INSTALLATION, OPERATION AND MAINTENANCE MANUAL ANDRITZ “S8” -TYPE STOCK PUMPS ‘Please Hand to : ANDRITZ Pump No : lstrockK PUMP SPECIALIST ANDRITZ Pump Type : ANDRITZ1 yi! Foshan Pump Co., Lid SEAL Ab Ae2 AICO Dear Customers BAT EL How are you! PAG) ACCA AE ARAL TANDRITZAVD hs CoB i BR 2 A, EISEN Firstly, thank you very much for your selection of ANDRITZ products and your constant support. OL A He A AEF LAS) OTHER, HLL TAR A ik, GALT Jk MR i AS TT A RAC eA, RA I Wa CA MESH. TIN, BURA ae PMR, Seka AYR WEI» AE PEARY A 5 HL CTR 2S il ABE es MBSE 5 FRIPSIU DR, SPUR SE, TMXTMXDIMEE2E, VPICPAUIE SE SH the Since the foundation of ANDRITZ-KENFLO Foshan Pump Co., Ltd. in 1997, thanks to our high quality and excellent service, we developed into a highly appreciated partner of the Pulp & Paper Industry with meanwhile more than 200 faithful customers. All the time we are listening to our customer's suggestions and ideas in order to improve our products. At present we offer $8 type Stock pumps, FP/FPS type Fan pumps, SF type MC-pumps, TMX/TMXD type agitators, VP/CP type Vortex pumps and other products. du AA Cet PHANDRITZ HEAL A BN He MS AF AMO EHC He BRANT ALAN PD EAL AIDE, WRIA ERIE REAR Se STRAT BR PORE ANE) YA AS Yi PB, Ifyou have any question regarding pump installation, operation or maintenance, please contact our sales and service staftimmediately, or contact me directly, by phone, fax or e-mail and Iwill ensure that you receive immediate attention and we will do our best to give you a satisfactory answer in the shortest time. RAIA ITN My Contact details 11 iG/Tel: 0757 82802043 {23UFax: 0787 82817010 HUF lg¢He-mail: Jinming. Yu@andritz.com AE SEA CAO PY Bs A A EAT PRLS 7 GAG eA SP AS AA I Pe a ANDRITZ-KENFLOM 9 ASS FEE. JERK! On behalf of ANDRITZ-KENFLO Foshan Pump Co., Ltd. , would like to thank you again for your continuous support and | hope that we will also in future continue to march successfully together. sek Your faithfully, i De wr He fH Hes HR YuJinming General Manager--- Sales&marketingANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP TABLE OF CONTENTS. 1 Introduction 1 2Sately 2 2.1 Marking of safely insturctions in the manual 2 2.2 Qualification and training of personnel 7 2.3 Dangers arising if safety in structions are not observed 3 2.4 Safety-Conscious working 3 2.4.4 Safety instructions forthe operating company/oparator a 3 2.4.2 Safety instructions for maintenance inspection and erection work 3 2.4.3 Unauthorized rebuild and manufacture of spares 3 2.5 Inadmissible operating modes 3 3 Technical description 4 3.1 Type -~ ~ ~ a on 4 4 4 4 5 6 7 8 8 9 3.2 Impeller 3.3 Bearings 3.4 Technical date 3.5 Rating plate 3.6 Shaft seal ~ ~ ~ Se 3.7 Pump selection 3.8 Material options 4 Installation and connection of pipe work 4.1 Installation pipe 4.2 Connection of pipe work 4.3 Sealing water 1 4.3 1 Sealing water connection " 4.3.2 Sealing water requorement and pressure 12 4.4 Electrical connection of the motor 12 5 Start-up and stopping 12 5.1 Start-up - 12 5.2 After start-up 13 5.3 Stopping 13 6 Maintenance 13 6.1 Lubrication ~ ~ a ae nennen ann 13 6.1.1 Oil lubrication ~ 6.1.2 Grease lubrication 14ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP: TABLE OF CONTENTS 6.2 Changing of seals 6.2.1 Standard cartridge single mechanical seal 6.2.2 Cartridge double mechanical seal 6.2.3 Cartridge single mechanical seal with wash water 6.2.4 Single mechanical seal 6 2 § Gland packing 6.2.5 Dynamic shaft seal 6.3 Coupling alignment 6.3.1 Flexible coupling 6.3.2 Steel diaphragm coupling 6.3.3 VIVAcoupling 6.9.9 Other coupling 7 Dismantling and assembly 7.1 Dismantling 7.1.1 Removal of the pull-out unit 7.1.2 Separating the pump parts from the bearing support 7.1.3 Dismantling the bearing support 7.2Assembly 8 Spare parts a a ~ 8.1 Bearing type 8.2 Rotary shaft lip seals 8.3 Pump seals 8.4 Centrifugal pumps spare parts list meen 8.5 Pump assembling chart 8.6 Coupling and H-type rubber list 9 Dimensional drawing 9.1 Pump dimensional drawing 9.2 Pump dimensional drawing with motor installation 10 Toraues and forces 11 Malfunction and solution 12 Frequently asked questions : 413 Alignment protocol a mente 44 Quotation 15 15 16 7 18 19 20 22 22 23 23 24 25 25 25 26 ar 28 28 28 30 32 34 34 36 37 38 aANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 1 Introduction ANDRITZ was established in 1852 as machine works and iron foundry in Graz, Austria. Today, ANDRITZ develops and supplics machines and plants for pulp and paper production, finishing of stcc! plates, environmental engineering and industrial feed production, rolling mills and hydraulic machines with a worldwide staff of approximately 3000 in production sites located in Europe, North America and China, ANDRITZ' experience in manufacturing pumps dates back more than 100 years and stock pumps for pulp and paper mills are part of the ANDRITZ product range for nearly half a century now. ‘The latest ANDRITZ design for stock pumps is the SB - pump, a further improvement of the successful S-series pump. As a single-stage, single-flow centrifugal spiral casing pump, it can be used to pump a variety of different media, from water and fitrates, pulp to recycled fibres and mechanical pulp with up to 6% b.d., while its process design makes it easy to maintain, allowing the dismounting and changing of Impeller, wear linings, casing covers, shaft seals and bearing brackets without detaching the volute casing from suction- or delivery pipe. This pump is now produced in China by ANDRITZ-KENFLO, a joint venture started in 1997 between ANDRITZ AG and the KENFLO Foshan Pump Factory, KENFLO, established 1954 as” Guangdong Foshan Pump Factory” , is a major manufacturer of water and vacuum pumps in China.GANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 2 Safety ‘These operating instructions contain basic instructions that are to be observed during installation, operation and maintenance. Therefore, itis essential for the erection engineer and the competent expert personnel or ‘operating company to read these instructions before erection work starts and to have the instructions readily available at the site. Please do not only observe the general safety instructions given in this main safety item, but also the special ‘safety instructions contained in other main items, e.g. for private use. 2.1 Marking of safety instructions in the manual The individual safety-instructions here in contained, whose negligence may cause serious accidents and injury to the personnel, according to DIN 4844 - W9, are marked with a general waming symbol A According to DIN 4844 - W8, special warning against electrical voltage is marked with the warning symbot In safety instructions, whose negligence may endanger the machine or its functions, the word will be inserted. [CAUTION It is essential that information attached directly tothe machine, such as signs showing the sense of rotation, is observed and that these signs are always perfectly legible. 2.2 Qualification and training of personnel The personnel for maintenance, inspection and erection must have the proper qualific ations for this work. Fields of responsibility, competence and supervision of the personnel must be exactly specified by the operating company. Ifthe personnel do not have the qualifications required, it must be trained and instructed accordingly. If necessary, this can be done by the manufacturer/supplier on behalf of the operating company of the machine. Furthermore, the operating company must make sure that the personnel fully understand the contents of the operating instructions. 2.3 Dangers ari: If these safety instructions are not observed, the pumps may be damaged and damage to persons and the environment may result, In this case, t he manufacturer does not assume any responsibilty for damages caused. In detail, the following damages may be caused if the safety instructions go unheeded. \g if safety instructions are not observedANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP In detail, the following damages may be caused if the safety instructions go unheeded. + Failure of important functions of the machine/plant + Failure of methods prescribed for maintenance + Risk of personal injury from electrical, mechanical and chemical sources + Risk of environmental damage from leakage of dangerous substances 2.4 Safety-Conscious working The safety instructions quoted in these operating instructions, the national regulations on accident prevention and any in-house working, operating or safety instructions issued by the operating company are to be observed 2.4.1 Safety instructions for the operating company/operator + If hot oF cold machine components conceal any risk, appropriate protective devices must be provided by the customer, + Any protective covers for moving parts (e.g. coupling) must not be removed from machines in operation. + Leakages (e.g. at shaft seal) of dangerous goods (e.g. explosive, toxic, hot) must be discharged such that no damages are caused to persons and the environment. + Legal regulations must be observed. Risks of injury from electrical energy are to be excluded (for details, see the regulations of the VDE and of local energy suppliers). 2.4.2 Safety instructions for maintenance, inspect + The operating company must ensure that all maintenance, inspection and erection work is carried out by authorized, qualified and skilled personnel which have obtained adequate information from thoroughly studying these operating instructions * Basically, all work at the machine must be carried out during shutdown. The procedure for shutdown described in the operating instructions must be strictly observed + Pumps or units pumping noxious liquids must be decontaminated. + Immediately on termination of the work, all safety and protection devices must be put in place and operation again. + Before restarting the pump, the items stated in the section n and erection work first start-up” are to be observed. 2.4.3 Unauthorized rebuild and manufacture of spares Rebuilds or modifications at the machine are admissible only in coordination with the manufacturer. If other components are used, the manufacturer will not be responsible for any damages resulting thereof. 2.5 Inadmissible operating modes Operating reliability of the pump supplied can only be guaranteed if it is used forthe intended purpose and in compliance with the operating instructions. The limiting values given in the data sheet must nol be exceeded.ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 3 Technical description 3.1 Type Single-stage, single-flow, centrifugal pump with volute casing based on process design, where the impeller, wear linings, casing cover / stuffing box body, shaft sealing and bearing bracket can be dismantled and/or assembled as one pull-out unit without disconnecting the suction and delivery pipes. 3.2 Impeller The impeller is a three-vane or six-vane open-type with high efficiency. This impeller type has the following advantages: no axial thrust compensation necessary easy maintenance low risk of clogging 3.3 Bearings The pump shaft runs in oil-lubricated or grease-lubricated, amply dimensioned roller bearings, manufactured by well-known intemational bran ds like SKF. The amply-sized shaft ensures vibration-free operation 3.4 Technical data The $8-Centrifugal Pump is available in 14 different sizes. For the detailed data of your pump, please check the datasheet, characteristic curve, dimensional drawing and the sectional view, which are supplied together with the pump 3.5 Rating plate Sign Detail Q Design Flow [m’/h] H Design Head [m] P Motor Power [kW] imp. Impeller diameter [mm] Count — | opt ta Se a fo Baujahr Manufacturing yearANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 3.6 Shaft seal According to the different requirement and differend medium, you can choose the different shaft seal (Fig.2 - Fig.7); Fig.2 Standard Cartridge Single Mechanical Seal Fig.3 Cartridge Double Mechanical Seal (Without Sealing Water) (With Sealing Water) Fig.4 Cartridge Single Mechanical Seal Fig.5 Stuffing Box Gland (With Wash Water) (With Sealing Water) Fig.8 Single Mechanical Seal (Without Sealing Water) Fig.7 Dynamic Shaft SealANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 3.7 Pump selection Our supply programme for centrifugal pumps covers 14 different sizes. Naming of pumps: Maximum impeller diameter [mm] Outlet flange diameter [mm] Pump version Pump type Characteristic curve n=1500 rp.m (1000 rp.m, 750 rp.m) im] a Tip a ea 2 aa i ~ * MM co J ae = el ole a ~AK D> is sao. me Soren 50 100 200 © 300 400 500 1000 2000, 3000 [m'fh] Characteristic curve n=3000 r.p.m [ i ] i [ '$8-80-265] a era a a 25 50 100 180 200» 500 400 500 1000 [mth]ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 3.8 Material options “pe oD Maes wpacrsqomess foe tofricrss| SS | cues [ove req Durer] oxpecss [ory vo] Dopex5s es [Clean water vle Water Irmpuriies, PRO-8, Pressure Obar impurities, PR6-8, high pressure [Caustic andlor abrasive medium high pressure [Strong caustic and/or highly abrasive medium, high pressure Pulp Plant [Sewage Prant [Food industry Duplex S.S. Has the following advantages:: Character |occeminen 275-2) UazereimecuN 25633) | AS05® Remark c <0.05 =0.03 oa Say conroed 31 =1.00 <0 =1.00 in <0 <150 =100 5 =0.01 <0o1 <0.03 hemicat [——F <4 0.08 0085 Components cr 25.00 - 28.00 24.50- 26.50 16.00-18.00 Higher Cr-content ts Ni 4.50- 6.00 5.00-7.00 4,00- 2.00, Acid resistance it 802.00 280-350 12 Preven erosion 7 a 0 3 cu 6 276-350 3 N 305-020 012-022 308 ierae SuevaiNGr] 640-780 650-850 363 |W] Higher aonath Mecremiee Vee Stengin(a.)[ > 490 >490 730 | Nimm Higher yetd svengt Hardneee(H8) | 700-260 350-400 21s Tighe pardnessANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 4 Installation and connection of pipe work 4.1 Installation Direction A ‘Support rails Fig. 8 Direction A. d[ptioas Fig. 9 Erection and alignment of the pump '8) Place pump unit on foundation with supporting ralis(h= 50 - 100 mm) _——Top nut Align the unt wth inlet branch and other reference points Base frame 4) spot-dil holes in base frame and insert driling anchors. — Bottom nut ©) Insert threaded rod from the top, Place 2 shims and 2 hexagonal nuts —Threaded rod between foundation and base frame, and screw threaded rod into dling anchor. Tighten threaded rod in ding anchor with retaining nut i 4) Lif pump unit with adjusting nut and remove supporting rll } 8) Adjust pump unit using the adjusting nut and secure wit retaining nut for base fame 1) Cut othe threaded rod leaving an over measure of Smm and debur. 19) Grout in the base frame with concrete and allow setting, hy Inctaation of motor (if aot yet instales). Slip the diled coupling haf on motor shaft and fc with threaded pin on feather key. 400 ‘140x140 Fig. 10ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 4.2 Connection of pipe work + Support the pipes. The Pump must not carry the weight of the pipes (Fig. 11) Fig. 11 + The Suction pipe should be either continuously falling or rising, depending on the position of the tank in relation to the pump. + Abrupt tums, bends and connections in angles > 90° should be avoided. + The length of the inlet pipe should be kept to a minimum and be free of bends. + The diameter of In- and Outlet pipe has to be selected according to the flow requirement. Material ‘Suggested flow speed(nis) Clean Water 33.5 White Water 25-3 Paper Pulp s Consistency < 3% 12 Paper Pulp s Consistency 3%-5% 05-4 Paper Pulp s Consistency >5% <05 DIP <1 TMP 30508 wp 0.50.8 + To prevent the accumulation of air in the pipe, the upside of the pipe should be kept levelled. Fig. 12). CORRECT WRONG Fig. 12 Ifa dilution-water pipe is connected with the inlet pipe, the wl Daiticn ast * flow in the medium pipe (V1) should be bigger or equal than the flow in the water pipe (V2). The connecting angle 6 . between the dilution water inlet and the medium pipe should be smaller or equal than 45° (Fig.13) Fig. 13ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP + The suction direction of the pump should be the same as the flow direction in the tank. (Fig.14) Round tanks ‘Square tanks CORRECT WRONG oe, Fig. 14 + To prevent the transfer of vibrations between pump and pipe, compensators should be used to connect in-and outlet pipe to the pump.(Fig.15) Flexible compensator Fig. 15 + Ifthe Pump inlet branches off from a main supply line, the connection point to the main pipe should be below the centre of the main pipe.(Fig.16) CORRECT Var.2 WRONG oo a Bottom side Bottom Upper side Fig. 16 Pee 10ANDRITZ S8-TYPE CENTRIFUGAL PUMP 4.3 Sealing water 4.3.1 Sealing water connection Standard Cartridge Single Mechanical Seal(CSMS3) No need for sealing water. The seal is lubricated and cooled by the medium. Cartridge Double Mechanical Seal(CDMS3) High-pressure flush water pipe connection is necessary and clean water must be supplied. In order to control the pressure, a valve has to be mounted in the discharge pipe. The use of a sealing water supervising device flow meter- is suggested to control sealing water flow and pressure.(Fig.17) Cartridge Single Mechanical-with Wash Water(CSMF3) ligh-pressure flush water pipe connection is necessary. (Fig.17) Single Mechanical Seal(SMS) No need for sealing water. The seal is lubricated and cooled by the medium. Stuffing Box Seal(STB) High-pressure flush water pipe connection is necessary (Fig.17) Dynamic Shatt Seal(DYA) No need for sealing water connection. At a critical state, special flush water connection can be connected to flush the pump before stopping. ‘Wash Water < 2bar Connection in: G1/4” 3.Hose D=1 Sealing Water 4-6 bar Connection in: G1/4” ANDRITZ-KENFLO Sealing water supervising device flow meter 1 Ball valve G1/2” 2Manometer jomm 48S pipe DN=20mm 5.Flow meter Sealing Water 4-6 bar Conneetion in: G1/4” To sewage Connection out: G1/4” Stuffing Box Gland Cartridge Double Seal Fig. 172 ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 4. 2. Sealing water requirement and pressure (CAUTION. The requirement of the sealing water please see the form 7. The flux requirement of the mechanical seal please see Fig. 18. Quality Pollutant less than or equal to 80 micron ‘Temperature More than 10°C, but less than30°C Abrasive medium | Less than or equal to 2ma/l 35 z 3 200 © Temperat mperatur 5 25 poe ioe 2 “*K__150'¢ 2s |. “i00¢ a 4 | [———*__50 z 05 zo 26 3842 55 30 Bearing support Fig. 18 4.4 Electrical connection of the motor A See operating Instructions of the motor supplier. 5 Start-up and stopping 5.1 Start-up [CAUTION + Before start-up, in order to prevent damage to shaft seal and impeller, please check for any foreign matters in the pump by turning it manually. + If your pump is oil lubricated, fil lubricating oil into the bearing support until the oil level reaches the centre of oil sight glass.ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP + Check pump visually for any damage that may have occurred during tran sportation and installation. Please check especially the coupling cover for any deformation, + If your pumps sealing variant requires Sealing water (tandem-arranged- or double mechanical seal or Gland packing), make sure the sealing water valve is open. * Check the direction of rotation (CAUTION: with standard single mechanical seal risk of running dry) + Open the suction and pressure valve in order to fil the pump with medium. + Start the motor 5.2 After start-up * Check seal for leakage + Check temperature * Check for any strange noises * Check the pipes and pipe -connections. * Check for vibrations If there is anything unusual, stop immediately and check carefully, 5.3 Stopping + Switeh of motor + Close suction and delivery vaive. + When stopping for a longer period of time, close sealing water valve and drain pump + Do not restart the motor when pump is running in reverse direction (back flow of water)! 6 Maintenance the motor Renal of mal us, svttkig 08 mitr creat bsaken 6.1 Lubricat 6.1.1 Oil lubrication The first oll change should be done after 200 operating hours. Further Oil changes should be scheduled according to this table: Bearing support Lubricating oil replacing cycle surfacr temperature | motor speed<1500rpm ‘motor speed>1500rpm = 650 11 year 6 months 65 -75C 6 months 3 monthsANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP Suitable Oil grades: BP BP Energol HLP-HM 68 Esso Teresstic 68 Mobil D.TE Heavy Medium Shell Shell Tellus Ol S 68 Castrol Hyspin AWS 68 Sinopec ‘Sinopec L-HM68. Required oil quantities: Bearing size Pumptype ‘Oil quantity [1 '$8-80-265 GR28-88 '$8-100-265 ~0.95 '$8-125-265 '$8-100-350 GR.38-S8 '$8-125-350 =10 'S8-150-330 '$8-125-400 GRA2-S8 '$8-150-400 MAT 'S8-200-380 S8-150-470 GR.55-88 '$8-200-470 ~3.0 $8-250-430 'S8-350-470 bine 'S8-500-600 6.1.2 Grease lubrication \We recommend the folowing Lubrication Grease Exon Biocon Beacon 2 Mobil Shell Alvania RL2 ‘Shell Mobilux EP 2 SKF. SKFLGMT2 FAG FAG Arcand L71V Recommended Lubrication quantities [g] Fang sa EEN] ReTenTog) [| Revorended Lubrication ONaT T Inpar eoupng | mpeter eoung ce] 740rpm | 980rpm | 1460rpm] 2850rpm Gass] 30 | s0_| 10 | 15 | 16000 | 12,000 | 0,000 | 3,000 Grass | 55 | @5 | 15 | 25 | 14000 | 10,000 | 6,500 | 2,500 Graz-so | 05 | 135 | 20 | 30 | 12,000 @.000_| 6,000 | 2.000 Grss-se | 160 | 200 | 30] 50 | 10000_| 7.500] 5,000 | — Gra0-se | 250 | 420| 45 | 05 | 600 6.000 | 3.600 | -ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 6.2 Changing of seals 6.2.1 Standard cartridge single mechanical seal (CSMS3) (Fig.19): Lubrication and cooling by the pumped medium, ett therefore no extra sealing water is necessary. 230 Impeller 161.1. Casing cover 211 Pump shaft 433.1. Mechanical seal ACS1 230 Bearing [GR 28-56 | GR6-68 | GR.42-S0 | GR5E-S8 | GR60-S8 ‘D1 28 48. 53 65 0. 43116112 Changing the cartridge single mechanical seal: * Dismantle the bearing support + Remove the impeller + Replace mechanical seal + Assemble in reverse order.ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 6.2.2 Cartridge double mechanical seal (CDMS3) (Fig.21): For the lubrication of the cartridge double mechanical seal, clean pressurized sealing water has to be supplied 230 Impeller 161.2 Casing cover 211 Pump shaft 504 Spacer 433.2 Mechanical seal ACS2 Sean [en 8-58 [GR 2058 | GRAZ-S8 | GREE-SO | GRADES @D1 38 48 53 65 90. Fig. 22 Changing the cartridge double mechanical seal: * Fixing the mechanical seal by the retaining plate + Dismantle the bearing support + Dismantle the impeller and the spacer + Loosen the mechanical seal + Dismantie the casing cover together with rear lining + Replace the mechanical seals + Assemble in reverse order + Dismantte the retaining plate from mechanical seal (Please keep the retaining plate, used for the next time dismantling) 16 230 ANDRITZ-KENFLO 161.2 Sealing water outlet ant Sealing water inlet 504 433.2 Fig. 21 ant /ANDRITZ S8-TYPE CENTRIFUGAL PUMP 6.2.3 Cartredge single mechanical seal with wash water(Fig.23): Clean washer water has to be supplied 230 Impeller 451 Stuffing box body 211 Pump shaft 524.1 Shaft sleeve 433.3 Mechanical seal ACS3 459 Transition ring 451 230 Eippog_ [GR2e-88 | GR.3e-se | GR42-s8 | GR55.8 | GRe0-Se Di 38 48 53 85 20 saat 439.9 } 451459 499.9 S241 211 q = i o ‘j RLY Sy Fig, 24 ANDRITZ-KENFLO 459 ‘Wash water inlet Fig. 23 Changing the cartridge single mechanical seal with washer water: + Fixing the mechanical seal by the retaining plate + Dismantle the bearing support + Dismantle the impeller and the spacer + Loosen the mechanical seal + Dismante the stuffing box body together with rear lining + Dismantie the transition ring + Replace the mechanical seals + Assemble in reverse order + Dismantle the retaining plate from mechanical seal (Please keep the retaining plate, used for the next time dismantling)ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 6.2.4 Single mechanical seal (SMS)(Fig. 25): Lubrication and cooling by the pumped medium, therefore no extra sealing water is necessary. 230 Impeller 461 Casing cover | et 211 Pump shaft — 433 Mechanical seal MG (sisi) 20 an 504 Spacer r ae Eispog_ [GR28-88 | cR8-s8 | cR4z-se | cRs5-se | cReo-se ‘O01 38 48 5 6 £0 oy ui 45 45 ars | 525 5. mA Fig. 25 230 504 433 161211 Fig. 26 Changing of the single mechanical seal: + Dismantle the bearing support + Remove the impeller + Replace mechanical seal + Assemble in reverse orderANDRITZ S8-TYPE CENTRIFUGAL PUMP 6.2.5 Gland packing (STB)(Fig. 23): For the lubrication of the packing rings, clean sealing water has to be supplied. 230 Impeller 451. Stuffing box body 452. Stuffing box gland 211 Pump shaft 524 Shaft protection sleeve 481 Stuffing box packing 458 Sealing water ring 451 220. ANDRITZ-KENFLO Bearing Brame | Gr 2ese | Grse-ss | GR42-ss | or 55.58 | GRso-ss apt 38 8 53 85 20 T 36 36 40 40 56 Stuffing! —fox10 [toto | toxt0 | toxto | 12x12 Packing! 486810 | 60x60x10 | 65x85x10 | 75x95x10 | 108.130x13| Number] 1+3 143 143 2+3 24 ” 451 458 461 452 524 211 “ ft Changing of packing rings *Dismantle the bipartite stuffing box body ‘*Dismantle the air-side packing rings ‘*Dismantle the sealing water ring (pull out with hooks at borings) *Dismantle the medium-side packing rings *Replace the packing rings *Assemble in reverse order Fig. 27 nie When assembling or changing the packing rings, check: ‘*Dimension “T ‘*The joints of the packing rings; should be staggered ‘*The state of the shaft protection sleeve during revisions and replace if necessaryANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 6.2.6 Dynamic shaft seal (DYNA)(Fig.29): No sealing or cooling water is required for the operation of a dynamic seal, 230 Impeller 211 Pump shaft 196.3 Reer lining 161.3 Casing cover 235 Wing wheel 410 PTFE-seal ring 500.3 Set collar g 511 Support F = 540 Shatt protection sleeve ; 1619 982 Locking ring 1355. T 235 i sit Beating |p 28-68]GR 98-se|GR 42-58] aR 55-88] GR 80-s i 0 oor | 3 | 48 s3_| 65 | 00 i 5003 om | 55 | 65 70 35 | 100 R 3 Fig. 29 1353 8241 205 932 1613 5081 410 Screw thread for wash water Fig. 30 2ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP Changing PTFE-seal ring: The PTFE ring can be changed without removing the Pull-out unit + Loose the adjustment ring (500.3) and the support ring (511) and move them out of the way. + Unplug the flush water connection, cut the worn PTFE ring and take it out. + Take two new PTFE rings, and cut them in different positions, overlap each aperture, draw a line as described under the left picture and cut it off. (Overlap each aperture for 2 new PTEE ring draw a ine and cut it off. Washer water aperture Fig. 31 + Put the 2 PTFE rings through the shaft. Caution: make sure all apertures overlap between 2 rings. Unfold 2 PTEE rng, put them through the shaf. Fig. 32 + Adhibit notches of 2 PTFE ring by glue. + Adhibit 2 PTFE ring together by glue(see left picture). Caution: make sure the notches are staggered in 180° Shadow are is adhibited by glue Final shape Fig. 33 + Install 2 PTFE ring and screw the wash water block. 7 + Replace back-up ring and tight screws. + Replace the adjustment ring. Caution: when it will touch PTFE ring, rotate it slowly; when it touches PTFE ring, stop rotating and tight screws. + Remove the safety brand and start-up. 222 ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 6.3 Coupling alignment Alignment significantly impacts the life eycle of transmission components. Shaft misalignment produces stress on the couplings and the engine and reduction gear box bearings and shafts, leading to damage. Moreover, the higher the rotational speed, the more stringent the alignment accuracy requirement z 6.3.1 Flexible coupling 6 5 Laser alignment device Motor side tal ump site “| A) Alignment by dial indication device Dial indication device Fig. 34 1 Rough alignment. Use a steel ruler on 4 point around the diameter of the coupling (0° 90° ,180° ,270° ), check offset and adjust motor position with shims. 2. Fine alignment. Use two dial indications devises as shown in the picture. Before adjustment, make sure the devices are in working order. Turn the coupling slowly and measure the offset. Thereby the indication device is rotating together with the coupling, therefore staying on the same point of the coupling. Correct the motor position with shims until the offset is within the acceptable tolerance, B) Alignment by laser Please check the instruction of the Laser alignment device you are using, Required alignment tolerances: Coupling Type H 10 16 25 40 | 63 100 160 200 250 82 [mm] 5-6 5-6 5-6 5-6 6-7 6-7 6-7 6-7 7-8 Max. angular Offsetk [mm] O1 O01 Of 01 02 02 02 025 03 Max. radial OffsetH [mm O1 O01 01 01 02 02 02 025 03 se [ss [ss jer jer fer fer jer [72 = —— ANNDRITZ. eres rutsANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 6.3.2 Steel diaphragm coupling omstlaton) Raia sous Y= Radial Deviation int J-Type Stee! Diaphragm Coupling ri extension ‘Double argu ceviaion an be Installed or dismantid without moving the pump Fig. 35 The adjustment of the axial, radial and angular offset can be done either by dial indication or laser alignment device and has to be done according to the following requirements: Coupling type Axial offset (2X) Radial offset(Y) Angular Offset(A8) MINT 4 mm 04 mm os M8 mm 0.45 mm os MAS 4.25 mm 05mm t UMAST0 1.5mm o5mm dF Mit 4.5 mm 05mm t 6.3.3 VIVA coupling Fig. 36 Use a sturdy means to attach a dial indicator to a shaft or hub and read off the opposite hub’s flange as shown below. ‘With the indicator set to zero, check the shaft alignment bu rotating the shaft and recording the maximum and minimum reading on the dial indicator. This values’ difference should not exceed the published value (b-a) for each type of coupling.ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP Gee Use a sturdy means to attach a dial indicator to a shaft or hub and read off the opposite hub's external referenced diamtrer as shown below. With the indicator set to zero, check the shaft alignment bu rotating the shaft and recording the maximum and minimum reading on the dial indicator. This values’ difference should not exceed the published value \r for each type of coupling. [Type] 110 | 125 | 130] 150] 170] 190] 215] 245] 290 | 365 [425 | 460 ba [42 [49 [55 [61 [6661173 [8.9 [112/82 [99 [94 ar [16 [18 [16 [16 [18 [24[ 24] 24/24 [32 [32/32 Record each misalignment value, calculatr the ratio of this value bu the maximum indicated value. The sum of these ratios shall not exceed 1 dil AredasAo <4 drs recorded radial misalignment value a Ars max. Radial misalignment value 1 dos recorded angular misalignment value Aa: max. Angular misalignment value 06: Correct alignment if this sum is greater than 1 04 02 dorse 0 02 08 08 os 14 Fig. 38 6.3.4 Other coupling Ifthe customer wishes, other types couplings can be suplied as well. In this case, please follow the instructions of the original coupling supplier. 24ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 7 Dismantling and assembly 7.1 Dismantling 7.1.1 Removal of the pull-out unit S: Volute casing A: Pullout unit Z: Coupling Spacer + Close valves on suction and pressure side + Dismantie the coupiing pretection device + Dismantle the intermediate sleeve of the coupling + Loosen the sealing water connection + Remove the fixing bolts of the support leg + Disconnect the volute casing from bearing support + Remove the Bearing support from the volute casing + Remove the pull-out unit 7.1.2 Separating the pump parts from the bearing support 135.1 230451458 461 452 524 211 compl. Bearing support 9m 91 1352 + Loosen the impeller nut (922) + Remove the impeller (230) “ Remove and dismantle the sealing here: Gland packing) + Remove the stuffing box gland (452) * Loosen stuffing box body (part 451) together with rear lining (136.2) trom the bearing casing + Dismantle the packing rings (461) and the sealing water ring (458) from the stuffing box body + Remove the shat protection sleeve (524) from the shat (211) + Dismante the ont ring (135.1) from the volute casing (102)ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 7.1.3 Dismantling the bearing support Dismantling the bearing support of oil lubrication 4t14 50490 an 2 12 50492 4112 360.1 322 163 320 923 3602 Fig. 41 + Remove the support leg (183) + Dismantle the coupling end bearing cov + Remove the bearing isolator (411.2) “+ Remove the bale cise (504.92) * Dismantle the purnp shaf (211) with roller bearing (320 & 322) +The outer ring and cage ofthe roller bearing (322) remain inthe casing (350) + Disconnect the locking plate (63.2) and unecrew the shart nut (023) from the cha + Heat the roller bearings (part 320, 322) and pull them off fom the shaft + Diemantle pump-ene bearing end cover (360.1) + Remove the bearing isolator (411.1) + Remove the bal cic (504.50) + Remave the outer ring with cage ofthe roller bearing (322) rom the casing (360) (380.2) Please pay attention tothe assemble position ofthe plug Dismantling the bearing support of oil lubrication 41150490350 672 Sag? 211 322 os12 42 360.1 322 iss 320 + Remove the support leg (183) + Dismantle the coupling end bearing cover (300.2) * Remove the racial seal ring (411.2) + Dismentle the pump shaft (211) with rer beering (320 & 322) Remove the baffle disc (504.92) “The outer ring and cage ofthe coller bearing (322) remain in the casing (350) * Disconnect the locking plate (631.2) and unscrew the shaft nut (623) fom the shaft + Heat the roller bearings (part 320, 322) and pull them off fom the shaft + Dismantle pump-end bearing end cover (360 1) + Remave the racial veal ring (311.1), “Remove the outer rng with cage ofthe roller bearing (322) from the casing (350) + Remove the bale dis (504.90) Please pay attention to the assemble position ofthe grease nipple 28ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 7.2 Assembly Assembly is carried out in reverse order to dismantling Ifthe impeller and the linings are exchanged, check the clearance between impeller and linings when mounting the new parts. The clearance between the impeller and the rear lining should be s mm as the under table. This is ensured by adding or reducing sealing ring to size. The clearance between the impeller and the front lining should also be s mm. This is ensured by seals between the volute casing and the front lining. In dynamic seal, the clearance between the vice impeller and rear ling should be a mm, between the vice impeller and casing cover should be b mm. This is ensured by adding or reducing sealing ring to size. For measurements see the under table and pictures. After assembly, the exact alignment of the unit has to be as desoribed in Chapter 6.3. Sealing ring Sealing ring Pumpype | P [P| S| al. ‘S8-80-265 63 | 62.5 | 05 | 1.0 1.0 38-100-265_| 70 | 685 | 05 | 1.0 | 10 38-125-265 | 7.5 | 77 | 05 | 1.0 | 10 '$9-100-350 | 75 [745] 05 | 20 | 10 S8-125-350 81 | 80.5 | 05 | 2.0 1.0 38-150-330 | 88 | 67.5] 05 | 20 | 10 38-125-400 | 605] 80 | 05 | 20 | 10 $8-150-400_ 89.5 | 89 05 | 2.0 40 |S 's8-200-380 | 095 | 09 | 05 | 20 | 10 $8-150-470_| 105.5] 105 | 0.5 | 2.0 1.0 '38-200-470 | 115.5| 115 | 0.5 | 20 | 10 $8.250-430 | 121 [7205] 05 | 20 | 10 '$8-350-470 | 139.5] 139 | 0.5 | 2.0 | 10 $8-500-600_| 156.2|155.5| 0.7 | 2.0 1.0 a28 ANDRITZ S8-TYPE CENTRIFUGAL PUMP 8 Spare parts If spare parts are to be ordered, please indicate the following: + Designation and part number according to main section (see below) + Pump type with fabrication number of the pump (see datasheet) + Material of the part (see data sheet) 8.1 Bearing type ANDRITZ-KENFLO Bearing support Pump type Qty Pump-end bearing ‘Qty | Coupling-end bearing GR28-88 ‘38: 80-265, '$8-100-265. 1 '$8-125.265 NU 308 ECPIC3 2 7308 BECBP GR38-S8 '$8-100-350. '$8-125-350. 1 '$8-150-330. NU 310 ECPIC3 2 7310 BECBP GR42-88 'S8-125-400. '$8-150-400 1 '$8-200-380) NU 312 EPICS 2 7312 BECBP GR55-88 '$8-160-470 '$8-200-470 1 '$8-250-430 NU 316 ECPICS 2 7316 BECBP GR.80-88 '$8-360-470 '$8-500-600. NU 320 ECPIC3 2 7320 BECBP 8.2 Rotary shaft lip seals: Bearing support Pump type Oil lubrication pump-end Oillubrication [Grease lubrication] Grease lubrication] coupling-end_| _pump-end ccoupling-end GR28-88 SB 80-265, '$8-100-265, MC 38x58x10 '58-125.265 vic 35xs5x10 | A 38X58x7 A35X55X7 GR.38-88 '$8-100-350. '$8-125-350 Mc 48x68Xx10 '$8-150-330) vac 4sxesx10 | A48x68x8 AABXOSXS GR42-88 '$8-125-400. '$8-150-400_ VMC 55X75x10 '38-200-380. vic s6x75x10 | ASSX75XB ASSXTSX8 GR55-88 '$8-150-470 '$8-200-470 Me 70x90x12, '$8-250-430) vie 7oxeoxt2 | A70x80x10 ATOXS0x10 GR.a0-88 '$8-350-470 358-500-600] VMC 90x120x12| vac soxi20x12 | _A95x120x12 A95x120x12 8.3 Pump seals: Bearing support Pump type. [Caridge single mechanical sa] ridge do Sing | mechanical seal mochanical ec Stung box seal] rz ‘$= 60-265, GR28-88 'S8-100-265, 'S8-125-265 acsiss | acs338 acs2/88 |m12814/39 48/68X 10 185/58x 4 'S8-100-350. GR38-88 '$8-125-350. 'S8-150-330. acsias | acssi4s acs248 |mot2s14/49 60/80x 10 185)68x 4 'S8-125-400. GR42-88 S8-150-400 '58-200-380 Acsti53 | ACS363 acs2/53 |MGt2s14/69 65/85X 10 ATSITIX 4 '$8-150-470. GR55-88 'S8-200-470 'S8-250-430 Acs16s | Acs365 Acs265 |mGt2s14/65 75195X 10 215185x 4 '$8-350-470 GR80-88 '58-500-600 Acsti0_| Acs3/90 Acs2/00_|mGt2814/00 105/130x12_| 218/106x4ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 8.4 Centrifugal pumps spare parts list dA ennon uur 4 soyjoduyy ouury 40n09 °9 ANN Jetjadwi, lees ‘W yeoddng *g $8-80-265 ° $8-100-265 = —a—1— « ie GR.28-S8 $8-125-265 — $8-100-350 ee sores f—{—9-—} Lb bey GR.38-S8 '$8-150-330 oo —t . $8-125-400 ap Serns0-400 I ‘= ig GR.42-S8 $8-200-380 af — 4} $8-150-470 a seas q— pe GR.55-S8 $8-250-430 44 __ $8-350-470 ie _s beg cnevs i—t— 80-S8 '$8-500-600 {—-i34} +} ‘The advantages of modularized-design spare parts are reducing storage and expense.20 ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 8.5 Pump assembling chart 1 \gos A) Standard cartridge single mechanical seal ©) Cartridge single mechanical seal with washer water 451 48 5244 sot. yh 493.2 524 B) Cartridge double mechanical seal D) Stuffing box seal Fig. 44 wie ttANDRITZ S8-TYPE CENTRIFUGAL PUMP E) Single mechanical seal 161 ant F) Dynamic seal ANDRITZ-KENFLO 932 \s40 Fig. 44 continued tem | aly Deseription item [Qty Description 102 1_[ Volute casing 433.3 | 1 Cartridge mechanical seaLACS4 135.1 _| 1 | Front ining 451 1_| stuffing box body (STB) 1352 | 1 | Rear lining 452 1 | Stuffing box gland 135.3 | 1 | Rearlining fordynamic seal_| 458 1 | Sealing water ring 164 1_|- Casing cover (SMS) 459 4_| Transition ring) 161.1_| 1 | Casing cover (ACS1) 461 4(6)_| ‘Stuffing box packing 1612 | 1 | Casing cover (ACS2) 500.3 | 1 | Adjusting ring 161.3 | 1 | Casing cover (DYA) 511 1 | Back-up ring for dynamic seal 183 1_| Support ieg 504 1_| Spacer 2it | Pump shaft 524 1 | Shaft protection sleeve (STB) 230, 1_| impetter 524.1 | 1 | Shaft sleeve(ACS3) 235) 1_| Wing wheel 540 1 _| Shaft sleeve for dynamic seal 320, 2_|- Roller bearing 598 2 __| Sealing guard 322, 4_| Cylindrical roller bearing 642 2 | Oilsight glass 350, 1_| Bearing housing 672 1 | Vent valve 360.1 | 1 | Bearing cover, pump end 903 1 | Oirdraining plug 360.2 | 4 | Bearing cover, coupling end | 922 1 | impetter nut 410, 4_| PTFE seal ring 923 1_| Shaft nut 4ii1_| 1 | Bearing isolator 31.4 | 4 | Locking plate 42 [14 | Bearing isolator 931.2 | 1 | Locking plate 433, 1 |" Mechanical seal-MG (sisi) 932 1 | Lock washer 433.1 | 4 |Cartridge mechanical seal-Acsi| 940.1 [1 | Key (pump end) 433.2 | 1 |Cartridge mechanical seatacs2| 040.2 | 1 | Key (coupling end) 34ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 8.6 Coupling and H-type rubber Choosing coupling and H-type rubber according to pump type, motor output and speed (see below) Bearing Se Pump type} Suppog | Motor | 3000 | 1500 ] 1000 7 750 | Coupingtype | HAype rubber (Kw) (Kw), (Kw) (Kw) 12M 4 22 15 | H10x10028 28 895 s8-90-265 1328) 55 3 22 | H10x10028 38 895 [se-100265] Gr2e-se | 132M 75 4155 3__| H10x100 28 38 895 }$8-125-265 160M " 1s H16 x 100 28 42 AMO. 1601. 15 116 100 28 42 An0 1328, 55 3 22 | H16x140 38 98 Ant 132M 75 4155 3__| Hi6x140 38 98 Ano 160M 1 75, 455 | 425x140 38 42 A125) 's8-100-350| 160. 18 rm 75_|H25%140 38 42 A265 138-125-360] or.se-se | 180M 185) HA0x 140 38 48 A140 se-150.330| 180 2 6 11 [Hao x 140 38 48 A140 2001 20 185/22 Hx 140 38 55 A140 2258 7 H63 140 38 60 Ai60 225M 45 13x 140 38 60 At60 160M 1" 75, 4155 _ | H25x14042 42 A125 160. 15 1 78 _| 425x140 42 42 A125 180M 185 H40x 140 42 48 A140 |s8-125-400 180. 2 16 11 | H40x 140 42 48 A140 's8-10-400] Gr.42-s8|_200L. 20 vesa2 | 15 | H63x1404255 ‘A160 'se-200-380| 2258 37 185 | H63%140.42 60 ‘A160 225M 45 30 22 | H83x 1404260 ‘A160 250M Ea 7 100X140 4265 ‘A180 2605 75 H100%140 4275: ‘A160 280M 0 100% 140 427 ‘A180 250M 55 7 30__| Ht00x 1805565 A180 2808 75 45 37_| H160x 1805575 ‘A200 s8-150-479] 260M 0 55 45_ | 160x160 5575 ‘A200 's6-200-470| orss-se| 315s 10 75 55 | H200x180 8560 A225 s8-260-430| 315M 192 80 i200 180 55 60 A225, 315L, 160200 |_110 200 180 55 60 A225) 355M 250 MAIO = Continued to next pageANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP Continued Speeatrpm Pury ‘Bearing Motor ‘Coupling e ‘H-type rubber ype} Support 3000 | 1500 | 1000 | 750 ping type | Hay (Kw) (Kw) (Kw) (Kw) 250M 56 a 30__[Heox1e08065 | A200 2208 7 45 a7__|Haoox1e0e075| A226 280M 20 5 48 | Heo0x1e08075| A226 3158 110 7 35__|Heooxisoe0e0] A226 SE Sa0-470) Reese 315M 132, 90 75 200 x 180 80 80 ‘A225 SSL ye0r200 | sr0rt32 H2ooxts08080) A225 ‘356M 250 | 160 IMAJIO = 355L 35 IMT = 3158 7 35 Miu = 3i6M 2 7 uM - 318L sons2 | sortio Miu = 356M ‘e020 | 132/160 | _umiva = 88-500'S00) Rene 355L_ 250 200 JMId11 - 356K 316155 awit = 00x 400/450 Mitt = toom | 1015 H1ex100 2642] _AN10, s3-20-265 too._| 195 Ht6x1002842| _AttO |S8-100-265] GR26-S8 180M 22 H25 x 100 28 48 ‘A125 zo0on_|_ 30087 Hao 7002866 __AtA0 zoo] 3067 Haoxi409e55 [Ado 22m | _ 46 Haox1403e66 | _Arao 188-100°950 GR.38-S8 250M 55 H63x 140 38 60 A160 Seriesasy 2808 78 H63 x 140 38 65 A160 2e0m_| 90 H63%1409865 | _Ai60 zoo._| 307 eax 1404256| _Ateo 2am | 45 Hesx 1404255] At60 250m | 55 Heax1404260| _At60 sa-108-00| Gaaoee | 2008 | 75 Hiooxsaoa2es | _Ar20 2e0m_| 90 Hiooxt4o4z—5 | A180 aiss_|_110 Hiooxt4o42es | _Ate0 atsm_| 132 wiooxt4oazes| A180 31st_| 1607200 Hiooxtaoazes| _Aie0ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 9 Dimensional drawing 9.1 Pump dimensional drawing br DNs. Fig. 45 Flange connection dimension (reference DIN 2501): DN [PN [Dimm]kfimm[dtimm)]| simm) | 2f_[ mm) 80 |10716| 200 | 160 | 138 [19 100 | 10/16] 220 | 180 | 158 | 19 & 24, 125 [10746] 250 | 210 | 18 | 19 & 150_|10/16| 285 | 240 | 212 | 24 & 200 | 10 | 340 | 205 | 268 | 24 8 250_| 10 | 305 | 350 | 320 | 24 12. 300 [10 | 445 [400 [370 [24 12. 28 16. 20 350 | 10 | 505s | 460 | 430 | 24 500 | to | 670 | 620 | 585 | 26ANDRITZ S8-TYPE CENTRIFUGAL PUMP ANDRITZ-KENFLO Unit: mm Bearing support a ! e1 e2 23 gt g2 pi p2 Gr.28-S8 28 | 60 80 19 | t9 | 16 | 10 | 31 | 50 Gr.38-S8 3e| 72 | 100 | 24 | 24 | 21 | 10 | 48 | 70 Gr42-S8 42{ 80 | 100 | 28 | 28 | 26 | 10 | 45 | 70 Gr.55-88 55 | 100 | 125 | 28 | 28 | 26 | 10 | 60 | 95 Gr.80-S8 go | 140 | 125 [| 32 | 32 | 20 | 12 | a8 | 115 Unit; mm Pump type | Ssa0h2 |oNs|oNa) m | n | x | nt} n2| at] az| bt | v2] ot | c2| + $8-80-265 100| 80 | 130] 480| 100] 240] 300| 160| 112| 400| 315] 80 | 130| 370 [S8-100-265] Gr.28-88| 125] 100| 130] 480| 100 | 240| 300] 160| 112| 400| 315] 80 | 130] 370 s8-125-265 150| 125| 130| 480| 100 | 240| 300| 160| 112| 400| 315| 80 | 130| 370 [s8-100-350 125| 100] 130| 555] 140| 315] 400| 200| 142| 500| 400| 100| 150| 414 '$8-125-350| Gr.38-S8| 150| 125| 130] 585| 140| 315] 400| 200| 142] 500| 400| 100] 150] 414 [s8-1 50-930 200| 150| 130] 555] 140| 315] 400| 200| 142 500] 400| 100] 150] 414 [s8-125-400] 150| 125] 150| 590] 140| 355] 480| 260] 192| 550] 450| 100] 150| 440 [$8-150-400| Gr.42-88| 200] 150| 150] 580| 140| 355] 480| 260| 192] 550] 450| 100| 150] 440 /s8-200-380] 250| 200| 150| 580 | 140| 355] 480| 260| 192] 550| 450/ 100| 150| 440 [S8-150-470 200| 150| 160] 720| 180] 410| 550| 270 | 202| 650] 550| 120] 180| 530 /$8-200-470| Gr.55-S8| 250 | 200| 160] 720| 180| 410] 550 | 270 | 202| 850] 550| 120] 180] 530 [s8-250-430 300 | 250| 160] 720| 180] 410| 550 | 270 | 202| 650] 550| 120] 180] 530 [s8-350-470 350| 30| 180|1055| 180 | 500| 700 | 320| 230| 770| 650| 180| 240] 780 js8-500-600] *"”** | 500] 600] 340|1072| 260] 605| 695 | 400| 310| 980| 640| 180| 240| 704 328 ANDRITZ S8-TYPE CENTRIFUGAL PUMP, 9.2 Pump dimensional drawing with motor installation ANDRITZ-KENFLO Fig. 46 s Eee ne eee ee RN edANDRITZ-KENFLO. ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 10 Torques and forces In principle, outlet and inlet pipe couldn't bear overpressure, but itis inevitable to generate torques and forces. It is suggest that check the torques and forces for initial start-up, ‘The details for max. torques and forces allowed are as follows: Forses(N) Torques(NM) ube FY FXEFZ Tayz Max=Migy $8-60-265 $8-100-265 8500 2800 650 400 S8=125.265 $8-100-350 S8-125-350 10500 3500 aso 550 $8-150-330 $8:125-400 8-150-400 12500 4000 1200 650 $8-200-380 $8-150-470 $8-200-470 +4000 4500 1600 850 S8:250-430 $8-350-470 5000 400 200 7100) $8-500-600 17000" 3100 3000 1500 Drawings for torques and forces born by outlet and inlet pipe: Fig. 47ANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP. 11 Malfunction and solution Malfunction “The moter stops Possible reason ‘Solution ‘Check the electrio power supply.Itany repair at the power Supply f= No electric power necessary, let only a skilled electrician do the repair. Pump is jammed wih pulp “Take the pulp out, olor defect ‘Check motor, ifnecessary, change malor ‘Control pad wouble ‘Check and repair control pad. Impaler is blocked with tring ‘Adjust the gap between impeller and ining ‘See chapter 6.2 3 for the corract dimension of the gap. Impeller hits the liner ‘Adjust the gap between impeller and ining Power ‘See chapter 6.2 3 for the correct dimension ofthe gap. onsunpton | Flows er thn he desired bw Reduce the fw. istoongn, [rotor power is tao small ‘Change toa larger motor james Bearing is damaged ‘Change the bearing. Coupling is bed or not adusted Readst the coupling ‘Outlet vate is opened too small Enlarge the outlet valve opening Pump jammed “ake outthe sundries Actual tow is | Gapbebveenimpeterandinerioo large | See chapter 62:3 or the corectdmention of the gap. lower than tne [apoio and ner fs wom and torn ‘Charge te impeller and ner designed ow Toto rating speed ‘Check the motor speed and the power supply ump ie sucking ai Gherk the pipe andthe seal for leaks Air etosion Please call our specialist Designed head ofthe pumpis nt encugh | Please call our specialist to discuss the extension ofthe head Pump is prmed “Take outthe sundries. ‘Outlot valve is opened Too much Reduce the opening ofthe valve ‘Actual head is [Impaler erosion ‘Change the impeller. tower than the | Pump is sucking ai ‘Check the seal and the pipe for leaks. designed head Pulp temperature ie to high Reduce the pulp temperature. Theoret motor spew [aheck the motor and the power supply. W necessary, change ha motor Air erosion Please call our specialist Tigh STEN Designed headofihe pnp oo sal Please cal our specialist fo discuss the extension ofthe head [pup can tbe | Soi ned Please callou specialist and add block method ‘Coupling is badly or not adjusted Readjust the coupling Pipe is vibrating ‘Add pipe support. Pump foundation is net solid, or wrong grouting) Reconstruct the foundation, Strong vibration Bearing is damaged ‘Change the bearing. ‘andlor big noise “The outgoing fow is too small ‘Adjust the outlet valve to defined flow. “The outgoing flow is too big ‘Adjust the outlet valve to smaller flow. “The inlet takes in air into the pump ‘Check and repair the inlet pipe “The impellar i jammed “Take out the sundries, Lubrication medium is not enough ‘Ad lubrication. See the table in page 19 or required lubrication amount Lubrication is to much “Take off extra lubrication, See the table in page 19 for required lubretion amount. Bearing temperature Lubrication medium fs wrong ‘Change the hibrcation medium, S reconvened lavish eda The table n page 19 Tor too high ‘Lubrication medium isto dity or deteriorate ‘Change the lubrication medium, See the table in page TS for recommended lubrication media ‘Vibration teo song ‘See “Strong Vibration andlor big noise” and adjust Bearing is damaged ‘Change the bearing. Mechanical seal Incorrect nstallaton ofthe mechanical seal ‘Check the mechanical seal and correct ine installation “Too much vibration Find out the reason forthe vibration and adjust. is leaking 8 ‘Weong seal type ‘Contact our specialist and change the type of the mechanical seaiing| ‘Material o te pve To wor Conwel our specialist and change ine Wype OF He pipe. Airerosion | NPSH of the pump Is too high Contact our specialistto find a solution. in pump ‘Absorption height isto high ‘Contact our speciatst Pulp temperature is too Figh Reduce the pulp temperatureANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 12 Frequently asked questions 4. THE CHARACTERISTIC CURVES OF YOUR PUMPS YOU SHOW US ARE FOR WATER, NOW WE WANT ‘TO PUMP STOCK OF 5% PULP. CAN WE SELECT THE PUMP USING THE SAME CURVES? Since the design of modem pumps is adapted to the flow, the characteristic curves for water and the usual pulps are identically up to a consistency of about 6%(depending on the pump size and the kind of stock). 2, WHY DON'T YOUR PUMPS NEED ANY SEALING WATER? ‘Only the pumps with a single mechanical seal do not need any additionally sealing water. The seal is lubricated by the pumped medium. The pumps with different seal types still need a sealing water connection. 3. HOW CAN IT BE THAT THERE IS NO MAINTENANCE NEEDED FOR HE DYNAMIC SEAL? The dynamical seal let the sealing water flow in the opposite direction to the medium in the sealing area, where it creates a counter-pressure. Since there is no mechanical contact between the different pump parts, there ie no mechanical wear. Because the dynamical seal ie only working during operation, there is an. additionally standstill seal needed, 4, WHAT IS THE LIFETIME OF A MECHANICAL SEAL? The lifetime of a mechanical is mainly influenced by the quality of the stock and how smooth the shaft is running. With a properly aligned coupling and a stock of good quality, a mechanical seal can last up to fine years, while the average lifetime is about two year. 5. WHAT IS THE LIFETIME OF A BEARING? As the mechanical seal, the lifetime of the bearing depends on how smooth the shaft is running. As we use well-known intemational brands SKF, with a good aligned coupling, the lifetime of the bearing is about five years, 6, WHAT CONSISTENCY OF PULP IS YOUR PUMPS APPLICABLE FOR? Our normal stock pumps are designed for a consistency up to 5%, in special cases up to 7%. Our medium-consistency pumps are designed for a consistency from 0 ~ 17%. 7. WHAT IS THE ADVANTAGE OF A FULLY OPEN IMPELLER, COMPARED TO A CLOSED OR SEMI-OPEN IMPELLER? * Only an open impeller makes it available to pump a stock with air content, since in aL stock pumps the air content can be up to 4% + No axial thrust compensation is necessary. The axial thrust on the backside of the impeller is very small and compensated by the bearing. Itis also almost constant and independent of the open impeller. + Medium in the back of fully open impeller flow adequately, it make mechanical seal without sealing water is possible. 8. WHAT SPECIAL ATTENTIONS SHALL WE PAY DURING THE FIRST START OF A NEW INSTALLED PUMP? Please follow exact the startup procedure described in the manual. Especially with standard-type mechanical seal risk of dry running! 9. THE BASE FRAME OF THE PUMP IS MADE OF CARBON STEEL. IS IT STRONG ENOUGH? Yes, the design of our base frames is tested and approved. Our pumps are running in many paper mills, supported by these base frames without any problems. Caution: use the correct way to grouting (see chapter 4). 10.AFTER A CERTAIN PERIOD OF APPLICATION, THE MEASURED PUMP HEAD IS LOWER THAN MEASURED AFTER THE FIRST STARTUP. WHAT IS THE REASON AND HOW TO ADJUST IT? The reason can be wear at the impeller and the wear liner. To improve the head, readjust the gap between the impeller and the liner. If the wear is too strong, these parts may need to be exchanged. 41.WHILE STARTING THE PUMP, WE OBSERVE SOME NOISE. WHERE DOES IT COME FROM AND HOW TO AVOID IT? Check the pipe support. If the pipe is loose, it can give some rattling noise. FrANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP 13 Alignment protocol Pump Coupling Customer: AKFP Supervisor: Date: < < < Pump. @ RADIAL, Motor = Measurement Resulls (mm) Position / Direction Axial Radial Remarks Position "A" Position "B™ Dial gauge with Scale: Oot mm, Position *C™ Motor Type: Position *D® Motor Number: Clearance "St Motor RPM General Remarks Grouting Load from pipes on pump Bearing olfiled Others Signature Customer Signature AKFP Supervisor: If mecessary, please film this form and send back to us. HEANDRITZ-KENFLO ANDRITZ S8-TYPE CENTRIFUGAL PUMP necessary, please send this page back fous, 14 Quotation [Addressee] ANDRITZ-KENFLO Foshan Pump Co., Ltd. Fax: 0757 8281 7010 E-mail: Andritz-Kenflo@andritz.com lAddresser: Name: Company: Tel: Fax: Please provide the quotation as follow requirements: APPLICATION. PUMP - SYSTEM NUMBER ‘STOCK TO BE CONVEYED FROM —+ TO. POWPING MEDIO CONSISTENCY RANGE ‘SYSTEM PRESSURED TENP OMNEDIUNA TOTAL HOSEN HEAD (my MOM FLOW in A TANMOMTFLOW nA ESTO AR CONTENTIN ‘OPERATING MODE: CONTINUOUS: [_] INTERMITTED:(_] Number of starts per hour] FREFFERED MOTOR SPES (ian gan com dmc sia tail og nn dim pe) ‘SEL SUSTON CORDON sas soe a itn POSTIVE SUCTION HERD aoa FRE-FERED SAFT SEAL SELECTION pions poo esornend our ches ser nd i epee) Cartridge mechenical seal: []] Dynamic shaft seal: [J] _ Stuffing box gland: [] Other: 1] TEEPE TEAL SELECTION FOR OAGNG A CASHES COVE Tn sand we rg co: 0 sp: Dp: OTL] ‘SORTN CELOR SE ESTONGF TE TEP COAT wp STANDARD: ANDRITZ BLUE: [J | Description of color TEST, A JELIVE! EXW): CUSTOMER INSPECTION Yes DEEMERY DATE) PRICR DISPATCH: No [J Motor: ( Motor supplier Shunde Motors PRC) Yes [] No[_] ‘Assembly/ alignment of motor: Yes []__NoL] Packin Yes [] __No[] Delivery terms( Incoterms): | DDU:L) FCA:L) EXxw:L) FOB: (1 MATERIAL OPTIONS: por PUGTSAETETS Domus REL avs, DORA HGH HEAR RES Wear ining| — OUrLEx 60S DUPLEX 4as0 SS ‘OUPLEKaao0 SS, OUFLEXATIS HIGH WEAR RES ue asin 625 20) RETTRON ar SUFLER eS, DORLEX LAOS. ash covet] ozs 1 20) GREVIRON 2085. SuPer, DoRLEXInoSS | Toa naR se (2578 TaUGRES UPLB 1a 8 DRE aes | RRS STOR a ae A A TE] ityou need the quotation tom us, please film the sheet and sand bac eat es etssen fem a ef See te tol ANORITZ-KENFLO Foshan Pump Co Lt ‘Me Bin Road Chant Dt Fon 52800 Gang Proves (Grae Paes (OTSTBNTONG 41RHE A / Dear Customer: AT SHALE, RANT LAMAR T NEARS. PRT PLGA SARI ABR AON HRA TRRAWR AA MAAR, BLA BIE. In order to be near to you, we have established sales and service office in several cities. Besides the possibilty to contact us at our Foshan Head Quarter Office at any time, please see the table below indicating AKFP's other locations, SARS BR 2 SB NR Please contact the office mentioned here depending in which province your company is located. Qingdao Office! Sales Region Xian Sales Region China North FRINingia BilXijang \wfeShandong 127 /Liacring aisha’ SBSH Bihan aebet MRVGancu—WHBICinghal HERTanin— AERUing PRE Me Monggu 2 WITMelongjang ‘Main Office and Manufacturing’ ‘Sales Region China South q At Fz Gingdae Offce! IT flGuangdong eNGuantong Sales Region China East SFEGuanp! Sichuan st s2 filHainan —-HRIChonging WFiiangsu LR /Shanghal Zavtuman RBiAahul — HLZhojang wWisuiehou ~~ eRimunan REF ABLMubel — TEiange ‘ABuMonan © MANURE (Contact us-Satos ‘ingiao Ories!aD ‘2520626709 Soles Region {China EasuS1 19818724149 Salas Regln 2 China EseS2 19916618001 ‘Sales Rogon 1 China South /F1 13920126054. Sales Region 2China SouthF2 13629053715 Sal Regn XinnXien 19991965000 © MotB RIN (Contact us- Service ‘iFoshen 0757-87352068 F/DonaDaN 13520046619 FFINanning 15007718868 -E:tiShanghai 021-63191069 3E"Jawing 15921770422 Changsha 13755003005 wlOngdso 0592-82022002 HE /BalIng 13810205590 FEShouguang 13792828731 ANDRITZ-KENFLO Netz B.S Gul Toric nl Pat, Leh Rd Lang oom 1-05, 12H Fb Lanshng Bung No, Room 1508, Pathson Bussiness tenatonal Cente: No 2.60 Town, Serta Foon Guangong Prone, PR Che aha tee Rent Shang PR Choe 200021 | Dorgan Rent gs, SunongPrones PR Ch 8001 ‘cops Treason dentin coastal ny lena be coat prot pin an made hd ptr hop tn cnr Ary {ited Set bb conapre oro pate wb poneoted users anacnnaan belepbrrshlad an