A HALFEN A CRH COMPANY SS. COUPLERa INSPIRING INNOVATORS HALFEN MOMENT GROUP HAS BEEN IN THE FOREFRONT OF Since 2012, the Halfen Moment Group has been part of CRH BUILDING SINCE 1991, SUPPLYING MOMENT COUPLERS TO IC. a Global Fortune 500 company. With the access to a larger CONSTRUCTION SITES AS AN ALTERNATIVE TO TRADITIONAL See Dldca wchaveeationes eelpeelieienieel SPLICING. PROJECTS SUCH AS THE ICONIC PETRONAS TWIN soistion provider for the building structure with an established TOWERS WERE ONE OF THE COMPANY'S FIRST PROJECTS, network in Asia and Middle East HEADQUARTERED IN MALAYSIA AND WITH SUBSIDIARIES IN SINGAPORE, PHILIPPINES AND INDIA, WE OPERATE IN BOTH MATURED AS WELL AS EMERGING MARKETS. SHAPING THE FUTURE OF CONSTRUCTIONS We are the game changers. We believe we should not wait but drive the change. We believe in providing local solutions for problems, Partnering with our customers, we strive to find the most economical and productive technologies through advanced technical advice, innovalive design and most simplified interactions, Research and development have always been playing a key role at Halfen Moment, we want to play a part in shaping the {ulure of the industry, producing the next must-have building products. Halfen Moment product innovations have been and continue to be revolutionary for the construction industry. Our product range is used for infrastructure, high rise and low rise residential and commercial construction, MILESTONES 1991 4 Incorporation of MOMENT e e e e * 1998 1999 2003 2005 2008 2010 Sole Expansion of Expansionot © -««MoMenr. —«(fstgatantstibOTEP Esparson of MOMENT to MOMENT to goes Middle BARBREAK reinforcement MOMENT to Singapore Philippines. East coupler five in Malayela & India. ‘SingaporeARELIABLE PARTNER Our relationship with our clients was developed forthe long run with a combination of commitment, loyally, trust and the Capabilities of our team. Since its establishment, Haffen Moment has supplied products to thousands of sites across more than 20 countries. We know that the right technology and good service increases our customer's productivity, and this is how we build a long-term relationship with our customers, a relationship that will beneft both parties in the long run, QUALITY Providing quality assurance & safe products through excellent service, is one ofthe top principles of Halfen Moment Group. Being part of CRH plc., we strive to achere to the most stringent group quality policies. Our in house team is consumed daily with qualty checks to ensure the highest qualty is offered. Our qualty management system is accorded by the ISO 9001 : 2015 accrecitation OUTSTANDING SUPPORT Hatfen Moment Group offers several additional services to you from technical support by our qualified engineers, static calculation to product instalation performed by specialy trained staff. Malaysian Certication Boy Universiti of Malaya Ce excellence with certification for construction oo npevatie errs Pot Bearing and oreo ‘and structural integrity al Stayed Cable System aD 2019 t 2018 2017 2016 ° ° ° ° ° ° ° 2012 2013 2014 2015 Widening of Acquisition of , Parlcipating in the MOMENT by CRH poe eee Launching of the iconic Qatar Basin and restructing as a nee: complete range of project with 2.5 milion HALFEN MOMENT ATCA COH precast accessories ‘epoxy couplers Group eee supplied within the year1 | WHY COUPLERS? 1 | COUPLER TESTING 2 | MOMENT JOINTEC 3-5 MOMENT Standard JT MOMENT Reducer JT MOMENT Terminator JT MOMENT Weldable JT | MOMENT RT f MOMENT RT MOMENT FT Plus | MOMENT MBC 7 | MOMENT GROUT COUPLER 8 MOMENT Half Grout | PROJECTS 9 ] CERTIFICATIONSPE WHY COUPLERS? Couplers or mechanical splices have been used as a method of splicing reinforcing bars for many decades. The reasons for using them are many and varied, but it is often localised congestion that is, the biggest driver. he traditional method that it replaces is that of lap splicing the reinforcing bar. However, the lap splice relies on the concrete around it to transfer the load. LOE LE Poor compaction of the conerete will then compromise the load carrying capacity and this has led to a number of “best practice” rules including © Do not use lap splices at areas of high moment © Always stagger lap splices However, the use of a mechanical splice Is superior nits load transfer Oe ee ee er Nn Rea Peer eC Ea eta cre reinforcing bar. This means that the rules put in place for lap It also leads to reduced steel volumes that reduce splicing are not applicable to mechanical splices. the weight of the structure and lessens the amount This then frees up the contractor to use mechanical of emibodied CO, splices in areas that will improve buildabilty and programme times such as beam to column connections in jump-form core walls. www.halfen-moment.com“To ensure fitness for purpose there are a number of tests that should be carried out and a wide variety of international standards that can be tested against. ‘The tests that are ganerally covered are for strength, slip, high stress/low cycle (seismic), medium stress/ medium cycle and low stress/high cycle (vibration). However, impact toughness is an important Part of seismic and blast resistant solutions, so Halfen Moment goes beyond the standards to ensure absolute suitabilty for applications by conducting Charpy impact tests on all its products, Each engineer, should take care to ensure that the specification on the project is written in order to ensure that the correct coupler is selected, ‘Tha most widely accepted international standards are: I) 180 15835 Il) AC133 (which defines test regimes for ACI318 compliance) However, there are a number of other national standards that stipulate mechanical splice requirements, such as: 18 16172-2014 8S 8110-1997 NZS 3101-2006 NF 35-020 Halfen Moment couplers are manufactured in accordance with the highest standards of quality and conformance to ensure their suitablity regardless of the. DRIVING CHANGEPE MOMENT JOINTEC he JoinTec range is our most comprehensive system with solutions for every possible application. Its main advantage over a taper thread system is that it does not require a torque wrench, making installation much simpler. Made from a Quench and Tempered machined steel, it not only provides sufficient strength to resist an equivalent bar stress of more than 700MPa, but also provides excellent impact toughness to resist blast and earthquake loads. We have carried out tests to comply with static, seismic and fatigue loads, but careful selection of reinforcing bar should always be carried out to ensure that the test are valid These tests have been carried out in many different countries and include demonstration of compliances shown in ISO 16885; IS 16172-2014, AC183, EN1992-1 and BS8110 amongst others, The process to create the bar end is as follows: * Saw cut the end of the bar if the bar is uneven * Cold forged upset end using high pressure cylinders © Cuta standard metric thread on the end of the reinforcing bar | MOMENT STANDARD JT Oe x a LN ut ] A straight parallel thread to provide an absolute bar break system where the rebar remains the weakest point. Item fo er ct 1 12/13, 35 224 M16XP2.0 2 16 40 028 M20 x P2.6 3 19/20 48 232 M24 x P3.0 4 22 48 234 M24 XP3.0 5 25. 60 40 30x P3.5 6 28/29 66 045 M39 X P35 7 92 70 250 M36 x P4.0 8 36 24 255 Mg9 x P4.0 9 40 90 262 M45 X P45 10 50 13 220 M63 x P4.0 ‘Dimensions are minimum and might vary from time fo time based on availabity of raw material www.halfen-moment.com‘The thread on the end of the rebar can be created as Type ABorC, Type A “Type A has a single length thread on each of the bars to be coupled. This is ideal for starter bars or short lengths of wave TREAD vue rwo straight bars where rotation of the second bar is possible. Type B has a double thread on one of the bars to be coupled. This faciltates the installation of the system by allowing a coupler to be screwed fully on to one of thebars. Type BB me , ‘When the second bar is ready for coupling, the coupler can ICI fz n) nowbevolatedalfonebarancien othecther However, to IEEE at ensure a tight connection, an additional part turn will be necessary, Therefore, this system is ideal for longer, FALSE PMA TIREAD straight, large diameter bars being installed on site. Type © has an extended thread on one of the ba’s 19 yg — accommodate a coupler and a lock nut. The lock nut is Pe 3 thore Io eliminate the need fora pat turn ofthe bar t's eee ideal for L Bars and prefabricated bar cages where the fe rotation of a bar is impossble. HALE THREAD EXTENDED THREAD chamfered, eC Lengtn os z %, ey 3 3 Yo -________#£4_ ¥] a é Dimensions and Availability (er Length [ith ee oy 1 ROUT 20-16 19/20-16 44 -@32_—«M24XPRO —MOXP25 — 24 20 2 ROUT 25-16 25-16 50 @40 MSOXP35 —MZOXP25 30 20 3 ROUT 25.20 25-19/20 54 KO. MGOXP35 —M24XPRO 90 24 4 ONT 28-25 28/20-25 63-45 MGBXPRS —MEOXPAS 38 20 5 OMT 32.20 92-19/20 59050 M36XP40 -MR4XPR0 35. 24 6 ONT 92-25 92-25 65 050 MSEXP40 —MBOXPA5 35 20 7 ROUT 82-28 82-28/23 6850 M3BXP4L0-MG3XP35 35, 33 8 ONT 96-82 36-82 77 55 MSOXP4O —-MBBXPAO 42 35 9 OMT 40-25 40-25 78 60 MASXP45 — MBOXPA5 45 30 *0 ROUT 40-82 40-82 80 60 MMSXPAS —MBGXPAO 45 35 In situations where 2 different sized bars are being connected, the Reducer JT will enable the connection to bbe done in'a timely manner. The Reducer JT range uses the same threading principles as the JT Standard, but in this case, extended threads are only possible on the smaller diameter bar. ‘As a default, the coupler is normally pre-assembled on to the larger bat. DRIVING CHANGEMOMENT TERMINATOR JT chamfered Length } A Dimensions and Availability Ere ee) 1 TMITI2 12/18 18-24 MIBXP2.O 2 TMT te 16 2-836 MBOXPE @ arm se20 ovo wxran Weer ov wo ng tb. aes 4 TMT 25 2 80 50 MSOXP35 end of beams, heavy congestion or other 5 TMT28 28/2983. 60 MSBXP35 constraints can often mean that bending of bars 6 TMT 32 «8 ~—«65.-—MGXP4O |S Impossible, or at very least, incredibly time 7 nurse a2 ars wens) SET hese wetorms Tante 8 TMT 40 40 45 980 MGOXPA.0 surface of the head (providing concrete cone 9 TMuT50 60 63100 MSAXP4.0 capacity is not critical. MOMENT WELDABLE JT anion q y- Dimensions and Availability 1 Wout 12 123 Mi6xP20 8 12 2 WosT 16 16 40 82 MAOXP25 BD 3 Wout 20 19/20 45 236 M24XP30 25 9B 4 wouT 22 22 45 38 M24XP30 28H 5 WoT 25 25 50-845 MGOXP35 S210 B 24 6 wouT 28 28/29 55 260 MG3XPB5 «8510 B RD 7 wosT 32 2 60 55 MOBXPAO. SB 12 RI. 0 8 Wout 36 36 65-65 MGBXPAO 4412 RIB 8 wosT 40 40 70 O70 MMSXPAS 47142 10 wouT 50 50 © 8B MBSXPAO 62515 O ‘Sues are minimum dimension and subject to variation. Other sts avaiable upon request. ‘The Weldable JT coupler enables a connection between A full weld specification is available on request from steel and concrete when the structure is composite in Halfen Moments engineering team if necessary. ature, www.halfen-moment.comMOMENT RT Dimensions and Availability Seed Rr 12 AT 16 AT 19 Rr 20 Ar 22. Rr 25, Rr 28 Ar 29 Ar82 Ars RT 40 RT s0 1 2 3 4 8 7 8 9 ee) 12 34 20 6 40 28 1945 30 2 80 930 2 82 O35 25 54 ORB 2 65 OHO 2 70 © B40 82 75 O85 36 8550 40 9055 50 110 980 "The cimensions can change rom tin fo time MOMENT RT PLUS ‘The Moment RT Plus system, us chamfered Ce Length cl MI3XP1.75 MI7XP25 M20 XP2.5 Mat xP2.6 M23 x P26 M26 xP: 29 XP3.5 M30 X P35 Mga XP3.5 M37 XP: Mat XPB5 M51 X P35 ‘0. are ‘The AT is an alternative threading technology where the thread is rolled as opposed to being cut. It can provide exceptional performance in high cycle elastic fatigue applications, whilst maintaining values in excess of the design strengths of the bar. The Moment RT system, uses the RT coupler and a rolled parallel thread, It is a full strength system, capable of exceeding the nominal utimate characteristic strength of the rebar. s the RT coupler and a radially pressed & rolled parallel thread. Its a bar break system, capable of exceeding the actual ultimate characteristic strength of the rebar. ‘The bar is radially pressed prior to skimming and rolling to provide a bar break system with excellent fatigue properties that is capable of resisting an equivalent bar stress of more than 700 MPa an impact toughness. “The process to create the bar end for RT is as follows: coupler material provides excelent ‘The process to create the bar end for RT Plus is as follows: ‘© Saw cut the end of the bar ifthe bar is uneven. © Skim the ribs to cut away the excess material and leave a smooth surface © Roll a metric thread on the end of the reinforcing bar © Saw cut the end of the bar ifthe bar is uneven. © Cold forge the bar by radially pressing the bar to flatten the ribs © Skim the ribs to cut away the excess material and leave a smooth surface © Roll a metric thread on the end of the reinforcing bar DRIVING CHANGEMOMENT MBC chamfered Length Dimensions and Availability ec en De Bot ce Sion cet) 1 MBC12 108 OB 6 M10 Internal wal ith patented unique 2 wBcte 16 036 6 M12 3 wBce20 160 42 8 Miz, 4 wipes 175 50 8 Mia 58 wBC32 265 O65 10 Mie 6 wBc4o 435 (075 14 M20 “Torque value is avaiable on request. ‘The Moment MBC range of couplers provides a cost effective method of joining reinforcing bars, particularly when the fixed bar is already in place and there is insufficient space for a hydraulic swaging press. They are easy to install and achieve failure loads higher than 108% of the characteristic yield strenath of grade 500 reinforcing bar. Neither bar end preparation to form threads, nor bar rotation are required. Moment MBC couplers can also be used to join imperial or ‘metric, plain, round or deformed reinforcing bars, making it ideal for alteration or refurbishment projects. ‘The bar ends are suoported within the coupler by reversed teeth inner wall, and as the lockshear bolts are tightened, the conical ends emised themselves into the bar. As this happens the reversed teetn bite into the bar. The lockshear bolts ‘of couplers up to and including the 20mm bar can be tightened using a wrench. For larger couplers a nut runner is recommended. n all cases heavy duty sockets should be Used. When the pre-determined tightening torque for the bolts is reached, the heads shear off leaving the top of the installed bolt slightly proud of the coupler. This provides an instant visual check of correct installation. Note: Nut runner (available upon request) is strongly recommended to tighten the bolts for higher precision and faster installation. Impact tools must not be used to tighten lockshear bots. www.halfen-moment.comMOMENT GROUT COUPLER MOMENT HALF GROUT Applications precast elements. of more than 700MPa, This coupler can be used for connecting precast elements either horizontally or vertically. The elements can consist of walls, columns, beams etc. Benefits * Grout cavity includes taper for easy installation. '* Hexagon shape feature for easy assembly onto rebar, ‘The Moment Half Grout Coupler is a mechanical splicing system intended to be used to connect ‘At one end, the coupler receives a threaded rebar, whereas the other end provides the fiexiviity of a grout system. It consists of a one piece design and the coupler is capable of resisting an equivalent bar stress —iab—_ — When used in conjunction with Moment's proprietary 100 MPa grout, the system will ‘© Combines the use of Moment JT threaded system. ‘RT and RT Plus system is also avaliable on request. A Dimensions and Availability ct eS er ota ac 1 GOUT 12 12 18 «116 95 St Mi6xP2.0 194 96 2 Hoo 16 18 20 148405 M20 XP2.5 168 128 3 HecuT 20 2025 1804640 M24 x P3.0 205 160 4 HocuT 25 2 80220 857 M0 XP3.5 250 200 5 HacuT 28 28/32 38 276 71 61 MB3XP35/MI6xP4O 314 256 6 HGCJT 36 36/40 45 340 73 M42XP45/MASxP45 S85 820 Vo be able to achieve bar break. DRIVING CHANGE11 bsi. Certificate of Registration By Royal Charter QUALITY MANAGEMENT SYSTEM - ISO 9001:2015 This is to certify that Halfen Moment Sdn Bhd No, 28, Jalan Anggerik Mokara 31/59, Kota Kemuning, Seksyen 31, Shah Alam, Selangor 40460 Malaysia Holds Certificate Number Fs 704304 and operates a Qualty Management System which compli with the requirements of 1S0 900%: following scope Design & Development, Production, Marketing and Trading Construction Accessories Including Reinforcement Continuity System, Connecting/ Fixing, and Post Tensioning For and on behalf of BSI: { 2 ch wan oon Cheong Yuen, Managing Director Originally Reg\stered Date: 2009-03-10 Effective Date: 2018-12-19 Latest Revision Date: 2019-03-19 Expiry Date: 2021-03-09 Page 1 of 1 making excellence a habit esrerzmsca se QUALITY MANAGEMENT SYSTEM CERTIFIED with ISO 9001:2015 www.halfen-moment.comPE PRODUCT CERTIFICATE s4CREAM OF CONFORMITY ‘This cemtficate hereby certified that the product as detailed in this cerficate has satisfactorily complied with the requirements of the appropriate Standarcls) and the Certification Scheme Requirement of CREAM Certification Services (CCS) B Hatfen Moment San Bnd ee No. 28, Jean Anggetk Moka 3158, r ‘KeiaKemurnng, Setsjen 31, 140450 Shah Aam - ‘Scope of Certification © Pariculars of product = Product Name Protuel Standards) —_| Reiniorsement Couns for Mechanical Seces eae! EE ofBars Predvct Deseripions oi Moment® Jontee Couptr ae (Fordetat plosserelerto the Scheckle onthe back pogo) = Brand Name ~~ eaanry of 6 MOMENT MALAYSIA Name and Address of Menulodurer Cerificaton Number oe au ai (CCS PC 1001-10006 Validty Dates: Das ot ini Date of Renewal Vall Until 13 February 2079 : "a February 2021 “hi erties swt nthe Su of an nese ait the standard) for eonlrmity when nce the Iatutacure’s potution convo systen reduction flies, rotuc confrmitytostandarcousled wih assensert of ‘he supporting culty management stem, Ths Create ema the property of Sansa be retumed wn eqns. ‘heute of tur ertete ls bjected tothe terms aed condone ofthe Creation Aree Certificate is approved and Issued by Av» ‘Dt! It Rohaiai bin Moh Jusoh, (Chief Executive Officer ‘Senal No: 190009 Z seer "epics Pm CREAM CERTIFICATION (Malaysian Certification Body that focus on quality certification for construction and structural integrity) DRIVING CHANGE> HALFEN MOMENT ACRH COMPANY E=MALAYSIA HALFEN MOMENT SDN. BHD. 28 Jalan Anggerik Mokara 31/59, Kota Kemuning, Seksyen 31, 40460 Shah Alam, Selangor, Malaysia 603 51224182 F: +603 5122 4184 E: info@halfen-moment.com P*SINGAPORE HALFEN-MOMENT PTE. LTD. 14, Benoi Crescent, Singapore 629977 65 6266 6802 F: +65 6266 6980 Es hmsg@halfen-moment.com ESINDIA HALFEN MOMENT INDIA PVT. LTD. 309, 3rd Floor, Orion Business Park, Ghodbunder Road, Kapurbawdi, Thane West, Thane, Maharashtra 400607 .91022 2589 2032 E: hmin@halfen-moment.com EXIPHILIPPINES HALFEN-MOMENT INC. U2933 Regus, Oakwood Joy Nostalg, ADB Avenue, Ortigas Center, Pasig City, 1605, Philippines 632 9576 381 / +632 9575 968 / +632 6897 173, E: hmph@halfen-moment.com www.halfen-moment.com DISCLAIMER: The corsructon appar and deta provident erature ar indicate ok In every case, eojct working deta: shuld bo ented to ppropately od rs experienced parse. \Whist evry cao has been exercsed tho proparaton of ths docu o ensue tat any adic, recommendations or rfomaton fs accurate, no aby” responsi of iy kid seemed ogee af Halon Moran Grou. \Weh apoey of cotucusprocuctdevelpans Hafan Moment Group esencs the rght to may procuct design en spectestn wehout du res.