D500 - Maintenance operations

Maintenance
PR Catalogue
see chapters Every 800 hours (P1 Service)
M2
04 05 08 Every 600 hours (P2 Service)
Every 500 hours (P3 Service)

SAFETY WARNING
Users should carefully read the safety instructions before installing and operating the engine.

Summary of maintenance operations M2

bb Replacing fuel cartridges 1-2/4
bb Replacing the water separator
cartridge - option 3/4
bb Replacing the centrifugal filter cartridge 3/4
bb Replacing the air filter 4/4

Fill in the maintenance table on sheet D1000

Catalogue
PR 05
Replacing fuel cartridges (ref. 15 05 063 OF)
bb Close isolation valves.
bb Remove filter cartridge with appropriate wrench.
bb Clean the seal seating.
bb Oil the seal on the new cartridge.
The engine guarantee is conditioned
on the exclusive use of S. I. Moteurs bb Screw cartridge in place by hand until contact with seal is
Baudouin OEM filters. made.
bb Tighten cartridge by ¾ turn maximum with an appropriate
wrench.
Operating mode
bb Using the right-hand cartridge
Bleeding the right-hand cartridge:
vv Unscrew the bleed screws located on the fuel filter head
Non-contractual illustrations

(right-hand side).

on on Fuel outlet Fuel inlet

D G
00236 - Edition 01 - December 10

Bleeding
right-hand
cartridge
G D
Lever in “ R ”
operation position
(right-hand cartridge Right-hand
bleed bleed in service) cartridge

vv Move the lever to the “ R ” bleed position.

vv Use the hand priming pump until the fuel runs out without
any air bubbles.

Lever in “ R ” bleed position

(bleeding the right-hand cartridge)
Operating and maintenance manual - 12 M26.2 engine - 1/4 -
 D500 - Maintenance operations
Maintenance
PR Catalogue
see chapters Every 800 hours (P1 Service)
M2
04 05 08 Every 600 hours (P2 Service)
Every 500 hours (P3 Service)

v Screw the bleed screws back on.

v Move the lever to the “ R ” operation position.
v The right-hand cartridge is now operational.

Lever in “ R ”
operation position

b Using the left-hand cartridge

Bleeding the left-hand cartridge:
Fuel outlet Fuel inlet

Lever in “ L ” operation
Bleeding position (left-hand
left-hand cartridge in service)
cartridge

Left-hand cartridge

Non-contractual illustrations
v Unscrew the bleed screws located on the fuel filter head
(left-hand side).
v Move the lever to the “ L ” bleed position.

00236 - Edition 01 - December 10

Lever in “ L ” bleed position

(bleeding the left-hand
cartridge)

v Use the hand priming pump until the fuel runs out without
any air bubbles.
v Screw the bleed screws back in.
v Move the lever to the “ L ” operation position.
v The left-hand cartridge is now operational.

Lever in “ L ”
operation position

- 2/4 - Operating and maintenance manual - 12 M26.2 engine

 D500 - Maintenance operations
Maintenance
PR Catalogue
see chapters Every 800 hours (P1 Service)
M2
04 05 08 Every 600 hours (P2 Service)
Every 500 hours (P3 Service)

Do not use the fuel filter while the lever is in the

vertical position. This position operates the
two cartridges at the same time.

Lever position not to

be used

Catalogue Replacing the water separator cartridge -

PR 05
option (ref. 77 72 884 0V)
b Isolate the diesel valves, remove the filter cover (1), and
1 remove the filter cartridge.
b Clean the vat.
2 b Fit the new cartridge, fit the cover (1) back on to
the vat, carefully replacing the seals (2)
(ref. 77 72 884 1W).
Filter b Open the diesel valves and bleed the filter.
cartridge
Non-contractual illustrations

1 Replacing the centrifugal filter cartridge

(ref. 15 04 901 0V)
00236 - Edition 01 - December 10

b Unscrew the nut above 17 (5).

b Remove the bowl (1).
2 Warning: If the nut (4) comes unscrewed with the bowl, the
nut should be removed and refitted to its holder during
reassembly.
b Remove the cartridge (2) and the seal (3).
4 b Clean inside the bowl and the holder.
b Fit a new cartridge and replace the seal (3) provided with
3 the cartridge.
b Refit the bowl and tighten to a torque of 20Nm, so that it is
not distorted.

Operating and maintenance manual - 12 M26.2 engine - 3/4 -