Cost Effective

Refurbishment of Huge
Circulating Water Pump
A Case study on Pump Repair Method, first inspection, measurement,
analyze, remanufacture, final inspection and testing
 REFURBISHMENT
“Expect your pump to perform as its best”

Refurbishment services provide our customers with the assurance that when their
piece of pump is returned to operation they receive the maximum value from the
refurbishment process.

No matter how complex the pump, regardless of OEM, you can be confident you pump
will perform as expected.

Our aim is to give you, our customer the maximum value from the refurbishment
process, enabling you to expect measurable improvements in your pump performance
and efficiency when returned to refurbish.
 REFURBISHMENT
“Expect your pump to perform as its best”

Pumps are a costly investment, so pump refurbishing by Torishima Guna Engineering

helps you get the most out of every rupiah !!!

1. Restores your pumps to like new condition

2. Every pumps is thoroughly inspected prior to refurbishment
3. A detailed report tells you exactly what needs to be done, and how much it will
cost
4. Refurbished pumps are restored to factory specifications, right down to the paint
5. On average, refurbishing is half the cost of replacement pump
6. Extends the serviceable life of pumps, making them a better investment
7. Keeps pumps running at peak efficiency, making your line more productive
Overview
7
1
6
5
Pump unit can be divided into : 2
1. MOTOR STOOL
2. DISCHARGE BEND
3. INTERMEDIATE
4. LOWER
5. SEALING 3
6. THRUST BEARING
7. COUPLING

CIRCULATING WATER PUMP

VERTICAL MIXED FLOW TYPE
Installations
Typical layout arrangements are as follows :

1 3
2
HIGH VIBRATION
- Unstable baseplate
- Bearing over clearance Common Failures/Problems
- Lack of alignment
- Other part problem

REGULAR MAINTENANCE
- Consumable parts replacement
- Worn parts
Historical Operation
1. Logbook Oerator
- Corroded parts
2. Logbook
Maintenance team
( Vib. Analysis)

ELECTROMOTOR PROBLEMS
- Mal function of bearing
Typical Installation Methods for Torishima SPV 1950
Typical Installation Methods for other brand
Common Part Repair
1. Shaft (Lower/Intermediate/Upper)
- Straightening
- Repair by Hardchrome
- Repair by Coating

After Repair
Before Repair
Common Part Repair

2. Support Column, Lower Casing & Upper Casing

- Replace Main Plate of corroded SS400
- Repair corroded SUS316L area by welding
- Coating Protection on critical surface

Support
column

Lower case

Typical condition of corroded area

Common Part Repair
Design of Fabricated Support Column
Common Part Repair

2. Support Column, Lower Casing & Upper Casing

Laminating
proses

Support Column

Machining
Support Column

Main Plate Support

Column (VTL)
Common Part Repair

Lower Casing and Upper Casing

Welding inner
spider Lower
Column

Welding inner
Upper Column
Common Part Repair
3. Bearing Spider and Packing Box

Existing material Ni Resist Upgrade to SUS316

Manufacture by casting Manufacture by welding and machining

Upgrade to SUS316 by casting

Common Part Repair

5. Cutless Bearing
Cuttles Bearing
1. Rubber
2. BC
3. Carbon
4. Compound
5. Polyurethane
6. Ect

Fabricate a new Cutless Bearing

Common Part Repair
5. Base Plate Reinforcement Reinforcement baseplate due to hi-vibration reason
Inspection and Test

NDT PT and UT for all welding repaired areas

(All repaired casing of CWP)

Discharge Elbow
Support Column

Discharge elbow

Penetrant Test

Ultrasonic Test
 Inspection and Test

Load Test by 30 Tons Loaded for New Support Column

(CWP DN 1950)

Using Dummy Load 30 T

Actual Pump Weight 30 T

Inspection and Test

Dynamic Balancing Test

(All pump rotor after repaired)

Balancing Machine Spec:

A. Balancing Machine 50 ton
Long 12 meter
Diameter 4 meter
Design Portable (at site balancing)
B. Balancing Machine 3 ton
Long 4 meter
Diameter 2 meter
Design Portable (at site balancing)
Inspection and Test

Casing centerline checked

(All assembled CWP casing)

Eazy Laser

Reflector
Inspection and Test

Shaft runout check and Thickness check

of
Painting and Coating
Pump Deliver to Customer Sites

Syarat Expedisi
1. Umur kendaraan max5 tahun
2. Kapasitas 1.25 kali dari beban
3. KIR, STNK, SIM
4. Safety uniform
5. Asuransi
Installation and Commissioning
 Torishima Guna Engineering
Your Service for Repairs of Pumps

Our Commitments :
We focus on lifetime extension and performance improvements of your pumps.

We offer repair and maintenance services for your pumps from one access point.

We are dedicated to providing you with timely, high quality, cost-effective repair services to keep
your pump running.

No matter how simple or complex the pump, regardless of the original equipment manufacturer,
we are ready to respond to your needs twenty four hours a day, seven days a week.
.

“Our goal is to give you maximum value from the repair process”