Professional Documents
Culture Documents
BONETT I ®
Piston Valves
INDEX
Page Page
Rating 2 - to DIN PN 16 Cast Iron
(On request flanges drilled to ASME 150)
General Information 4 - size 3/8” ÷ 6” (DN 10 ÷ 150) 11
- to DIN PN 16 Cast Iron & Nodular Iron
Construction Details 5-6 (On request flanges drilled to ASME 150)
- size 2”1/2 ÷ 8” (DN 65 ÷ 200) 12
- Female Screwed Ends as per ASME 1.20.1 - to DIN PN 40 Steel & Nodular Iron
- API 602 - ASME 800 - Steel - size 3/8” ÷ 2” 6 (On request flanges drilled to ASME 300)
- DIN PN 16 - Cast Iron - size 3/8” ÷ 2” 10 - size 3/8” ÷ 2” 13
- size 2”1/2 ÷ 8” 14
- Socket Weld Ends (SW) - Steel - size 3/8” ÷ 2” 7
Automated Valves 15
- Butt Weld Ends (BW) - Steel - size 3/8” ÷ 2” 7 Modulating Flow Control Valves 16
Flow Coefficient 16
- Flanged Ends Valve Rings 17
- to ASME Class 150 - Steel
- size 1/2" ÷ 6" 8 EN ISO 9001 Certificate 18
- to ASME Class 300 - Steel Conversion Table 19
- size 1/2" ÷ 6" 9 Company information and Contacts 20
3
BONETT I Piston Valves ®
GENERAL INFORMATION Piston type flow control valves, contrary to globe type flow control
Seat tightness in a piston valve is obtained by a cylindrically shaped valves, offer perfect seal tight shut off. Thus, a very interesting
plug, connected to a spindle, and operated by a hand wheel, which application of piston valves is their use as regulating or modulating
enables it to move through the inner diameter of two packing rings. valves in severe service applications. (See details on page 16.)
When the piston is in the high position, that is, held by only the
upper valve ring, (which also ensures tightness to the atmosphere), RATINGS
the valve is open. When the piston is lowered and is held in place by For reference purposes, the maximum operating pressure of a
both the upper and lower valve rings (and thus ensuring seat piston valve is directly related to the operating temperatures as
tightness between the valve inlet and outlet), the valve is closed. shown on table Figure 1061, on page 2. The actual maximum
Because of the use of the packing rings, which have alternate layers operating conditions are those stated in the ASME B16.34 tables for
of graphite and stainless steel, the piston valve is considered a the given material and pressure class.
"soft-seated" valve. In cases where severe duty will be experienced, such as thermal
The contact between the piston and rings (sealing effect) is shock vibrations, repeated stresses, condensate hammering, and
positively assured by means of the pressure exerted by stud bolts the handling of harmful or dangerous fluids, the customer should
with Depending on valve material, belleville washers, are fitted to consult with the factory for the proper selection of materials of
compensate expansion due to temperature variations. construction. When soliciting a quotation or sending an inquiry, it is
A typical feature of piston valves - compared with globe valves - is necessary that you supply the worst operating conditions, including
that the piston is always held by at least one sealing ring. Therefore, type of fluid, inlet and outlet pressures, and temperatures.
there is no vibration during closing and opening operations. MATERIAL SCHEDULES
Another primary feature of the piston valve is that the two cylindrical The term "Material Schedule" refers to the types of materials of the
seating surfaces, the bottom valve ring and the piston, come in various components of the valve. Kindly refer to Figure 1062 -
contact when the fluid flow is already nearly cut off. Another unique Material Schedules, below.
property of the BONETTI ® Piston Valve is that with the valve All valves may contain some copper bearing alloys, externally and
completely open and the piston completely supported in the inner not in direct contact with the fluid. In cases where this is not
diameter of the upper valve ring, it is protected against desirable, the factory can substitute these materials for special
erosive/corrosive elements as well as prevented from having foreign alloys. In such cases, a special material schedule designation, "H",
matter deposited upon it. shall be used. (ie.: "G/H", "FS/H", "F/H", etc.).
Piston valves - contrary to globe valves - are bi-directional. That is,
they can be installed in a process line in both directions of flow. Fig. 1062 - Material Schedules
However, the most common installation is with the fluid inlet
pressure below the valve piston. Material Materials
Since no metallic sealing surfaces are present, there is perfect Schedule Body Piston
interchangeability of all components. A new set of spares can be
immediately fitted without the need of adaptation to other existing G Cast iron Stainless steel
parts. Therefore, inline repairability and maintenance is easy, does GS Nodular iron Stainless steel
not require specialized personnel, and will always make the valve FS Forged steel Stainless steel
like new. F Cast steel Stainless steel
M/H Stainless steel Stainless steel
OPERATING RANGE
Engineering companies have been using our piston valves
successfully for more than 75 years. Their first application, still SIZES (DN)
widely used, was the tight shut-off of low and medium pressure Standard sizes are: from size 3/8" (DN10) up to size 8" (DN 200)
steam.
In later years, piston valves have been selected to meet the severe CONNECTIONS
demands of a large number of requirements in fluid handling BONETTI® Piston Valves are available for pipe connections to:
applications in the industrial sector. As such, they are used in - Flanged to UNI (DIN, AFNOR etc) PN 16 and PN 40
process lines containing many different fluids such as steam, - Flanged to ASME 16.5, classes 150 and 300
superheated water, thermal transfer fluids, ammonia, LPG, - Female threaded, NPT as per ASME 1.20.1 and B.S.P. (DIN 2999)
hydrocarbons, acids, alkaloids, etc. Their ability to provide perfect - Socket weld as per ASME B16.11
seat shut off and packing tightness, and their long term trouble-free - Butt weld as per ASME B16.2 and as per DIN 3239
operation, ensured by our patented reinforced seal rings, have
served to greatly expand the number and types of applications AUTOMATED VALVES
where the BONETTI® Piston Valves are used. This is particularly BONETTI® Piston Valves of any size, pressure class, or material
true of their use in the handling of harmful and flammable fluids schedule can be automated with pneumatic, hydraulic, or electric
where tight seat and packing shut off is essential. actuators for remote control. See details on page 10.
Although the seat seal rings are suitable for use in temperatures in MAINTENANCE
excess of 1022°F (550°C), their use is limited to the restrictions In-line maintenance and repairs of BONETTI® Piston Valves are
applicable to the body material, as well as that of other metallic very simple and can be done without removing the valve from the
pressure retaining valve components. It should be noted that carbon line. However, there cannot be fluid flow through the valve while it is
steel bodies can not be used in temperatures above 800°F (427°C). being serviced or maintained.
DESIGN SHIPPING PREPARATION
Piston valves are usually T-pattern, straight through flow globe BONETTI ® Valves are shipped only after they have passed all
valves, with their stem perpendicular to the process line. required dimensional and functional tests. All valves are supplied
The present design is the result of our long experience in the design with valve ends protected by means of polyethylene covers, as well
and manufacturing of this product, which began as early as 1926. as with externally painted surfaces for storage and shipping
Our latest designs reflect the remarkable progress in regards to the purposes. Wooden containers are recommended and typically used
quality of the sealing rings, particularly for their application in valves for overseas shipments.
size 2 ½" (DN 65) and larger, as well as for their application in
handling high pressure fluids using balanced pistons and rising, QUALIFICATION
non-rotating spindles. Kindly refer to the details on page 6, where All BONETTI® products, including Piston valves, are manufactured
the BVe valves are described. (Please note: "e" means balanced under ISO 9001 procedures (see certification on page 19).
piston.) More than this, BONETTI ® Piston Valves have been qualified
according to:
OPERATIONS - API 6 FA and BS 6775: Fire Safe
Piston valves are typically shut-off valves. But by replacing the - TA Luft: German Clean Air, TUV Mannheim
standard lantern bushing with a characterized regulating lantern - Druckbehalter verodnung 22: for railway and truck liquid tankers
bushing, the valves can be turned into control valves to provide a for service down to -40° F, TUV Munchen
characterized flow pattern, having manual or automatic service. - Pressure Equipment Directive 97/23/EC (“PED”)
Since the piston is always held by the upper valve seal ring, no - Equipment for use in potentially Explosive Atmospheres
4 vibration can occur. (ATEX) Directive 94/9/EC
BONETT I ®
Piston Valves
01 Body
01 Body 02.1 Lower Valve Ring
02.1 Lower Valve Ring 02.2 Upper Valve Ring
02.2 Upper Valve Ring 03 Lantern Bush
03 Lantern Bush 04 Bonnet
04 Piston 05 Piston
05 Split Nut 06 Spindle
06 Spindle 07 Threaded Bush
07 Handwheel 08 Pin
08 Handwheel Nut 09 Handwheel
09 Bonnet 10 Handwheel Nut
10 Stud Bolt and Nut 11 Piston Nut
11 Belleville Washer 12 Split Ring
16 Threaded Bush 13 Thrust Plate
17 Pin 14 Pin
41 Thrust Plate 15 Stud Bolt and Nut
50 Name Plate 16 Belleville Washer
Figure 1004 shows the basic design of a BONETTI® Piston Valve. Figure 1046 shows a BONETTI® Piston Valve, type BK, which is
The valve consists of a body (1), which is internally fitted with two essentially the same design as figure 1004 but which is suitable for
sealing rings. The lower valve ring (2.1) ensures high pressure service in sizes 2 ½" (DN 65) to size 6" (DN 150).
upstream/downstream seat tightness. The lantern bushing (3) is the The coupling between the threaded spindle (6) and the piston (5) is
spacer between the valve rings. The upper valve ring (2.2) ensures obtained by means of a split ring (12) and a piston nut (11).
tightness to the atmosphere. The two valve rings are compressed Actual force for valve closing is exerted by a thrust plate (13). The
by the bonnet (9), which is compressed by the stud bolts and nuts overall dimensions of figure 1046 valves are identical to those of
(10) and by the Belleville washers (11). The latter compensates for other valves having the same size and pressure class with regards
expansion due to temperature variations. to body length and flanges. However, there are some deviations in
these dimensions, and they are:
The piston (4) is connected to the spindle (6), which is actuated by
the hand wheel (7). When the piston is in the high position and fully Size (in.) 2.1/2” 3” 4” 5” 6”
encircled by the upper valve ring, the valve is open. When the DN (mm) 65 80 100 125 150
piston is lowered into the inner diameter of the lower valve ring, the
valve is closed. The opening stroke ends when the split nut (5) G (in.) 12.598 14.370 16.535 18.504 20.86
contacts the bonnet (9). The closing stroke ends when the hand (mm) 320 365 420 470 530
wheel (7) contacts the bonnet (9). H (in.) 15.354 17.520 20.276 22.638 25.787
The following BONETTI ® Piston Valves are manufactured in (mm) 390 445 515 575 655
accordance to figure 1004. V (in.) 9.843 11.811 13780 13.780 15.748
- Size 3/8" (DN 10) through size 2" (DN 50) for API 602 - ASME (mm) 250 300 350 350 400
Class 800 and for DIN PN 16 - PN 40;
- Size 2 ½" (DN 65) through size 6" (DN 150) for ASME Class 150
and for DIN PN 16. BONETTI ® piston valves are particularly well suited for use in
The valves, using this design, are fitted with non-balanced piston railway and truck tankers used for the transportation of liquids such
and are denominated BVn, where the "n" means "non-balanced." All as LPG, ammonia, and other hydrocarbons. Currently, many
valves are further fitted with anti-friction threaded bushings in the tankers are equipped with BONETTI® piston valves type BK. These
bonnet and a thrust plate between spindle and piston. valves have been approved by the German authority TUV. 5
BONETT I ®
Piston Valves
01 Body
02.1 Lower Valve Ring
02.2 Upper Valve Ring
03 Lantern Bush
07 Handwheel
08 Handwheel Nut
10 Stud Bolt and Nut
11 Belleville Washer
12.1 Stuffing-box Lower Ring
12.2 Stuffing-box Upper Ring
13 Gland Nut
23 Antirotating Device / Stroke Indicator
27 Nonrotating Disc
28 Locking Washer
30 Roller Bearing
31 Balanced Piston
32 Backseat
35 Autoseal Ring
36 Stem
37 Bonnet
38 Stem Bush
39 Retaining Nut
40 Nut
42 Retaining Ring
43 Notched Nut
50 Name Plate
55 Lubricator
6 Fig. 1020.1
BONETT I ®
Piston Valves – Carbon Steel - Stainless Steel
Stop Valves
Rating: API 602 - ASME Class 800
DIN 2401 - PN 40/63
Size 1/4" to 2"
1 Standard Female Screwed Ends as per:
- B.S.P. (DIN 2999) - NPT - ASME B1.20.1
- Length of body (A) to DIN 3202 - M9, except type BVR .
2 Socket Weld Ends - SW to:
- ASME B16.11 (Minimum wall thickness of socket welding is 1,25
larger than nominal thickness of pipe having rating equal to the
valve rating. Length of body (A) is not binding
3 Butt Weld Ends to:
- ASME B16.25 and pipe Sched. 160, or DIN 3239.
When ordering, please indicate sizes of pipe to be welded to the
valve (outside and inside diameter).
Fig. 1079.1 is the standard execution - Fig. 1079.2 is available on
request. Length of body (A1) is not binding.
Fig. 1077 Fig. 1079
Fig. 1078
4 Standard Material Schedules: FS, F, M/H.
BV 3/8" FS - M/H 4.331 5.512 3.740 0.591 0.925 0.354 1077 1078 3.937 4.2 1079 5.709 4.2
BV 1/2" FS - M/H 4.331 5.512 3.740 0.591 0.925 0.354 1077 1078 3.937 4.2 1079 5.709 4.2
BV 3/4" FS - M:H 5.315 6.693 4.528 0.787 1.181 0.394 1077 1078 4.724 7.3 1079 6.693 7.5
BV 1" FS - M/H 5.906 7.283 5.906 0.984 1.496 0.472 1077 1078 5.315 10.4 1079 7.874 10.6
BV 1.1/4" FS - M/H 6.693 8.465 5.906 1.181 1.772 0.591 1077 1078 6.299 15.7 1079 9.055 16.1
BV 1.1/2" FS - M/H 7.677 9.843 5.906 1.575 2.283 0.630 1077 1078 7.283 24.3 1079 10.630 25.4
BV 2" F - M/H 8.858 11.22 7.874 1.969 2.756 0.669 1077 1078 8.661 28.0 1079 12.598 30.2
BVR 1/4" FS - M/H 3.543 4.291 2.953 0.394 0.709 0.236 1077 1078 3.346 2.6 1079 5.118 2.6
BVR 3/8" FS - M/H 3.543 4.291 2.953 0.394 0.709 0.236 1077 1078 3.346 2.6 1079 5.118 2.6
BVR 1/2" FS - M/H 3.543 4.291 2.953 0.394 0.709 0.236 1077 1078 3.346 2.6 1079 5.118 2.6
BVR 3/4" FS - M/H 4.331 5.512 3.740 0.591 0.925 0.354 1077 1078 3.937 4.0 1079 5.906 4.2
BVR 1" FS - M/H 5.315 6.693 4.528 0.787 1.181 0.394 1077 1078 4.724 7.1 1079 7.283 7.7
BVR 1.1/4" FS - M/H 5.906 7.283 5.906 0.984 1.496 0.472 1077 1078 5.315 10.8 1079 9.646 11.7
BVR 1.1/2" FS - M/H 6.693 8.465 5.906 1.181 1.772 0.591 1077 1078 6.299 15.0 1079 9.646 16.8
BVR 2" FS - M/H 7.677 9.843 5.906 1.575 2.283 0.630 1077 1078 7.283 22.5 1079 11.220 25.6
BV 1/2" 1053 FS - M/H 4.250 4.252 5.276 3.740 3.500 0.441 4 0.625 2.375 4.4 0.591 0.925 0.354 = = =
BVR 3/4" 1053 FS - M/H 4.625 4.252 5.276 3.740 3.875 0.500 4 0.625 2.750 5.5 0.591 0.925 0.354 = = =
BVR 1" 1053 FS - M/H 5.000 5.236 6.496 4.528 4.250 0.563 4 0.625 3.125 9.3 0.787 1.181 0.394 = = =
BVR 1.1/2" 1053 F - M/H 6.500 6.693 8.346 5.906 5.000 0.690 4 0.625 3.875 19.2 1.181 1.772 0.591 = = =
BVR 2" 1053 F - M/H 8.000 7.638 9.646 5.906 6.000 0.750 4 0.750 4.750 30.4 1.575 2.283 0.630 = = =
BVe 3" 1023 F - M/H 9.500 14.764 17.126 9.843 7.500 0.945 4 0.750 6.000 88.2 2.756 3.701 0.748 0.787 1.181 0.276
BVe 4" 1023 F - M/H 11.500 16.339 19.291 11.811 9.000 0.945 8 0.750 7.500 110.2 3.543 4.409 0.787 0.787 1.181 0.276
BVe 6" 1023 F - M/H 16.000 19.488 23.228 13.780 11.000 1.000 8 0.875 9.500 216.1 5.118 6.102 0.906 0.984 1.496 0.354
Fig. 1053
BV 1/2" 1039 FS-M/H 6.000 4.331 5.512 3.740 3.750 0.562 4 0.625 2.625 6.0 0.591 0.925 0.354 = = =
BV 3/4" 1039 FS-M/H 7.000 5.315 6.693 4.528 4.625 0.625 4 0.750 3.250 10.1 0.787 1.181 0.394 = = =
BV 1" 1039 FS-M/H 8.000 5.906 7.283 4.528 4.882 0.690 4 0.750 3.500 15.4 0.984 1.496 0.472 = = =
BV 1.1/2" 1039 F - M/H 9.000 7.677 9.843 5.906 6.125 0.812 4 0.875 4.500 30.9 1.575 2.283 0.630 = = =
BV 2" 1039 F - M/H 10.500 8.858 11.220 7.874 6.500 0.875 8 0.750 5.000 41.9 1.969 2.756 0.669 = = =
BVd 3" 1024 F - M/H 12.500 14.764 17.913 11.811 8.250 1.125 8 0.875 6.625 110.2 3.150 4.134 0.787 0.984 1.496 0.472
BVd 4" 1024 F - M/H 14.000 16.535 20.276 13.780 10.000 1.250 8 0.875 7.875 147.7 3.937 5.118 0.866 1.181 1.772 0.591
BVd 6" 1024 F - M/H 17.500 20.866 25.787 15.748 12.500 1.438 12 0.875 10.625 275.6 5.906 7.087 1.102 1.181 1.772 0.591
BVd 8” 1024 F- M/H 22.000 22.835 27.560 15.748 15.000 1.625 12 1.000 13.000 396.8 6.692 7.874 0.590 0.984 1.496 0.354
Fig. 1039
Fig. 1018
BV 3/8" 1018 G 3/8" 3.937 4.331 5.512 3.740 2.9 0.591 0.925 0.354
BV 1/2" 1018 G 1/2" 3.937 4.331 5.512 3.740 2.9 0.591 0.925 0.354
BV 3/4" 1018 G 3/4" 4.724 5.315 6.693 4.528 4.6 0.787 1.181 0.394
BV 1" 1018 G 1" 5.315 5.906 7.283 4.528 6.8 0.984 1.496 0.472
BV 1.1/4" 1018 G 1.1/4" 6.299 6.693 8.465 5.906 11.0 1.181 1.772 0.591
BV 1.1/2" 1018 G 1.1/2" 6.890 7.677 9.843 5.906 15.4 1.575 2.283 0.630
BV 2" 1018 G 2" 7.677 8.858 11.220 5.906 24.0 1.969 2.756 0.669
BVR 3/4' 1018 G 3/4" 3.937 4.331 5.512 3.740 3.1 0.591 0.925 0.354
BVR 1" 1018 G 1" 4.724 5.315 6.693 4.528 5.1 0.787 1.181 0.394
BV 10 3/8" 1010 G 4.724 110 5.512 3.740 3.543 0.551 4 0.551 2.362 NA NA NA 5.1 0.591 0.925 0.354
BV 15 1/2" 1010 G 5.118 110 5.512 3.740 3.740 0.551 4 0.551 2.559 4 0.625 2.375 5.5 0.591 0.925 0.354
BV 20 3/4" 1010 G 5.906 135 6.693 4.528 4.134 0.630 4 0.551 2.953 4 0.625 2.750 8.4 0.787 1.181 0.394
BV 25 1" 1010 G 6.299 150 7.283 4.921 4.528 0.630 4 0.551 3.346 4 0.625 3.125 11.7 0.984 1.496 0.472
BV 32 1"1/4 1010 G 7.087 170 8.465 5.906 5.512 0.709 4 0.709 3.937 4 0.625 3.500 17.0 1.181 1.772 0.591
BV 50 2" 1010 G 9.055 225 11.220 7.874 6.496 0.787 4 0.709 4.921 4 0.750 4.725 34.0 1.969 2.756 0.669
BVn 65 2"1/2 1045 G 11.417 210 10.236 11.811 7.283 0.787 4 0.709 5.709 4 0.750 5.500 46.3 2.362 3.228 0.630
BVn 80 3" 1045 G 12.205 230 11.417 11.811 7.874 0.866 8 0.709 6.299 4 0.750 6.000 61.7 2.756 3.701 0.748
BVn 100 4" 1045 G 13.780 275 13.780 11.811 8.661 0.945 8 0.709 7.087 8 0.750 7.500 90.4 3.543 4.409 0.787
BVn 125 5" 1045 G 15.748 310 15.551 15.748 9.843 1.024 8 0.709 8.268 8 0.875 8.500 143.3 4.331 5.315 0.866
BVn 150 6" 1045 G 18.898 340 17.323 15.748 11.220 1.024 8 0.866 9.449 8 0.875 9.500 202.8 5.118 6.102 0.906
BVR 15 1/2" 1075 G 5.118 90 4.252 2.953 3.740 0.551 4 0.551 2.559 4 0.625 2.375 4.9 0.394 0.709 0.236
BVR 20 3/4" 1075 G 5.906 110 5.512 3.740 4.134 0.630 4 0.551 2.953 4 0.625 2.750 7.1 0.591 0.925 0.354
BVR 25 1" 1075 G 6.299 135 6.693 4.528 4.528 0.630 4 0.551 3.346 4 0.625 3.125 9.9 0.787 1.181 0.394
BVR 32 1"1/4 1075 G 7.087 150 7.283 4.921 5.512 0.709 4 0.709 3.937 4 0.625 3.500 15.0 0.984 1.496 0.472
BVR 40 1"1/2 1075 G 7.874 170 8.465 5.906 5.906 0.709 4 0.709 4.331 4 0.625 3.875 19.0 1.181 1.772 0.591
BVR 50 2" 1075 G 9.055 195 9.843 5.906 6.496 0.787 4 0.709 4.921 4 0.750 4.725 26.9 1.575 2.283 0.630
Fig. 1021
DIMENSION FLANGE DIMENSION
Type DN Size Fig. Mater. Outs. According to DIN According to ASME 150 Weight Valve Rings Stuffing Box Rings
Sched. A G H V Dia. Thick. No. of Dia. of Dia. of No. of Dia. of Dia. of (see page 17) (see page 17)
Holes Holes Bolt Circle Holes Holes Bolt Circle d D h d D h
mm in in in in in in in No. in in No. in in lb in in in in in in
BVe 65 2"1/2 1021 G - GS 11.417 13.386 15.551 9.843 7.283 0.787 4 0.709 5.709 4 0.750 5.500 51.8 2.362 3.228 0.630 0.787 1.181 0.276
BVe 80 3" 1021 G - GS 12.205 14.567 16.929 9.843 7.874 0.866 8 0.709 6.299 4 0.750 6.000 68.3 2.756 3.701 0.748 0.787 1.181 0.276
BVe 100 4" 1021 G - GS 13.780 16.339 19.291 11.811 8.661 0.945 8 0.709 7.087 8 0.750 7.500 94.8 3.543 4.409 0.787 0.787 1.181 0.276
BVe 125 5" 1021 G - GS 15.748 18.110 21.457 13.780 9.843 1.024 8 0.709 8.268 8 0.875 8.500 143.3 4.331 5.315 0.866 0.984 1.496 0.354
BVe 150 6” 1021 G-GS 18.898 19.488 23.228 13.780 12.225 1.024 8 0.866 9.450 8 0.875 9.500 200.6 5.118 6.102 0.906 0.984 1.496 0.354
BVe 200 8” 1021 G-GS 23.622 22.835 27.362 15.750 13.385 1.181 12 0.86 11.614 8 0.875 11.750 385.8 6.693 7.874 0.591 0.984 1.496 0.354
BV 10 3/8" 1080 FS - M/H - GS 4.724 4.331 5.512 3.740 3.543 0.630 4 0.551 2.362 NA NA NA 5.7 0.591 0.925 0.354
BV 15 1/2" 1080 FS - M/H - GS 5.118 4.331 5.512 3.740 3.740 0.630 4 0.551 2.559 4 0.625 2.625 6.4 0.591 0.925 0.354
BV 20 3/4" 1080 FS - M/H - GS 5.906 5.315 6.693 4.528 4.134 0.709 4 0.551 2.953 4 0.750 3.250 9.7 0.787 1.181 0.394
BV 25 1" 1080 FS - M/H - GS 6.299 5.906 7.283 4.921 4.528 0.709 4 0.551 3.346 4 0.750 3.500 13.4 0.984 1.496 0.472
BV 32 1"1/4 1080 F - M/H - GS 7.087 6.693 8.465 5.906 5.512 0.709 4 0.709 3.937 4 0.750 3.875 20.3 1.181 1.772 0.591
BV 40 1"1/2 1080 F - M/H - GS 7.874 7.677 9.843 5.906 5.906 0.709 4 0.709 4.331 4 0.875 4.500 26.9 1.575 2.283 0.630
BV 50 2" 1080 F - M/H - GS 9.055 8.858 11.220 7.874 6.496 0.787 4 0.709 4.921 8 0.750 5.000 37.7 1.969 2.756 0.669
BVRH 15 1/2" 1080 FS - M/H 5.118 3.543 4.252 2.953 3.740 0.630 4 0.551 2.559 4 0.625 2.625 5.7 0.394 0.709 0.236
BVRH 20 3/4" 1080 FS - M/H 5.906 4.331 5.512 3.740 4.134 0.709 4 0.551 2.953 4 0.750 3.250 8.4 0.591 0.925 0.354
BVRH 25 1" 1080 F - M/H 6.299 5.315 6.693 4.528 4.528 0.709 4 0.551 3.346 4 0.750 3.500 11.7 0.787 1.181 0.394
BVRH 32 1"1/4 1080 F - M/H 7.087 5.906 7.283 4.921 5.512 0.709 4 0.709 3.937 4 0.750 3.875 18.3 0.984 1.496 0.472
BVRH 40 1"1/2 1080 F - M/H 7.874 6.693 8.268 5.906 5.906 0.709 4 0.709 4.331 4 0.875 4.500 22.5 1.181 1.772 0.591
BVRH 50 2" 1080 F - M/H 9.055 7.677 9.843 5.906 6.496 0.787 4 0.709 4.921 8 0.750 5.000 30.9 1.575 2.283 0.630
Fig. 1022
Dimensions Flange Dimensions Valve Rings Stuffing-box
Type DN ND Fig. Mater. Outs. According to DIN According to ASME 300 Weight (see page 17) Rings
Sched. A G H V Dia. Thick. No. of Dia of Dia of No. of Dia of Dia of (see page 17)
Holes Holes Bolt Circle Holes Holes Bolt Circle d D h d D h
mm in in in in in in in No. in in No. in in lb in in in in in in
BVe 65 2"1/2 1022 F - M/H - GS 11.417 13.583 15.748 9.843 7.283 0.866 8 0.709 5.709 8 0.875 5.875 57.3 2.362 3.228 0.630 0.787 1.181 0.276
BVe 80 3" 1022 F - M/H - GS 12.205 14.764 17.126 9.843 7.874 0.945 8 0.709 6.299 8 0.875 6.625 72.8 2.756 3.701 0.748 0.787 1.181 0.276
BVe 100 4" 1022 F - M/H - GS 13.780 16.339 19.291 11.811 9.252 0.945 8 0.866 7.480 8 0.875 7.875 110.2 3.543 4.409 0.787 0.787 1.181 0.276
BVe 125 5" 1022 F - M/H - GS 15.748 18.110 21.457 13.780 10.630 1.024 8 0.984 8.661 8 0.875 9.250 176.4 4.331 5.315 0.866 0.984 1.496 0.354
BVe 150 6" 1022 F - M/H - GS 18.898 19.488 23.228 13.780 11.811 1.102 8 0.984 9.843 12 0.875 10.625 242.5 5.118 6.102 0.906 0.984 1.496 0.354
BVe 200 8" 1022 F - M/H - GS 23.622 22.835 27.362 15.748 14.764 1.339 12 1.142 12.598 12 1.000 13.000 418.9 6.693 7.874 0.591 0.984 1.496 0.354
Fig. 1206
Fig. 1207
Fig. 1208 15
BONETT I ®
Piston Valves
Modulating Flow Coefficient
Flow Control Valves
Although piston valves are primarily used as on/off valves, they are BONETTI® Piston Valve Flow Coefficient
also suitable for use as modulating control valves. (Please refer to
page 4) The flow path for BONETTI® piston valves provides an Based on theory and experimentation, a series of mathematical
excellent means of flow control even when just the standard lantern equations have been developed which facilitate the estimation of a
bushing component is used, and which is not necessarily designed valve’s ability to handle a fluid based on the type of fluid, the inlet
for modulating flow control. pressure, and the temperature.
The modulating flow control piston valve design is fitted with a
lantern bushing (fig. 1070) that has a multiple hole design and The use of the aforementioned equations can yield a parameter,
which will yield and equal percentage flow characteristic. Upon which is often constant within certain limits, and directly related to
request, linear or quick opening flow characteristics are also the type of valve and its internal dimensions and configuration. The
available. parameter can then be proven through testing and experimentation
and, thus, becomes valid for an entire series of similar valves, for
all operating conditions. Once established, this parameter can be
an effective aid in the selection of a valve size suitable for proper
handling of a set of flow conditions.
One Cv is the ability to flow one U.S. gallon of water per minute, at
60 °F, through a fully opened valve, under 1 psi pressure
differential.
One Kv is the ability to flow one cubic meter of water per hour, at
20 °C, through a fully opened valve, under 1 bar pressure
differential.
Fig. 1070 The Flow Coefficients for the selection of Bonetti Piston Valves are
as follows:
We also wish to point out that: Flow Coefficient for Stop Valves
- The flow control piston valve design provides tight sealing when
closed, like all other BONETTI® piston valves, and therefore it is
DN Fig. Cv (Kv) Fig. Cv (Kv)
not necessary to use additional valves for shut-off.
- Even with high differential pressure, our piston flow control valves
do not allow vibration or noise thanks to their having a continually 010 3/8" 3,5 (3,5)
guided piston, which is very much in contrast with that of control 015 1/2" 1010 , 1018 5 (4,5)
valves with top guided contoured plugs. 020 3/4" 1039 , 1053 10 (8,5)
025 1" 1075 , 1076 16 (14,0)
Our piston modulating valves are equipped with actuators operated 032 1.1/4" 1077 , 1078 24 (20,5)
by means of signals coming from process controllers. 040 1.1/2" 1079 , 1080 38 (32)
050 2" 58 (50)
In order to submit a proper quotation, it is suggested that the 065 2.1/2" 82 (70) 095 0(82)
1045
specially designed product data sheet should be submitted to us for 080 3" 120 (105) 150 (130)
1021 1024
evaluation. 100 4" 190 (165) 220 (190)
1022 1046
In most cases, the following data should be sufficient: 125 5" 290 (255) 340 (290)
1023
- Kind of fluid 150 6" 420 (360) 515 (440)
- Upstream and downstream pressure 200 8" 690 (590)
- Operating temperature
- Flow rate For BVR type Valves, select the Cv and Kv values of a valve having
- Type of controlling signal. nominal bore (DN) one size smaller.
010 3/8"
015 1/2" 1010 , 1018 4 (3,5)
020 3/4" 1039 , 1053 7 (6,0)
025 1" 1075 , 1076 12 (10,5)
032 1.1/4" 1077 , 1078 18 (15,5)
040 1.1/2" 1079 , 1080 28 (24)
050 2" 44 (38)
065 2.1/2" 62 (53) 075 0(65)
1045
080 3" 92 (79) 115 (100)
1021 1024
100 4" 140 (120) 210 (180)
1022 1046
125 5" 220 (190) 260 (220)
1023
150 6" 300 (260) 360 (310)
200 8" 510 (440)
For BVR type Valves, select the Cv and Kv values of a valve having
nominal bore (DN) one size smaller.
16
BONETT I ®
Sealing Rings for Piston Valves
The dimensions of the rings fitted in each valve are indicated in the last
column, on the right side, of each descriptive table. The spare rings are
normally pre-compressed and their height (H dimension) is lower than the
value listed on the tables.
1 The patented BONETTI Piston Valve Rings are made of alloy metal reinforced
®
BVe 65 2.362 3.228 0.630 0.787 1.181 0.275 3.228 0.165 12 106.2 20 177.0
BVe 80 3" 2.756 3.701 0.748 0.787 1.181 0.275 3.701 0.165 8 70.8 18 159.3
BVe 100 4" 3.543 4.409 0.787 0.787 1.181 0.275 4.409 0.165 8 70.8 20 177.0
3 BVe 125 4.331 5.315 0.866 0.984 1.496 0.354 5.315 0.213 18 159.3 27 239.0
BVe 150 6" 5.118 6.102 0.906 0.984 1.496 0.354 6.102 0.213 16 141.6 28 247.8
BVe 200 6.693 7.874 0.591 0.984 1.496 0.354 7.874 0.213 40 354.0 50 442.5
BVd 65/70 2.756 3.701 0.748 0.984 1.496 0.472 3.701 0.165 - -
BVd 80 3" 3.150 4.134 0.787 0.984 1.496 0.472 4.134 0.165 18 159.3
3 BVd 100 4" 3.937 5.118 0.866 1.181 1.772 0.591 5.118 0.213 20 177.0
BVd 125
BVd 150 6"
4.921
5.906
6.102
7.087
0.866
1.102
1.181
1.181
1.772
1.772
0.591
0.591
6.102
7.087
0.213
0.213
–
28
-
247.8
17
18
°C °F °C °F °C °F °C °F bar psi °C °F
-270 -454 165 329 520 968 1100 2012 1 14.5 99.1 210.38
-260 -436 170 338 525 977 1120 2048 1.5 21.75 110.7 231.26
-250 -418 17.5 347 530 986 1140 2084 2 29.00 119.6 247.28
-240 -400 180 356 535 995 1160 2120 2.5 36.26 126.7 260.06
-230 -382 185 365 540 1004 1180 2156 3 43.51 132.8 271.04
-220 -364 190 374 545 1013 1200 2192 3.5 50.76 138.1 280.58
-210 -346 195 383 550 1022 1220 2228 4 58.00 142.9 289.22
-200 -328 200 392 555 1031 1240 2264 4.5 65.27 147.2 296.96
-190 -310 205 401 560 1040 1260 2300 5 72.51 151.1 303.98
-180 -292 210 410 565 1049 1280 2336 5.5 79.77 154.7 310.46
-170 -274 215 419 570 1058 1300 2372 6 87.02 158.0 316.40
-160 -256 220 428 575 1067 1320 2408 6.5 94.27 161.1 321.98
-150 -238 225 437 580 1076 1340 2444 7 101.53 164.1 327.38
-140 -220 230 446 585 1085 1360 2480 7.5 108.78 167.1 332.78
-130 -202 235 455 590 1094 1380 2516 8 116.03 169.6 337.28
-120 -184 240 464 595 1103 1400 2552 8.5 123.28 172.2 341.96
-110 -166 245 473 600 1112 1420 2588 9 130.53 174.5 346.10
-100 -148 250 482 605 1121 1440 2624 9.5 137.79 176.7 350.06
-95 -139 255 491 610 1130 1460 2660 10 145.04 179.0 354.20
-90 -130 260 500 615 1139 1480 2696 11 159.54 183.2 361.76
-85 -121 265 509 620 1148 1500 2732 12 174.05 187.0 368.60
-45 -49 305 581 660 1220 1660 3020 20 290.07 211.4 412.52
-40 -40 310 590 665 1229 1680 3056 22 319.08 216.2 421.16
-35 -31 315 599 670 1238 1700 3092 24 348.09 220.7 429.26
-30 -22 320 608 675 1247 1750 3182 26 377.10 225.0 437.00
-25 -13 325 617 680 1256 1800 3272 28 406.11 228.9 444.02
-20 -4 330 626 685 1265 1850 3362 30 435.11 232.7 450.86
-17,8 0 335 635 690 1274 1900 3452 35 507.63 241.4 466.52
-15 5 340 644 695 1283 1950 3542 40 580.15 249.1 480.38
-10 14 345 653 700 1292 2000 3632 45 652.67 256.2 493.16
-5 23 350 662 710 1310 2050 3722 50 725.19 262.7 504.86
0 32 355 671 720 1328 2100 3812 55 797.71 268.6 515.48
5 41 360 680 730 1346 2150 3902 60 870.23 274.2 525.56
10 50 365 689 740 1364 2200 3992 65 942.74 279.5 535.10
15 59 370 698 750 1382 2250 4082 70 1015.26 284.4 557.55
20 68 375 707 760 1400 2300 4172 75 1087.78 289.1 552.38
25 77 380 716 770 1418 2350 4262 80 1160.30 293.6 566.75
30 86 385 725 780 1436 2400 4352 85 1232.82 297.8 570.95
35 95 390 734 790 1454 2450 4442 90 1305.34 301.9 575.42
40 104 395 743 800 1472 2500 4532 95 1377.86 305.8 582.44
45 113 400 752 810 1490 2550 4622 100 1450.38 309.5 582.65
50 122 405 761 820 1508 2600 4712 105 1522.90 313.3 595.94
55 131 410 770 830 1526 2650 4802 110 1595.41 316.5 589.65
60 140 415 779 840 1544 2700 4892 115 1667.93 319.8 592.95
65 149 420 788 850 1562 2750 4982 120 1740.45 323.1 596.25
70 158 425 797 860 1580 2800 5072 125 1812.97 326.2 619.16
75 167 430 806 870 1598 2850 5162 130 1885.49 329.3 624.74
80 176 435 815 880 1616 2900 5252 135 1958.01 332.2 629.96
85 185 440 824 890 1634 2950 5342 140 2030.53 335.1 635.18
90 194 445 833 900 1652 3000 5432 145 2103.05 337.8 640.04
95 203 450 842 910 1670 150 2175.57 340.6 645.08
100 212 455 851 920 1688 155 2248.08 343.2 649.76
105 221 460 860 930 1706 160 2320.60 345.7 618.85
110 230 465 869 940 1724 165 2393.12 348.3 658.94
115 239 470 878 950 1742 170 2465.64 350.6 663.08
120 248 475 887 960 1760 175 2538.16 353.0 667.40
125 257 480 896 970 1178 180 2610.68 355.4 671.72
130 266 485 905 980 1796 185 2683.20 357.5 675.50
135 275 490 914 990 1814 190 2755.72 359.8 679.64
140 284 495 923 1000 1832 195 2828.24 361.9 683.42
145 293 500 932 1020 1868 200 2900.75 364.1 687.38
150 302 505 941 1040 1904 205 2973.27 366.1 690.98
155 311 510 950 1060 1940 210 3045.79 368.1 694.58
160 320 515 959 1080 1976 215 3118.31 370.2 698.36
220 3190.83 372.0 701.60
225 3263.35 374.0 705.20 19
In 1905, Cesare Bonetti opened a shop in Milan, Italy, to continues its passion for growth through research,
manufacture small hand valves to meet the local demand. In development and design accuracy.
the early 1920s, this small but growing firm, took on a new This, in turn, increases its opportunities to continue to grow
industrial look and moved into the production and sale of and expand.
industrial valves.
BONETTI®, by this time, had become a well known company Facilities:
for the production of piston valves, sleeve-packed cocks, Total enclosed manufacturing area 66,000 sq.m
and glass level gauges. Subsequently, the production range, (710,500 sq.feet)
bearing the BONT ® and CMI Pasquini ® registered Two stories offices building
trademarks was increased to include new valves for high (with underground car parking) 2,200 sq.m
(23,700 sq.feet)
temperature and high pressure service designed to meet the Three stories utilities building
strictest requirements of the time and using the most (dining room, meeting rooms,
advanced design and manufacturing technology. This locker room, pattern storage) 2,000 sq.m
included double sealing valves, bellows valves, diaphragm (21,500 sq.feet)
valves, and magnetic level gauges. Manufacturing shed (including
Production Department and
After two expansions, in 1969, the company moved to its general Facilities) 19,000 sq.m
new headquarters in Garbagnate Milanese, where Bonetti (204,500 sq.feet)
Conc. SMA 283/93
This catalogue is exclusive property of Cesare Bonetti S.p.A. Any unauthorized reproduction, in total or in part, of this catalogue shall be prosecuted.
Products and data sheets on this catalogue reflect current standard production. Cesare Bonetti S.p.A. reserves the right to carry out amendments to products and
materials. Amendments or modifications to drawings and materials can be done also to comply with particular Customer’s request or technical specifications.