You are on page 1of 54

01

02
03
04
05
ISO 9001:2015 ISO 14001:2015

ISO9001 ISO14001

The United States, Canada, European Union, China, Taiwan, Japan, Korea, Iran, The Philippines, Vietnam,
Indonesia, Malaysia, Singapore ...etc. trade mark certifications.

06
07
08
Induction Motor and Speed Reducer
Production Line

Servo Gearheads Production Line


Precision Gear Motor Production Line

09
Applications of Servo Gearhead

Motor and Reducer

Gear Motor and Reducer

10
13
14
15
19
20

11
21
23
31

38
46

12
13
Full Load Current (Amp)

1.41 0.79

2.59 1.42

5.36 2.79

3.2 2.98 1.9 1.71 10.35 5.18

5.9 5.6 3.4 3.2

8.88 8.09 5.09 4.71

14
The output shaft surface was precisely ground
Please read this operation manual before using this with a key, thus a keyway is necessary in the
gear motor. Any problem caused by inappropriate bore of the machine rotating element when
operation contrary with the manual, or damage
mounting gear motor.
caused by natural disasters, or restructure without our
permission, Sesame will not hold any responsibility
nor will the gear motor be covered by warranty.
Warranty is within one year after purchase. Within
warranty period, if the gear motor damage is not
caused by operation error nor by natural disaster, then
please send back the gear motor, we should replace
the damage spare part at free of charge.
Please ensure correct power voltage supply before
installaton.
Do not bend the lead wires.
Gear motor should be installed by trained technicians
only.
Please ground the gear motor according to the
manual to prevent fire or electrical shock.
Do not attempt to disassemble or modify gear motor.

The conditions below must be fulfilled to avoid any


damage caused on the gear motor :
The gear motor was designed to be installed on the
other facilities or applications.
Do not expose the gear motor to flammable or
corrosive gas.
Indoor applications only. Room temperature should
be maintained between -10 ~ 50°C ( -10~40°C for gear Do not knock the gear motor by any tool during installation.
motor with capacitor). When using our gear motor to work with other machine
The air humidity should not exceed 85%. elements, please confirm whether they meet the specs.,
The altitude of where the gear motor was installed regulations or restrictions required by the user.
should not exceed 1000 m above the sea level. Please confirm whether the system, machinery or device
Do not expose the gear motor to the sunshine directly. currently in use is suitable for our products.
Dust and spray of oil/water is also forbidden. Customer need to recheck our product is suitable for their
Avoid any continuous vibration or impact on the gear current system or machinery usage.
motor. If customer is neglecting for rechecking, then Sesame is not
Ensure the gear motor was installed at a well responsible for any cause there might occur.
ventilated location. The product must always be switched off before any work is
performed on it (assembly, dismantling, maintenance,
installation). The product must be disconnected from the
electrical system and secured against being switched on
Please check the power supply before starting the gear
again. All rotating parts must have come to a stop.
motor.
Incorrectly performed electrical work can result in fatal
High temperature might cause the coil and bearing
injury! This work may only be carried out by a qualified
failed earlier.
electrician.
Do not connect the gear motor with inverter.
The housing parts can heat up to well above 40°C. There is a
Confirm the specification of capacitor before installation.
danger of burns. After switching off, let the product cool
The gear motor might burn out if wrong wiring or
down to ambient temperature.
overloaded.

15
16
Brake control panel wiring diagram without internal relay

Brake control panel wiring diagram with internal relay

17
4 .Ins t a lla tion of the C apac i t o r (for single pahsse motor only)

Ensure the capacitor matches the specification of the motor before installation.
Install the capacitor with M5 screws (not included).
Capacitor should be installed inside the electrical box or IP54 rated box to avoid electric shock.

Install capacitor at least 10 cm away from motor to prevent heat damage to capacitor.

5 .Ele c tro Magnetic B r ake O p e r a t e P r e c a u t i o n s


The Lining clearance will bigger than 0.3~0.35mm after a period of usage, please contact us to replace
the lining.
Isolating wiring is required when frequent braking condition.
Brake frequency limit 10 times per minute.

6 .The rmally P r otected Mo t o r P r e c a u t i o n s


Single phase thermally protected motor will restart automatically when motor temperature falls below a
certain level. Always turn off the power before conducting checks or performing work on the motor.
Thermal switch of three phases motor is installed with two red wires. Please connect two red wires to
control system. Thermally protected motor will restart automatically when motor temperature falls below
a certain level. Always turn off the power before conducting checks or performing work on the motor.

7 .Trouble S hooting Guide s


Please check the motor according to procedures below, if abnormal situation were
found such as:
The motor does not work or the speed cannot be raised
- Check if the power supply fits the motor specification?
- Confirm if the power supply is correctly connected?
- Confirm if the motor is overloaded?
- Confirm if the wires are well connected with the terminal block?
- Confirm if the capacitor is well installed?
The motor is over heated
- Check if the power supply fits the motor specification?
- Check if the temperature of the environment is under 40°C?
- Confirm if the capacitor specification is correct?
Noise
- Check if the motor was blocked?
- Check if an open-phase occurs?
- Check if brake well functioning?
- Check if the fan loosens?
If the problem could not be solved via the procedures above, please DO NOT take apart of the motor,
contact SESAME for technical support right away.

18
19
20
21
3 Phase
220(50HZ)
3 Phase
380(50HZ)
3 Phase
220(60HZ)
3 Phase
380(60HZ)
3 Phase
220(50HZ)
3 Phase
380(50HZ)
3 Phase
220(60HZ)
3 Phase
380(60HZ)

22
111
137(Brake)

4-9x12
45 P.C.D 140
11.3
20

43
18

5
18
133

79
28
4 32

85 42
252 122
297(Brake)

Full Load Current (Amp)

1.41 0.79

(Kg.m)

Permissible
Overhung Load* 70 60 80 70 100 90 110 110 130 120 140 130 140 140 160 150 170 160 170 170 170 170 170 170
(Kgf)

* Applied to the output shaft center.

23
111
137(Brake)

3 4- 11
P.C.D 185

25 14.3

77.5
140
22

167
133

18

35

89.5
7.5 40

85 50.5

273 155
318(Brake)

Full Load Current (Amp)

1.41 0.79

(Kg.m)

Permissible
Overhung Load* 240 240 240 240 240 240 240 240 240 240 240 240
(Kgf)

* Applied to the output shaft center.

24
111
137(Brake)
99
4-9x12
45 P.C.D 140
11.3
20

43
18

5
18
133

79
28
4 32

85 42
277 122
322(Brake)

Full Load Current (Amp)

2.59 1.42

(Kg.m)

Permissible
Overhung Load* 70 60 80 70 90 90 100 90 110 110 130 120 140 130 140 140 160 150 170 160 170 170 170 170 170 170
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

25
111
137(Brake)
130.8
3 4- 11
P.C.D 185

25 14.3

77.5
140
22

167
133

18

35

89.5
7.5 40

85 50.5

298 155
343(Brake)

Full Load Current (Amp)

2.59 1.42

(Kg.m)

Permissible
Overhung Load* 180 170 200 190 220 210 240 230 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240
(Kgf)

* Applied to the output shaft center.


*( ■) For light loading type.

26
111
137(Brake)
3 4-11x13.5
P.C.D 220

17.3

90
30

170
28

7
25
133

40
2 45

110
85 50

322.5 180
367.5(Brake)

Full Load Current (Amp)

2.59 1.42

(Kg.m)

Permissible
Overhung Load* 400 400 400 400 400 400 400 400 400 400
(Kgf)

* Applied to the output shaft center.

27
118.5
144.5(Brake)

4- 11
3 P.C.D 185

77.5
14.5
25
22

140

167
7
147

18

35
7.5 40

89.5
85 50.5
324 155
358.5(Brake)

Full Load Current (Amp)

5.36 2.79

(Kg.m)

Permissible
Overhung Load* 90 90 110 100 130 120 140 130 160 150 180 170 190 180 200 190 220 210 240 230 240 240 240 240 240 240
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

28
118.5
144.5(Brake)
3 4-11x13.5
P.C.D 220

30 17.3

90
170
28

7
25
147

40

110
2 45

85 50
348.5 180
383(Brake)

Full Load Current (Amp)

5.36 2.79

(Kg.m)

Permissible
Overhung Load* 400 380 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

29
118.5
144.5(Brake) 4- 13
4
20 P.C.D 255

104
35 19.8
185
32

10

230
147

26

50

126
7 55

85 66

376 209
410.5(Brake)

Full Load Current (Amp)

5.36 2.79

(Kg.m)

Permissible
Overhung Load* 470 470 470 470 470 470 470 470 470 470
(Kgf)

* Applied to the output shaft center.

30
127
153(Brake)
3 4-11x13.5
P.C.D 220

30 17.3

90
170
28

7
25
161

40

110
2 45

85 50
180
348.5
392(Brake)

Full Load Current (Amp)

3.2 2.98 1.9 1.71 10.35 5.18

(Kg.m)

Permissible
Overhung Load* 160 150 190 180 240 220 270 250 300 280 320 300 340 320 370 350 400 380 400 400 400 400 400 400
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

31
127
153(Brake) 4- 13
4
20 P.C.D 255

104
35 19.8
185
32

10

230
26
161

50

126
7 55

85 66

376 209
419.5(Brake)

Full Load Current (Amp)

3.2 2.98 1.9 1.71 10.35 5.18

(Kg.m)

Permissible
Overhung Load* 390 370 430 410 470 440 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470
(Kgf)

* Applied to the output shaft center.


*( ■ ) For light loading type.

32
127
153(Brake)
5 4- 15
P.C.D 310
20

124.5
23.8
230

267.5
40

10
28
161

60

143
85 71

412 251
455.5(Brake)

Full Load Current (Amp)

3.2 2.98 1.9 1.71 10.35 5.18

(Kg.m)

Permissiblel
Overhung Load* 570 570 570 570 570 570 570 570 570 570
(Kgf)

* Applied to the output shaft center.

33
138.5
164.5(Brake)
4 4- 13
20 P.C.D 255

104
35 185 19.8
32

10

230
192

26

50

126
7 55

85 66

418 209
454.5(Brake)

Full Load Current (Amp)

5.9 5.6 3.4 3.2

(Kg.m)

Permissible
Overhung Load* 180 170 220 200 270 260 310 290 340 320 370 350 390 370 430 410 470 440 470 470
(Kgf)

* Applied to the output shaft center.

34
138.5
164.5(Brake)
5 4- 15
P.C.D 310
20

124.5
23.8

10
230

267.5
40
28
192

60

143
85 71
454
490.5(Brake) 251

Full Load Current (Amp)

5.9 5.6 3.4 3.2

(Kg.m)

Permissible
Overhung Load* 570 530 570 570 570 570 570 570 570 570
(Kgf)

* Applied to the output shaft center.

35
138.5
164.5(Brake)
4 4- 13
20 P.C.D 255

104
35 19.8
185
32

10

230
26
192

50

126
7 55

85 66
448
209
484.5(Brake)

Full Load Current (Amp)

8.88 8.09 5.09 4.71

(Kg.m)

Permissible
Overhung Load* 180 170 220 200 270 260 310 290 340 320 370 350 390 370 430 410
(Kgf)

* Applied to the output shaft center.


*( ■) For light loading type.

36
138.5
164.5(Brake)
4- 15
5 P.C.D 310
20

124.5
23.8

10
230

267.5
40
28
192

60

143
85 71
484
520.5(Brake) 251

Full Load Current (Amp)

8.88 8.09 5.09 4.71

(Kg.m)

Permissible
Overhung Load* 220 210 260 250 330 310 380 360 420 390 450 420 480 450 530 490 570 530 570 570 570 570 570 570 570 570
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

37
111
137(Brake)

11.3
20
18

5
18
133

28

128
32

85
1

85 40 50 4- 9
65 110
252 135
297(Brake)

Full Load Current (Amp)

1.41 0.79

(Kg.m)

Permissible
Overhung Load* 70 60 80 70 100 90 110 110 130 120 140 130 140 140 160 150 170 160 170 170 170 170 170 170
(Kgf)

* Applied to the output shaft center.

38
111
137(Brake)

25 22 14.3

147.5
7
133

18

35

94
40
8.5

85 65 60 4- 11
90
130
273 158
318(Brake)

Full Load Current (Amp)

1.41 0.79

(Kg.m)

Permissible
Overhung Load* 240 240 240 240 240 240 240 240 240 240 240 240
(Kgf)

* Applied to the output shaft center.

39
111
137(Brake)

11.3
20

18

5
18
133

128
28
32
1

85
85 40 50 4- 9
65 110
277 135
322(Brake)

Full Load Current (Amp)

2.59 1.42

(Kg.m)

Permissible
Overhung Load* 70 60 80 70 90 90 100 90 110 110 130 120 140 130 140 140 160 150 170 160 170 170 170 170 170 170
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

40
111
137(Brake)
25
14.3

22

147.5
133

18

35

94
40
8.5

85
65 60 4- 11
90 130
298 158
343(Brake)

Full Load Current (Amp)

2.59 1.42

(Kg.m)

Permissible
Overhung Load* 180 170 200 190 220 210 240 230 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

41
111
137(Brake)
30 17.3
28

7
25
133

40

175
45

115
2

85
90 68 4- 11
120 140
322.5 180
367.5(Brake)

Full Load Current (Amp)

2.59 1.42

(Kg.m)

Permissible
Overhung Load* 400 400 400 400 400 400 400 400 400 400
(Kgf)

* Applied to the output shaft center.

42
118.5
144.5(Brake)

25 14.3
22

7
147

18

147.5
35
40

94
8.5

85 4- 11
65 60
130
90
158
324
358.5(Brake)

Full Load Current (Amp)

5.36 2.79

(Kg.m)

Permissible
Overhung Load* 90 90 110 100 130 120 140 130 160 150 180 170 190 180 200 190 220 210 240 230 240 240 240 240 240 240
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

43
118.5
144.5(Brake)
30 17.3
28

7
25
147

175
40

115
45
2

85
90 68 4- 11
120 140
348.5 180
383(Brake)

Full Load Current (Amp)

5.36 2.79

(Kg.m)

Permissible
Overhung Load* 400 380 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

44
20 118.5
144.5(Brake)

19.8
35

32

10

204
147

26

50
55

130
7

85
130 74 4- 13
165
170
376 210
410.5(Brake)

Full Load Current (Amp)

5.36 2.79

(Kg.m)

Permissible
Overhung Load* 470 470 470 470 470 470 470 470 470 470
(Kgf)

* Applied to the output shaft center.

45
127
153(Brake)
30 17.3

28

7
25
161

175
40

115
45
2

85 90 68 4- 11
120
140
348.5 180
392(Brake)

Full Load Current (Amp)

3.2 2.98 1.9 1.71 10.35 5.18

(Kg.m)

Permissible
Overhung Load* 160 150 190 180 240 220 270 250 300 280 320 300 340 320 370 350 400 380 400 400 400 400 400 400
(Kgf)

* Applied to the output shaft center.


*( ■) For light loading type.

46
20 127
153(Brake)

19.8
35

32

10
161

26

204
50
55

130
7

85
130 74
4- 13
165
170
376
210
419.5(Brake)

Full Load Current (Amp)

3.2 2.98 1.9 1.71 10.35 5.18

(Kg.m)

Permissible
Overhung Load* 390 370 430 410 470 440 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470 470
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

47
20 127
153(Brake)

23.8

40

10
28
161

237
60
69

150
85
150 95 4- 15
195 210
412 255
455.5(Brake)

Full Load Current (Amp)

3.2 2.98 1.9 1.71 10.35 5.18

(Kg.m)

Permissible
Overhung Load* 570 570 570 570 570 570 570 570 570 570
(Kgf)

* Applied to the output shaft center.

48
20
138.5
164.5(Brake)

35 19.8

32

10
26
192

204
50
55

130
7

85
130 74 4- 13
165
170
418 210
454.5(Brake)

Full Load Current (Amp)

5.9 5.6 3.4 3.2

(Kg.m)

Permissible
Overhung Load* 180 170 220 200 270 260 310 290 340 320 370 350 390 370 430 410 470 440 470 470
(Kgf)

* Applied to the output shaft center.

49
20
138.5
164.5(Brake)
23.8

40

10
28
192

237
60
69

150
85
150 95 4- 15
195 210
454 255
490.5(Brake)

Full Load Current (Amp)

5.9 5.6 3.4 3.2

(Kg.m)

Permissible
Overhung Load* 570 530 570 570 570 570 570 570 570 570
(Kgf)

* Applied to the output shaft center.

50
20
138.5
164.5(Brake)

19.8
35

32

10
26
192

204
50
55

130
7

85
130 74 4- 13
165 170
448 210
484.5(Brake)

Full Load Current (Amp)

8.88 8.09 5.09 4.71

(Kg.m)

Permissible
Overhung Load* 180 170 220 200 270 260 310 290 340 320 370 350 390 370 430 410
(Kgf)

* Applied to the output shaft center.


*( ■ ) For light loading type.

51
20
138.5
164.5(Brake)
23.8

10
40
28
192

237
60
69

150
85
150 95 4- 15
195
210
484 255
520.5(Brake)

Full Load Current (Amp)

8.88 8.09 5.09 4.71

(Kg.m)

Permissible
Overhung Load* 220 210 260 250 330 310 380 360 420 390 450 420 480 450 530 490 570 530 570 570 570 570 570 570 570 570
(Kgf)

* Applied to the output shaft center.


*(■ ) For light loading type.

52
V.3.1

You might also like