A SPAREAGE Company SP, E GE Nirlon THE RELIABLE V-BELT Fe NIRLON BettsINTRODUCTION Nirlon, a pioneer in manufacturing Nylon and Polyester filament yamn, Nylon Tyre and Synthetic fabric reinforced Conveyor Betts, introduces yet another superior quality industial product. Nirion Reliable V-Belt. These Polyester reinforced V- Belts are being manufactured at Spareage’s OEM Plant using modem equipment and advanced process technology. The plant is equipped with a sophisticated laboratory and manned by qualified and experienced technical personnel to ensure high quality standards. The product is also supported by professionally qualified Marketing and Technical service personnel, to give customers the correct advice regarding belt selection, storage, installation, maintenance and trouble shooting Nirlon keepspacewith innovation andpresently offers a fullrange of coventional wrappedtype V-Belts. Nirlonis known for high quality, the latest equipment andtechnology, the reliable personnel and the most comprehensive services. CONSTRUCTION 1) The cover is manufactured from a cotton polyester fabric impregnated with special compound or rubber. This cover resists external influence & secures uniform friction againstpulley groves, °~ 2) The Cushion rubber maintains good adhesion of the tension member & holds it inthe correct position. 3) The tension member is made of specially treated polyester cords, which have high tensile strenath, low elongation & excellent resistance to bending fatigue > 4) Forthe belt long life, specially compounded compressed rubberis used toresist extreme heatand compression PRODUCT RANGE CLASSICAL V-BELTS(IS 2494) : - Most widely used on high speed and high torque crives on light, heavy industrial and automotive machines. These belts have exceptional length stability and drive uniformity, "Set Free" provides assured belt length and easy inventory control Heat & Oilrresistantplus static conductive, Features: * Made from high performance polymers. + High tenacity polyester cable cords, * Unique HSS’ process ofheat stretching & length stabilizing + Precision Buittt- nomatchingrequired + One shottensioning Range: Nominal Thickness te NIRLONV BettsSpace Saver Wedge - V belts (Range) SPACE SAVER WEDGE V-BELTS (IS 14261, BS - 3790) & SPACE SAVER NARROW BELTS (RMAIP-22) Offer high horse power rating with specially designed narrow top width profile, space saver, lower energy consumption, heat & oil resistant plus static conductive. ‘Set Free" providesassured belt length. tures : * Stiff - Yet - Flex - Crack resistant base made out of specially compounded polymers. + High Modulus Low Stretch (HMLS) Polyester Cords. Unique HSS' process of heatstretching & length stabilizing, Oneshet tensioning. Precision Built-nomatchingrequired. Overcomes shaft bending & effective space utilisation through narrovrer pulleys. Space Saver Narrow -V belts (Range) Section) ie ‘Width| Thickness] Angle] Range Section] Top Wieth] Thickness] Angle Range (mm) | _ (mm) (mm) rom) | (mm) (mm) 100 a0 | ae | 71011270 3V, oT, 0 | a €000 13.0 190 | ae | 710% 15240 By a 140 | ac® | _5e0- 6000 170 | S40 | ae 2.0 0 | age HEXAGONAL V-BELTS : Both bottom and top faces can be used for lower transmission. Best suited to multi pulley drive, being highly flexible. Heat & Oilresistant plus static conductive. Features: © Suitable for drives where belts bend bethways on several pulleys. + Specially compounded base gives good flex fatigue resistance. * Designed forlow heat build-up to extendbeltiite. Range: Gross Section Too Wiath (mm) Tieiness (mm) PROFILE TOP V-BELTS (PT-6 TYPE) : These belts transmit the power as well as convey material usedin the ceramictile industry. Ranges > Section | Piten Length (L) (inches) B | @ 0 ct 30.210, Features : ‘+ Pentagon shaped V Belts where tiles are supported onthe top edge. + Providedwith hardand rough surface texture toimprove life. te NIRLONV Betts sangHARVESTOR COMBINE BELTS & FLAT BELTS : Developed for large Agricultural machinery such as combine harvester and garden tiller where belts are often criven with tension idler pulley on their back Resistance to shock loads, vibrations and high abrasion provides longer service lite. Range: [| ____]_ Features: Cross Section Range (mm) | » Maintenance Free 50x20 1905 - 5334 ‘+ Reliabletensioning capacity. 48x20 1905 - 5334 ‘* Outstandingtransversestifiness, Range: FLATBELTS 6 Equal load is transferred to all See EEE §— tense members for uniform load 100 5 53 carrying capacity. AEX 61005 1905 FRACTIONAL HORSE POWER BELTS : Ave built for maximum tension control, drive uniformity & long life, with minimum heat build-up & stretching on low horse power electric motors & gasoline engines. They are designed forhigh speed drive & short center distance. Features: * Specially compounded base for good fiex fatigue resistance. * Polychoroprene rubberisedpoly cotton jacketing fabric + HMLS polyester cord gives low stretch & better flexibility + Oil &Heat resistant, Antistatic.. Range: 2000 Series 2140 mm. 2460 ren AUTOMOTIVE WRAPPED BELTS (DIN 7753, BSAU 1506) Offer High Horsepower Rating with specially designed narrow top width profile, space saver and low energy consumption Features: + Special material thatresists oil, heat, sunlight, ozone, weathering & ageing * Special tensile cords treated with @ material that bonds with the cords & surrounding rubber. + High power transmission even in smaller pulleys + High abrasion resistence for smooth running andto avoid slippage. Range: Section] Topwidth | Thickness | Angle (ram) (am) eo | 3 | o | 4 | I 06 | ae te NIRLONV Betts sangCONVERSION TABLE Belt Belt Outside Pitch Inside Width Th. Length Length Length “weimm) “T (anm) La(mm) LP (mm) L(mm) Wrapped V-Belts Classical : Standards |S 2494 13/4 13 a La=Lp+ 20 Lp=Li+ 36 me [|| teetpr28 | este6s | Ipeuieas ae ae | | w| tents | teste | pairs eS 32/0 | 32 19 La=Lp+37 lesli+ 119 tp=lit79 | Lp=Lta-a7 z we 23 [ tentpso | tests | tpativea | tps te-20 Wrapped V-Belts Wedge : Sianiderus 4261, BS 3790 Excessive bet fop High ba insion sez_| 40 @ [pta=tp+ 13 us 50 spa_[ ao |) 0 | te=upeir | te=uives gs ro MME SUINNESoSe EE | spe | 22 18 | te=tp+22 | Le=us ie | ih Capacity Narrow V-Belts (Space Saver Belts) : Standercs RMAIP 22m. A a en to BV jeter | 44 | ta=tp +92 | ie=Liree 5g | PROBLEMS & REMEDIES PROBLEMS: CAUSES REMEDIES Excessive (|S Nov andueed vote macs miners, 3 Fophacetan sna bot st elongation | 5 fete mats on onn de Zasshi be ver one make J Eetiocedorerre éarmpnaiorsin nonir wvarabin_| «Reza dtvoconredenes tot ak Shermiting | ¢ksetanrenesnet or yrraseten Fetal dein nieces bets Fore nator osrurts unig inst ofedve gion * iicorel uly gecve ae Use ew pl Belt wears Owemeinel 2Reipnaine. rapidly Sia ul. Less han recommend S Redes ae petsips, + Prove oe tenson Soa ate = Relan site Beltyears Inert ule 5 we Aba oper stn, ‘Ste ede er on sac Peterson insufieet baton one, ‘etre stance ton fg Excessive Belt ‘Gheok owe dean & nary Reduce cunts Use side ie + Contarino by aie ehomical vibration 1 Untatoneed Puts 1 Use shi balanced ouloye {= Bat ced over nie darmpng eran Belk cannot |< eieinay df! ate usa on eva di 3c an ona make betensioned | ¢ Sreimcsusedv nauvint bl orwron be section fo drve_| & Chock ave desi = Bie misslined = Reslan, 1 hncoreetpetnsion 2 Ratenson Nolse ade ae Redecin ave reabnced ouleys Use balanced puloys ane Sal Redesign ave wi COVE FO 9 Cuts & Breaks | $ Excekive be cip Erecctetlersen Inbelts base | * Amen! teroesatie toohah. Above 60°C) Protet tes fom direct heat & ensure good vertation ribber 1 Oude erp nus + Reolcewtn neue on saccade Sites ae oe hr pale ste NIRLONV Betts ayINSTALLATION & TENSIONING : Belt Drives will be properly tensioned ifthe deflection force “Fis applied mid-way between the belt's tangent points with the pulley, as shown in the fig., andis used to deflect the belt. The defection should be equalto 1.5 mm per 100 mm ofthe unsupported belt span. To improve tensioning accuracy, the drive should be run briefly to properly seat the belt Atl east one sheave should be freelyrctating duringthe tensioningprocedure. MAINTENANCE OF V-BELTS : * Donctuse belts of different makein arnultiple drive. * Sheaves should be free from burrs, sharp edges, rust, oil & grease. All the dimensions should confirm to standards, Ensure perfect alignment of shaft 7 pulleys. * Keeptake up rails free from dust, rust& check the bearingsfor oll * For optimum output fom a \-belt, itis imperative to maintain proper tension in a belt. Give the belts some runningtime to be seatedin the grooves of the sheave. Readustthe take up ifnecessery. * Ensure proper installation & take up allowances when designing a drive. The belts should never be forced ona drive. SUGGESTIONS FOR BETTER SERVICES : + Belts should be storedin a cool &dly place. * Avoidplacing the belts on the floor, near windows, nearradiators. * Belts should be hung on racks. Avoid storing the belts in heavy bend conditions. * Donot expose the beltsto direct sunlight. © Keepthe belts away from oil, grease & dust. Also please refer to Spareage 4 Rorary Shaft Seals Catalogue + Hydroule Seats Catalogue ¥ O-Rng Catalogue 4% SteckList 4 Spareage CD Catalogue Spareage Seals Ltd. alate Roto 23 Wogotl Tree) Moa 04 NO Te warseen se (Dine) Fae who22e wt os 7 ea at) eee tere 59