‘A Powerful Tool for Casting Design Bestselling Casting CAE Software in Japan Benefits; ‘WA becreased scrap rate with less trial and error ‘improved yield rate ‘A improved casting design leading to increased proposal power Gravity Casting Caipledet—ses tow W/Superior product quality compared to the competitors srctenpontre | (oariculrly for complicated & thin welled castings) cect facktresueforbotn ton Qfaccumulated company-specifc casting knowledge Steel eastings processes \Wracilitates global expansion Gravity Tilt Casting Coupled melt — gas flow (Permanent mold) Temperature distrbution wor The leader in price, performance and quality Al-Alloy HPDC Me through diferent ingates Lost Foam Casting Visualize gastfiation of ‘a foamed patter (Solid, partally or fully gasied) Compatible with all casting processes and casting alloys. Assists casting engineers efficiently to investigate casting defects and slbrnne sprite cute eanres VU @ 0850 888 CAST Europe, Middle East and <> 0850 888 2278 ‘Arca Distributor VALANS Turkiye'nin heryeringen Waist tceey—$Basic Module (Pre-/post-processors, solvers and property database are included.) vProperty database Vv Pre-processor (more than 200 materials) Import 3D CAD data (STL-format) Create primitive 3D geometry Generate mesh (Even or uneven interval) Feasibility check of injection speeds using P-Q2 diagram, Casting alloys (Cast Iron, Steel, Al-alloys, etc.), molding materials (Permanent mold, green/furan/ zircon sand etc), and others (sleeve, chill, etc) Mold filling & solidification solvers with high precision Consider filters, sleeves, backpressure, etc. = E E Oey It is possible to display different results in the same screen in JSCAST Vv Post-processor Create movie files of mold filling/solidification (temperature, pressure, velocity vector, melt tracer, etc.) Use different colors to distinguish me't through different ingates. Display various types of markers. Individual filing plot in the case of multiple castings per shot. Solidification sequence, hot-spot, solidification time. Post viewer, automatic generation of simulation reports, ‘Weight calculation (including volume, surface area & porosity statistics). Solidification modulus (casting product only or including riser and gate system). ‘Temperature evolution plot (arbitrary element) ISEAST —noooons Mas wate teens —JSCAST is an integrated CAE system specialized for casting. Numerous efforts have been made to make it possible to predict various casting defects (such as misrun, shrinkage, gas entrapment) for various casting processes, casting alloys and molding materials. Sand Casting Casting Deformation Predicts casting stress, strain and deformation based on output data of solidification simulation. ‘The effect of backpressure on mold filing for sand mold casting process. Predicts gas defects caused by poor design of gas-evacuation systems, Riser Analysis & Macro-Shrinkage Pred ion Quantitatively predicts macro-shrinkage with Consideration of solidification contraction, mass feeding and liquid level drop in liquid and mushy re Porosity (Ductile, Stress method) Considers the unique solidification phenomena of ductile cast iron, The maximum principal stress during solidification is used as the prediction criteria for porosity defects. Sand & Slag Inclusions [Mold- ing] Allows users to specify the generation conditions of sand and slag particles, and trace particle movement in the melt with consideration of buoyancy and predict particle final positions and adhesions to the mold. * Particle status in melt, adhesion, ete * Adhesion mechanism ‘Adhesion, stagnation, etc * Generation condition Pressure, velocity, fill rate etc. SCAST vm cam VALANS esBACK-PRESSURE (Permanent Mold) Die Casting The effect of backpressure on LOW PRESSURE mold fling for permanent mold DIE CASTING casting process. Predicts gas ev defects caused Simulation of filing, by poor design solidification and of gas-evacuation Oe oxide inclusion in systems. courtesy feshiba Main Co. low pressure dle casting. COLD FLAKE ENTRAPMENT TT EEEEUEEEEEEE CASTING DEFORMATION = o ‘Simulation of stress, elongation and istortion due to solidification of the - casting part Simulation of solid particle entrapment in liquid metal. HPDC SHOT SLEEVE (Mold Filling) oe FP sirltes mod ling n HPOC with conserton of the hte, nding (urng of et sve), (lang bette sa) and Purge mean). SSGAST vrvavelang.comat VALANS iste —Investment Casting Large-Sized Investment Casting Product with JSCAST ‘The observed and predicted locations of misrun/cold shut in JSCAST and real casting part. CUE UC Rec icung (Prediction and Ceroing) Casting Product Generating Shell Mold in JSCAST Up to three different types of Shell mold material and layers can be defined with different thermo-physical properties and mesh easily in JSCAST. CAST sorncom was aLost Foam Casting In the lost foam casting process in JSCAST, multiple foamed-resin materials (or pattern materials) with different gasification properties and material properties are sometimes used to control mold filling patterns (or change the shape of the melt front), and Consequently to prevent casting defects such as cold shuts and residues, JSCAST makes it possible to set simulation conditions loser to real situations,and to see the effects of multiple usage of pattern materials with different properties onmold filing patterns and formations of casting defects. In the left picture, the molten metal is poured onto the two foams having the same density in the mold cavity. In the right picture, two foams which have different densities are used in the mold cavity. You can simulate the different behavior of the foams with different densities you use in the foundry with JSCAST. Lost Foam Casting (Mold Filling and Solidification) ‘Simulates how the foam pattern is replaced by liquid metal during mold filing Considers the effects of vacuum suction and permeability of sand mold and coating, Helps users to decrease flow-related defects and optimize casting designs. SCAST wonw-valans.comsr VALANS esJMatPro in JSCAST JMatPro® is software developed by Sente Software, UK to calculate the physical and thermodynamic properties and mechanical properties of metal alloys from chemical components. For the first time in the world, JMatPro@ is integrated into the JSCAST Casting Simulation. As of version 9, JSCAST can now provide different analysis results based on different composition values from JMatPro®. eus450{[c_ [Si [mn [Pp [Ss Gravity Casting material: Cast Iron IC-High, 13,75 |2,7__|0,45 10,08 |0,02 (With different components) \C-Low 2,5, it CHigh Alsiiicu2Fe [Al |[Cu [Fe [Mg [Mn [Si [Zn HPDC material: High Spec [80,9]/3,5 [1,3 [0.3 [05 [12 [1 Aluminum alloy LowSpec _188,31[1,5 |0,25 |o.1_|0,1_ [9,6 _|0.1) (With different components) High Specification Low Specification ce CAST wos Ms iste 2g —VALANS Case studies taste aey — Gravity Casting of Cast Iron Optimization Improved yield rate by changing riser design Riser Volume: 980 cm3 Riser weight: 6,7 kg Courtesy of Chang Technical Office Co. Ltd. fp 01 Finally solidified region Finally solidified region Grade: GJS 450, Product weight: 22 kg HPDC of Al-Alloy Eliminated gas defects by changing injection conditions Low Speed: 0,3 m/s Low Speed: 0,3 m/s High speed: 4 m/s High speed: 1 m/s Gas defect free Gas defect exits Courtesy of Toshiba Machine Co. Ltd, Oe ISCAST is widely used both in Japan and abroad as itis @ powerful too! that can be used for visualizing the invisible mold filing and soldification patterns, optimizing casting designs training young engineers and creating better proposals for customers. LISCAST is composed of a basic module and various optional modules. 0850 888 64ST 2 oso 888 2278 Bestse Turkv'nn heryeringen g Casting CAE Software in Japan