TAIHO Grains Sorter Manual Book

S.
PRECISION
PRECISION 6SXZ Series Grains Color Sorter
INSTRUCTION MANUAL
Scope of Application: peanut, Chinese wolfberry, raisin, beans etc.
English Version (16.0)
Before Operating This Unit, Please Read These Instructions Completely And Save Them.
PRECISION
Hefei Taihe Optoelectronic Technology Co.,Ltd. 6SXZ Series Grains Color
Sorter
Add / Intersection of Yulan Avenue and Fangxing Avenue, Taohua Industrial Park
Development Area, Hefei Economic and Technological Development Zone, Anhui, China
Tel / +86 551 65399166
Fax / +86 551 65399188 Pc / 230601
Exporting Department / +86 551 65399015
E-mail / thsorter@colorsort .cn
Http / www.chinacolorsort.com
Client Service Center / 400 660 9996

After Sale Service Tel / +86 551 68588368（OVERSEAS）
E-mail / service@colorsort .cn
Hefei Taihe Optoelectronic Technology Co. , Ltd.

6SXZ series Grains cereals color sorter
PRECISION 6SXZ Series Grains Color Sorter
INSTRUCTION MANUAL
English Version (16.0)
Hefei Taihe Optoelectronic Technology Co. , Ltd.

6SXZ series Grains cereals color sorter 6SXZ series Grains cereals color sorter
User Guide Contents

Thanks for choosing the 6SXZ series Grains color sorter of our company!
With twice sorting function, 6SXZ series CCD Grains color sorter integrates such new and high-techs as optics, mechanics, User Guide I
electricity, and pneumatics. With the basic working principle being “feeding by feeder”, the color sorter sends materials through
the observation window, and CCD camera collects color and shape information about the material and send data to the data
treatment unit that will conduct image treatment and threshold judging, finally, the sorter will remove imperfect materials by the
high frequency solenoid valve. The product adopts the high-speed, high-sensitivity linear CCD array with resolution ratio Chapter I Safety Cautions and Warning Signs 01
4096Pixel as the color and shape sensor. Using SOC-based platform architecture, compared to DSP platform, CPU frequency
increased 5 times, 4 times the output processing capacity to achieve stable and reliable, ultra-high-speed mass data processing,
making the product in the minimum resolution, color accuracy, Select efficiency and other aspects of performance is better than
the same type of color selection machine. Chapter II Machine Structure 03
1. The manual gives a detailed account of performance, parameter setting and operational approach of the 6SXZ series Grains
color sorter.
2. Please read the manual carefully before using, and operate strictly in accordance with the operation specification specified Chapter III Installation Method 04
in the manual. Use products correctly, please pay special attention to the safety notes.
3. It is necessary to use parts provided by our company in maintenance, and our company shall be free of any liabilities for
consequences if any failures and accidents resulted by user using parts not provided by us. Chapter IV Operation Instructions and Adjustment Means 07
4. The product should be installed in a well-ventilated workplace, kept away from the environment with low or high
temperature, high humidity, dust and high magnetism.
5. The product is applicable to the final processing procedure to ensure the color separation. Chapter V Maintenance and Upkeeping 29
6. As the unceasing development and improvement of technology, technical updates and manual changes would be subject to
the product updates without any advance notification, please pay close attention to the product update information in time, which
will be shown in our website(http://www.chinacolorsort.com).
Chapter VI Common Faults and Solutions 30
Chapter VII Electrical Wiring Diagram 33
Chapter VII List of Accessories, Fittings and Wearing Parts I 38
Hefei Taihe Optoelectronic Technology, Co., Ltd.

Chapter IX Warranty Card 40
Address: Intersection of Yulan Avenue and Fangxing Avenue, Taohua Industrial Park Development Area, Hefei Economic
and Technological Development Zone, Anhui, China
Post Code: 230601 Sales Tel: +86 551-65399166
Fax: +86 551-65399188 http://www.chinacolorsort.com
Chapter I Safety Cautions and Warning Signs
1.1 Safety Cautions

Unpack to check the product and watch out the safety. In unpacking, avoid causing any damage to the product,
and keep well it after checking quantity of parts according to the list inside the box.
In installing, check carefully the reliability of the sling for hoisting the color sorter.
The product should be kept away from work place with strong magnetism, strong sunshine and dusts. Safety
grounding connection for the color sorter: the input power is required with good ground connection (if not,
making grounding device as shown in the following picture is recommended).
Methods for making grounding wire: galvanized welding, with the soldering point covered by asphalt, as shown
in the following picture.
30cm natural soil
Repeatedlyfill in
accordance with
the following
three filling ways
and sequence.
10cm charcoal
A layer of crude salt
30cm natural soil
Figure 1-1 Grounding Wire Making Diagram
To prevent static electricity, the feeding pipe, discharging pipe and exhaust pipe prepared by users shall be iron
pipes rather than the plastic and other non-metal pipes.
Air compressors and other equipments prepared by users shall comply with relevant national laws and
regulations and standards.
The incoming end of power used by users shall comply with national safety standard and be installed with
dustproof device to keep it away from dust.
01
1.2 Statements of Safety Warning Signs Chapter II Machine Structure
Signs Meaning Signs Meaning 2.1 Major Mechanical Structure
2.1.1 Feeding device

2-dimensional bar code, The feeding device installed on the feeder beam is composed of the feed hopper, feeder and receiving hopper,
just scan it to connect the selected material will be conveyed via the feed port to the chute. The combination of damping spring and
company website,knows Dangerous,
the latest info Beware Of Electricity the device effectively reduce the resonance.
2.1.2 Chute
The material chute is composed of multiple-unit ramp ways and trims strips, which can enable the selected
materials evenly passing the observation zone of the sorting cabinet.
No welding,
please make sure there is This area or object will
no any welding works near be over heating 2.1.3 Sorting cabinet
the machine The sorting cabinet is composed of light source, background regulating device, sensor, and observation window
and the dustproof device. In operation, it can send the collected image data to the data treatment center for
image treatment as preset. Dustproof device deash automatically and regularly, thus preventing the dust
interference.
No drilling, please make
sure there is no any Please follow the 2.1.4 Ejector
drilling on the machine. instructions In receiving the executive instruction, the high frequency ejector will properly spray the compressed gas to
remove the defective products.
2.1.5 Discharge hopper

The hopper includes the front and rear discharge hoppers, respectively receiving the finished products and
Please turn off the power defective products.
Grounding position before you open the door Note: The dust collector device shall be installed to prevent dust from entering the sealed cavity; or the
of electrical control service life and color separation function of the machine will be directly affected.
cabinet
2.1.6 Electrical control cabinet
A completely-enclosed unit in which the system power and master control board is installed.
Up limit of the air pressure USE 220V AC 2.1.7 Air supply system
The system, located at the rear of the machine, is equipped with filter valve, distribution valve and the pressure
regulating valve and can provide the machine with high cleanness compressed air. In addition, with the node
type pressure gauge, the system will automatically alarm and remind users of the pressure faults on the display
if the air pressure in the ejector is lower than the setting pressure.
2.1.8 Heating system

Dangerous, The device, located at the reverse side of material chute, is controlled by a high reliability automatic
Beware Of Electricity temperature regulating system, which enables the temperature of material chute approaching to that of the
selected material, thus preventing the material flying.
2.1.9 Body
Body structure falls within the enclosed type by the combination of the rack and steel plate.
02 03
Chapter III Installation Method

Align the aggregate bin of the color sorter to users' feeding pipe which should be equipped with flow control
Note: The color sorter shall be installed under the guidance of the service engineer of our company. plate and storage bin and not press on the aggregate bin, or color sorter's working efficiency will be affected.
3.1 Installation conditions for the machine Note: personal injury or mechanical faults would be caused by improper installation position.
3.3 Accessory installation

3.1.1 Site requirements It is strong recommended for users to use iron pipe as the material pipe rather than the PVC or other materials
The installation site should be flat and solid, and the constructed working platform should be away from strong that would cause triboelectrification.
vibration sources like the polishing machine and white rice grader.
The elevator should be installed before installing the color sorter so as to prevent damage to the color sorter
3.3.1 Feeder installation
caused by the falling welding or hard objects. The feeder placed in the accessory box should be mounted on the feeder bedplate in accordance with the serial
The installation site for compressor and air tank should be away from the crowd so as to reduce noise pollution
number. It is required to prevent the feeder from slipping down which may cause personal injury or damage to
or other possible injury. Also, users are recommended to keep the compressor and air tank in ventilated and dry the color sorter chute.
place, thus keeping the compressed air clean and dry.
3.3.2 Aggregate bin installation
3.1.2 Environmental requirement User should construct a self-made aggregate bin based on the design drawing provided by our company, and
Like the common domestic appliances, in term of ambient temperature, the color sorter is required to be 0℃～ the aggregate bin requires an observation window for real time observation of the amount of material stored in
40℃，so it is recommended to construct AC room in areas with high temperature and greenhouse in areas the hopper.
with low temperature. Lifting rope or rack can be used in installing the aggregate bin to prevent color sorter from bearing the weight
of the bin.
3.1.3 Light requirement
As the external light will directly affect the color separation, it is necessary to keep the color sorter away from
strong light and forbidden to put a ceiling lamp above it. Enough lighting, of course, is necessary for the 3.3.3 Elevator installation
operation and maintenance. Discharge pipe of elevator must be installed right above the center of the aggregate bin, thus ensuring sufficient
materials for feeders on sides of color sorter.
3.1.4 Maintenance space
Enough space around the color sorter is necessary for debugging and maintenance, and the recommended 3.3.4 Discharge pipe installation
space around the sorter is above 60cm. The included angle between the discharge pipe and ground should be more than 30 degrees so as to prevent the
material from blocking the discharge pipe.
3.1.5 Ground wire requirement
As grounding the sorter can avoid the lightning strokedamage to the machine or any personal damage due to 3.4 Electric installation
current leakage which resulted by misoperation, users are recommended to embed ground wire before welding
the platform. 3.4.1 Power supply
To prevent interference, individual wire with ground resistance no more than 4or the color sorter. Air compressor (customer-provided) power should be three-phase AC 380V±10％, with frequency 50Hz±1％.
The power supply for color sorter should be single phase AC 220V±10％ and with frequency 50Hz±1％. The
3.2 Installing color sorter power provided should also comply with relevant national standards and the operating instruction.
Before installation, the user should, in accordance with the equipment platform size drawings, construct the
color sorter working platform, with platform elevation about 1.5m, and platform firmly and levelly welded. 3.4.2 Safety requirements for electric installation
As the color sorter is the precision equipment, any mechanical deformation resulted by vibration must be The incoming end of the color sorter power supply should be equipped with air switch above 20A (Not using
avoided in carrying. knife of switch).
Customers are strong recommended to transport with forklift or crane. If crowbar is used as conditions not
In order to prevent personal injury caused by leakage of electricity, lightning stroke or static electricity, users are
permitting, the cushion wood used in carrying should not be removed until the color sorter is moved nearby
required to set up excellent grounding system.
theplatform, then place the sorter on the platform by the hoist type crane or other ways. After which, adjust the
levelness of the equipment within 2mm/1000mm by the leveling instrument.
04 05
Chapter IV Operation Instructions and Adjustment Means

3.5 Requirements for air circuit installation
The oil and water free air compressor should be used along with the air filter. The Dg25mm galvanized pipe or 4.1 Operation
pipes with higher grades (e.g. PPR pipe) must be used to connect components of the gas circuit. The installation
The parameters of the machine, which has been adjusted to qualify the factory standard, may be affected by
position of the air compressor should be subject to the proximity principle, with the pipe total length no more
the mechanical handling and vibratory transport, our engineer will make further debugging according to the
than 20m, and it is recommended to install the air compressor in an isolation room nearby the color sorter (15m
user’s materials , after which, it is forbidden to dismantle and repair the machine by others,otherwise wrongly
distance is ideal).
adjusting the machine will affect its normal operation, or even reduce its life time.
3.6 Dust collecting pipe installation In order to achieve the performance of the manchine, references as follows are provided for you:
The user should equip with dust collecting pipe to prevent dust from depositing in the sealed cavity which will （1）Adjust correctly the reference background (i.e. the background plate position).
affect the light-colored material separation （2）The proper sensitivity, which can help achieve performance of the machine, the user should know the
higher sensitivity doesn't equal to the better result.
3.7 Other instruction
（1）Power of air compressor: (7.5～37)kW 4.1.1 Preparations before operation
（2）Air supply pressure: (0.5～0.8)ＭPa （1）Check if any foreign material is in the feed hopper. If any, remove them.
（2）Start the air compressor and wait till its pressure reaches to 0.8MPa.
（3）Operating temperature: (+0～+40)℃
Note: once starting the air compressor, effluent in it should be emptied as the pressure regulating valve
（4）Operating relative humidity: ≤80﹪ would be frozen in winter, which will cause the air obstruction, because of the undischarged water. If so, the
3.8 Drawing heating source （=45℃）can be used instead of frequent adjustment of the pressure regulating valve, for
which may damage accessories inside it.
We have provided users with drawings concerning all types of machine, please select corresponding installation
drawings according to the type you ordered. Users should design the working platform and aggregate bin in
accordance with the equipment platform size drawing, aggregate bin size drawing provided by our company,
and install relevant parts in accordance with the material flow diagram and gas circuit equipment installation
diagram.
Figure 4-1 Air circuit diagram of PRECISION rices color sorter
（ 3） Check as shown in diagram 4-1, with manifold pressure gauge setting at 0.8MPa, working pressure
gauge at 0.3MPa. If working pressure fails to reach the setting value, the machine will be unable to work and
the low pressure warning will be indicated on the display.
（4）Check if any leakage about the gas circuit and if any, tighten the connector at the air leakage point. It is
normal to have slight air flow of the snifting valve and inside pipes.
06 07
（5）Check if any sundries or rice bran on the tray above the feeder, and on the glass surface of the material.
Chute and separation cabinet or on the top of the material chute. If any, ash remover or soft cloth rather than
hard articles can be used to remove them.
Note: hard articles, which will badly scratch the chute surface and effect the color separation,
shall not be allowed to rub the material chute. Ash remover or soft cloth will be ideal.
4.1.2 Startup flow
（1）Power on: press the black button to power on the machine, and the system will execute self-checking
2~3min.
（ 2） System preheating: the system will determine weather to be preheating according to the ambient
temperature, if required, the system will preheat 5~10 min.
（ 3） Select the color sorting mode you need, and the color sorting mode selection, if the same with the
previous one, you can pass by this.
（ 4） Start color sorting: click on button of the display, the color sorter begins to discharge material and
sorting.
（ 5） Based on the raw material, to adjust the background , feeder spead rate and sorting accuracy. The Figure 4-2 Welcoming interface
sensitivity setting depends on the materials selected, if meeting the requirement, the lower sensitivity is better,
for example, it is unnecessary to adjust the sensitivity value to 70% if 60% of it meets the color sort System languages can be selected through the welcome interface, including Chinese, English, etc. If the settings
requirement. are saved after the system starts, the selected language will be directly applied for the next time, or the language
which is saved last time is used for next time.
4.1.3 Shutdown flow
4.2.2 Self-detection Interface
Note: please follow the shutdown sequence, and forced power off under the working condition is not be
allowed.
（1）Click on the button to stop color sort. wait 3s, and then press the black button on the panel, if parameter
is changed and not to be saved, system will give, a tip to save parameters ,the system will save parameters if
confirm to save, or directly power off.
（2）Remove dusts on the machine.
（3）Check if sewage is removed by filter automatic drainage on pipelines, and open the sewage outlet at the
bottom of the air compressor to discharge all sewage.
Note: the power supply of the machine should be cut off before maintenance.
4.2 Operation and setting

The system operation interface mainly consists of a welcome interface, a self-detection interface, a main
interface, an interface of user settings, and an interface of advanced settings.
4.2.1 Welcoming interface
Figure 4-3 Self-detection Interface
08 09
The self-detection interface of the system detects the state of the system when the system starts and shows the (4) Starting and shutting down system:
results of self-detection, mainly including communicating state, camera state, temperature control state and gas When the system is shut down, the switch button is gray; click the handle, the system begins to clear dust;
circuit state. If any detection item is abnormal, “abnormal” will be displayed on the screen, and this interface when dust clearing ends, the system selects color according to the current parameters set by the user, and at the
will be maintained after detection ends; if all detection items are normal, “normal” will be displayed on the moment, the button is green. When thesystem is started, the switch handle is green; click the switch handle, the
screen, and the system will automatically skip to the main interface after two seconds. system shuts down and stops color selection, and at the moment, the button color turns to gray.
4.2.3 Main Interface 4.2.4 Interface of System Settings
Figure 4-4 Main Operation Interface

Figure 4-5 Interface of system settings
The main interface has the functions of starting and closing the system, and displaying the sensitivity button,
The interface of system settings is mainly used for skipping to other interfaces. It includes sub-interfaces of
the color selection plan button, the feeing amount button, etc. Click the icon, the system can skip to the
language selection, administrator settings, signal settings, spray valve settings and image acquisition.
corresponding adjustment interface, so it is convenient to promptly adjust relevant parameters of machines.
(1) Color selection plan: Click icons to enter into corresponding sub-interfaces.
The bottom of the interface of system settings is toolbar (as shown in figure 4-6). Toolbar is shown at the
Click the color selection plan button, the system can directly skip to the interface for setting color selection
bottom of each interface, which provides convenience for realization of start and shutdown of the system,
plans. On this interface, the user can save current plan, or save the current parameters as any other plan, or read
dust clearing, start and shutdown of the feeding machine, start and shutdown of the spray valve, and
parameters of other plans and enable another plan to become the current plan. (Note, the plan cannot be
functions of spray valve indication and sensitivity.
adjusted in the starting state.)
The current color selection plan shows types and detailed plans, wherein the plans are classified in five types;
twenty detailed plans can be saved for each type. The user can access plans at will.
(2) Feeding amount: Figure 4-6 Toolbar
Click the feeding amount button, the system can directly skip to the feeding-amount Click the dust clearing button ,f the system is started, the system will directly clear dust after
adjustment interface. On this interface, the vibration quantity of each channel can be adjusted independently. shutting down the spray valve and the feeding machine, or the system will directly clear dust according to the
The discharging amount of each feeding machine can be displayed. set time.
(3) Sensitivity: Click the spray valve button ,the state of the spray valve will be switched between start
Click the sensitivity button, the system can directly skip to the sensitivity adjustment interface. and shutdown.
On the sensitivity interface, the sensitivity data can be accurately adjusted in various ways. The sensitivity Click the feeding machine button ,the state of the feeding machine will be switched between
of the current trough can be displayed, including thresholds of front and back view, upper and lower limitation, start and shutdown.
and spot impurities/region impurities. Click advance button, first/second is displayed on the screen.
Click other buttons the system will directly skip to corresponding
Clicking the edit box under the trough, the user can adjust the current trough.
interfaces.
10 11
4.2.5 Language Switch Interface 4.2.7 Interface of Light Settings
Figure4-9 Interface of light settings

Figure 4-7 Language switch interface Click the signal setting icon on the interface of system settings. After the icon skips to the inside, select the light
On the language switch interface, the language display interfaces of relevant systems can be switched. button at the left upper corner to enter into the interface of light settings. Front main lamps and rear main lamps
indicate four main lamps for front and rear sorting tanks. RGB indicates background light. The color with the
The default languages include Chinese and English.
largest value is the current color for the background board. The background setting interface is mainly used for
4.2.6 Interface of Administrator Settings setting the front view background and the rear view background. The background strength is adjusted to be
similar to the signal strength of normal material and largely different from flaw signals. Then flawed material
can be removed by removing signals which are stronger or weaker than normal material. The adjustment of
background is generally made when the machine is shut down. In addition, front and back view backgrounds
should be set separately. The adjustment range of all lamps is 0~255.
4.2.8 Camera Gain
Figure 4-8 Interface of administrator settings
The Interface of administrator settings is used as a testing and debugging interface for professionals of the
manufacturer during production, quality inspection and after-sales service. It is recommended not to operate for
users. Wrong operation may result in abnormality of the system.
Figure 4-10 Interface of camera gain
12 13
Click the middle camera gain button at the right upper corner on the interface of signal settings, the system will
automatically skip to the interface of camera gain. The main purpose of the interface of camera gain is to adjust
the gain of cameras.
The following is the general principle for adjusting camera gain:
In the single selection of minimum value, the signal of normal material can be varied between 192 and 244. In
the simultaneous usage of minimum value and maximum value, the signal of normal material can be varied
between 128 and 160. Therefore, a larger dynamic range can be ensured (Note, it is signal of normal material,
rather than background signal).
Each trough is equipped with two cameras (including a front view camera and a rear view camera). When the
camera gain is adjusted, the front view camera and the rear view camera are separately adjusted.
4.2.9 Optical Calibration
Click the rightmost optical calibration button at the left upper corner on the interface of signal settings, the
system will automatically skip to the optical calibration interface. The optical calibration interface is mainly used
for completing the calibration of optical systems, monitoring the adjustment of camera positions and monitoring Figure 4-11 optical calibration interface
the condition of data paths.
Clicking the optical calibration button, the user can perform optical calibration on each trough. Each trough
needs independent calibration. The following is the steps of calibration: firstly, put a white balance target on the
corresponding channel; then, observe whether signals are normal through the waveform window; signals at all
positions on the channel can be observed through mobile selection; if signals have no outstanding bright or dark
points and generally present the shape of flat bell, the signals are abnormal, the user can click the calibration
button to perform calibration (front and rear views can be simultaneously calibrated, so independent calibration
is unnecessary).
Monitoring of camera position adjustment is to assist the adjustment of camera positions. Firstly, select the right
middle camera adjustment, and put on the calibration target; at the moment, observe whether the bell shape of
signal waveform is sharp enough, namely is close to the shape of rectangle, otherwise, it is necessary to adjust
the focal length to make the waveform sharp enough; then observe whether signals of the camera overlap with
corresponding standard line, if completely overlap, it means the camera position is appropriate, and the camera
can be positioned.
Figure4-12Interface for setting dust clearing valve
The monitoring of conditions of the data path is to check whether the data path is normal. From original data,
4.2.11 Setting of ejecting valve
the user can see data from cameras. From calibration data, the user can see data calibrated by the system. From
test data, the user can see linear test data from cameras.
4.2.10 Interface for setting dust clearing valve
Click the spray valve setting icon on the interface of system settings, the system will skip to the inside. Select the
dust clearing valve at the left upper corner, enter into the interface for setting dust clearing valve.
The interface for setting dust clearing valve is mainly used for setting dust clearing time. This interface has the
functions of setting dust clearing time and dust clearing cycle, and displaying dust clearing cycle. The dust
clearing time is 5-10 seconds in general. The dust clearing cycle is about 30 minutes in general. The time and
cycle are adjusted appropriately according to dust amount of selected material. To protect the spray valve, please
shut down the spray valve prior to selecting dust clearing.
Go dust clearing/Return dust clearing means one-way action. If click “Go dust clearing” on the machine screen,
the dust clearing brush clamp brushes across one side, and does not come back. Then, click “Return dust
clearing”, the dust clearing brush clamp will return from the other side.
Figure 4-13 Interface for setting ejecting valve
14 15
Click the spray valve setting icon on the interface of system settings, the system will skip to inside. Select the The system information interface is mainly used for reviewing the state information of the system, mainly
ejecting valve at the left upper corner, and enter into the interface for setting the ejecting valve. including the communication quality, software version, information records, statistics of working frequency of
spray valves, and detection information in startup.
The dialogbox for spray valve test is the first row on the ejecting valve interface. The spray valve test is mainly
The communication quality interface shows the communication state of the system, mainly including the
used for detecting whether the spray valve is normal. Click the upper part of the dialogbox for spray valve test
display board, the control board and the LED board. Communication quality is divided into a transmission part
to select trough; then, click channel n to input the position of the spray valve to be detected, and the position of
and a reception part. Under normal state, the number is 0; the larger the number is, the poorer the
the spray valve to be detected can also be adjusted by increasing and increasing buttons.
communication quality is. When the number is larger than 128, the communication system can only perform
Channel data indicate the position of the current tested spray valve; when the repeat button is in the repeatedly reception, cannot perform transmission. When the number is 255, thecommunication is completely lost.
open state, the channel repeatedly tests the spray valve in the frequency of three times per second. When the
Click the refresh button, the user can read the communication state again.
high-frequency button is in the high-frequency open state, the spray valve is tested 15 times as the spray valve
acts once. The auto test button is used to test spray valves of all channels of all troughs
The interface for setting removal time is used to set blowing time, delay time, the starting time of spray valves,
and the compound modes of valves. The delay time is the time during which the system finds the flawed
material and the flawed material falls to the position of the blowing nozzle. The blowing time is how long the
high-frequency gas flow sprayed out from the nozzle will last every time. The system divides the blowing time
and the delay time for spot impurities and regional impurities. The starting time of the spray valve is the time
taken to start the spray valve after the valve receives the instruction every time.
The compound modes of valves include independent blowing, additional left blowing, additional right blowing,
and both left and right blowing. Independent blowing indicates single spray valve blows; additional left blowing
indicates while the current spray valve blows, one valve on the left of the spray valve also blows; additional
right blowing indicates while the current valve blows, one spray valve on the right also blows; the above two
modes indicate there are two spray valves spraying together; both left and right blowing indicates while the
current spray valve blows, the left spray valve and the right spray valve blow together.
4.2.12 System information interface
Figure 4-15 Software version sub-interface 1 of system information
Figure 4-14 Communication quality sub-interface of system information
Figure 4-16 Software version sub-interface 2 of system information
16 17
The software version interface mainly shows the version information of display boards, control boards, converter The electromagnetic valve working statistics interface mainly offers the real-time operation and times of each spray
boards, LED boards and troughs. valve on the corresponding trough, namely the blowing times of the spray valve.
Figure 4-17 Information record sub-interface of system information

Figure 4-19 Detection information sub-interface of system information
The information record interface mainly gives the automatic shutdown times under high and low pressure, time, The detection information sub-interface of system information mainly records the information regarding the
voltage, accumulated working time of the machine, and the current working time. automatic detection of the system when the system starts.
4.2.13 Image acquisition interface
The image acquisition interface mainly realizes the image acquisition for the selected material.Materials are
compared on the display screen, and the sense value is set with reference to the current acquired image to
correctly remove material in poor quality.
Figure 4-18 Electromagnetic valve working statistics sub-interface of system information
Figure 4-20 Image acquisition interface
18 19
4.2.14 Color selection plan interface The plan configuration interface is mainly used for determining the minimum and maximum of spots and regions,
the color sensitivity or shape selection and figure selection according to color selection materials.
Click the color selection plan on the system interface, the system will directly skip to the color selection Please note, when shape selection is used, there should be corresponding shape selection documents in the right
plan interface. The color selection plan interface mainly realizes the storage and access of color selection plans, and plan drop-down box for shape selection, otherwise, the function of shape selection cannot be used.
configuration. Note: the selection of same setting of front view and rear view is on the right of the interface, which indicates
when you set the color selection attribute in front view or rear view, corresponding rear view or front view also is
set simultaneously.
Figure 4-21 Color selection plan setting interface

The color selection plan interface mainly provides 5 plans for the user.
The current plan displays the current kind (type) and the detailed plan of the system. Figure 4-23 Plan reading interface
The plan window is mainly used for completing the saving of new plans and the access of old plans. The plan Select the right reference plan or the previously used old plan, and click the usage button, at the moment, a
can be independently made according to material by selecting the reference plan on the left or clicking the dialog box will pop up, indicating whether to read parameters of the mode. Click “Yes” to read the plan, or
additional plan at the left lower corner. click “No” to cancel.
Figure 4-22 Color selection configuration interface Figure 4-24 Plan saving interface
20 21
When the new plan needs to be saved or parameters are changed, click the “save” button or directly click “save
as”, at the moment, a dialog box will pop up to input the name of the plan to be saved; then, click “Yes” to
directly save the plan in the current plan. The prompt system can automatically extract the current time as the
saving time of the mode.
4.2.15 Feeding machine interface
Figure 4-26 Sensitivity interface
1 The gray-level sensitivity interface
Figure 4-25 Feeding machine setting interface
The feeding amount interface mainly realizes the adjustment of feeding amount, start and shutdown of the
feeding machine. The adjustment range of the feeding amount is 1-99.
When the feeding machine button on the toolbar shows “feeding machine shutdown”, the feeding machine will
not feed materials regardless of the feeding amount of upper part and the state of the switch of the feeding
machine.
When the feeding machine button on the toolbar shows “feeding machine start”, the open state of the feeding
machine with single channel can be controlled through the upper vibrator switch.
In the dialog box of vibrator settings, for the adjustment of the vibration frequency, the vibration frequency
should be consistent with the frequency marked on the vibrator, otherwise, the normal operation of the vibrator
cannot be guaranteed.
4.2.16 Sensitivity interface Figure 4-27 Sensitivity sub-interface

The sensitivity interface mainly includes gray-level sensitivity interface, chroma sensitivity interface, and color- The graph 4-27 shows the gray-level sensitivity interface. It is mainly used to adjust the degree of sensitivity of
difference sensitivity interface. The user can use gray-level sensitivity interface, chroma sensitivity interface, and each material groove, or to make a unified adjustment to all the material grooves on the main interface of the
color-difference sensitivity interface independently or compositely. sensitivity. The types of sensitivity mainly include spot and area, once and twice, foresight and backsight, upper
limit and lower limit, and dimension setting. Dimension setting mainly sets the corresponding data according to
the shapes of the materials.
22 23
2 Color –level sensitivity interface 3 Shape-selecting sensitivity interface

Click the button of Shape-selecting, and directly shift to the shape-selecting sensitivity interface. At present the
shape-selecting function mainly includes to choose length, area, and roughness. Using what kind of shape-
selecting procedure relies on the selected materials. As shown in figure 4_28 the interface is normal standard
shape-selection. Of course according to the difference of the procedure of system document you select, the
shape-selecting interface is different. But the most common shape-selecting interface generally includes the
option about length and area.
Note: check shape option and select the shape selection file needed by color selection material at the drop-down
bar of shape option when you select the shape option and allocate the scheme, and then click the application
button.
Figure 4-28 Color Sensitivity Interface
Color –level sensitivity interface mainly completes the settings of chromatic parameters, majorly including the
state of chromatic selection, the types of chromatic use, intensity control, and dimension settings etc. The state of
chromatic selection can use or be forbidden to use foresight and backsight.The types of chromatic use needs to
be done in the solute on configuration of color-selecting project, mainly including the three types, red-green
chromatic aberration, red-blue chromatic aberration, and green-blue chromatic aberration. Red-green chromatic
aberration is mainly applied for the flawed materials which selects the color between red and green. Red-blue
chromatic aberration is mainly applied for the flawed materials which selects the color between red and blue.
Green-blue chromatic aberration is mainly applied for the flawed materials which selects the color between green
and blue. In generally only one type can be used to select color, and at most two types can be used to select color
at the same time. As long as it is determined by the color-selecting materials, brightness limit will decide the Picture 4_29 Shape-selecting sensitivity interface
range of color-selecting. 4 Image-selecting sensitivity interface
Dimension settings mainly rely on the shapes of the materials to set corresponding data.
Sensitivity of color difference is mainly used to adjust the digital increase of the red, of the green and of the blue.
Color differences of the red and the green correspond to increase of red number. Color differences of the red and
the blue correspond to increase of green number. Color differences of the blue and the green correspond to
increase of green number.
If the radio button is red, not green, which means the red one is defective material, if the radio button is green,
not red, which means the green one is defective material. If the radio button is red, not blue, which means the red
one is defective material, if the radio button is blue, not red, which means the blue one is defective material. If
the radio button is blue, not green, which means the blue one is defective material, if the radio button is green,
not blue, which means the blue one is defective material.
Color differences mainly aim at the relatively less types of colors, and carry out choosing color for materials
having small color differences.
Picture 4-30 picture-selecting sensitivity interface

24 25
The picture -selecting of sensitivity is so called chroma sensitivity. The chroma sensitivity is a color selection The button of sending threshold mainly puts HS into force by sending the threshold of HS to color selection
method of distinguishing material in HSL color space, H means hue, S means saturation, L means lightness processing board after adjusting the threshold of HS, confirming that the background is not in the scope of
among these. Hue reflects the color category of material, like red, yellow, green and blue, saturation means the defective material before sending it. Or it can lead to blow the background by mouthpiece, which will affect the
darkness/lightness or purity of colored light presented. The higher the saturation is, the color will be more dark mouthpiece's life for long time blowing.
or pure, the smaller the saturation is, the color will be more shallow or lower for purity for the colored light Before adding to the rectangle, it needs to collect the image acquisition for its current color selection material,
with the same hue. The lightness is a feeling of brightness caused by light acting on the human's eyes. and after collecting, it needs to click “Add Rectangle ”button to realize increasing in functionality of the new
rectangle. In the dialog, you can adjust the size and position of the rectangle, not only input directly data in the
edit box, but also click various buttons to adjust locally. After the adjustment of the rectangle area and clicking
the ensure button, the rectangle area present in the graphic display area, if you want to give up the adjustment,
you could click the cancel button.
When you want to adjust the existed rectangle area,you can directly input the related parameters in the input
field on the right side, then click to send thresholds to ensure the effectiveness of the re-entered data. If it dose
not need to modify in the current rectangle, you could add the rectangle again after deleting the current
rectangle.
What the type of data in the limited of brightness describes is the color which can be the standard of the bright
measurement, and the system offers seven types of data resource for users selection as follows: red, green, blue,
red+green, red+blue, green+blue and red+green+blue.
The upper limit and lower limit of the brightness combine the eliminate outside and eliminate inside to use,
during eliminating outside, the elimination which is higher than the upper limit or lower than the lower limit
will be the elimination material at next time;during eliminating inside, the elimination which is lower than the
upper limit or higher than the lower limit will be eliminated as the flaw material.
Figure 4-31 Shape option of sensitivity interface
The general operation of the chromatic sensitivity: observe material→ adjust background→ add rectangle→ select
During showing the H_S picture, the horizontal axis stands for Hue, the vertical axis for saturation. From the
picture 4-27, it can be seen that the materials of different color in the area of hue coordinate are different, by color , observe the color selection effect→modify rectangle→select color again.
default red is at the two sides of the image, with its value of number lying in the right side of number 0 and the (1) Observe material: observe material to choose certain non-defective material and the color range of the
left side of number 360; the higher the saturation is, the color will be more vibrant and purer. incompetent material.
The main purpose of the translation marquee of the image is to be convenient to watch the materials in the red (2) Adjust background: adjust background board to make background color to be the same with non-defective
areas, the image moves to the right 180 degrees circularly when selected, at the time the red areas are shown in material color.
the area of the center of the image, green is shown in the two ends of the image; restore to the default state
when unchecked, green is shown at the center of the image, and red is shown at the two ends of the image. (3) Add rectangle: add rectangle according to the color distinguish between non-defective material and
Select the senior after selecting interface trough, then click the enter button. There are size setting, elimination incompetent material.
method, and parameter copy in this interface. The button of forbidden or use is to adjust conveniently, which (4) Select color, observe the color selection effect: observe the result of the color selection and provide the
makes the HSL threshold of foresight or backsight in the relevant troughs not working. The elimination methods evidence of rectangle modification according to the result.
include sensitivity elimination and brightness elimination, you can eliminate inner or outer and switch between
HS with L and HS or L, and copy the parameters between each trough according to confirmed relevant (5) Modify rectangle: modify the rectangle area according to the color selection result.
parameters. The parameter copy reduces the readjustment times of each trough for debuggers, and the debuggers (6) Repeat (4)and (5). The chromatic sensitivity is mainly used in the color selection of the elimination of one
just need to fine-tune the parameter of each trough. or various kinds material in the multiple color with the bigger diversified distinguishes.
HS and L/HS or L buttons provide the combination mode of threshold of HS and L, display of HS and L means 4.3 Operating process
that the HS threshold value and L threshold value are simultaneously satisfied, the materials can be regarded as
the defective materials to be removed. Display of HS or L means that if HS threshold value or L threshold value 4.3.1 Power on the system
are satisfied, the materials can be regarded as the defective materials to be removed. The data of trough is used Push the power “switch” for more than 0.5 second, and the system begins to power on self-test after loosening
to adjust the material trough which is observed and change threshold of the material trough. The data frame of the “switch”, during the self-test. The system dose not response to any touch screen operation
impurity is used to adjust the number of data points which must meet the threshold value.
26 27
Note: it should open the system earlier 10 minutes before working (much longer in the winter) to warm up Chapter V Maintenance and Upkeeping
the system.
4.3.2 Set up the system
Enter the HOME after the system's self-test, at this time, you can set up the system according to the necessary.
5.1 Dedusting
Normally, it only need to choose the related color selection plan according to the type of chosen material.If the 5.1.1 Deash brush
kinds of color selection plays given by the system cannot be satisfied to the demands of the choose n material,
Clean dusts on the rubber strip of the deash brush once a week by ash gun; check the deash brush once a
you can adjust parameters of background board and chromatic sensitivity with manual operation. The operation month, if any loose, tighten it. Correct the rubber strip if it cannot operate steadily.
methods are as follows:
(1) Choose color selection plans 5.1.2 Dedusting for sorting cabinet
Click “color selection plans” button to enter the color selection's sub-screen to choose related color selection If any dust found on the glass inside the sorting box, rub and remove it with clean soft cloth soaked with
plans according to the types of current chosen material alcohol, and check if dust wiper works normally. Start machine only after glass surface completely dried and
（2）Adjust background board cleaned.
Click the “set-up system” to enter “set-up signal”, on the main lamp interface, adjust “background board” and
click “foresight” or “back-sight” to choose the background board you want to adjust, then you can directly input
5.2 Sewage discharging for filter and replacement of filter element
the data in the dialog box under the RGB, the background board will transfer automatically to the given position 5.2.1 Sewage discharging for filter
. At this time, you can add some material to adjust background board referring to the material's light intensity.
Ambient temperature around the machine should be maintained at 0℃-40℃.
（3）Set up the sensitivity
In places with night temperature may lower than 0℃, residual fluid inside the air compressor and air filter shall
Click the “chromatic sensitivity” button entering sub-screen of chromatic sensitivity's adjustment to choose the
be removed after shutdown of machine. With the water discharging function, the air compressor and oil-mist
type (spot, area) of chromatic sensitivity you want to adjust. You choose “once” or “twice”, choose “foresight”
separator will automatically discharge water when it reaches to certain height, while it would be difficult to
or “back-sight” and then choose the “upper limit” or “lower limit”, finally, you can adjust the color selection discharge water as the water discharging port will be frozen when the temperature is below 0℃ . Thus, it is
accuracy by clicking “add” or “reduce” button or you can adjust directly the numerical value in the related data required to discharge water manually.
box to adjust the color selection accuracy by entering the material slot adjustment interface.
If operate the machine with the compressed air temperature lower than 0℃, air supplied for the air filter and
（4）Set up the time parameter
oil mist separator shall be dried by the air drier as the moist air would frozen the internal filter element, which
Click the line set-up, chose the “reject valve” button to enter the sub-screen of the time set-up. Adjust
hampers the air flow and cause damage to the filter element.
directly the data in the related time numerical value box to adjust the time of delaying or blowing。
（5）Adjust feeding amount 5.3 In-service inspection
In the system HOME, click the “feeding amount” button to enter the feeding amount adjustment sub-screen During the operation, inspect the signal indication (including the work instruction, alarm indication) and spray
and choose related feeder, then you can adjust directly the data in the feeding numerical value to adjust feeding valve operation; inspect the pressure of air compressor and its sound, with water discharging at least one time
amount. every 8h.
4.3.3 Start-up system
After finishing the system set-up, click the “close system” button, the system will start to select the color 5.4 Maintenance after operation
according to the set parameter, in the process of the system operation, system will clean ash automatically Clean the feeder (especially the coagulation inside the feeder hopper), interior of the machine, material-
according to the time installed by the ash cleaning interval. If you find that there are much ashes on the receiving hopper and ash removing brush by air gun.
separating box glass, you could clean ashes manually by clicking “ash-cleaning” button on the users set-up
Note: it is forbidden, in cleaning the material-receiving hopper with air gun, to blow the nozzle directly with air
interface, after cleaning ash it will continue feeding and selecting material.
When the system starts, it may show the dialog box as follows: gun, which will cause damage to the nozzle valve.
When the pressure is abnormal, the system will point out the “pressure abnormal, can't start”.At this time, you
should check if the air compressor has started or if the air has arrived into the machine, or you should check if
5.5 Regular maintenance and inspection
the air trace inside is connected correctly. （1）Monthly: check the filter element and the cleanliness of the ash removing brush.
4.3.4 Close the system （2）Half a year; check or replace lubrication oil for the compressor at least one time.
Click the “open system” button to stop system selecting color. Warning: in order to prevent static electricity and ensure the personal safety, the host machine and its attached
4.3.5 Turn off the power equipment shall be in good ground connection. Electric cabinet opened by professional only. It is forbidden to
open the rear case cover of the cabinet in operation as it is a fully enclosed automatic cycle air cooling system.
Push the power” switch” to close the power. When you modify the parameter but not stock, the system will
prompts you with “the parameter has been modified, do you want to save?” At this time, you can determine
whether save the modification according to the modification effect of parameter.
28 29
Chapter VI Common Faults and Solutions 6.2 Replacement of filter element

Service life of filter element varies because of different service conditions, generally, replace once a year.
6.1Fault phenomenon, cause and solution
Form 6-1 Fault phenomenon, cause and solution （ 1） Remove 4 hexagon bolts with hole, and remove outer cover from the mechanical frame.
（2）Rotate directly the filter element manually, remove it and replace it.
Fault phenomenon Fault cause Solution
Dust inside the ejector Cyclic test of the ejector
Ejector leakage MAIN FILTER
ejector has been damaged Replace ejector
Poor contact between the plug behind ejector Re-plug, repair the poor contact position IN OUT
and the socket
Ejector fails to operate.
Disconnection occurred to the valve core Replace the ejector
Color sort board has been damaged Replace color sort board FILTER ELEMENT
Ejector with small spray Dust inside the ejector Cyclic high frequency test of the ejector
volume Low air pressure Check pressure gauge and relevant air circuit
Big difference in temperature between the Adjust temperature of the chute to approximate that of
material and the material chute the material. SHELL
Material flying
Dust agglomeration Clean the chute with soft cloth
WATCHING WINDOW
Chute with scratch Sand papering or replace it
Frequent operation for solenoid Wrong ejector Correctly select sort mode
valve Position of background plate not properly set Readjust background plate
Low sensitivity Readjust sensitivity
No color separation
haven't been power on Power on the solenoid valve power supply
Figure 6-1 Filter diagram
Dust on the sorting glass Remove dust manually or by soft cloth
Poor Color Separation Effect
Incomplete for the color sorter Check or replace rubber strip
Poor Separation Effect of Incomplete or poor ash removing for the

6.2.1 Replacement of components of cooling fan's filter netting
Complete Machine Side rodless cylinder Adjust ash wiper and the ash wiping speed
Clean filter netting components once a month and immediate cleaning is also required when it is dirty.
High sensitivity Readjust the sensitivity
Improper adjustment of background plate Readjust the background plate
Raw material with high quantity of impurity Reduce the yield
Color sorter is under pressure Check pressure; readjust if the gas circuit is too far
away from the sorter
Clean and open the pipeline by cleaning or replacing

Frequent pressure protection
the filter element
Color sorter stops working Motor three-phase winding is damaged Replace the motor
frequently
A.C. contactor damaged or poor contact Maintain or replace A.C. Contactor
Thermorelay damaged or poor contact Maintain or replace thermorelay
380v power supply phase shortage Maintain charging line
Adjust transformer to achieve three-phase voltage
Three-phase voltage imbalance balance Figure 6-2 filter netting components of cooling fan
Control switch circuit damaged or with Check the control switch and circuit
problem
30 31
6.3 Notes in winter Chapter VII Electrical Wiring Diagram

Preheat 30 minutes before startup, with working environment temperature above+5℃ , particularly
in northern areas. 7.1 Parts layout
（1）As it is cold in winter, each valve should be opened slowly to prevent high speed air flow
which may cause pipe freezing.
（2）After each shift, it is required, strictly in accordance with requirement, to discharge residue
gas and water inside equipments, preventing freezing.
（3）Judge if any blocking in the air feed pipes as follows:
When the color sorter is under operation and restarts the air compressor, to check if the value
showed by the manifold pressure gauge on the side of the sorter is the same as that of the air
compressor. If it is lower than the value of the air compressor pressure gauge, it means the pipe is
blocked (filth blockage or ice clogging), please clean the pipe and each filter element.
6.4 Notes about in areas with high humidity
（1）In southern areas where humidity is high, it is recommended for customer to install double
water filters.
（ 2） User should discharge water once two hours based on the field situation as the moisture
entering machine may reduce its service life.
（ 3） Check drainage in each filter (including inside part) in the gas circuit, and periodically
replace the filter element.
（4）Ensure the normal operation of machine by careful maintenance, thus prolonging its service life.
Warning: please power off by the switch key and then set the air switch on the side of the
mechanical frame at OFF before cleaning or replacing it.
Note: Do not touch CCD camera lens as it will affect the color separation effectiveness if not
correctly set and adjusted.
Figure 7-1 Parts Layout
32 33
7.2 Circuit diagram
34
35
36 37
Chapter VIII List of Accessories, fittings and Wearing Parts
8.1 Accessory list

Form 8-1 Accessory list
N0. Name Specification Unit Quantity Remarks
1 Feeder assembly / PCS 1
2 Deash brush Rubber brush PCS /
3 Allen wrench 1.5-6 PCS 1
4 Ball valve 1〞 PCS 1 For the filter import and export
5 Double head short screw 1〞 PCS /
6 Access hopper / PCS / Specifications are based on product model
8.2 List of customer-provided equipment and fittings

Form 8-2 List of customer-provided equipment and fittings
1 Air compressor / PCS 1 Depends on product model
2 Air tank / PCS 1 Depends on product model
3 Air tank fitting / PCS 1 Depends on product model

Quality certificate
4 forpressure vessel / PCS 1 Should meet the product specifications
8.3 List of major parts

Form 8-3 List of major parts
1 Display / PCS 1
2 CCD camera / PCS / Quantity is related to the model
3 Camera lens / PCS / Quantity is related to the model
4 Control board / PCS 1
5 Sorting plate / PCS / Quantity is related to the model
38
8.4 List of wearing parts Chapter IX Warranty Card

Form 8-4 List of major wearing parts
9.1 Three-Guarantees instruction
N0. Name Specification Average service life Identification method Replacement method
Thanks for choosing PRECISION color sorter, in order to achieve the desired effects as well as enjoy rights,
you are recommended to read the following contents before using the color sorter:
Depends on field Failure to remove
1 Deash brush Rubber brush
condition dust on glass surface
Replace ash removing brush
（1）Read Instruction Manual carefully.
Take out the outer cover, （2）It is forbidden to make arbitrary changes to color sorter and its accessories, or else bear the
1000 hours or one consequences.
2 Filter element / year
rotate filter element, remove
and replace it.
（3）“Warranty” services are provided for the product, with its items and validity period detailed in the
* Note: The above parts and specifications for reference only, the actual use of the prevail. service specification.
（4）For those exceeding “Warranty” service periods, our company will, with the high responsible attitude,
provide paid service.
（5）The warranty card with each for a set of machine is released with the Instruction Manual, please keeps it
carefully, no replacement for the loss of it.
9.2 Warranty Service Rules
The warranty service validity period include the complete machine validity period, major parts quality
warranty period, wearing parts and other parts warranty period.
9.2.1 One year validity period of warranty for complete machine
Validity period for complete machine: calculated from the dated of issuing purchasing invoice. Those who lost
warranty card but able to prove the purchased product within warranty validity period can apply to sellers for
warranty card which will be supplemented within 10 days after application. The renewed warranty period will
be recalculated if replacing goods, with replacing seal on the invoice by the seller.
（1）Free warranty for goods with flaw out of manufacturing.
（2）Replace goods that cannot be repaired because of manufacturing quality.
（3）Replace goods that cannot be used because of manufacturing quality.
（4）If safety performance faults or usability faults occurred within 15 days from the date of purchase,
company will replace or repair goods according to users' requirements.
（5）Products having failure in product quality within warranty period can be repaired in 30days from the date
of sending for repair, and guaranteed for its normal use. Damage caused to the product by repair will be
compensated by our company. If products are not well repaired in 30days from the date of sending for repair,
the fact should be recorded in the maintenance record and the product will be replaced with one of same model
and specification.
Our company will be freed of any warranty liability:
（1）User fails to prove that the product's within warranty period.
（2）Product's warranty period is invalid.
9.2.2 Main parts quality assurance period of 2 years

Calculation of the main parts of the quality assurance period: from the date of purchase began to calculate (subject
to invoice), but to deduct the "three packs" within the repair period (including to be repaired) occupied by the time;
in the "three packs" within the validity of the main components of the failure, after the replacement of the main
components of the "three packs" valid, since the replacement from the date of recalculation. The following
circumstances do not bear the responsibility of the three parts involved:
39 40
（ 1） due to failure to use the instructions in accordance with the instructions, maintenance, resulting in
damage; 9.3 Return and Exchange
（2） the use of instructions that may not be installed, disassembly, and self-modification, demolition to Form9-1Return and Exchange
change Name of User Address of User
the machine performance or cause damage;
Name of Product
（3）failure, the agricultural users to improperly handle their own causes of failure can not make technical
appraisal; Product Model Product Serial No.
（4）due to non-product quality causes other man-made damage; Reason for Return and Exchange
（5）Damage caused by force majeure Comments of Warranty Service
Personnel
9.2.3 Three months validity period of warranty for wearing parts and other parts
Comments of Sales Person
Validity period of warranty for wearing parts and other parts: calculated from the dated of purchase (subject to
the invoice),and period for repair within warranty period (including waiting for repairing) will be deducted; if Comments of Service Department
any malfunction occurred to wearing parts and other parts within the warranty period, the warranty period for
those renewed parts will be recalculated from the date of replacement. Our company will not bear any warranty Approval by Supervisor
liability for following circumstances:
Date of Return and Exchange User signature
（1） Damage caused by misoperation and improper maintenance out of not to be in accordance with the
instruction manual;
（2） Damage or changes in mechanical performance caused by arbitrary modification and dismantle which 9.4 Warranty Card
is specifically forbidden in the instruction manual; Form 9-2 Warranty Card
9.2.4 Three Guarantees Document Review Record Form Name of Product
N0. Review the project and the results Individual Conclusion Product Model Product Serial No.
Brand name Model Production Date Product No. Manufacturer Hefei Taihe Optoelectronic Technology Co., Ltd.
1 product
Seller Hefei Taihe Optoelectronic Technology Co., Ltd. (Seal)
Supporting Brand name Model Product No. Production unit Purchasing Date Invoice Number
2
power
Name of User Phone
Name Address Phone Postal Detailed Address of User

3 Manufacturer
Name Address Phone Postal

4 Repairer
Sales records (including sales, sales location, sales date, purchase invoice
5
number and other items)
41 42
9.5 Maintenance Record Sheet

Form 9-3 The first copy of the maintenance record sheet
Date of sending for repair Date of repairing
First user retention (triple)

Problems reflected by user
Failure cause:
Result of treatment:
Signature of repairman Signature of user
Address of manufacturing Intersection of Yulan Avenue and Fangxing Avenue, Taohua Industrial Park
enterprise Development Area, Hefei Economic and Technological Development Zone, Anhui, China
After-sales service phone +86 551 68588368 Post Code 230601
---------------------------------------------------------------------------
Form 9-4 The second copy of the maintenance record sheet
The second sale after the retention (triple)

Failure cause:
---------------------------------------------------------------------------
Form 9-5 The third copy of the maintenance record sheet
Third Union sellers retained (triple)）

Failure cause:
44

TAIHO Grains Sorter Manual Book

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TAIHO Grains Sorter Manual Book

Uploaded by

Copyright:

Available Formats

S.

PRECISION 6SXZ Series Grains Color Sorter

Client Service Center / 400 660 9996

Hefei Taihe Optoelectronic Technology Co. , Ltd.

PRECISION 6SXZ Series Grains Color Sorter

English Version (16.0)

Hefei Taihe Optoelectronic Technology Co. , Ltd.

User Guide Contents

Chapter VII Electrical Wiring Diagram 33

Chapter VII List of Accessories, Fittings and Wearing Parts I 38

Hefei Taihe Optoelectronic Technology, Co., Ltd.

Chapter I Safety Cautions and Warning Signs

1.1 Safety Cautions

30cm natural soil

Figure 1-1 Grounding Wire Making Diagram

1.2 Statements of Safety Warning Signs Chapter II Machine Structure

Signs Meaning Signs Meaning 2.1 Major Mechanical Structure

2.1.1 Feeding device

2.1.5 Discharge hopper

2.1.8 Heating system

Chapter III Installation Method

3.3 Accessory installation

Chapter IV Operation Instructions and Adjustment Means

Figure 4-1 Air circuit diagram of PRECISION rices color sorter

4.2 Operation and setting

4.2.1 Welcoming interface

Figure 4-3 Self-detection Interface

4.2.3 Main Interface 4.2.4 Interface of System Settings

Figure 4-4 Main Operation Interface

4.2.5 Language Switch Interface 4.2.7 Interface of Light Settings

Figure4-9 Interface of light settings

Figure 4-8 Interface of administrator settings

4.2.12 System information interface

Figure 4-15 Software version sub-interface 1 of system information

Figure 4-14 Communication quality sub-interface of system information

Figure 4-16 Software version sub-interface 2 of system information

Figure 4-17 Information record sub-interface of system information

Figure 4-18 Electromagnetic valve working statistics sub-interface of system information

Figure 4-20 Image acquisition interface

Figure 4-21 Color selection plan setting interface

4.2.15 Feeding machine interface

Figure 4-26 Sensitivity interface

1 The gray-level sensitivity interface

Figure 4-25 Feeding machine setting interface

4.2.16 Sensitivity interface Figure 4-27 Sensitivity sub-interface

2 Color –level sensitivity interface 3 Shape-selecting sensitivity interface

Figure 4-28 Color Sensitivity Interface

Picture 4-30 picture-selecting sensitivity interface

Chapter VI Common Faults and Solutions 6.2 Replacement of filter element

Poor Separation Effect of Incomplete or poor ash removing for the

Clean and open the pipeline by cleaning or replacing

6.3 Notes in winter Chapter VII Electrical Wiring Diagram

7.2 Circuit diagram

Chapter VIII List of Accessories, fittings and Wearing Parts

8.1 Accessory list

N0. Name Specification Unit Quantity Remarks

1 Feeder assembly / PCS 1

2 Deash brush Rubber brush PCS /

3 Allen wrench 1.5-6 PCS 1

4 Ball valve 1〞 PCS 1 For the filter import and export

5 Double head short screw 1〞 PCS /

6 Access hopper / PCS / Specifications are based on product model

8.2 List of customer-provided equipment and fittings