Sonali Aansh Industries Ltd

Pilot Production Procedure

It simply means launching a very small production run (a few tens or hundreds
of pieces), to be made in exactly the same conditions as mass production:
Same materials ,same machinery, tools, jigs, and fixtures.

The following steps during pilot production must be followed.

1 Applying with same jute yarn to be used for bulk production.

2 Cutting size be the same as CFt\4 sample.

L 3 Body size measurement be the tolerance limit.

4 Jute yarn colour matching in the same pieces.

5 Body with gadget shape as per CFI\I sample.

6 Handle fitting with proper inside length & drop.

7 Hand Embroidery measurement be the tolerance limit.

8 Extra thread must be cut.

I Alljoints must be invisible from outside.

10 lf any major deviation occurs during pilot production , then it must be

solved with consultation of product development section & communicate with
buyer when necessary to get the mutual solution.
L

Authorized by
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 Sonali Aansh Industries Ltd.
Shahidnagar. Daudkandi. Cumilla.
Pilot Production Record
Buyer: Monoprix
It simply means launching a very small production run (a few tens or hundreds of pieces), to be made in
exactly the same conditions as mass production: Same materials. Same machinery, tools, jigs, and fixtures,

15.02.2020
Date: Colour: Marine, Emeraude, Matador, Natural
Po:48-20-055911,48-20-0560/l ' Style No:rZ-2490 (JHINUK,LUCKv,LArLAGE)

Description of manufacturing:

l.Marine colour (19-3923 TPX) Pilot Production Qty:20 pairs

2.Matador colour (18-1763 TPX) Pilot Production Qty:20 pairs
3. Natural colour (19-3923TPX) : Pilot Production Qty:20 pairs
4.Emeraude colou r ( 18-5633TPX) : Pilot Production Qty:20 pairs

Body, Bottom, Handle material 20/2 jute yarn.

plV
\_ Body size W=44 cm H=35 cm
Handle size 39 cm
Logo Colour Blanc, Orange, kaoline, Emaraude by hand stitching
Logo Size ln specific shape.
Label fitting thread :2O/2 cotton thread

Procedure:
l.Cutting Jute yarn in specific measurement
2.Hand weaving in specific design
3. Handle attaching with Body & gadget
4.Hand embroidery design at front part
5.Labdl attaching with machine sewing

Find ings:
1.Body gadget fitting allowance within tolerance limit.
2.Hand embroidery designs position within tolerance limit,
I 3.Handle inside length & drop be within allowance limit.
4.AIl extra uncut jute thread be cleared.
5.All parts of one piece be colour matched.

Decision:
During bulk production, allthe above parameters must be followed strictly by line supervisor, line
eC &
floor Manager.

The following persons were present at the pilot production

I
1. Mr. Miaza n Sikder, Factory_[lqnager
7. Mr.Tanvir,B ug outigny% l
3. Mr. Golap, Bag Manager $Sy/.
4. Mr. Shamim Hossain, QA Minager
5. Mr. Delwar Hossain, Packing Man