UENR7848-02

September 2020

AUDIBLE ECM POWER C-C7

SERVICE TOOL
ALARM EMCP E-STOP SWITCH (LOW COOLANT SWITCH)
CONN

(Dimensions: 48 inches x 35 inches)

UENR7848-02
C-C2
3P BREAKER

C13, C15 and C18 Generator Set

with EMCP 4.1/4.2
Electrical System
NH31-UP
DH41-UP
LNA1-UP
LXJ1-UP
LNB1-UP
CUSTOMER ETH LXK1-UP
LH81-UP

36 Page,
L8B1-UP
L8D1-UP

BASEFRAME ETH

C-C1
C-C8 (MAGNETIC PICKUP)

Harness And Wire Electrical Schematic Symbols

RIGHT SIDE VIEW Symbols

PANEL FRONT VIEW T

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
A-C10 through it.

ECMR CHARGE ALT ENGINE ECM Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

A-C1 C-C3 STARTER MOTOR Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
COMPONENTDESCRIPTION CIRCUIT ID
MCB 1 2A BATTERY CHARGER MCB AC101/AC721 A-C6 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
MCB 2 2A GENERATOR VOLTAGE SENSING MCB F436/E488
MCB 3 2A GENERATOR VOLTAGE SENSING MCB F435/E487 Sender: A component that is used with a temperature or pressure gauge. The sender
MCB 4 2A GENERATOR VOLTAGE SENSING MCB F434/E486 A-C5 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
MCB 5 20A STARTER MOTOR MCB 101/X860
MCB 6 10A DC SUPPLY MCB 101/108 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
A-C4
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

A-C3 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

TERM NO. DESCRIPTION CIRCUIT ID
Wire, Cable, or Harness Harness Identification Letter(s):
1 UNFUSED BATTERY POS SUPPLY 101 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
2 BATTERY NEGITIVE 208 Harness Identification Letters and
Harness Connector Serialization
Harness Connector Serialization Code:
The "C" stands for "Connector" and the
3 BATTERY NEGITIVE (FOR REMOTE START) 208 Codes (see sample).
number indicates which connector in the
4 REMOTE START INPUT 879 AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179
5 24V PANEL SUPPLY 108 3E-5179
6 24V PANEL SUPPLY 108 Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
7 FREQUENCY 50HZ LINK 2
5A
8 ECM 60HZ SET SWITCH K999 Plug Receptacle Component
9 ECM DIGITAL GND K981 Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

10 ECM DROOP MODE SWITCH K980 1 Deutsch connector: Typical representation

325-AG135 PK-14
11 ECM ASOCHRONOUS MODE LINK A-C9 2
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Harness identification code:
This example indicates wire group 325, Wire Gauge*
12 ANALOG OUT 2 (+) F535 wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
13 PWR (+5V) SUPPLY FROM ECM A122 of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2
14 ANALOG OUT 2 (-) F536 A-C8 contain both pins and sockets. but could also be shown in metric denoted with mm

15 ANALOG OUT 2 (SHLD) F537 © 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
16 SPARE RELAY OUTPUT 4 R957
LEFT SIDE VIEW
permission.
17 SPARE RELAY OUTPUT 5 R958
18 SPARE RELAY OUTPUT 6 R959
19 SPARE DIGITAL INPUT 4 Y984
20 SPARE DIGITAL INPUT 5 Y985
21 SPARE DIGITAL INPUT 6 Y986
22 SPARE DIGITAL INPUT 7 Y987
23 SPARE DIGITAL INPUT 8 Y988
24 SPARE ANALOG OUTPUTS P734
25
26
SPARE ANALOG OUTPUTS
5V ANALOG SENSOR SUPPLY
P734
F548
ECM CONFIGURATION
27 CAN1 (+) Y797
28 CAN1 (-) Y798 (50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS
29 CAN1 SHIELD Y799 TERM 7 TERM 7
30 RELAY 8 C (EMCP 4.2 ONLY) E563 K999- A1 WH-18 TERM 8
(TO ECM PIN 56) (TO ECM PIN 56) K999- A1 WH-18 TERM 8
31 RELAY 7 C (EMCP 4.2 ONLY) E560
(TO ECM PIN 18) K981- A1 WH-18 TERM 9 K981- A1 WH-18 TERM 9
32 RELAY 8 NC (EMCP 4.2 ONLY) E564 (TO ECM PIN 18)
33 RELAY 7 NC (EMCP 4.2 ONLY) E561 (TO ECM PIN 46) K980- A1 WH-18 TERM 10 K980- A1 WH-18 TERM 10
(TO ECM PIN 46)
34
35
RELAY 8 NO (EMCP 4.2 ONLY)
RELAY 7 NO (EMCP 4.2 ONLY)
E565
E562
PANEL INTERIOR TERM 11 TERM 11

36 CUSTOMER EARTH 200

37 CUSTOMER AC EARTH AC200
38 CUSTOMER AUXILIARY NEUTRAL AC199
39 CUSTOMER AUXILIARY LIVE AC101
(50 HZ) DROOP MODE (60 HZ) DROOP MODE
TERM 7 TERM 7

(TO ECM PIN 56) K999- A1 WH-18 TERM 8 (TO ECM PIN 56) K999- A1 WH-18 TERM 8
TERM NO DESCRIPTION CIRCUIT ID K981- A1 WH-18 TERM 9 (TO ECM PIN 18) K981- A1 WH-18 TERM 9
(TO ECM PIN 18)
40 MODBUS + (EMCP 4.2 ONLY) R951 K980- A1 WH-18 TERM 10
(TO ECM PIN 46) K980- A1 WH-18 TERM 10 (TO ECM PIN 46)
41 MODBUS - (EMCP 4.2 ONLY) R952
TERM 11 TERM 11
42 MODBUS REF (EMCP 4.2 ONLY) R953
43 CAN 2 + (EMCP 4.2 ONLY) Y959
44 CAN 2 - (EMCP 4.2 ONLY) Y960
45 CAN 2 SHIELD (EMCP 4.2 ONLY) Y961
NOTES:-
-LINK TERMINALS 9 AND 10 FOR DROOP MODE
-LINK TERMINALS 8 AND 9 FOR 1800 RPM

TERM RAIL LAYOUT

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A-C1
160-7689 EMCP 4.1/4.2
EMCP 4.2 ONLY
TERM 40 CBL-E2:R951-E2 WH-18 5 MODBUS +

CONTROL SCHEMATIC EMCP 4.1/4.2

L L
L MODBUS RS485 TERM 41 CBL-E2:R952-E1 BK-18 3 MODBUS -
L
TERM 42 CBL-E2:R953-E3 CU-20 4 MODBUS COMMON

J CAN 2 DATA LINK

TERM 43 CBL-E1:Y959-E2 WH-18 62 CAN2 DATA LINK +
J
TERM 44 CBL-E1:Y960-E1 BK-18 64 CAN2 DATA LINK-
TERM 45 CBL-E1:Y961-E3 CU-20 63 CAN2 SHIELD

P734-A6 WH-16 ANALOG IN 3 RETURN

(Dimensions: 48 inches x 35 inches)

29

P734-A114 WH-16 37 ANALOG IN 2 RETURN

K K C-C2 A-C3 TERM 24
K 345-1119 345-1118 REF [10,I] P734-A138 WH-16 P734-A8 WH-16 46 ANALOG IN 1 RETURN K
MAGNETIC PICKUP C-C1
155-2269 REF [11,I] 229-A115 WH-16 TERM 25

1 CBL-C3:G404-C2 WH-18 32 CBL-A8:G404-A2 WH-18 67 MPU +

2 CBL-C3:G405-C1 BK-18 31 CBL-A8:G405-A1 BK-18 66 MPU -
C-C3
-
CBL-C3:G406-C3 CU-20 30 CBL-A8:G406-A3 CU-20 65 MPU SHIELD (BATT-)
UENR7848-02

160-7689
A-C2
265-4123
D E H J A B C G F ELECTRONIC SERVICE TOOL
J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C3 WH-18 16 CBL-A3:F535-A3 WH-18 A-T12
TERM 12

J1-PIN2 5V ANALOG POWER 2 CBL-C2:A122-C2 BK-18 17 CBL-A3:A122-A2 BK-18 A-T13

TERM 13
ENGINE SPEED ADJUST
J1-PIN17 PROG. ANALOG 3 CBL-C2:F536-C1 RD-18 CBL-A3:F536-A1 RD-18

CBL-A1:Y797-A2 WH-18
17 18

CBL-A1:Y799-A3 CU-20
TERM 14

CBL-A1:Y798-A1 BK-18
A-T14

REF [6,F] 108-A44 WH-18

J J J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 TERM 15
J J
A-T15

REF [7,G] 208-A109 WH-18

TERM 7

J1-PIN56 GND SW 13 56 K999-C1 WH-18 6 K999-A1 WH-18 A-T8

TERM 8

SIGNAL NAMES J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 TERM 9 ECM CONFIGURATION LINK
A-T9

J1-PIN46 GND SW 9 46 K980-C2 WH-18 7 K980-A2 WH-18

A-T10

TERM 10 (SEE SHEET 5) TERM 28 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 34 CAN1 DATA LINK -
TERM 11
TERM 27 CBL-A2:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 50 CAN1 DATA LINK +
CIRCUIT ID COLOR DESCRIPTION J1-PIN8 ATA/CAT+ 8 893-C4 WH-18 4 893-A9 WH-18
TERM 29 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 42 CAN1 SHIELD
9 WH AREP 9 J1-PIN9 ATA/CAT- 9 892-C5 WH-18 5 892-A10 WH-18
10 WH AREP 10 REF [14,E] 229-C27 WH-16 2 229-A115 WH-16 REF [6,K]
11 WH AREP 11
I I J1-PIN40 GND SW 3 RUN-STOP 40 A309-C6 WH-16 9 A309-A126 WH-16 REF [2,G]
12 WH AREP 12 I TERM 30 E563-A131 WH-18 24 RELAY 8 COM I
101 WH UNFUSED BATTERY (+) REF [13,B] P734-C40 WH-16 35 P734-A138 WH-16 REF [4,K]
I 105 WH (+24V) BATTERY (ADEM) J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 24 CBL-A6:Y799-A3 CU-20
TERM 31

TERM 32
E560-A132 WH-18
E564-A133 WH-18
25

14
RELAY 7 COM
RELAY 8 NC
I
108 WH (+24V) BATTERY J1-PIN50 CAN A + 50 CBL-C5:Y797-C2 WH-18 22 CBL-A6:Y797-A2 WH-18
200 GN-YL GROUND TERM 33 E561-A134 WH-18 15 RELAY 7 NC
J1-PIN34 CAN A- 34 CBL-C5:Y798-C1 BK-18 23 CBL-A6:Y798-A1 BK-18 OUTPUTS
208 WH (-24V) BATTERY TERM 34 E565-A135 WH-18 1 RELAY 8 NO
(EMCP4.2 ONLY)
229 WH CLEAN GROUND (DC) CANOPY E-STOP LINK TERM 35 E562-A136 WH-18 2 RELAY 7 NO
304 WH ENGINE CRANK 3E-3364
E-STOP (OPT) M-C1 (STD) 3E-3364 155-2269
348 WH REMOTE E-STOP L-C1 A-C10 E-STOP
226-6446
879 WH REMOTE START 2 208-M1 WH-18 1 348-L1 WH-18 1 1 208-A137 WH-18 REF [10,H]
892 WH ATA/CAT DATA LINK - 348-M2 WH-18 2 2 2 348-A11 WH-18 1 2 A774-A15 WH-18 58 RELAY 2 COM (FUEL)
H H E-STOP 1 A-T57 A-T58

A774-A12 WH-18
893 WH ATA/CAT DATA LINK +
H 226-6446 A774-A13 WH-18 70 DIGITAL IN A (ESTOP) H
A122 BK PWR (+5V) SUPPLY FROM EMC
A309 WH FEUL ENABLE J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 33 A774-A17 WH-18 A774-A14 WH-18 61 RELAY 1 COM (CRANK)
A774 WH E-STOP
SYMBOL LEGEND TABLE HARNESS LAYER TABLE TERM 2
TERM 4
AC101 WH AC AUXILIARY (L) CONNECT TO START (AUTO)
REF [8,H] 208-A137 WH-18 208-A62 WH-18 A-T3
TERM 3 879-A113 WH-18 55 DIGITAL IN B (START)
AC199 WH AC AUXILIARY (N) IDENT PART NO CHG LOC DESCRIPTION NOTE REF [17,D] 208-C22 WH-16 13 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 27 RELAY 6 COM
MINIATURE CIRCUIT BREAKER
AC200 WH AC AUXILIARY (E)
AC721 WH AC BATTERY CHARGER SUPPLY (FUSED) WIRE NAME DEFINITION HARNESS AS.
A
-
516-7809
-
00
-
SH 2
-
CONTROL PANEL
- REF [9,A] 208-A120 WH-18 208-A109 WH-18 REF [5,J] ECM POWER SWITCH 208-A58 WH-18 40 RELAY 5 COM
36 Page,

E486 WH SENSING VOLTAGE - PHASE A J1-PIN48 BATT + 48 105-C11 WH-16 208-A59 WH-18 41 RELAY 4 COM
EMERGENCY STOP PUSHBUTTON C 462-0635 00 SH 2 ENGINE
E487 WH SENSING VOLTAGE - PHASE B XXXX-XX# XX-XX E 475-8409 00 SH 2 REMOTE COMMS (EMCP4.2 ONLY)
J1-PIN52 BATT + 52 105-C10 WH-16 POS 1 208-A60 WH-18 43 RELAY 3 COM (ECM)
208-A127 WH-18
E488 WH SENSING VOLTAGE - PHASE C EN 505-3199 01 SH 3 INTERNAL ALTERNATOR HARNESS J1-PIN53 BATT + 53 105-C9 WH-16 R956-A128 WH-18 208-A111 WH-18 60 BATT -
G E494 WH CT SENSING - PHASE A F 477-4476 02 SH 4 INTERNAL ALTERNATOR HARNESS (LC) G J1-PIN70 KEY SW 105-C8 WH-16 105-C7 WH-16 105-A19 WH-16
G 70 10 G
E495 WH CT SENSING - PHASE B K 477-9885 00 SH 2 CHARGING ALTERNATOR HARNESS
POS 0
REF [10,I] A309-A126 WH-16 48 RELAY 2 NO (FUEL)
FUSED AUTOMOTIVE RELAY J1-PIN61 BATT - 61
E496 WH CT SENSING - PHASE C WIRE GAUGE L 345-1116 02 SH 2 E-STOP LINK (OPEN SET) R956-A130 WH-18 35 RELAY 3 NO (ECM)
E498 WH CT RETURN COMMON J1-PIN63 BATT - 63 27 X861-A129 WH-16 REF [4,F]
M 345-1117 04 SH 2 E-STOP HARNESS (ENCLOSED SET) ECMR
E560 WH RELAY7 SPARE - CM WIRE COLOUR N 467-4496 00 SH 4 PMG ADAPTOR
J1-PIN65 BATT - 65 417-9923
REF [10,D] 101-A32 WH-16 30 ECR
E561 WH RELAY7 SPARE - NC WIRE AS./CABLE AS. - - - - - 9X-8124
E562 WH RELAY7 SPARE - NO WIRE NUMBER RESISTOR STARTER 1 105-A19 WH-16 87
15A
N - - SH 2 BATTERY NEGATIVE
E563 WH RELAY8 SPARE - CM 338-3454 REF [10,G] X861-A129 WH-16 X860-A140 WH-14 REF [7,E]
HARNESS IDENT P - - SH 2 BATTERY POSITIVE
E564 WH RELAY8 SPARE - NC R - - SH 2 BATTERY LINK
86
E565 WH RELAY8 SPARE - NO X861-C37 WH-16 85
SEE SHEET 3 - - SH 3 630A POWER CABLES G S

F5 WH EXCITER 5+ CIRCUIT IDENT

H EARTH/GROUND SEE SHEET 3 - - SH 3 800A POWER CABLES
H

208-C17 WH-16
F6 WH EXCITER 6-

A-T55

A-T56
F SEE SHEET 3 - - SH 3 1250A POWER CABLES F

208-C15 WH-16
F F

208-C16 WH-16
F409 WH SENSING VOLTAGE NEUTRAL SEE SHEET 3 - - SH 3 1600A POWER CABLES
F434 WH GENERATOR PHASE A SEE SHEET 3 - - SH 3 2000A POWER CABLES R956-A25 WH-18
MOT BTRY
101-C28 WH-10
F435 WH GENERATOR PHASE B CURRENT TRANSFORMER
F436 WH GENERATOR PHASE C COLOUR ABBREVIATIONS 304-A34 WH-18 51 RELAY 1 NO (CRANK)
F531 CU PWM OUTPUT SHLD 2 108-A45 WH-18 108-A44 WH-18 REF [5,J]
F535 WH ANALOG OUT 2 (+) ABBREVIATION DESCRIPTION PANEL TERMINAL 108-A46 WH-18
F536 RD ANALOG OUT 2 (-) RD RED M REF [7,A] 108-A118 WH-18
108-A27 WH-18 52 BATT +
F537 CU ANALOG OUT 2 SHLD WH WHITE TERMINAL
F548 WH (+5V) ANALOG SENSOR SUPPLY OR ORANGE
TERM 5 108-A63 WH-18 108-A117 WH-18 AUDIBLE ALARM
101-P1 RD-2
TERM 6
G404 WH MPU (+) YL YELLOW
E G405 BK MPU (-) PK PINK CONNECTOR E 208-C36 BK-8 229-C27 WH-16 REF [12,I] 108-A119 WH-18 REF [12,A]
+
G406 CU MPU (SHLD) BK BLACK E 10A MCB 6 -
E
K980 WH PTO SET SW GY GREY 101-A52 WH-10 108-A53 WH-18

208-N1 BK-2
K981 WH PTO SENSER RETURN PU PURPLE + TERM 1 20A MCB 5
K999 WH PTO ON/OFF SW BR BROWN BATTERY 101-R1 BK-2 101-C25 WH-10 101-A31 WH-10 X860-A140 WH-14 REF [4,F]
P733 WH ANALOG INPUT (+) - FUEL LEVEL SENDER

208-C34 WH-18
208-C22 WH-16
208-C23 WH-10
GN GREEN
P734 WH ANALOG INPUT (-) BU BLUE
R951 WH MODBUS (+) CU COPPER SPLICE
R952 BK MODBUS (-) GN-YL GREEN-YELLOW BATTERY 1 BATTERY 2 REF [8,G] 101-A32 WH-16
230-6368 230-6368
R953 CU MODBUS REF WIRE
R954 WH DIGITAL OUTPUT 1 R954-A71 WH-18 69 DIGITAL OUTPUT 1
R956 WH RELAY - 3 ECM GROUND SUPPLY (EMCP4.2 ONLY)
D SCREEN CABLE D REF [13,C]
R957 WH RELAY - 4 SPARE D D
R958 WH RELAY - 5 SPARE (COM SD) REF [12,H] 200-A102 GN-YL-16
R959 WH RELAY - 6 SPARE (GRR SW) ABBREVIATIONS ECM 2 POLE SWITCH
TERM 16 R957-A22 WH-18 33 RELAY 4 NO
X842 WH PWM OUTPUT (+) CONTROLLER ETH SPARE RELAY OUTPUTS TERM 17 R958-A69 WH-18 32 RELAY 5 NO
101-C39 WH-10
X843 BK PWM OUTPUT (-) ABBREVIATIONS DESCRIPTION TERM 18 R959-A70 WH-18 26 RELAY 6 NO
X861 WH STARTER MAGNETIC SWITCH PSI A.V.R AUTOMATIC VOLTAGE REGULATOR
TERM 36
1 C-C5
Y797 WH CAN1 (+) AC ALTERNATING CURRENT LCL 2 LOW COOLANT LEVEL SWITCH 387-9449 200-A104 GN-YL-16 200-A105 GN-YL-16

1
2
3
Y798 BK CAN1 (-)
G G
3 K-C1
DC DIRECT CURRENT 338-0274
Y799 CU CAN1 (SHIELD) PANEL ETH
MCB MINIATURE CIRCUIT BREAKER
Y959 WH CAN2 (+) ECM ENGINE CONTROL MODULE
TERM 19 Y984-A75 WH-18 53 DIGITAL IN 2
Y960 BK CAN2 (-) ECR ENGINE CRANK RELAY
1
TERM 20 Y985-A76 WH-18 45 DIGITAL IN 3
C Y961 CU CAB2 (SHIELD)
FLS 2 FUEL LEVEL SENDER C C-C7 200-A101 GN-YL-16
ETH EARTH/GROUND 3 C LOW COOLANT SWITCH 155-2267 SPARE DIGITAL INPUTS TERM 21 Y986-A77 WH-18 44 DIGITAL IN 4 C
Y983 WH DIGITAL INPUT 1 - LOW COOLANT LEVEL SENDER TERM PANEL TERMINAL
DOOR ETH TERM 22 Y987-A78 WH-18 36 DIGITAL IN 5
Y984 WH DIGITAL INPUT 2 - LCL LOW COOLANT LEVEL C-C2 A-C3
Y985 WH DIGITAL INPUT 3 - A 108-C33 WH-18 REF [14,A] 345-1119 345-1118 TERM 23 Y988-A79 WH-18 28 DIGITAL IN 6
FLS FUEL LEVEL SENDER +
- AUDIBLE ALARM
Y986 WH DIGITAL INPUT 4 - LCL B 208-C34 WH-18 REF [16,E]
CHARGE ALT
Y987 WH DIGITAL INPUT 5 - 5N-5692 C Y983-C29 WH-18 11 Y983-A74 WH-18 54 DIGITAL IN 1 (LCL)
Y988 WH DIGITAL INPUT 6 -
ANALOG INPUTS SUPPY (5V) TERM 26 F548-A81 WH-18 16 SENSOR SUPPLY (5V)
P733-A80 WH-18 56 ANALOG IN 1
A B+ K-T1
101-K1 WH-10
38 ANALOG IN 2
FUEL LEVEL C-C8 BATTERY CHARGER
SENDER OPTION 155-2267
A-C8
30 ANALOG IN 3
B B K-T2
208-K2 WH-10 344-0413
B B
1
TERM 37 AC200-A121 WH-16 1
A P734-C40 WH-16 REF [12,I]
2
TERM 38 AC199-A123 WH-18 2
FLS B P733-C30 WH-18 37
3
TERM 39 AC101-A124 WH-18 AC721-A125 WH-18 3
C 108-C32 WH-18
2A MCB 1

A-C9
REF [14,C] 108-C33 WH-18 108-C31 WH-18 1 108-A119 WH-18 REF [6,E] 344-0412
1

SHEET 1
3

4
A A

SHEET 2
A 5 A
REF [8,H] 208-A120 WH-18 6

REF [8,E] 108-A118 WH-18 7

F 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
F

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
POWER SCHEMATIC (A SERIES ALTERNATOR) L
L

POWER SCHEMATIC (LC SERIES ALTERNATOR)

L

4P BREAKER
1600A HARNESS 2000A HARNESS
UJ-T1

L1-UJ1 BK-0 UJ-T2 UP-T1

L1-UP1 BK-0 UP-T2

UK-T1

L1-UK1 BK-0 UK-T2 UR-T1

L1-UR1 BK-0 UR-T2

K K
K
UL-T1

L1-UL1 BK-0 UL-T2 UT-T1

L1-UT1 BK-0 UT-T2

K
UM-T1

L1-UM1 BK-0 UM-T2 UU-T1

L1-UU1 BK-0 UU-T2

UN-T1

L1-UN1 BK-0 UN-T2 UV-T1

L1-UV1 BK-0 UV-T2

SERIES DELTA
E L2-VJ1 BK-0 L2-VP1 BK-0
E
VJ-T1 VJ-T2 VP-T1 VP-T2

VK-T1

L2-VK1 BK-0 VK-T2 VR-T1

L2-VR1 BK-0 VR-T2

T1
EXCITER T12 VL-T1

L2-VL1 BK-0 VL-T2 VT-T1

L2-VT1 BK-0 VT-T2

CONNECT TO CONNECT TO
VM-T1

L2-VM1 BK-0 VM-T2

CONNECT TO ALTERNATOR
VU-T1

L2-VU1 BK-0 VU-T2

CONNECT TO
ALTERNATOR VN-T1

L2-VN1 BK-0 VN-T2

BREAKER
VV-T1

L2-VV1 BK-0 VV-T2

BREAKER
T11 T2 J J
WJ-T1

L3-WJ1 BK-0 WJ-T2 WP-T1

L3-WP1 BK-0 WP-T2

J T10
T3 J
L3-WK1 BK-0 L3-WR1 BK-0
WK-T2 WR-T1 WR-T2
WK-T1

T9
WL T1

L3-WL1 BK-0 WL-T2 WT-T1

L3-WT1 BK-0 WT-T2

T4
L3-WM1 BK-0 L3-WU1 BK-0
WM-2
WM-1 WU-T1 WU-T2

T7 T6
WN-T1

L3-WN1 BK-0 WN-T2

WV-T1

L3-WV1 BK-0 WV-T2

T8 T5
4P BREAKER
E
NJ-T1

N-NJ1 BK-0 NJ-T2 NP-T1

N-NP1 BK-0 NP-T2

3P BREAKER
NK-T1

N-NK1 BK-0 NK-T2 NR-T1

N-NR1 BK-0 NR-T2

NL-T1

N-NL1 BK-0 NL-T2 NT-T1

N-NT1 BK-0 NT-T2

NM-T1

N-NM1 BK-0 NM-T2 NU-T1

N-NU1 BK-0 NU-T2

I I
I
NN-T1

N-NN1 BK-0 NN-T2 NV-T1

N-NV1 BK-0 NV-T2

L1 BRAID CONDUCTOR
1250A HARNESS
UF-T1

L1-UF1 BK-0 UF-T2

L2 BRAID CONDUCTOR
PARALLEL STAR UG-T1

L1-UG1 BK-0 UG-T2

800A HARNESS UH-T1

L1-UH1 BK-0 UH-T2

H SERIES STAR H
H H
VF-T1

L2-VF1 BK-0 VF-T2

L3 BRAID CONDUCTOR
D L1-UC1 BK-0 AC ALTERNATOR D
UC-T1 UC-T2

T3 T5 VG-T1

L2-VG1 BK-0 VG-T2

T2
EXCITER
UE-T1

L1-UE1 BK-0 UE-T2

T1 T5
T1 T7 VH-T1

L2-VH1 BK-0 VH-T2

EXCITER NEUTRAL BRAID CONDUCTOR

CONNECT TO CONNECT TO T8
T4
T6 VC-T1

L2-VC1 BK-0 VC-T2

5+ T4
L3-WF1 BK-0

6
ALTERNATOR BREAKER
WF-T1 WF-T2

T2 T8
CONNECT TO
VE-T1

L2-VE1 BK-0 VE-T2

CONNECT TO
T7 T11 F-C2
344-0415
L3-WG1 BK-0
WG-T2
WG-T1

ALTERNATOR WC-T1

L3-WC1 BK-0 WC-T2

BREAKER WH-T1

L3-WH1 BK-0 WH-T2

T10
T12 T10 T12
WE-T1

L3-WE1 BK-0 WE-T2

NF-T1

N-NF1 BK-0 NF-T2

G G
G E T1 T9
NC-T1

N-NC1 BK-0 NC-T2 NG-T1

N-NG1 BK-0 NG-T2

3P BREAKER G
-6 T9
T6
NE-T1

N-NE1 BK-0 NE-T2 NH-T1

N-NH1 BK-0 NH-T2

T3

E494-F6 WH-18

E495-F7 WH-18

E496-F8 WH-18

E498-F5 WH-18
E498-F4 WH-18
E498-F3 WH-18
L1-UA1 BK-0
UA-T2

1 2
F F-C1 A-C7 A-C1 F
396-9610 396-9611 160-7689 EMCP 4.1 4.2
F F
L2-VA1 BK-0 E498-F2 WH-16 1 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON
VA-T2

1 2

SERIES STAR
E496-F8 WH-18 7 E496-A85 WH-18 57 IC GEN IN

L3-WA1 BK-0
WA-T2

1 2
AC ALTERNATOR T5
BASEFRAME CUSTOMER E495-F7 WH-18 5 E495-A84 WH-18 47 IB GEN IN
T1 ETH ETH
EXCITER T6 N-NA1 BK-0 NA-T2

E494-F6 WH-18 3 E494-A83 WH-18 31 IA GEN IN

T7
T2
E2
E E
C C
E498-EN10 WH-18

T8
E496-EN5 WH-18

E498-EN3 WH-18
E498-EN4 WH-18

T3
E495-EN6 WH-18

2A MCB 4
E494-EN7 WH-18

F434-F18 WH-18 15 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN

E T4
E
T12
2A MCB 3
F435-F17 WH-18 13 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
E1
T11
2A MCB 2
T10 F436-F16 WH-18 11 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
E 160-7689
EN-C1 A-C7 EMCP 4.1 4.2
A-C1
396-9610 396-9611
T9 F409-F15 WH-18 9 F409-A86 WH-18 7 GEN AC NEUTRAL
E498-EN12 WH-16 1 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON
68 DIGITAL OUT 2

CBL-A5:X842-A2 WH-18
D SHUNT EXCITATIION D
YGN-T1 GN-YL-2

YGN-T2 GN-YL-2

E496-EN5 WH-18 7 E496-A85 WH-18 57 IC GEN IN

F-C3
D D (STD) 362-0122 REGULATOR VOLTAGE EM 10
A-C5 398-7247
E495-EN6 WH-18 5 E495-A84 WH-18 47 IB GEN IN 416-1367
F5 6 F5-F9 WH-18 22 F5-A93 WH-18 1

F6 3 F6-F10 WH-18 19 F6-A94 WH-18 2

E494-EN7 WH-18 3 E494-A83 WH-18 31 IA GEN IN A-C4
366-9370
YGN-K3 GN-YL-2 A-C6 2
2A MCB 4
YGN-K4 GN-YL-2 F434-EN8 WH-18 15 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN 351-9187
CONNECT TO ALT T9 10 2 10-F11 WH-18 17 10-A95 WH-18 1 3 CBL-A5:X843-A1 BK-18
SPLICE TO WIRE 208
2A MCB 3 1 11-F12 WH-18 16 11-A96 WH-18 2 1 CBL-A5:F531-A3 CU-20 (REF SHEET 2-[4,H])
F435-EN9 WH-18 13 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
CONNECT TO ALT T12 9 4 9-F13 WH-18 20 9-A97 WH-18 3
BASEFRAME CUSTOMER
2A MCB 2
C 5 12-F14 WH-18 21 12-A98 WH-18 4 C
ETH ETH F436-EN2 WH-18 11 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
C C

9 F409-A86 WH-18 7 GEN AC NEUTRAL

ALT TERM T9 W
AREP EXCITATION
ALT TERM T4 N
ALT TERM T5 V
CONNECT TO EXCITER POS F5 6
PMG EXCITATION
B E1 FOR 200V SYSTEM
VOLTAGE REGULATOR
501-9486
CONNECT TO EXCITER NEG F6 3
N-C2
351-6707 N-C1
B
E2 FOR 400V SYSTEM E1 E2 3 E
S1 S2 B 351-9187 B
3/4
CONNECT
B B 14 1 X2-N2 WH-18 1
10 2 TO ALT CONNECT
6 11 1 LOOM
PMG 15
4

2
Z1-N4 WH-18
X1-N5 WH-18
2

3 TO EM10
E1 F+ 9 4
16 3 Z2-N3 WH-18 4 MODULE
12 5

E2 F-
7
JHZ
A- A+

SHEET 3
A A
A A
SHEET 4
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A A

THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET WITH EMCP4.1/4.2 ELECTRICAL SYSTEM
Do not operate or work on this product unless you have MEDIA NUMBER: UENR7848-02
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 456-7581, CHANGE: 05, VERSION: DK
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1