416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine(SEB...

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Product: BACKHOE LOADER

Model: 416D BACKHOE LOADER BKG
Configuration: 416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine

Disassembly and Assembly

3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008

i01758909

Crankshaft Gear - Remove and Install

SMCS - 1204-010-GE

Removal Procedure
Start By:

a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".

b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".

Note: Rotate the crankshaft until the timing marks on the crankshaft gear, the camshaft gear,
and the idler gear are aligned.

Illustration 1 g00556563
Typical example

1. Remove bolts (1) from idler gear (2).

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2. Remove idler gear (2) and spacer (3).

Illustration 2 g00556666
Typical example

3. Use a suitable puller to remove crankshaft gear (4) from crankshaft (5).

Note: Do not use a flame on the crankshaft gear for removal purposes.

Note: Be careful not to scratch the surface of the bearing journal.

Installation Procedure

Illustration 3 g00556666
Typical example

1. Heat crankshaft gear (4) in an oven to 180 °C (356 °F).

2. Install crankshaft gear (4) on crankshaft (5) with the timing marks toward the front.

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Illustration 4 g00556563
Typical example

3. Install spacer (3) and idler gear (2).

4. Install bolts (1) on idler gear (2). Tighten the bolts to a torque of 44 N·m (32 lb ft).

Note: Ensure that the timing marks on the crankshaft gear, the camshaft gear, and the idler gear
are aligned.

5. Refer to Disassembly and Assembly, "Gear Group (Front) - Install" for the correct alignment of
the idler gear.

End By:

a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".

b. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".

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