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International Compressor Engineering Conference School of Mechanical Engineering
1986
Shilian, Z., "An Analysis of Significant Differences Between Suction and Discharge Valves in Reciprocating Air Compressors" (1986).
International Compressor Engineering Conference. Paper 559.
http://docs.lib.purdue.edu/icec/559
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N
AN ANALYSIS OF SIGNIFICANT DIFFERENCES BETWEEN SUCTIO
AND DISCHARGE VALVES IN RECIPROCATING AIR COMPRESSORS
Zhon.g Shili an
Depar tment of Power Engin eering , Huazhong Univ ersity
of Scien ce and Techn ology , Wuhan, China
ABSTRACT
Using the valve press ure loss equat ion, the suc-
tion valve power loss deriv ed is about 64.3%power of total
loss
valve power loss, while the disch arge valve
only 35.7% of it. In addit ioa, diffe rence s lie betwe en
the struc tures and opera ting condi tions of suctio n and
disch arge valve s. Analy sis shows that the major requi -
remen t for suctio n valve is to reduc e power loss and
the requi remen t for disch arge valve is highe r than
that for suctio n valve in sealin g, stren gtht, and ser-
vice life. Based on the exper iment al resul synth e-
tical econo mical effic iency being consi dered , a com-
bined plan of valve arrang ement ia a range of reci-
proca ting air comp ressor for pnettm atic power is dis-
cusse d.
INTRODUCTION
Fer a ration ally-d esign ed and well-m ade air com- n
press or with tae ring type valve s, by meanstheof parammoder
desig n metho d and exper iment al techn ique,optim un opera e-
are adjus ted close to the -
ters of valve panied with
ting eoadi tions , and the comp ressor is accom
lower speci fic power consu mptio n. The quest ion is whe-
the~ the speci fic p9wer consu mptio n
could be furth er
redne ed throa gh impro ving the valve againin . The aathe r
thoug ht of the straig ht-fle w valve since this type
of valve the press ure loss is the small est among the
valve s o~ same diame ter. The exper iment al inves tiga-
tion kaa shown that the suctio n straig ht-flo w valve ase
subst ituted for ring type valve can obvio usly decre nwa-
the speoi fie power , which depen ds mainl y on Mach
ber ia ring type valve : the great er Mach numbe r is,
647
the more obvious the effect will be. But the dischar-
ge straight -flow valve substitu ted for ring type valve
shows almost no effect, in particu lar, when Mach
number is compara tively small, the performa nce of
straight -flow valve is even worse thaa that of ring
type valve. This phenomenon shows that some signifi-
cant differen ces lie between the suction and dischar-
ge valves, as analysed in the followin g.
In this paper, some macro analyses with regard
to these differen ces are made;and an economi cal plan
of valve arrangem ent is discusse d on the basis of the
experim ental results.
648
(5) Mach numbers in the suction and discharg e valves
are calculat ed respecti vely under the suction
tempera ture 20'C, and the correspo nding discharg e
tempera ture, about 120·c.
Thus, the values of ratio of loss work in the
suctian and discharg e valves to total loss work of the
valves can be calculat ed easily by means of pressure
loa,s equation . A derivati on is given i.n Appendix .
STRUCTURAL DIFFERENCES
As is well known, tb.e clearanc e volwae has in-
fluence on perforae nce of compres sor, in particu lar,
the first-sta ge olearane e volume will reduce volwae
efficien cy of compres sor and cause higher specific
power consump tion of it, hence, a small clearanc e
volume in the valve assembly is desirabl e.
The major structur al differen ce between suction
and discharg e vaives is that the values of their
clearanc e volume are aot equal, and they are depended
on the type of valve, eperatin g conditio ns, etc.. ·
649
with 1 bar of disehar ge pressur e, the seat height is
so small that the clearan ce volwme of suction valve
is greate r than that of dischar ge valve. Take the
well-kn own Hoerbi ger type plate valve (8> as an exam-
ple, only when the seat height is about 35-40 mm, the
two clearan ce volume values are nearly equal. But in
air compre ssor for pneuma tic the seat heigkt usually
is about 20mm so that the clearan ce volttme of dischar
ge valve is about 60% of suction valve clearan ce. In -
additio n, in our nationa l air compre ssor aeries with
ring type valve, the value of ratio of dischar ge valve
clearan ce to suction valve clearan ce is about 0.7-0.8 5.
Just as opposed to the plate valve, in the strai-
ght-flo w valve, the suction valve clearan ce volume is
much smalle r than the dischar ge valve clearan ce volume
and usually it is about 60% of the latter.
650
QUESTION OF INTEREST
(1) The obvious differences between the suction and
discharge valves determine the distinct require-
ments for them. As analyzed above,the major re-
quirement for suction valve is to reduce power
loss and the requirement for discharge valve is
higher than that for suction valve in sealing,
strength and service life. However, to have a
small clearance is the common requirement .
(2) There is a great variety of valve type, however,
absolutely evaluating good or bad valve types is
not proper. In fact, the features of each valve
type determine a suitable range of operating con-
dition. Certainly, some of them have a wide range
of suitability (e.g., ring type valve) and others
have a narrower one le.g., read type valve).
(J) The above analyses show that using the same type
of suction and discharge valves appears to be
imperfect. When the suction valve is of straight-
flow type and the discharge valve plate type, not
only the power loss in the suction valve is de-
creased effectively , but also the total clearance
volume of the valves is rather small, hence, in-
creasing the volume efficiency of the compressor.
The experiment we made in some air compressors
with different speeds has, to a certain extent,
demonstrated the above tendency. For example, the
experimenta l result obtained in a V-type air com-
pressor (capacity 9 M3 /min, discharge pressure
6.86 bar, speed 1490 rpm, air cooling) shows that
the specific power is reduced from 6.01 to 5.76
kw/(M~/min).
(4) The economical plan of valve arrangement is related
to the valve power loss, the cost of production,
the service life and compressor operating time
rate, the magnitude of annual production, and its
operating conditions, etc •• For the compressor
with high speed and great Mach number, both the
suction and discharge valves are arranged by strai-
ght-flow type valve, whieh will be advantageou s,
but when Mach number in the valve is of average
or small value, selecting combined plan of strai-
ght-flow type and plate valve will be economical,
in particular, when the compressor operating time
rate is high and annual production is great. In
this case, both suction and discharge valves
should have a long and the same service life to
avoid much maintenance work. Certainly, produc-
tion o! the valve assembly must be commercial.
651
APJ?EIWIX
CALCULATTIW THE PERCENTAGE OF LOSS
WORK IN THE SUCTION .AND DISCHARGE VALVE
S
NOTA TION
A
p
pisto n area
a acou stic velo city
k ratio of spec ific heat (air, k=1.4 )
M avera ge mach nt.Unber in the valve
p avera ge pres sure in plenu m cham ber
~P insta ntan eous pres sure loss acro ss valve
R gas cons tant
S pisto n strok e
T gas abso lute temp eratu re in valve
V insta ntan eous cylin der volum e
Veq avera ge equi valen t velo city in valve
Vmv cylin der swep t volum e
X pisto n displ acem ent from head end cent re
W loss work in the valve
k pres sure ratio
9 crank angle meas ured from head end cent re
f cran k/co nnec ting rod leng th ratio
Subs cript s
d disch arge
s sucti on
Calc ulati ng
When the avera ge 1f.Jach numb er in valv e is smal
ler,
652
the instantaneou s pressure loss can be calculated
according to the following equation
~P= ~t; p ~Sin29i'H.a
2
(Si,tt+ <I>
The loss work in suction and discharge valves
can be illustrated using the shaded area of p-v dia-
gram in Figure 1. For simplicity, the area::J can be
calculated using the following tntegration .
W=l~
\t
A#' rJ.v =Ap Jx,
rXz41> ctx <2>
where x 1 and x 2 are piston displacemen ts correspondin g
to v 1 and v 2 •
X: f(u-cose t ~(I-C.oS29) (j)
t
d. 'X.= (Sil\& + ~ .sirL2e) de · c4>
Substituting (1), (4) into (2), we have
653
For doubl e - actio n cylin der, the avero. ge loss
work in the suctio n valve and that in the disch arge
valve are respe ctive ly
W.s = Wces; WHES : t-1079 ~ VswM:
WrA.:. Wen~ W.u = 0.8255~ "wMl
For single - uctio n cylin der (head side) the
loss work of H.t:S valve and that of HED vD.lve are
res-
pecti vely WHES and \/ILD •
For doubl e - actio n cylin der the perce ntage of
the disch arge valve loss work to the total loss work
of valve s is
W" : o.825S M;
w.+ w$ o.s2~5 Ml . . ,.,oTlJ 115 (8)
.,.a u•
where M"- Vl(et _ '"" c9>
"- ~ ..tRT,t
Ms- V,~
a_ 1 _ Vs:. C/0)
a.; -'Ill S
Accor ding to aosmm 1tion (3), ~.. =
subst itutin g (9), (10) n.c1.d T 393.2 , T,s = Vse.t293.2,
~
into (8), we have
w.cl w.
I
-
-t w; -
0·8%55 It ltJ·l
l
I
o.8Z5t• 3,).2 -+ /.I01f• ~,J.Z
I :I.Jjl =JJ.J/.
then,
REFERENCES
(1) FlinkE l.M.E : "IIopmHeBLie KOMrrpeccopLI "Mask ez,196
0
(2) H. Davis : "Effe cts of Recip rocati .ng Comp ressor
Valve Desig n on Perfor mance and Relia bility " I.
Mech. E(197 0)
654
(3) J. F. T. MacLaren and S. V. Kerr "An Analytical and
Experimental stud1 of Self-Acting valves in a
Reciprocating Air Compressor" I. Mech. E (1970).
(4) M.A. Miles "The Increased Utilization of R~cipro
cating compressors by The Diagnosis and Preven-
tion of valve Failures" I. Mech. E (1970)
(5) J. Boyle 1 A.B. Tramschek 1 J.Brown and J.F.T. Ma-
cLaren trThe Apportioning of Port Areas between
Suction and Dischar~e Valves in Reciproceting
compressors" proc. 6th Compressor Tecll.nology Con-
ference, Purdue University, 1982.
(6> Derek Woolatt "Estimating Vs.lve Losses whtJn Dyn~
mic Effects A:re Impor1;ant" proc. 6th Compressor
Technology Conference, Purdue University, 1982.
(7) A.s. kopilivech "Calculating pressure lo~s of the
valve in piston compressor" XHMHqecxoe H H~Tsuoe
MamauocTpoeHHe" , 1W2. -
(8) Hoerbiger valve sample data.
v
Fig. 1~ Pressure-volume diagram calculating
idealized valve loss work
655