and j is expressed as d (d ¼ x j x i i 2 j ). Specifically, x i and
actions [6e9]. Gerber and Oevermann [6] exploited a 2-D CFD-DEM !
x j denote the position vectors, di and dj denote the diameters, and
model into an FB reactor to investigate wood gasification. The
applied model included various processes requiring gasification ui and uj denote the angular velocities of particles i and j, respec-
such as pyrolysis, chemical reaction, and tar decomposition. Zhao tively. The equations of motion of particle i for translation and
and Yu [7] applied the CFD-DEM model into an FB reactor to rotation are as follows:
investigate biomass gasification. They considered quasi-3D gasifier
dimensions, in which the reactor thickness was narrow, and used dui ! X! !
!
mi ¼ Vi Vp þ F d þ F cn;ij ; þ F ct;ij þ mi g (1)
simplified reaction models. Gas composition, particle distribution, dt j
and chemical reaction on flow behavior were investigated. Hu et al.
[8] applied the CFD-DEM model into a quasi-3D dimension gasifier.
The effects of operating parameters on an FB reactor were inves- dui X
Ii ¼ Mi (2)
tigated, and relationships between gasification reactions and mix- dt N i
ing were analyzed. Ku et al. [9] applied the CFD-DEM model into a
quasi-3D dimension gasifier to analyze biomass gasification. They where mi denotes the particle i mass, ui denotes the particle i ve-
investigated the effects of steam/biomass ratio on BFB gasifier with !
locity, Vi denotes the particle i volume, g denotes the gravity ac-
respect to particle mixing, particle flow pattern, syngas composi-
celeration, Vp denotes the pressure drop, Fd denotes the drag force,
tion, and carbon conversion. However, the studies [6e9] used
Fcn;ij denotes the normal force on particle i due to contact with
simplified geometries due to which the description of complicated
particle j, denotes the tangential force on particle i due to contact
features of the flow was limited.
with particle j, Mi denotes torque, and Ii denotes the moment of
In this study, the integrated CFD-DEM model was used and in-
inertia of particle i.
cludes submodels accounting for turbulence, heat transfer, particle !
radiation, particle collision, drying, pyrolysis, and gasification re- The drag force F d is calculated as follows:
actions. The model was applied to a pilot-scale 3-D BFB gasifier (1
ton/day) located in Korea Institute of Industrial Technology ! ! !
F d ¼b ug ui (3)
(KITECH), Cheonan, South Korea. Simulation results were discussed
with respect to particle distributions, particle movements, gas
distribution, and gas composition in a BFB gasifier. After validation !
where b denotes the coefficient of gasesolid exchange and u g
with experimental data obtained by Kim et al. [10], the effects of
two gasifier input values (aeration airflow rate and biomass-
feeding rate) on the gasification performance were investigated in
the study. Combinations of these two input values were repre-
sented as equivalence ratio (ER) and fluidization number (FN).
Specifically, ER was selected because it is important for syngas
production and was therefore commonly used as one macroscopic
parameter for thermodynamically predicting the gasification per-
formance. However, thermodynamic prediction occasionally fails
owing to complicated transport phenomena due to the mixing
between biomass and sand particles. Therefore, FN was selected as
another macroscopic parameter because FN is related to the char-
acteristics of fluidization and mixing of biomass with sand particles
[11]. Hereafter, ER and FN were used as operating parameters, and
calculated results were arranged with respect to ER and FN.
Currently, many studies are conducted for different values of ER,
steam/biomass ratio, biomass size, and moisture in biomass.
However, there is a paucity of studies on the effect of FN on the
gasification performance.
2. Model description
2
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
denotes the gas velocity. The drag force denotes the important approaches mlimit .
parameter of gasesolid phase momentum exchange. In the study, Sand particle temperature can be determined from a simple
we apply the Gidaspow [13] model, which is combined with the heat balance considering convection and radiation as follows:
Wen and Yu [14] and Ergun [15] models. The coefficient of
dTi
gasesolid exchange is expressed as follows: mi cp;i
4
¼ hAi Tg Ti þ εi Ai s qR Ti4 (9)
8 dt
>
> !
>
>
>
>
ai rg !u g u i where Ti denotes the temperature of particle i, Ai denotes the sur-
>
> 3
>
> C a2:65 ; ai 0:2 face area of particle i, Tg denotes the gas temperature, h denotes the
< 4 D di g
convective heat transfer coefficient, εi denotes the emissivity of
b¼ (4)
>
> ! ! particle i, s denotes the StefaneBoltzmann constant, and qR de-
>
> 1:75r a u u
> g i i
> 150ai mg
2 g notes the radiation temperature. Furthermore, the discrete ordinate
>
>
> þ ; ai > 0:2
>
: ag d2 di (DO) radiation model is used for the radiative properties of gases.
i Time steps for solving the gas and particle are 1 103 s and 2
4
10 s, respectively.
where ai denotes the particle volume fraction, ag denotes the gas
volume fraction, rg denotes the gas density, and mg denotes the gas
viscosity. Additionally, CD denotes the drag coefficient and is 2.3. Biomass
calculated as follows:
The DEM models used for sand particles are also used to
24 h 0:687 i simulate biomass. In the stage of inert heating and moisture
CD ¼ 1 þ 0:15 ag Rei (5)
ag Rei release, moisture releases until biomass particle reaches the
vaporization temperature. During the moisture release, mass
where Rei denotes the particle Reynolds number and expressed as dmvapor
! ! transfer occurs, and the evaporation rate dt
is calculated with
r j u u jd
Rei ¼ g gm i i . the diffusion-controlled model [16,17], as follows:
g
slopelimit is a parameter that is related with how fast mðvrt Þ In the chemical reaction stage, to reflect turbulence effect on
3
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
Table 1
Kinetic parameters of reactions.
reaction, chemical reactions are calculated by the finite-rate/eddy- proximate and ultimate analysis results are shown in Section 2.4.
dissipation model in which the slower rate between the finite-rate
and the eddy-dissipation is selected [20]. The chemical reaction 2.4. Geometry and simulation condition
rate is calculated as follows:
In this study, the experimental data are obtained from the BFB
Rrxn ¼ Ar Tgb eEa =RTg C1a C2b C3c (13) gasifier of KITECH [10]. Fig. 2 shows the gasifier geometry and its
dimensions. The diameter and height of the gasifier is 0.4 m and
where Ar denotes the pre-exponential factor, b denotes the tem- 3.655 m, respectively. The CFD grids are generated via ANSYS
perature exponent, Ea denotes the activation energy (J/kmol), R meshing, and the grid number is selected as 41,442 based on a grid
denotes the universal gas constant, and C1 , C2 , and C3 denote the independence study. Discretization uncertainty and time efficiency
molar concentrations of the first and second reactants and a third are also considered for selecting the grid number (See Supple-
species (kmol/m3), respectively. Furthermore, a, b, and c denote the mentary Material).
corresponding reaction order. In this study, biomass char gasifica- The gasifier is operated at atmospheric pressure, and the outlet
tion reactions involve the reactions of O2, H2O, CO2, and various gas is open to ambient air. In the experimental setup, two cyclones are
phase chemical reactions are considered. Table 1 shows the various situated behind the gasifier to separate between product gas and
reactions and kinetic parameters of involved reactions. In Table 1, sand, dust, and unburned-char. However, for the convenience of
the volatile gas is assumed from CHO compounds (CH1$684O0.61) simulation, cyclones are not considered in this simulation. In this
that are determined from the proximate and ultimate analysis. The study, silica sand is applied as the sand material, which is classified
4
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
CH1:684 O0:61
in the Geldart B group. The diameter and density of the sand par- þ 1:116ðO2 þ 3:76N2 Þ/ CO2 þ 0:842H2 O
ðBiomassÞ
ticle are set as 250 mm and 2600 kg/m3, respectively. Sand particles
þ 4:196N2 (15)
are initially placed between the bottom of BFB and BFB height
corresponding to 1 m. The total number of sand particles is selected FN is defined as follows:
as 36,432 parcels (A parcel corresponds to a group of particles. One
parcel approximately corresponds to 2.01 105 particles) based on U
previous studies [9,16,28e30] and grid resolution test results pre- FN ¼ (16)
Umf
sented in Supplementary Material. Wood pellet is used as biomass
(4 8 mm 20 mm), and the proximate and ultimate analysis results where U denotes the superficial gas velocity determined from the
of the biomass are presented in Table 2. In the experiment, a uni- aeration airflow rate. The minimum fluidization velocity, Umf , de-
form amount of biomass is injected using a screw-type feeder. The notes the velocity where the particles begin to be suspended by the
screw-type feeder splits biomass into small debris, and thus the flow and is determined as follows:
biomass particle size becomes significantly lower than the wood
pellet size. Therefore, the diameter of biomass particle is set as Remf
1 mm in this study. The preheated chamber is located at the bottom Umf ¼ (17)
mg rg di
of the gasifier. The chamber includes an LPG gas burner, and
combustible gas is supplied to the gasifier via the distributor during where Remf denotes the particle Reynolds number calculated at the
the start-up. With the aid of LPG burner, aeration air is preheated,
and the biomass is sequentially and spontaneously combusted at
approximately 573e623 K (300e350 C). Therefore, the tempera- Table 4
ture inside the BFB gasifier rapidly increases up to 1073e1173 K Simulation conditions.
(800e900 C) at which the combustible gas barely exists and only FN 2.4 2.8 3.2 3.6 4 4.4
char exists in biomass. The LPG burner is turned off when the ER 0.27
condition is achieved. Subsequently, biomass is continuously fed Biomass-feeding rate (kg/h) 25.5 29.8 34 38.2 42.5 46.8
Aeration airflow rate (kg/h) 35.85 41.90 47.80 53.71 59.75 65.80
from the biomass inlet when the temperature inside the BFB
Various combinations of FN & ER values
gasifier is 800 C. Therefore, in this study, the initial temperature of FN 2.49 2.84 3.2 3.56 3.91 4.26
gas and sand particles in the BFB gasifier is set to 1073 K (800 C) to ER 0.21 0.24 0.27 0.3 0.33 0.36
Biomass-feeding rate (kg/h) 34
Aeration airflow rate (kg/h) 37.18 42.49 47.80 53.11 58.14 63.74
Table 3
Overview of CFD-DEM simulation parameters.
5
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
Fig. 3. Temporal profiles of (ER ¼ 0.27, FN ¼ 3.2) (a) sand particle volume fraction and (b) particle velocity distribution and particle velocity vector.
minimum fluidization velocity. Specifically, Remf is determined gasification [31]. In this study, calculations are first performed for
from the following Wen and Yu equation: biomass-feeding rate of 34 kg/h and aeration air flow rate of
47.8 kg/h, thereby resulting in ER ¼ 0.27 and FN ¼ 3.2. They were
Ar ¼ 1650Remf þ 24:5Re2mf (18) used in the experimental study by Kim et al. [10]. Additionally,
different combinations of biomass-feeding rates and aeration
airflow rates are tested. These combinations lead to different FN
where Ar denotes the Archimedes number and is determined as
values ranging from 2.4 to 4.8. However, the ER value is maintained
follows:
as a constant at 0.27. The details are shown in Table 4.
Calculations are also performed for various aeration airflow
rg d3i ri rg g
Ar ¼ (19) rates from 37.18 kg/h to 63.74 kg/h with a constant biomass-feeding
m2g rate of 34 kg/h. In this case, FN value is varied from 2.49 to 2.84 to
3.2 to 3.56 to 3.91 to 4.26, whereas ER value is varied from 0.21 to
The ER commonly ranges from 0.2 to 0.4 in the biomass
6
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
Fig. 4. Temporal distributions for ER ¼ 0.27 and FN ¼ 3.2, (a) gas temperature, (b) H2O mole fraction, (c) CO2 mole fraction, (d) CO mole fraction, (e) H2 mole fraction, and (f) CH4
mole fraction.
obtained for the case of ER ¼ 0.27 & FN ¼ 3.2 to compare with the the setup temperature is 1073 K. Except for a tiny gas temperature
experimental data obtained by Kim et al. [10]. Subsequently, for difference (20 K) in the fluidized bed region, calculated results are
other two cases involving ER ¼ 0.24 & FN ¼ 4.6 and ER ¼ 0.19 & in good agreement with the measured results. The calculated gas
FN ¼ 3.7, calculations are performed, and the results are also compositions are also compared with experimental data obtained
compared with experimental data obtained by Kim et al. [10]. Next, by Kim et al. [10] in Fig. 5(b).
calculated flow and characteristics of the BFB are discussed for So far, the characteristics of biomass gasification are discussed
cases with varying FN values at a constant ER. Finally, various for the case with ER ¼ 0.27 & FN ¼ 3.2 (Biomass-feeding
combinations of FN & ER values are considered at a constant rate ¼ 34 kg/h and aeration air flow rate ¼ 47.8 kg/h). For the other
biomass-feeding rate. two cases with ER ¼ 0.24 & FN ¼ 4.6 and ER ¼ 0.19 & FN ¼ 3.7,
The temporal distribution of sand particle volume fraction is calculations are performed, and the results are also compared with
shown in Fig. 3 (a). Specifically, ER ¼ 0.27 & FN ¼ 3.2 are used experimental data obtained by Kim et al. [10]. The biomass-feeding
(Biomass-feeding rate ¼ 34 kg/h and aeration air flow rate and aeration airflow rate are 55 kg/h and 69.7 kg/h,
8
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
Fig. 6. Results for different conditions (a) vertical gas temperature profile along the gasifier height, and (b) gas composition of numerical simulation when compared with
experimental data.
9
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
Fig. 7. Spatial distribution of gas temperature for various FN values at a constant ER.
Fig. 8. Spatial gas distributions of CO2 mole fraction under various FN values at a constant ER.
respectively, for the case of ER ¼ 0.24 & FN ¼ 4.6, and 55 kg/h and information on gasification performance. In a parametric study,
55.5 kg/h, respectively, for the case of ER ¼ 0.19 & FN ¼ 3.7. The calculations are performed for various FN values ranging from 2.4
results are compared in Fig. 6. Figs. 5(a) and Figure 6(a) show that to 4.8 while the ER value is fixed as 0.27. The corresponding
the uniformity of temperature in the freeboard region is in the biomass-feeding rates and aeration airflow rates are listed in
order of ER ¼ 0.24 & FN ¼ 4.6, ER ¼ 0.19 & FN ¼ 3.7, and ER ¼ 0.27 & Table 4. The gas temperature in the lower freeboard region (1080 K)
FN ¼ 3.2. The results indicate that higher FN leads to better uni- does not change with any changes in the FN value. The gas tem-
formity of temperature in the freeboard region. Given the gas perature in the middle and upper freeboard region (890 K) also
compositions shown in Figs. 5(b) and 6(b), the gasification perfor- does not change with respect to FN values lower than 3.6. However,
mance is in the order of ER ¼ 0.19 & FN ¼ 3.7, ER ¼ 0.24 & FN ¼ 4.6, it increases for FN values exceeding 3.6 (See Fig. 7). Thus, the
and ER ¼ 0.27 & FN ¼ 3.2. Thus, the results indicate that lower ER temperature difference between the lower freeboard region and
causes better gasification performance. upper freeboard region continues to decrease when the FN value
Two parametric studies are performed to obtain more detailed increases from 3.6 to 4.8.
10
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
Fig. 9. Effects of FN at a constant ER on (a) gas composition and (b) LHV, CCE, and CGE.
Fig. 8 shows the spatial distribution of CO2 with different values When the FN value increases, particles of high velocity (green and
of FN at a constant ER. The results indicate that the formation of CO2 red colors) are observed in the splash zone and in most of the re-
commences inside the fluidized bed region for FN values exceeding gion of the bubbling zone. The excessively fast movement of sand
3.6. Spatial distributions of CO, H2, and CH4 are shown in the particles in the bubbling zone causes extremely high mixing of sand
Supplementary Material. Fig. 9(a) and Fig. 9(b) show the gas particles with biomass, thereby resulting in slow diffusion of oxy-
composition and gasification performance, respectively. When the gen from the air bubbles to the splash zone. Based on Liu et al. [27],
FN value increases, the CO and H2 concentrations and CCE slightly slow diffusion of oxygen encourages vigorous combustion that
decrease while the CO2 concentration does not significantly change. occurs in the splash zone and also in the bubbling zone. From our
The CH4 concentration and CGE and LHV also slightly decrease for previous results in Fig. 8, combustion occurs in the bubbling zone
FN values between 2.4 and 3.6. However, it rapidly decreases for FN for FN values exceeding 3.6. In this situation, the unreacted char
values exceeding 3.6. The phenomenon is explained with Fig. 10 as reacts with O2 as opposed to CO2 and H2O, and thus the gasification
follows: performance decreases. Thus, an increase in FN beyond a certain
Fig. 10(a) shows the spatial distribution of sand particle volume value is not recommended.
fraction for different values of FN at ER ¼ 0.27. When FN value in- After investigating the effects of FN at a constant ER (0.27) on
creases, air bubbles disappear and sand particles move vigorously. the gasification performance, another parametric study is per-
Fig. 10(b) shows the particle velocity inside the fluidized bed region. formed for various combinations of FN & ER values. Hence, FN
11
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
Fig. 10. Results for various FN values at a constant ER (a) spatial distribution of particle volume fraction and (b) particle velocity.
values are varied from 2.49 to 2.84 to 3.2 to 3.56 to 3.91 to 4.26 consistently when the FN & ER values increase. Fig. 12 shows the
while ER values are varied from 0.21 to 0.24 to 0.27 to 0.3 to 0.33 to distribution of CO2 with various combinations of FN & ER values.
0.36, respectively. The biomass-feeding rate is fixed as 34 g/h while When the FN & ER values increase, the highest CO2 concentration
the aeration airflow rate is varied, as shown in Table 4. Fig. 7 shows region becomes wider in the lower freeboard region. Spatial dis-
the results for varying the FN value at ER ¼ 0.27. The results show tributions of CO, H2, and CH4 are shown in the Supplementary
that the gas temperature in the middle and upper freeboard region Material. Fig. 13(a) and Fig. 13(b) show gas composition and gasi-
does not change for FN values lower than 3.6 although the FN value fication performance, respectively. When the FN & ER values in-
increases from 3.6 to 4.8. However, as shown in Fig. 11, the gas crease, the CO2 concentration and CCE increase while CO, H2, and
temperature in the middle and upper freeboard region increases CH4 concentration and LHV decrease. The CGE increases for FN & ER
consistently when the FN & ER values increase. This is because values between 2.49 & 0.21 and 3.56 & 0.3. However, it decreases
increases in ER in the fuel rich regime increases combustion (see Eq. for FN & ER values exceeding 3.56 & 0.3. The CGE trend is explained
(12)). Thus, the gas temperature difference between the lower via the LHV and volumetric gas flow rate. When FN & ER values
freeboard region and the upper freeboard region decreases increase up to 3.56 & 0.3, the increase in gas flow rate exceeds the
12
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
Fig. 11. Spatial distribution of gas temperature for various combinations of FN and ER values.
Fig. 12. Spatial gas distributions of CO2 mole fraction under various combinations of FN and ER values.
decrease in LHV, and thus the CGE increases (see Eq. (19)). How- 4. Conclusions
ever, when FN & ER values further increase, the increase in gas flow
rate is less than the decrease in LHV, and thus the CGE decreases. 1) In a parametric study, calculations were performed for various
Based on the CGE trend, the optimum FN & ER values are consid- FN values, and the ER value was fixed as 0.27. The gas temper-
ered as 3.56 & 0.3, respectively, where CGE reaches a maximum of ature in the middle and upper freeboard region did not change
74.82%. for FN values lower than 3.6, although it increased when the FN
value further increased to 4.8. The formation of CO2 commenced
13
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
Fig. 13. Effects of various combinations of FN and ER values on (a) gas composition and (b) LHV, CCE, and CGE.
inside the fluidized bed region for FN values exceeding 3.6. rapidly decreased for FN values exceeding 3.6. Thus, an increase
When the FN value increased, slight decreases were observed in in FN beyond a certain value was not recommended.
the CO and H2 concentrations as well as CCE, although the CO2 2) Another parametric study was performed for various combi-
concentration did not exhibit a significant change. Slight de- nations of FN & ER values. When the FN & ER values increased,
creases were observed in the CH4 concentration as well as CGE the gas temperature in the middle and upper freeboard region
and LHV for FN values between 2.4 and 3.6, whereas the values increased consistently. The highest CO2 concentration region
became wider in the lower freeboard region when the FN & ER
14
I.S. Hwang, J. Sohn, U.D. Lee et al. Energy 219 (2021) 119533
values increased. When the FN & ER values increased, the CO2 waterfluidized bed reactor: a CFD-DEM study. J Supercrit Fluids 2018;131:
26e36.
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