CONSTRUCTION PLANNING SYSTEM CHAPTER Super Structures = Upto + 5M m3 75 = Upto + 10M m3 100 = Upto & above m3 125 ~ RCC Work ( Super Str) m3 25 Batching plant / pump. ©) Trenches m3 80 d) Pavement m3 30 e) Building m3 15 ) — Priling Tower m3 150 @) Silo m3 140 h) Pile Cap m3 80 i) Sleepers m3 75 i) RCC Piling Each 165 Pipe k) Major concreting in fan, life raft for raw water reservoir, cooling tower building, Tank pads & Pipeway m3 75 culverts. m) ROC Pre-cast ( Pipe-rack) m2 0.2 Using Paver 4. PCC Work for @) Mejor Foundations m3 20 b) Minor Foundations m3 30 ©) Trenches & Pavements m3 30 5. Brick Work & PR Masonary a) Upto plinth level & m3 15 ground floor (below 3 Mlevel ) PLANNING MANUALCONSTRUCTION PLANNING SYSTEM. CHAPTER v Tank Pads ) Sand Filling m3 3 b) — Anti—Corrosive layer m3 30 ©) Premix Carpeting m2 1 11, False Ceiling a) With metal frame m2 8 b) With Wooden frame m2 16 12, Wooden Work 2) Doors and Windows m2 5 b) Wooden Partitions m2 12 18. Water Proofing m2 a For § fly. 14, Sanitary Fittings-Erection m2 25 Including bracket of fitting. fixing , pipe connection etc. 15, Painting of Buildings a) White washing m2 08 2coats b) Colour washing m2 12 A white & 2 colour coats. ) other types m2 2 16. Roads a) Box cutting and soling m2 2 b) WM. m2 3 Incl Semigrauting & white 3 thickness of wear coat ) —Premix carpetting m2 2 PLANNING MANUAL PAGE NO. 187“CONSTRUCTION PLANNING SYSTEM. CHAPTER 17, 18. 19. Road Crossing-Excavation, placing of pipe , shuttering & concreting Sand piles for soil densification Piping for Bldg. work 2) GIL Piping b) CL Piping STRUCTURAL WORK Steel Structure a) Fabn. Of Steel Str. b) Erection of Steel Str = Upto 10M level = +10M to 30M level - +30M to 70M level ~ Above 70M Platiroms & Ladder / Pipe ‘Support and Pipe rack. a) Fabrication b) Erection Hand Railing Grating a) Fabrication b) Erection Each pipe 33 MT MT MT wT MT 3 Av. 600 dia RCC Pipe, 46 Rig performance 24 hours productivity 10 Piles I day. 3 Ay. 3° dia 55 Av. 6" dia 110 For a general mix of heavy 7 light Str 120 150 180 80 200 6 PLANNING MANUAL. PAGE NO. 188CONSTRUCTION PLANNING SYSTEM. CHAPTER Vv c. PIPING WORK )) AIGUNIT PIPING @ (Preferably Inch.dia basis should be used Z piping ) 1, CS. Piping for above Fabrication , Erection & Testing (Combined ) 2. 8.8. Piping Fabrication , Erection & Testing ( Combined ) 3. AS. Piping Fabrication , Erection & INCH-KM 4500 Av. 4" dia, Mr 1100 Sch. 40 pipe Metre 18 1.2 metre Inchdia = 8.5 one joint. INCH-KM 6000 Ay. 4" dia, MT 1500 Sch. 40 pipe Metre 23 1.2 metre Inch die 7 one joint. INCH-KM 6800 Ay. 4" dia Testing ( Combined ) MT 1700 Sch. 40 pipe. Metre 27 4.2 metre Inch dia 82 one joint 4. Small Bore Piping (Below 2" dia ) Complete erection & testing Metre 7 5, _ HPDE Piping per joint 15 @ ADDITIONAL INFORMATION FOR MANPOWER PLANNING 1. Fabrication Av. 4" dia, Sch. 40 pipe Type Productivity! Normal Productivity of Welder/day Welder group group / day ( 4 shit) a) C.S. Piping 20 Inch dia Fitter 4 40 Inch dia b) SS. Piping 16 Inch dia Welders - 2 32 Inch dia ©) AS.Piping 14 Inch dia Gas Cutter - 1 28 Inch dia Grinders - 2 Riggers - 2 Helpers - 4 PLANNING MANUAL PAGE NO. 189CONSTRUCTION PLANNING SYSTEM | CHAPTER. wv 2. Erection Type Productivity / Normal Welder group Welder / day a) S.Piping 12 Inch dia Fitter - 4 b) SS. Piping 10 Inch dia Welder = il ©) AS. Piping 9 Inch dia Grinder/Gas - 1 7 Cutter Riggers - 4 Helpers = 4 Il) A/G OFFSITE PIPING (Preferably Inch-KM basis should be used for above 2" piping ) 1. €.S, Piping Av. 4" di Sch. 40 pipe. (Fabrication , Erection & Inch-KM_ 2000 Testing } combined. MT 460 Metre 8 2 8.S. Piping Inch-KM 2620 Fabrication , Erection & Metre 10.5 Testing ( combined ) 3. AS. Piping Inch-KM_ 3000 Fabrication, Erection & Metre 12 “Testing ( combined ) 5, CS, Small Bore Piping Metre 3 (Below 2" dia ) Complete Erection and testing. 6 Steam Tracing Metre 1.5 L PLANNING MANUAL PAGE NO. 190CONSTRUCTION PLANNING SYSTEM CHAPTER Vv il) UGPPING @ @ Normal Group 1. C.S. Pipes (Av. 8" dia) ** @) Excavn. & Back a) Fabrication m 6 filing b) Wrapping m 2 Unskilled = 15 ©) Excavn, laying & Mm 8 b) Wrapping, Coat- Welding Ing ete. 4) Testing , Flushing & m 4 Wrappers - 2 Back filling Helpers - 6 “ ©) Welding, laying TOTAL 20 & Testing 2. CS. Pipes rolled from plates Welder <1 (Av. 24" dia) ** Fitter = Gas Cutter - 1 2) Fabrication of pipe m 36 Grinder = 4 b) — Wrepping / Guniting m 4 Riggers - 6 ©) Exevn. , laying & m 2 Helper = Welding. 9) Testing , Flushing & m 10 Black filing. TOTAL M 72 3, RCC Pipes (av. 14° dia )** a) Excavation m 4 b) Laying & Jointing m 8 ©) Testing m 2 d) Back filling m 2 TOTAL m 16 4. Cast Iron Pipes ( Av. 12" dia) ** a) Excavation m 4 b) Laying & Jointing m 40 ©) Testing m 2 ¢) Bacfyfilling m 2 TOTAL m 18 5. Stoneware Pipes (Av. 12° dia) ** 8 6 HDPE Piping per Joint 15 PLANNING MANUAL PAGE NO. 91CONSTRUCTION PLANNING SYSTEM CHAPTER Vv PVC Piping per joint 05 UIG Piping (Av . dia 8") m 02 Using Cold tape coating & wrapping ** NOTE: For estimating the MH required for any other averave size (D1) , the MH given herein for Av. size (D) may bé’mutiplied by Dt MECHANICALWORK =. Agitators 2) 0 — 5OHP. Each 80 b) 5.0 HP & above Each 100 Compressors ( Incl. Erection MH given are for of all accessories ). Motor Driven ‘comp. For Turbine 8) Upto 100 HP Each 250 driven comps. , add 20% in each, b) 125 ~ 300 HP Each 4000 <) 400 ~ 500 HP Each 1600 @) 700 1000 HP Each 2200 ) 1500-2500 HP Each 3200 ) 3000-5000 HP Each 5000 Pumps 2) 0.5 ~ 10 HP Each 120 by) 18 ~ 25 HP Each 150 ©) 30 ~ 60 HP Each 180 @) 70 125 HP Each 250 PLANNING MANUAL PAGE NO. 192CONSTRUCTION PLANNING SYSTEM CHAPTER 4, Heaters a) Structural Fabn. wT 180 b) Erection of Structure ur 120 ©) Fabn. of joints Each 20 d) Erection of coil - Convection Coil wr 100 ~ Radiation Col ur 200 ©) Fixing of Burner Each 5 ) Fixing of soot blower. Each 40 5. Horton Sphere ut 600 6 Package Units erection ~ cost Approx. cost of erection is Rs. 4.00 / MH. 7. ~ Static equipment erection MT 66 ~ Static eqpt. Erection MT 35 Using Heavy duty cranes. 8. Tray Installation Sq. MT 12 For Av. 1.8M dia Trays 8. Steel Storage Tanks a) CS., Fixed Roof MT 225 b) CS. , Floating Roof ur 300 ©) 8S. , Fixed Roof Tr 335 10. Cooling Tower 2) Installation of fans Each 1000 (incl. commissioning ) b) Instaltation of Each 1000 Gear Reducer. PAGE NO. 193 PLANNING MANUALCONSTRUCTION PLANNING SYSTEM CHAPTER v 12, 43, 14, EOT Cranes ~ Approx. Aprox. Labour Cost Erection MH @) 5 Tonne Crane Each 1200 Rs. 5/ MH b) 10 T Grane Each 5000 Rs. 6/ MH ¢) 15T Crane Each 6000 Rs. 6.507 MH 4) 30T Crane <= Each 7500 Rs. 7/ MH Conveyor with Deck Plates, Metre 30 Idlers, Pulley Drive & Belting, Tankages MT 120 Using Jacking unit & Girth welding machine, Spheres (erection only ) MT 300 Section prefor- ‘med at shop. ELECTRICAL Battery Charger Instin Each 800 Bus Duct m 16 Cable Laying 4) LT Cable ku 400 6) 3.3KV (HT) Cable ku 1000 ©) 66-11KV(HT) Cable KM 4000 Communication Cable Laying 2) Cable upto 10 pair kM 100 ») 10,t0 50 pair KM 200 ©) Above 50 pair KM 300 Conduit laying kM 1500 Control Cables & LT Cables Laying (Below 50 mm2 ) PLANNING MANUAL, PAGE NO, 194CONSTRUCTION PLANNING SYSTEM CHAPTER Vv 7. Lighting Cable laying kM 1000 on wall structure: 8. Cable Termination 2) HT Cable Each 2 Term b) Power Cable Each a Term ©) Control Cable “Bach 8 Term 9. HT Cable Jointing a) Below 6.6 KV Each 48 Joint b) 66to11KV Each 60 Joint ©) Above 11 KV Each 80 Joint 10. Straight thought jointing of LT Cables 8) Upto 3.5 x 70mm2 Each 25 Joint b) Above 3.5 x 70 mm2 Each 40 Joint 11. Cable Glands Fixing Each 16 Drive Each 8 Term, 12. Cable Tray- Fabn. & m 10 Incl. supports Erection, 13. Earth Electrodes Eech 32 14. Earth Pits Each 40 PLANNING MANUAL. PAGE NO. 195CONSTRUCTION PLANNING SYSTEM 18. Earthing Strips laying m 2 16. Fittings Installation @ @ Upto 5M height & incl. Term, @) For Plant equipment Each 25 lighting, b) For Street lights Each 50 17. Pipes laying for Electrical work a) GL. Pipes Each 2 Av. 3° dia pipes Pipe ») Tylon Jointed Ci Pipe’ Each. 6 Pipe 18 Welding receptacle Each 40 19. Lighting Panel instin, Each 150 Incl. Termination (18 Way ) 20. Local Starters instin, Each 40 21. Motors - Termination a) LT. Motors Each 8 Term, b) HT. Motors Each 16 Term. 22. MCC Erection Each 60 Section 23. PCC Erection Each 80 Section 24. Push Bytton Stn, Mounting Each 25 Incl. support 25. Street Light Poles ~ Termn. Each 4 Upto 75 KW Term. 26. Thermo Couple Wiring Each Jt 25 For a lead of SOM PLANNING MANUAL. PAGE NO. 196CONSTRUCTION PLANNING SYSTEM CHAPTER 28. 29, 20, 34 32, 33, 34, Switch Gear ( Outdoor ) Indoor Switch gear ( H.T. ) ‘Switch Head Socket- Erection , Testing , Commissioning & J Painting, Transformers — Erection, testing , commissioning, a) Upto 500 KVA, b) 800 to 1000 KVA 3 = 5MVA d) 8 = 10MVA 2) 16 MVA & above Turbogenerator ~ Erection incl. accessories but excluding piping, Invertor Installation Frequency stabilizer- Installation Electric Tracing INSTRUMENTATION Air Line-Fabn., Erection & Testing. Calibration of instruments Control Room Panel — Erection , Alignment, termination & ‘Checking. Section Each Each Each Each Each Each Each set Each Each Each Each Panel Section 200 24 240 320 480 720 1200 13000 250 250 600 Incl LA, Strs, tubular bus bar, ACSR Jumpers breakers (2) & Isolators. For Flame proof, 416 Voll., 68A , 3h. Socket, {oil cooling is required, it will need additional 100 MH. For 12.5 MW Set PLANNING MANUAL. PAGE NO. 197