Table of contents:

1! Important safety information and instructions............................................................................ 3!

1.1! Manufacturer, Copyright ............................................................................................................................ 3!
1.2! Scope of installation and operating manual............................................................................................... 3!
1.3! Key: (Meanings of symbols) ...................................................................................................................... 3!
1.4! General safety instructions ........................................................................................................................ 4!
1.5! Instructions for use / for use in potentially explosive environments........................................................... 5!
1.6! Special safety instructions ......................................................................................................................... 5

2! Description of the STARCLEAN® conveyor belt scraper ........................................................... 6!

2.1! Purpose and tasks (intended use) ............................................................................................................. 6!
2.1.1! Information on selecting and positioning the scraper on the conveyor...................................................... 6!
2.1.1.1! Conveyed material..................................................................................................................................... 7!
2.1.1.2! Condition of belt / Condition of belt joints .................................................................................................. 7!
2.1.1.3! Belt tension ................................................................................................................................................ 7!
®
2.2! Description of STARCLEAN Type 96x components ................................................................................ 8!
®
2.3! Description of STARCLEAN Type 97x components ................................................................................ 9!
2.3.1! Scraper blades for use as secondary scraper: ........................................................................................ 10!
2.3.2! Blade-bases Types 0, 2 and 4 ................................................................................................................. 11!
2.3.3! Spindle tensioning device with mounting plate ........................................................................................ 11!
2.4! Technical data and recommended pre-tensioning .................................................................................. 11!
2.4.1! Secondary scraper .................................................................................................................................. 11

3! Start-up.......................................................................................................................................... 12!
3.1! General .................................................................................................................................................... 12!
3.2! Transport ................................................................................................................................................. 12!
3.3! Installation / start-up ................................................................................................................................ 12!
3.3.1! Installation steps / pre-tensioning the scraper blades ............................................................................. 13!
3.3.1.1! Pre-tensioning ......................................................................................................................................... 13!
3.3.2! Installation distances ............................................................................................................................... 16!
3.3.2.1! Illustration of the maximum distances Lx and Ly ..................................................................................... 16!
3.3.3! Positioning examples ............................................................................................................................... 18!
3.3.3.1! Positioning example Type No.: 90-962.56n.?? (Figure 13) ..................................................................... 18!
3.3.3.2! Positioning example Type No.: 90-964.50n.?? (Figure 14) ..................................................................... 19!
3.3.3.3! Positioning example Type No.: 90-972.56n.?? (Figure 15) ..................................................................... 19!
3.3.3.4! Positioning example Type No.: 90-974.50n.?? (Figure 16) ..................................................................... 20!
3.3.4! Retraction points and openings ............................................................................................................... 20!
3.3.5! Start-up .................................................................................................................................................... 20

4! Maintenance / disposal ................................................................................................................ 21!

4.1! General .................................................................................................................................................... 21!
4.2! Maintenance instructions ......................................................................................................................... 21!
4.3! Maintenance inspection / maintenance intervals / special maintenance ................................................. 21!
4.4! Troubleshooting ....................................................................................................................................... 22!
4.5! Replacing a scraper blade ....................................................................................................................... 22!
4.6! Disposal ................................................................................................................................................... 22

5! Order numbers / ordering replacement parts ............................................................................ 23!

5.1! Sample order for scraper systems ........................................................................................................... 23!
5.2! Sample order for replacement parts ........................................................................................................ 23

6! Declaration of conformity ............................................................................................................ 24!

®
Installation manual for STARCLEAN scraper Types 960/962/964 and 970/972/974 Version:11/2011 Page 2 of 24

Page 51 of 110