Professional Documents
Culture Documents
A Research Project
Presented to the Faculty of the Engineering Program
College of Mechanical Engineering
Technological University of the Philippines Visayas
City of Talisay, Negros Occidental
Thesis Committee:
Advisor: Engr. Arnel P. Villanueva
TABLE OF CONTENTS
TABLE OF CONTENTS...........................................................................................................ii
LIST OF TABLES.....................................................................................................................iv
LIST OF FIGURES....................................................................................................................v
1 INTRODUCTION.....................................................................................................1
ii
2.2.3 STUDY ON THE INDOOR ENVIRONMENTAL PERFORMANCE OF
iii
LIST OF TABLES
iv
LIST OF FIGURES
v
1 INTRODUCTION
The history of thermal insulation materials is not as long as that of other materials, but
the necessity of insulation is as old as building activity. The long life span and development
of agriculture by human beings decided that a fixed place of residence was needed; earth-
sheltered homes, stone houses, and cave dwellings began to appear. In thermal transfer, the
high density of these materials can create a time lag effect, which can make the inside
temperature change slowly. In winter, this effect keeps the buildings warm inside and cool in
summer (Bozsaky, 2010). Thermal insulation plays a significant role in buildings, great
demands of thermal comfort result in a large amount of energy consumed for full-heating for
all rooms. In theory, every existing building can be thermal insulated, but each case needs to
be analysed precisely to determine the technological advantages and drawbacks and the costs.
(All You Need to Know about Thermal Insulation in Spain - Pacheco & Asociados | Spanish
Architects, n.d.).
Thermal insulation usually refers to the use of appropriate insulation materials and
design adaptations for buildings to slow the transfer of heat through the enclosure to reduce
heat loss and gain. Thermal insulations consist of low thermal conductivity materials
Today, common thermal insulators used in the residential and commercial are
Fiberglass, Rock wool and Mineral wool. Mineral wool is a superior insulation product. It has
a higher R-value (measure of insulating material’s resistance to conductive heat flow) per
inch compared to fiberglass, of 22-37%. Fiberglass is much more commonly used, partially
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because of its affordability. It’s lightweight and easy to install in a wide range of
circumstances. Similar to fiberglass, Rock wool comes in easy-to-install batts which are made
from volcanic rock (dolomite, diabase and basalt) where its R-value is 3.0 to 3.3 per inch.
However, both Mineral wool and Rock wool are expensive, and are likely unavailable
compared to Fiberglass.
component. According to another study by Kyauta et. Al, they mixed rice husk, corncob, and
bagasse into 9 samples mixing with 5% binder total mixtures were filled into the mould and
compacted and allowed to dry for some hours and was cured under the sun for 2 to 5 days to
determine the best ratio to achieve the optimum thermal property for building thermal
insulation, the results found that the sample with a higher ratio of rice husk produced a higher
thermal resistance (R-value) when used as thermal insulation. Furthermore, another study
shows results from ASTM E96 test (Standard Test Method for Water Vapor Transmission of
Materials - the purpose of these tests is to obtain, by means of simple apparatus, reliable
values of water vapor transfer through permeable and semipermeable materials, expressed in
suitable units), the rice hull was a Class A (or Class 1) insulating material. Furthermore, it
serves as a fire retardant and has shown strong material properties in water permeation and
One of the indirect by-products of rice is carbonized rice hull. CRH is produced by
carbonization of the rice hull. After carbonization, the hull retains its original shape and has
the advantage of producing stable indoor air quality (Results showed a high insulation
performance of the rice hull, and it was relatively effective in controlling the indoor humidity
However, in the hot and humid summer, it began to anaerobically ferment due to the high
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temperature and humidity, and the CO2 level increased rapidly, thereby causing a negative
indoor impact. Research using CRH as an insulation was conducted and proved that it was
effective in controlling the indoor environment due to its thermal capacity and
absorption/desorption effects. CRH is an inorganic substance and does not ferment) (Ahn et
al., 2017).
According to the study of Yin et. al, a complex insulation is compared with glass wool
insulation. In a test of a Two full-scale mock-ups were constructed to verify the indoor
environmental control performance of the insulation material (CRH + glass wool). One was
insulated with the insulation material and the other was insulated with the glass wool. It is
stated that the thermal capacity of the CRH decreases the relative humidity and a large water
holding capacity is also known to have retained a low indoor humidity. CRH was therefore
Further studies must be conducted to determine the right proportion for a best
humidity and temperature control insulation using CRH + Glass wool. Additional research is
required to enhance material thickness and to determine the quantity of CRH needed for
humidity control (Ahn et al., 2017).The main purpose of this study is to further investigate the
ideal proportion of CRH to glass wool complex insulation with respect to humidity and
temperature control
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1.2 OBJECTIVES OF THE STUDY
General Objective
The general objective of this study is to investigate the proportion of Carbonized Rice
Hull (CRH) insulation material in combination with Glass wool (Fiberglass) insulation.
Specific Objective
Specifically this study aims to determine the proportion of complex insulation with the
least varying data that can control the humidity and temperature in an indoor environment.
The purpose of this study is to conduct five scaled mock up plans with different
proportions of CRH and glass wool as insulation layers to investigate the ideal proportion
needed for temperature and humidity control. The scaled mock up plans will be placed in a
cool open area located at Talisay City. The measurements of the boxes will be uniform in size
and the thermal layering will be with different ratios, namely; 50/50 as the control variable,
then 60/40, 70/30, 80/20, and 90/10. The data to be gathered will be limited to temperature
and humidity reading of the mock ups, and the instrument to be used will be an LCD Digital
Thermometer Hygrometer. The data will be gathered for five days with one hour interval in
each reading.
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2 REVIEW OF RELATED LITERATURE AND STUDIES
applied, retard the rate of heat flow by conduction, convection, and radiation. It retards heat
flow into or out of a building due to its high thermal resistance (Al-Homoud, 2005)
According to (Aditya et al., 2017), inorganic insulation materials are made from
nonrenewable materials but from plentiful available resources. Some example of inorganic
insulation materials are mineral wool, perlite, aerated concrete blocks and foamy glass. On the
other hand, organic insulation materials are derived from natural vegetation and renewable
resources, such as wood wool, cellulose, expanded rubber, wood fiber, sheep's wool, etc.
There is an increasing interest in organic insulation materials because they are renewable,
recyclable, non-toxic, environmentally friendly and require very low resource production
techniques. The energy that is required to manufacture organic insulation materials is lesser
than that of the traditional insulation materials. However inorganic insulation materials
generally offer higher thermal insulation properties and lower costs for the same thermal
the rice hull and obtained as a by-product of rice polishing. It retains more than half of its
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shape after the carbonization process, and the breathability is high due to its low particle
density (Ahn et al., 2017). The physical-chemical properties of carbonized rice hull is shown
in Table 1. Generally, it has low-material density and has a good water holding capacity due
to its ability to absorb moisture equivalent to 2.5 times of its dead load (Lee & Yeom, 2015).
(%, W/DW)
Glass wool (originally known also as fiberglass) is an insulating material made from fibres
of glass arranged using a binder into a texture similar to wool. Glass wool is a furnace product
of molten glass at a temperature of about 1450 °C. From the melted glass, fibres are spun.
This process is based on spinning molten glass in high-speed spinning heads somewhat like
the process used to produce cotton candy. During the spinning of the glass fibres, a binding
agent is injected. Glass wool is then produced in rolls or in slabs, with different thermal and
According to (Ibrahim Marhoon & Kais Rasheed, 2015), Glass wool insulation is felt
materials made of glass with binder by heating and solidifying. It has good flexibility,
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affordable price and it is easy to install. Features of fibre glass wool are nature products, high
thermal resistance with low thermal conductivity (Working temperature at about 450 º C), fire
In this study of Kyu-In Lee, specimens of Carbonized Rice Hull and Straw bales were
environment.
Real-scale mock up rooms insulated with straw bales and carbonized rice hulls were
constructed, monitoring was carried out to assess the indoor environment control
To sum up everything that has been stated so far, it was determined that carbonized
rice hull is more cost effective compared to straw bales, and humidity monitoring has shown
that both rice hull and straw bales could sustain an indoor humidity of 40%-60% due to the
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2.2.2 EXPERIMENTAL RESEARCH ON THE INDOOR ENVIRONMENT
The experimental research made by Eunseop Ahn, at the Ajou University, Korea
investigated whether the combined use of rice hull and carbonized rice hull (CRH) can offset
the negative aspects of each other, and can deliver an optimum indoor environment
performance. Rice hull can be used as a natural insulation material. It is harmless to the
human body, and as a by-product of rice production, it can be supplied with high economic
feasibility in countries that cultivate rice in large proportions. Therefore, it has considerable
potential as a construction material. The amount of rice hull is estimated as 16–18% of total
rice production. It can be used directly without special treatment, and supplied at a relatively
low cost compared with other construction materials. The ASTM test results proved that the
rice hull was a Class A (or Class I) insulation material. In addition, it performs as a fire
retardant, and has shown strong material properties in water permeation and mould
decomposition. In its natural state, the rice hull has a moisture content of 23–24%, and it has
therefore been ascertained that it can be used as an insulation material with an equilibrium
moisture content of 10% after sufficient natural dehydration. This study investigated the
effect of a complex insulation material composed of equal proportions of rice hull and CRH
on the indoor environment. To achieve this goal, a complex insulation mockup and a control
mockup using a general insulation were constructed on a full-scale. Probe-type thermal and
humidity sensors were installed to monitor the indoor environment of the mock-ups. After a
comparative analysis was conducted, the results of the research are presented as follows:
Analysis showed that the heat capacity of the experimental mock-up was larger than that of
the control mock up, and therefore the experimental mock-up was more effective in
controlling indoor temperature than the control mock up. The experimental mock up
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sustained a relatively high humidity due to the absorption effect of the rice hull in addition to
the relatively low sd-value. It was thus concluded that the correct amount of complex
GLASS WOOL
In the research of Cheng-Ri Yin, the purpose of this study is to make a complex
insulation material with carbonized rice hull and glass wool and to verify the environmental
control performance.
The results have therefore verified that the carbonized rice hull was effective at
controlling the indoor humidity. The complex insulation mock-up was able to control the
indoor humidity at a comfortable level during every season. The thermal capacity of the
CRH reduced the relative humidity, and also a large water-holding capacity was shown to
have maintained a low indoor humidity. Therefore, CRH was validated to be effective at
controlling the indoor humidity. When compared with the pure carbonized rice hull
insulation, the complex insulation wall was relatively thin; therefore, more net indoor area
could be achieved by using the complex insulation material (Yin et al., 2018).
transferred spontaneously from one body to another cooler body. The rate of heat transfer
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depends upon the differences in temperature between the bodies, the greater the difference in
temperature, the greater the rate of heat transfer. Temperature difference between the source
of heat and the receiver of heat is therefore the driving force in heat transfer. An increase in
the temperature difference increases the driving force and therefore increases the rate of heat
transfer. The heat passing from one body to another travels through some medium which in
general offers resistance to the heat flow. Both these factors, the temperature difference and
the resistance to heat flow, affect the rate of heat transfer. As with other rate processes, these
During processing, temperatures may change and therefore the rate of heat transfer
will change. This is called unsteady-state heat transfer, in contrast to steady-state heat transfer
when the temperatures do not change. An example of unsteady-state heat transfer is the
heating and cooling of cans in a retort to sterilize the contents. Unsteady-state heat transfer is
more complex since an additional variable, time, enters into the rate equations.
In conduction, the molecular energy is directly exchanged, from the hotter to the
cooler regions, the molecules with greater energy communicating some of this energy to
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neighboring molecules with less energy. An example of conduction is the heat transfer
Radiation is the transfer of heat energy by electromagnetic waves, which transfer heat
from one body to another, in the same way as electromagnetic light waves transfer light
energy. An example of radiant heat transfer is when a foodstuff is passed below a bank of
The groups of molecules may be moved by either density changes or by forced motion of the
density changes cause heat transfer by natural convection; with a stirrer, the convection is
In the case of heat conduction, the equation, rate = driving force/resistance, can be
applied directly. The driving force is the temperature difference per unit length of heat-
transfer path, also known as the temperature gradient. Instead of resistance to heat flow, its
reciprocal called the conductance is used. This changes the form of the general equation to:
that is:
dQ/dt = k A dT/dx
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where dQ/dt is the rate of heat transfer, the quantity of heat energy transferred per unit
of time, A is the area of cross-section of the heat flow path, dT/dx is the temperature gradient,
that is the rate of change of temperature per unit length of path, and k is the thermal
conductivity of the medium. Notice the distinction between thermal conductance, which
relates to the actual thickness of a given material (k/x) and thermal conductivity, which
instead of thermal conductivities. The heat conductance is the quantity of heat that will pass
in unit time, through unit area of a specified thickness of material, under unit temperature
different materials. For example, in a cold store wall, heat might pass through brick, plaster,
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Figure 1 Conduction through composite wall
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2.4 CONCEPTUAL FRAMEWORK
For the objective of this study, a small room is chosen to house our experimental
Complex Insulation Material compose of a Carbonized Rice Hull + Glass Wool. This
Complex Insulation Material will be placed on the sidewalls and ceiling of the room.
We will make five setups, each of them will be an independent variable. The control
variable of the five setup is as follows: 50-50, 60-40, 70-30, 80-20, 90-10. All of them will
have a dimension of 2’x2’ and 3” thickness for sidewall and 6” thickness for ceiling.
For the dependent variable, the humidity will be measured through a hygrometer
device.
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2.5 DEFINITION OF TERMS
Carbonized Rice Hull is a porous black particulate material which will be utilized as
Glass wool is made from fibres of glass arranged using a binder into a texture similar
Humidity is a measure of the amount of water vapor in the air. The Relative Humidity
measures the quantity of water in the air with respect to the maximum quantity of water vapor
(moisture).
Plaster Board is a type of drywall made of plaster between two sheets of heavy paper.
Plywood is a type of strong thin wooden board consisting of two or more layers glued
and pressed together, which will be the foundation of the mock ups in this study
arbitrary scales and indicating the direction in which heat energy will spontaneously flow
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3 METHODOLOGY
Five scaled mock ups were constructed to verify the indoor environmental control
performance of the complex insulation material (CRH + Glass wool). Different proportions
were installed in every scaled mock ups. The proportions of CRH to Glass wool are 50-50,
60-40, 70-30, 80-20 and 90-10 respectively. The 50-50 proportion’s data to be gathered will
The dimensions of the scaled mock ups will be 2’ x 2’. Figures for Fort Lauderdale
Florida which has a similar climate to the Philippines of Attic R=30-49 and walls R13-15
where estimated to need 6” of fiberglass above the ceiling, and 3” of Styrofoam on the walls.
These are only very rough figures, but it does give the general idea of what is required. These
are just very rough numbers, but the basic understanding of what is needed is provided
(Building Our House in the Philippines, n.d.). The total thickness was then decided for the
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3.2 Design Conceptualization
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Figure 4 Wall insulatioin layering setup
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Figure 5 Ceiling insulation layering setup
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3.3 Humidity and Temperature Gathering
Humidity and Temperature are the air quality factors to be considered in this study.
Range Accuracy
The data gathering will last for five days with a reading time of 8 am to 5 pm and
reading interval of an hour. By comparing the variances of each mock up data, we can
determine which among the 5 mock ups has the best control stability in temperature and
humidity.
More precisely, variance assesses how far each number in the set deviates from the mean, and
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3.4 REFERENCES
Aditya, L., Mahlia, T. M. I., Rismanchi, B., Ng, H. M., Hasan, M. H., Metselaar, H. S. C.,
Muraza, O., & Aditiya, H. B. (2017). A review on insulation materials for energy
conservation in buildings. In Renewable and Sustainable Energy Reviews (Vol. 73, pp.
Ahn, E., Yeom, D., & Lee, K. I. (2017). Experimental research on the indoor environment
performance of complex natural insulation material: Carbonized rice hull and rice hull.
https://doi.org/10.3130/jaabe.16.239
https://doi.org/10.1016/j.buildenv.2004.05.013
All you need to know about thermal insulation in Spain - Pacheco & Asociados | Spanish
Architects. (n.d.).
Building our house in the Philippines. (n.d.). Retrieved February 23, 2021, from
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Ibrahim Marhoon, I., & Kais Rasheed, A. (2015). Mechanical and Physical Properties of
Composite of Rice Husk , Corncob and Baggasse for Building Thermal Insulation.
Lee, K. I., & Yeom, D. (2015). Experimental research on the indoor environment control of
natural insulation materials: Carbonized rice hull and straw bales. Indoor and Built
Mahlia, T. M. I., Taufiq, B. N., Ismail, & Masjuki, H. H. (2007). Correlation between
thermal conductivity and the thickness of selected insulation materials for building wall.
The Pros and Cons of Rockwell (Mineral Wool) vs. Fiberglass Insulation. (n.d.). Retrieved
vsfiberglass-insulation
Yin, C. R., Yeom, D., & Lee, K. I. (2018). Study on the indoor environmental performance of
complex insulation material: Carbonized rice hull and glass wool. Indoor and Built
Environment. https://doi.org/10.1177/1420326X16670450
https://doi.org/10.1080/01973762.1999.9658510
Unit Operations in Food Processing - R. L. Earle. (n.d.). Retrieved March 29, 2021, from
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