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BOF converter

lining concepts.
High-performance products and intelligent lining concepts

For all production areas in the steelmaking Creating a lining concept and selecting the
industry, Refratechnik offers individual refractory products to be used are complex
refractory concepts and solutions that are tasks, requiring precise knowledge of the
precisely matched to customer requirements. relevant operating and usage conditions.
Hereby, we are backed by a comprehensive This also includes information on the state
range of refractory products. of the vessel, the installation conditions at
the site and the time available for lining.

Various combinations of different causes of


wear are encountered in the individual lining
zones. The most common causes of wear are
thermal, chemical and/or mechanical.

Let’s talk about your goals.


We will find the right way.

MACARBON® REFRAFLEX® bonded magnesia-carbon brick


CERAMAC® burnt magnesia brick
Low-Alpha bonded magnesia carbon brick with low expansion rate

©Refratechnik Steel GmbH 2


Converter

Ramming mix
Mouth section

Upper cone

Barrel

Tap hole

Permanent
lining

Impact area
Trunnions

Lower cone
Spherical
bottom

Ramming trench

Bottom purging area


Bottom

©Refratechnik Steel GmbH 3


Shaped products

Quality Chemical analysis of the primary raw materials Bulk density Apparent Cold crushing
 Delivered porosity strength
cond./coked by Delivered Delivered
MgO Al2O3 SiO2 CaO Fe2O3 ASTM C 831 cond./coked by cond./coked by
ASTM C 831 ASTM C 831
% % % % % g/cm3 Vol. % N/mm2
Permanent lining
CERAMAC® 90 > 90 < 4.5 > 2.88 < 18 > 50
CERAMAC® 92 > 92 < 2.0 > 2.95 < 17 > 60
CERAMAC® 95 > 95 < 1.2 > 2.96 < 18 > 60
Mouth section
CERAMAC® 95 > 95 < 1.2 > 2.96 < 18 > 60
CERAMAC® 98 > 97 < 0.6 > 3.07 < 15 > 70
MACARBON® H 9605 F > 95 < 1.0 < 1.5 < 1.7 < 1.2 > 3.00 / > 2.95 < 5 / < 11 > 50 / > 25
MACARBON® H 9610 F > 94 < 1.3 < 1.7 < 1.8 < 1.2 > 3.00 / > 2.92 < 5 / < 11 > 40 / > 18
Upper cone
MACARBON® H 9710 F2 > 95 < 1.3 < 1.8 < 1.8 < 1.3 > 3.00 / > 2.95 < 6 / < 11 > 40 / > 18
MACARBON® H 9710 F > 95 < 1.3 < 1.7 < 1.8 < 1.2 > 3.03 / > 2.95 < 6 / < 12 > 35 / > 20
Bath area
MACARBON® H 9710 F > 95 < 1.3 < 1.7 < 1.8 < 1.2 > 3.03 / > 2.95 < 6 / < 12 > 35 / > 20
MACARBON® H 9810 S4 > 96 < 1.3 < 1.5 < 1.8 < 1.2 > 3.03 / > 2.95 < 6 / < 11 > 35 / > 18
MACARBON® H 9815 S4 > 96 < 1.3 < 1.8 < 1.8 < 1.2 > 2.99 / > 2.92 < 7 / < 11 > 30 / > 15
Tapping area
MACARBON® H 9810 S4 > 96 < 1.3 < 1.5 < 1.8 < 1.2 > 3.03 / > 2.95 < 6 / < 11 > 35 / > 18
Tap hole
MACARBON® H 9812 TH > 93 < 7.0 < 1.8 < 1.6 < 1.2 > 3.00 / > 2.95 < 5 / < 12 > 40 / > 25
Impact area
MACARBON® H 9810 S4-E* > 96 < 1.3 < 1.5 < 1.8 < 1.2 > 3.05 / > 2.96 < 6 / < 10 > 45 / > 20
MACARBON® H 9910 S4-E* > 96 < 1.2 < 1.4 < 1.7 < 1.1 > 3.06 / > 2.98 < 5 / < 12 > 50 / > 25
Trunnions
MACARBON® H 9815 S4 > 96 < 1.3 < 1.8 < 1.8 < 1.2 > 2.99 / > 2.92 < 7 / < 11 > 30 / > 15
MACARBON® H 9915 S4 > 96 < 1.2 < 1.7 < 1.7 < 1.1 > 3.00 / > 2.94 < 5 / < 13 > 35 / > 20
Lower cone
MACARBON® H 9610 F > 94 < 1.3 < 1.7 < 1.8 < 1.2 > 3.00 / > 2.92 < 5 / < 11 > 40 / > 18
MACARBON® H 9710 F2 > 95 < 1.3 < 1.8 < 1.8 < 1.3 > 3.00 / > 2.95 < 6 / < 11 > 40 / > 18
MACARBON® H 9710 F > 95 < 1.3 < 1.7 < 1.8 < 1.2 > 3.03 / > 2.95 < 6 / < 12 > 35 / > 20
Bottom
MACARBON® H 9710 F > 95 < 1.3 < 1.7 < 1.8 < 1.2 > 3.03 / > 2.95 < 6 / < 12 > 35 / > 20
MACARBON® H 9810 S4 > 96 < 1.3 < 1.5 < 1.8 < 1.2 > 3.03 / > 2.95 < 6 / < 11 > 35 / > 18
MACARBON® H 9910 S4 > 96 < 1.2 < 1.4 < 1.7 < 1.1 > 3.05 / > 2.97 < 7 / < 12 > 45 / > 23
Bottom purging area
MACARBON® H 9810 AS4 > 93 < 5.0 < 1.5 < 1.6 < 1.2 > 3.02 / > 2.93 < 6 / < 10 > 40 / > 28
MACARBON® H 9815 AS4 > 93 < 5.0 < 1.8 < 1.6 < 1.2 > 2.97 / > 2.90 < 7 / < 11 > 30 / > 15
MACARBON® H 9910 AS4 > 93 < 5.0 < 1.4 < 1.5 < 1.1 > 3.03 / > 2.95 < 5 / < 12 > 45 / > 33
MACARBON® H 9915 AS4 > 93 < 5.0 < 1.7 < 1.5 < 1.1 > 2.98 / > 2.92 < 5 / < 13 > 35 / > 25

Typical values (all qualities are alternatively also available with antioxidants) * reinforced with stainless steel fibres

©Refratechnik Steel GmbH 4


Unshaped products

For our converter concepts we also Moreover, these products offer excellent
supply finely-matched monolithic main- corrosion resistance against aggressive
tenance products made of various raw process media at high temperatures.
materials and using different binding
systems. Mouth maintenance is essential for the
mechanical strength and the ring stres-
Regarding maintenance products for ses of the upper brick layers. In addition,
the permanent lining, we attach great the formation of a separating layer redu-
importance to good adhesive properties ces the infiltration of steel or slag.
and low rebound values from different
substrates.

Quality Chemical analysis max. Bulk Application area


of the primary raw materials application density
 temperature
MgO SiO2 Al2O3 Fe2O3 C
% % % % % °C g/cm³
Ramming mix
REFRARAM® G5 > 88 > 4.5 < 1.2 >4 1800 2.75 Ramming trench
REFRARAM® G5F > 88 > 4.5 < 1.2 >4 1800 2.75 Ramming trench
Maintenance material (hot)
REFRAJET® CS M 85 > 82 < 12 < 1.0 1750 > 2.0 Permanent lining
REFRAJET® S M 60 > 58 < 30 < 6.0 1600 > 2.1 Mouth maintenance
Upper cone, tap hole, Trunnions,
REFRAJET® CBP M 85 > 79 < 10 < 0.8 1750 > 2.0
barrel, slag line
Upper cone, tap hole, Trunnions,
REFRAJET® CBP M 80 > 76 < 15 < 0.8 1750 > 2.0
barrel, slag line

Hot repair with gunning robot

The Refratechnik Group is certified according to:


ISO 9001 – Quality management systems, and
ISO 14001 – Environmental management systems.

©Refratechnik Steel GmbH 5


Refratechnik Steel GmbH
Schiessstrasse 58
40549 Düsseldorf
Germany
St 1-031-03/2019

Phone +49 211 5858 0


Fax +49 211 5858 49
steel@refra.com
www.refra.com

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